JP2006267179A - Pellicle storage container - Google Patents
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- JP2006267179A JP2006267179A JP2005081533A JP2005081533A JP2006267179A JP 2006267179 A JP2006267179 A JP 2006267179A JP 2005081533 A JP2005081533 A JP 2005081533A JP 2005081533 A JP2005081533 A JP 2005081533A JP 2006267179 A JP2006267179 A JP 2006267179A
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- 238000003860 storage Methods 0.000 title claims abstract description 43
- 239000011347 resin Substances 0.000 claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 18
- 239000013013 elastic material Substances 0.000 abstract description 2
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 238000000206 photolithography Methods 0.000 abstract description 2
- 238000011109 contamination Methods 0.000 abstract 1
- 230000008021 deposition Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 15
- 239000000428 dust Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 230000003014 reinforcing effect Effects 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 7
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- 239000002245 particle Substances 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
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- 229920001971 elastomer Polymers 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 239000013464 silicone adhesive Substances 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
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- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
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- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical compound C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
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- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/62—Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof
- G03F1/64—Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof characterised by the frames, e.g. structure or material, including bonding means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/38—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/42—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for ampoules; for lamp bulbs; for electronic valves or tubes
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/66—Containers specially adapted for masks, mask blanks or pellicles; Preparation thereof
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70733—Handling masks and workpieces, e.g. exchange of workpiece or mask, transport of workpiece or mask
- G03F7/70741—Handling masks outside exposure position, e.g. reticle libraries
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70983—Optical system protection, e.g. pellicles or removable covers for protection of mask
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Epidemiology (AREA)
- Public Health (AREA)
- Library & Information Science (AREA)
- Packaging Frangible Articles (AREA)
- Preparing Plates And Mask In Photomechanical Process (AREA)
Abstract
Description
本発明は、半導体デバイス、プリント基板あるいは液晶ディスプレイ等を製造する際のゴミよけとして使用されるリソグラフィー用ペリクルを収容・保管・輸送するペリクル収納容器に関するものである。 The present invention relates to a pellicle storage container for storing, storing, and transporting a lithography pellicle used as a dust prevention when manufacturing a semiconductor device, a printed circuit board, a liquid crystal display, or the like.
LSIなどの半導体デバイス或いは液晶ディスプレイなどの製造においては、半導体ウエハー或いは液晶用ガラス原板に光を照射してパターンを作製するが、この時に用いるフォトマスクあるいはレチクル(以下、単にフォトマスクという)にゴミが付着していると、このゴミが光を遮ったり、曲げたりしてしまうために、転写したパターンが損なわれるという問題があった。 In the manufacture of semiconductor devices such as LSIs or liquid crystal displays, patterns are produced by irradiating a semiconductor wafer or liquid crystal glass original plate with light, but the photomask or reticle (hereinafter simply referred to as a photomask) used at this time has dust. If this is adhered, the dust blocks or bends the light, so that the transferred pattern is damaged.
このため、これらの作業は通常クリーンルーム内で行われているが、それでもフォトマスクを常に清浄に保つことが難しい。そこで、フォトマスク表面にゴミよけとして、ペリクルを貼付する方法が取られている。
この場合、異物はフォトマスクの表面上には直接付着せず、ペリクル上に付着するため、リソグラフィー時に焦点をフォトマスクのパターン上に合わせておけば、ペリクル上の異物は転写に無関係となる。
For this reason, these operations are usually performed in a clean room, but it is still difficult to keep the photomask clean. Therefore, a method of sticking a pellicle as a dust guard on the photomask surface is taken.
In this case, the foreign matter does not adhere directly to the surface of the photomask but adheres to the pellicle. Therefore, if the focus is set on the pattern of the photomask during lithography, the foreign matter on the pellicle becomes irrelevant to the transfer.
しかしながら、ペリクルには、マスクに貼り付けられた後では、それらが形成する閉空間の外部から内部へ異物が侵入することを防ぐ効果はあるが、ペリクル自身に異物が付着していて、尚かつそれが閉空間の内部にある場合には、フォトマスク表面への異物付着を防ぐことは困難である。よって、ペリクル自身に高い清浄性が求められることはもとより、保管、輸送に使用するペリクル収納容器にもその清浄性を維持し得る性能が強く求められる。 However, the pellicle has an effect of preventing foreign matter from entering the inside of the closed space formed by the pellicle after being attached to the mask. When it is inside the closed space, it is difficult to prevent foreign matter from adhering to the photomask surface. Therefore, not only is the pellicle itself required to have high cleanliness, but also the pellicle storage container used for storage and transportation is strongly required to have the ability to maintain the cleanliness.
