JP2007158352A - 配線基板の製造方法及び配線基板 - Google Patents
配線基板の製造方法及び配線基板 Download PDFInfo
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- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
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- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
- H05K3/4664—Adding a circuit layer by thick film methods, e.g. printing techniques or by other techniques for making conductive patterns by using pastes, inks or powders
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- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
- H05K3/125—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing by ink-jet printing
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
- H05K3/4647—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits by applying an insulating layer around previously made via studs
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Abstract
【解決手段】絶縁基材10上に配線パターンに沿って導電パターンと絶縁パターン30を少なくとも1層形成する方法であって、上記絶縁基材と絶縁パターンの少なくとも一つは、半硬化状態でその上部に上記導電パターンを形成し積層体を得て、該積層体を熱処理して上記半硬化状態の絶縁基材または/及び絶縁パターンの少なくとも一つは、完全硬化しつつ導電パターンを焼成することを含む。半硬化状態の絶縁層に導電パターンが印刷されると親熟性がさらに良くなり、また、半硬化絶縁層とその上部に印刷された導電パターンを同時に熱処理すると、半硬化絶縁層が完全硬化される過程で導電パターンは焼成されるため密着性が改善される。半硬化は紫外線(UV)照射によって行うことが好ましい。
【選択図】 図1
Description
導電性インクは、銀窒化物とPVP(MW=10,000)をモル比1:8で混合し、還元剤としてジメチルホルムアミド(DMF)を精製水と1:1の体積比にして添加し100℃で30分間反応してPVPでキャッピングされた50nmの銀ナノ粒子を利用した。
銀窒化物とPVP(MW=10,000)をモル比1:8で混合し、還元剤としてジメチルホルムアミド(DMF)を精製水と1:1の体積比にして添加し100℃で30分間反応してPVPでキャッピングされた50nmの銀ナノ粒子の導電性インクを得た。
4 導電性インクヘッド
10 絶縁基材
21 第1導電パターン
23 層間通電部(第2導電パターン)
30 絶縁パターン
31 第1絶縁パターン
33 第2絶縁パターン
Claims (32)
- 絶縁基材上に配線パターンに沿って導電パターンと絶縁パターンを少なくとも1層形成する方法であって、
前記絶縁基材と絶縁パターンの少なくとも一つは、半硬化状態でその上部に前記導電パターンを形成し積層体を得て、該積層体を熱処理して前記半硬化状態の絶縁基材または/及び絶縁パターンを完全硬化し、導電パターンは焼成することを含んで成る配線基板の製造方法。 - 前記絶縁基材、導電パターンおよび絶縁パターンのうち少なくとも一つは、インクジェット方式で形成されることを特徴とする請求項1に記載の配線基板の製造方法。
- 前記同一層上に形成される導電パターンと絶縁パターンは、インクジェット方式によって同時に形成することを特徴とする請求項1に記載の配線基板の製造方法。
- 前記半硬化は、UV照射によることを特徴とする請求項1〜3のいずれか一項に記載の配線基板の製造方法。
- 前記半硬化以前には、乾燥過程が追加されることを特徴とする請求項1〜4のいずれか一項に記載の配線基板の製造方法。
- 前記絶縁基材と絶縁パターンは、絶縁性インクでインクジェット方式によって形成され、前記絶縁性インクはポリアミック酸、光重合開始剤および架橋剤の3成分系で組成されることを特徴とする請求項3に記載の配線基板の製造方法。
- 前記絶縁性インクは、ポリアミック酸:50〜60重量%、架橋剤:21〜35重量%、残部は光重合開始剤で組成されることを特徴とする請求項6に記載の配線基板の製造方法。
- 前記絶縁基材と絶縁パターンは、絶縁性インクでインクジェット方式によって形成され、前記絶縁性インクは、ビスマレイミド系化合物と光重合開始剤の2成分系であることを特徴とする請求項3に記載の配線基板の製造方法。
- 前記ビスマレイミド系は、85〜95重量%であり、残部は光重合開始剤で組成されることを特徴とする請求項8に記載の配線基板の製造方法。
- 前記導電パターンは、導電性インクでインクジェット方式によって形成され、前記導電性インクは金、銀、銅、白金、クロム、ニッケル、アルミニウム、チタン、パラジウム、タンタル、バナジウム、亜鉛、マンガン、コバルト、ジルコニウム及びこれらの合金から成る群から選択される一つ以上の金属を含むことを特徴とする請求項1〜9のいずれか一項に記載の配線基板の製造方法。
