JP2016501747A - 熱可塑性複合体およびその製造 - Google Patents
熱可塑性複合体およびその製造 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
- B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1027—Pressing using at least one press band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
- B29C48/10—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/08—Animal fibres, e.g. hair, wool, silk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/105—Ceramic fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/75—Printability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2398/00—Unspecified macromolecular compounds
- B32B2398/20—Thermoplastics
Abstract
Description
Aは、1〜8個の炭素原子を有するアルキレン基、2〜8個の炭素原子を有するアルキリデン基、5〜15個の炭素原子を有するシクロアルキレン基、5〜15個の炭素原子を有するシクロアルキリデン基、カルボニル基、酸素原子、硫黄原子、−SO−またはSO2、または
eおよびgは、いずれも0〜1を表し、
Zは、F、Cl、BrまたはC1〜C4アルキルを表し、幾つかのZ基が、1個のアリール基中で置換基である場合、それらは、同一でも、互に異なっていてもよく、
dは、0〜4の整数であり、
fは、0〜3の整数である。
Claims (13)
- 熱可塑性複合体ラミネートを製造するための、ロール・ツー・ロール連続製造方法であって、
熱可塑性樹脂をフィルム製品に押出すこと、
製織した繊維クロス材料を重合体サイジングで表面処理すること、および
熱可塑性フィルムの少なくとも一層および前記表面処理した繊維クロス材料の少なくとも一層を、前記熱可塑性フィルムの溶融温度または軟化点より高い温度で、ニップロールまたはニップベルトにより加えられた圧力下で、複合体シートにラミネートすること、
を含んでなる、方法。 - シランカップリング剤を前記熱可塑性フィルムに添加することをさらに含む、請求項1に記載の方法。
- シランカップリング剤を前記重合体サイジングに添加することをさらに含む、請求項1に記載の方法。
- 前記押出しが、インフレーションフィルム製法およびフラット−ダイ製法からなる群より選択される一つにより行われる、請求項1に記載の方法。
- 前記熱可塑性樹脂が、熱可塑性ポリウレタン、ポリエチレンテレフタレートグリコール変性コポリエステル、ポリカーボネート、ポリ(メチルメタクリレート)、ポリカーボネート/アクリロニトリルブタジエンスチレンブレンド、およびポリスチレンからなる群より選択される、請求項1に記載の方法。
- 前記熱可塑性樹脂がポリウレタンである、請求項1に記載の方法。
- 前記ポリウレタンが、前記ポリウレタンの骨格構造中にソフトセグメントを有し、50〜80ショアDの硬度を有する、請求項6に記載の方法。
- 前記ポリウレタンが、前記ポリウレタンの骨格構造中にソフトセグメントを有さず、80ショアDを超える硬度を有する、請求項6に記載の方法。
- 前記重合体サイジングが、ポリウレタン、エポキシ、フェノールおよびポリアクリレート系の、水または有機溶剤中の分散液からなる群より選択される、請求項1に記載の方法。
- 前記重合体サイジングが、ポリウレタンの水中分散液である、請求項1に記載の方法。
- 前記繊維が、ガラス、岩石、セラミック、カーボン、グラファイト、ポリアミド、アラミド、ウール綿、銅およびアルミニウムおよびそれらの組合せからなる群より選択される、請求項1に記載の方法。
- 請求項1に記載の方法により製造された熱可塑性複合体ラミネート。
- 請求項12に記載の熱可塑性ラミネートから製造された製品。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261727273P | 2012-11-16 | 2012-11-16 | |
US61/727,273 | 2012-11-16 | ||
US201261731632P | 2012-11-30 | 2012-11-30 | |
US61/731,632 | 2012-11-30 | ||
PCT/US2013/070037 WO2014078499A1 (en) | 2012-11-16 | 2013-11-14 | Thermoplastic composite and its manufacturing |
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Publication Number | Publication Date |
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JP2016501747A true JP2016501747A (ja) | 2016-01-21 |
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Application Number | Title | Priority Date | Filing Date |
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JP2015542766A Pending JP2016501747A (ja) | 2012-11-16 | 2013-11-14 | 熱可塑性複合体およびその製造 |
Country Status (8)
Country | Link |
---|---|
US (1) | US20160279896A1 (ja) |
EP (1) | EP2919991A4 (ja) |
JP (1) | JP2016501747A (ja) |
KR (1) | KR20150086260A (ja) |
CN (1) | CN104936781A (ja) |
IN (1) | IN2015DN04167A (ja) |
TW (1) | TW201437026A (ja) |
WO (1) | WO2014078499A1 (ja) |
Cited By (1)
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JP2017515955A (ja) * | 2014-05-14 | 2017-06-15 | エピュレックス・フィルムズ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング・ウント・カンパニー・コマンディートゲゼルシャフト | 熱可塑性複合材およびその製造 |