上記のように、ペリクル収納容器には、ペリクルの保管、輸送中にペリクルの清浄性を維持し得る性能が強く求められ、そのためには、発塵源となり得る要因を出来る限り少なくすることが重要である。
発塵源となり得る要因には、ペリクル収納容器を構成する部品の材質、電気的特性、清浄度、ペリクル収納容器を構成する部品間の接触、ペリクル収納容器とペリクルの接触、ペリクル収納容器への外力による摩擦などが挙げられる。
従って、ペリクル収納容器を構成する材料の材質、強度、電気的特性およびペリクルの固定方法などの様々な要素に配慮する必要がある。
As described above, the pellicle storage container is strongly required to have a performance capable of maintaining the cleanness of the pellicle during storage and transportation of the pellicle, and for that purpose, it is important to reduce the number of possible sources of dust generation as much as possible. It is.
Factors that can be a source of dust generation include the material, electrical characteristics, cleanliness, contact between the parts that make up the pellicle storage container, contact between the pellicle storage container and the pellicle, and contact with the pellicle storage container. For example, friction due to external force.
Therefore, it is necessary to consider various factors such as the material, strength, electrical characteristics, and method of fixing the pellicle that constitute the pellicle storage container.
一般的な半導体用ペリクル収納容器は、ペリクルを載置する容器本体と、ペリクルを保持すると共に容器本体と互いに周縁部で嵌合係止する蓋体とから構成されていて、それぞれの材質は樹脂であり、蓋体は透明性を有している。
半導体用ペリクル収納容器にペリクルを固定する方法として、いくつかの方法が提案されている。
その一つは、ペリクルフレームの上端面を蓋体内壁で押さえる方法である(特許文献1参照)。
A general pellicle storage container for a semiconductor is composed of a container body on which the pellicle is placed, and a lid body that holds the pellicle and is fitted and locked to the container body at the periphery thereof, and each material is a resin. And the lid has transparency.
Several methods have been proposed as a method for fixing a pellicle to a semiconductor pellicle storage container.
One of them is a method of pressing the upper end surface of the pellicle frame with the lid body wall (see Patent Document 1).
この、特許文献1に示されるような、ペリクルフレームの上端面を蓋体内壁で押さえる方法は、単純な部品構成で確実にペリクルフレームを保持するという利点はあるが、一般的にペリクル収納容器は樹脂で出来ているため、容器外部からの力に弱く、外力によりペリクル収納容器全体にねじれが生じた場合などには、ペリクルフレームに強い力が働いてしまい、発塵や変形する可能性が高くなる。
その現象は、1辺の長さが400mmを越えるような大型の液晶用ペリクルでは更に顕著になる。
The method of pressing the upper end surface of the pellicle frame with the lid body wall as shown in
This phenomenon becomes more prominent in a large liquid crystal pellicle whose side length exceeds 400 mm.
他の方法として、容器本体にリブ構造を取り入れて剛性を高める方法も提案されている(特許文献2参照)。
特許文献2に示されるような、容器本体にリブ構造を取り入れて剛性を高める方法は、炎天下のトラック輸送や空輸等の輸送中の外気温の変化に基づく熱変形を低減するという利点はあるものの、使用する側の作業者が容器の縁を片持ちした際のねじれをペリクルに影響しないレベルに押さえることまでは困難である。
その他の固定方法として、ペリクルに塗着された粘着材を保護する保護フィルムを押圧体を用いて固定することで間接的にペリクルフレームを固定する方法も提案されている(特許文献3参照)。
As another method, a method of increasing rigidity by incorporating a rib structure into the container body has been proposed (see Patent Document 2).
Although the method of increasing the rigidity by incorporating a rib structure into the container body as shown in
As another fixing method, a method of indirectly fixing a pellicle frame by fixing a protective film that protects an adhesive material applied to the pellicle using a pressing body has been proposed (see Patent Document 3).
この、特許文献2に示されるような、ペリクルに塗着された粘着材を保護する保護フィルムを押圧体を用いて固定することで間接的にペリクルフレームを固定する方法は、ペリクルフレーム自体には接触せず保護フィルムをクランプすることにより、ペリクル収納容器外部からの力に対してペリクルフレームへの影響は少ない利点があるが、保護フィルムには粘着材からの剥離を容易にするために離型剤が塗布されているのが一般的であるため、輸送中の振動により保護フィルムからペリクルフレームが外れてしまう可能性がある。
それを防ぐために保護フィルムの離型剤として重剥離タイプのものを用いた場合は、保護フィルムを粘着剤から剥離する際に粘着剤の変形を招き、ペリクルをマスクに貼着した際にその変形箇所がマスクに貼り付かず、エアパスを生じてしまう問題がある。
The method of fixing the pellicle frame indirectly by fixing a protective film for protecting the adhesive material applied to the pellicle using a pressing body, as shown in
In order to prevent this, if a heavy release type is used as the release agent for the protective film, the adhesive will be deformed when the protective film is peeled from the adhesive, and the deformation will be caused when the pellicle is attached to the mask. There is a problem that the portion does not stick to the mask and an air path is generated.