- 前記熱処理は、200〜350℃で行うことを特徴とする請求項1〜10のいずれか一項に記載の配線基板の製造方法。
- (a)絶縁性インクをインクジェット方式で印刷して絶縁基材を形成する段階と、
(b)前記絶縁性インクを半硬化する段階と、
(c)前記半硬化された絶縁基材の上部に配線パターンに沿ってインクジェット方式で導電性インクを印刷して第1導電パターンを形成する段階と、
(d)前記第1導電パターン上部の一部に配線パターンに沿ってインクジェット方式で導電性インクを印刷して層間通電部を形成する段階と、
(e)前記絶縁基材の上部と第1導電パターンの上部に配線パターンに沿って絶縁性インクをインクジェット方式で印刷して絶縁パターンを形成する段階と、
前記(e)段階後に熱処理して前記絶縁性インクを硬化すると共に導電性インクを焼成する段階と、
を含んで成る配線基板の製造方法。 - 前記(e)段階以後に第2絶縁パターンを半硬化する段階が追加され、前記(c)段階から前記(e)段階までの過程を1回以上繰り返して多層回路を構成する段階が追加されることを特徴とする請求項12に記載の配線基板の製造方法。
- 前記半硬化は、UV照射によることを特徴とする請求項12または13に記載の配線基板の製造方法。
- 前記半硬化以前には、乾燥過程が追加されることを特徴とする請求項12〜14のいずれか一項に記載の配線基板の製造方法。
- 前記絶縁性インクは、ポリアミック酸、光重合開始剤および架橋剤の3成分系で組成されることを特徴とする請求項12〜15のいずれか一項に記載の配線基板の製造方法。
- 前記絶縁性インクは、ポリアミック酸:50〜60重量%、架橋剤:21〜35重量%、残部は光重合開始剤で組成されることを特徴とする請求項16に記載の配線基板の製造方法。
- 前記絶縁性インクは、ビスマレイミド系化合物と光重合開始剤の2成分系であることを特徴とする請求項12または13に記載の配線基板の製造方法。
- 前記ビスマレイミド系化合物は、85〜95重量%であり、残部は光重合開始剤で組成されることを特徴とする請求項18に記載の配線基板の製造方法。
- 前記導電性インクは、金、銀、銅、白金、クロム、ニッケル、アルミニウム、チタン、パラジウム、タンタル、バナジウム、亜鉛、マンガン、コバルト、ジルコニウム及びこれらの合金から成る群から選択される一つ以上の金属を含むことを特徴とする請求項12〜19のいずれか一項に記載の配線基板の製造方法。
- 前記熱処理は、200〜350℃で行うことを特徴とする請求項12〜20のいずれか一項に記載の配線基板の製造方法。
- (a)絶縁性インクをインクジェット方式で印刷して絶縁基材を形成する段階と、
(b)前記絶縁性インクを半硬化する段階と、
(c)前記半硬化された絶縁基材の上部に配線パターンに沿ってインクジェット方式で導電性インクと絶縁性インクを印刷して第1導電パターンと第1絶縁パターンを形成する段階と、
(d)前記第1絶縁パターンを半硬化する段階と、
(e)前記第1導電パターンと第1絶縁パターンの上部に配線パターンに沿ってインクジェット方式で導電性インクと絶縁性インクを印刷して第2絶縁パターンと層間通電部である第2導電パターンを形成する段階と、
前記(e)段階後に熱処理して前記絶縁性インクの硬化と導電性インクを焼成する段階と、
を含んで成る配線基板の製造方法。 - 前記(e)段階以後に第2絶縁パターンを半硬化する段階が追加され、次いで前記(c)段階から前記(e)段階までの過程を1回以上繰り返して多層回路を構成する段階が追加されることを特徴とする請求項22に記載の配線基板の製造方法。
- 前記半硬化は、UV照射によることを特徴とする請求項22または23に記載の配線基板の製造方法。
- 前記半硬化以前には乾燥過程が追加されることを特徴とする請求項22〜24のいずれか一項に記載の配線基板の製造方法。
- 前記絶縁性インクは、ポリアミック酸と光重合開始剤、架橋剤の3成分系で組成されることを特徴とする請求項22〜25のいずれか一項に記載の配線基板の製造方法。
- 前記絶縁性インクは、ポリアミック酸:50〜60重量%、架橋剤:21〜35重量%、残り光重合開始剤で組成されることを特徴とする請求項26に記載の配線基板の製造方法。
- 前記絶縁性インクは、ビスマレイミド系化合物と光重合開始剤の2成分系であることを特徴とする請求項22〜25のいずれか一項に記載の配線基板の製造方法。
- 前記ビスマレイミド系化合物は、85〜95重量%で、残り光重合開始剤で組成されることを特徴とする請求項28に記載の配線基板の製造方法。
- 前記導電性インクは、金、銀、銅、白金、クロム、ニッケル、アルミニウム、チタン、パラジウム、タンタル、バナジウム、亜鉛、マンガン、コバルト、ジルコニウム及びこれらの合金から成る群から選択される一つ以上の金属を含むことを特徴とする請求項22〜29のいずれか一項に記載の配線基板の製造方法。
- 前記熱処理は、200〜350℃で行うことを特徴とする請求項22〜30のいずれか一項に記載の配線基板の製造方法。
- 請求項1、請求項12乃至請求項13、および請求項22乃至請求項23のいずれか一項に記載の方法により製造された配線基板。
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Also Published As
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US20100209619A1 (en) | 2010-08-19 |
KR20070059589A (ko) | 2007-06-12 |
US7713862B2 (en) | 2010-05-11 |
US20070128855A1 (en) | 2007-06-07 |
KR100735411B1 (ko) | 2007-07-04 |
US7968449B2 (en) | 2011-06-28 |
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