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US8864216B2 (en) | 2013-01-18 | 2014-10-21 | Sabic Global Technologies B.V. | Reinforced body in white and method of making and using the same |
EP3154828B1 (en) | 2014-06-16 | 2020-01-15 | SABIC Global Technologies B.V. | Method of making a laminate, an energy absorbing device, an energy absorbing device composition, and a forming tool |
US9821530B2 (en) * | 2014-11-25 | 2017-11-21 | The Boeing Company | Composite laminate including interlayers with through-plane regions fused to fiber beds |
US20170021596A1 (en) * | 2015-05-05 | 2017-01-26 | Sunrez Corp. | Fiber Reinforced Core |
EP3181346A1 (en) * | 2015-12-14 | 2017-06-21 | Habasit AG | Sheet material and punching tape containing same |
CN106926525B (zh) * | 2015-12-31 | 2020-01-03 | 中国科学院宁波材料技术与工程研究所 | 一种纤维增强热塑性复合材料及其制备方法和实施该方法的系统 |
WO2018122761A2 (en) | 2016-12-30 | 2018-07-05 | Sabic Global Technologies B.V. | Hybrid structures and methods of making the same |
CN107189408A (zh) * | 2017-06-16 | 2017-09-22 | 商洛学院 | 一种环保型热塑性体育用品的生产工艺 |
CN108262972A (zh) * | 2018-02-09 | 2018-07-10 | 厦门新凯复材科技有限公司 | 安全帽帽壳的初胚结构及安全帽帽壳的生产方法 |
US11090912B2 (en) * | 2018-08-07 | 2021-08-17 | Taj Tech Llc | Heat sealable thermo-printable tape |
WO2021058677A1 (en) * | 2019-09-26 | 2021-04-01 | Covestro Intellectual Property Gmbh & Co. Kg | Manufacturing method for structural components and structural component |
CN112549397A (zh) * | 2019-09-26 | 2021-03-26 | 科思创德国股份有限公司 | 用于结构部件的制造方法和结构部件 |
US20220009141A1 (en) * | 2020-07-13 | 2022-01-13 | Neuvotec, Llc | Extrusion or mold process and assembly for forming a single or multi-layer material having a polymerized layer |
TWI758030B (zh) | 2020-12-24 | 2022-03-11 | 科森複合材料股份有限公司 | 無鹵阻燃熱塑性編織型纖維強化高分子複合板之製造方法及其製品 |
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- 2013-11-14 EP EP13854332.7A patent/EP2919991A4/en not_active Withdrawn
- 2013-11-14 US US14/442,535 patent/US20160279896A1/en not_active Abandoned
- 2013-11-14 IN IN4167DEN2015 patent/IN2015DN04167A/en unknown
- 2013-11-14 CN CN201380059804.2A patent/CN104936781A/zh active Pending
- 2013-11-14 WO PCT/US2013/070037 patent/WO2014078499A1/en active Application Filing
- 2013-11-14 JP JP2015542766A patent/JP2016501747A/ja active Pending
- 2013-11-15 TW TW102141688A patent/TW201437026A/zh unknown
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Cited By (1)
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JP2017515955A (ja) * | 2014-05-14 | 2017-06-15 | エピュレックス・フィルムズ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング・ウント・カンパニー・コマンディートゲゼルシャフト | 熱可塑性複合材およびその製造 |
Also Published As
Publication number | Publication date |
---|---|
EP2919991A4 (en) | 2016-07-20 |
US20160279896A1 (en) | 2016-09-29 |
WO2014078499A1 (en) | 2014-05-22 |
IN2015DN04167A (ja) | 2015-10-16 |
CN104936781A (zh) | 2015-09-23 |
KR20150086260A (ko) | 2015-07-27 |
TW201437026A (zh) | 2014-10-01 |
EP2919991A1 (en) | 2015-09-23 |
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