本発明は、上記のような問題に鑑みてなされたもので、その目的は、保管、輸送、操作中において収納するペリクルに異物が付着しないようにすると共に、ペリクルの汚損を防止して品質を維持することの出来るフォトリソグラフィー用ペリクル収納容器を提供することにある。 The present invention has been made in view of the above problems, and its purpose is to prevent foreign matter from adhering to the pellicle to be stored during storage, transportation, and operation, and to prevent the pellicle from being soiled and to improve the quality. An object is to provide a pellicle storage container for photolithography that can be maintained.
上記課題を解決するための本発明は、ペリクルを載置する容器本体と、ペリクルを被覆すると共に容器本体と互いに周縁部で嵌合係止する蓋体とからなるペリクル収納容器において、ペリクルフレーム外側面に設けられた穴にフレーム保持ピンを挿入してペリクルを保持することを特徴とする。前記容器本体が樹脂であり、前記容器本体に金属部品が接合されているものであること、ペリクルを保持する前記フレーム保持ピンを位置決めする位置決め部品と容器本体に組み付けた前記金属部品とが機械的に連結していること、ペリクルを保持する前記フレーム保持ピンのペリクルフレームとの接触部に弾性体を設置したこと、がそれぞれ望ましく、更に、前記容器本体および前記蓋体の材質が樹脂であり、それらの表面抵抗値が1×1012Ω/□以下の帯電防止性能を有していることが更に、好ましい。 In order to solve the above problems, the present invention provides a pellicle storage container comprising a container main body on which a pellicle is placed, and a lid body that covers the pellicle and is fitted and locked at the periphery of the container main body. The pellicle is held by inserting a frame holding pin into a hole provided on the side surface. The container body is made of resin, and metal parts are joined to the container body. The positioning parts for positioning the frame holding pins for holding the pellicle and the metal parts assembled to the container body are mechanical. It is desirable that the elastic body is installed at the contact portion of the frame holding pin that holds the pellicle with the pellicle frame, and the material of the container body and the lid body is resin, It is further preferable that the surface resistance value has an antistatic performance of 1 × 10 12 Ω / □ or less.
本発明によれば、ペリクルフレームを確実に把持しつつ接触部を極力少なくして発塵の可能性を低減すると共に、剛性を高めた容器本体にそのフレーム保持ピンを設置することにより、外力から受けるペリクルへの影響を低減する効果を有する。更に、その容器本体が樹脂でありかつその容器本体に金属部品を接合する実施の形態によれば、軽量という利点を持つ樹脂に対して、その欠点である変形をカバーする効果があり、必要な部分のみに外力に対する形状保持機能を持たせることが出来る。
そして、ペリクルを保持するフレーム保持ピンを位置決めする部品と容器本体に組み付けた金属部品とが機械的に連結する実施の形態によれば、保管、輸送、操作中もペリクルの位置が一定の位置に保たれ、発塵、変形を低減することが出来る。
According to the present invention, while reliably gripping the pellicle frame, it is possible to reduce the possibility of dust generation by reducing the contact portion as much as possible, and by installing the frame holding pin on the container body with increased rigidity, It has the effect of reducing the impact on the pellicle. Furthermore, according to the embodiment in which the container main body is a resin and the metal part is joined to the container main body, the resin having the advantage of light weight has an effect of covering the deformation that is a drawback, and is necessary. Only the portion can have a shape retaining function against external force.
According to the embodiment in which the part for positioning the frame holding pin for holding the pellicle and the metal part assembled to the container body are mechanically connected, the position of the pellicle is kept constant during storage, transportation, and operation. It can be kept, dust generation and deformation can be reduced.
また、ペリクルを保持するフレーム保持ピンのペリクルフレームとの接触部に弾性体を設置する実施の形態によれば、保管、輸送、操作中のペリクルに対する振動の影響を低減することが出来る。
容器本体および蓋体の材質が樹脂であり、なおかつ表面抵抗値が1×1012Ω/□以下の帯電防止性能を付与する実施の形態によれば、大型液晶ペリクル収納容器では特に問題となる包装袋との摩擦で生じる静電気を防止するなどの異物付着防止の効果が得られる。
Further, according to the embodiment in which the elastic body is installed at the contact portion between the frame holding pin for holding the pellicle and the pellicle frame, it is possible to reduce the influence of vibration on the pellicle during storage, transportation, and operation.
According to the embodiment in which the material of the container main body and the lid is resin, and the surface resistance value imparts antistatic performance of 1 × 10 12 Ω / □ or less, packaging that is particularly problematic in large liquid crystal pellicle storage containers The effect of preventing foreign matter adhesion such as preventing static electricity caused by friction with the bag can be obtained.
以下に、図面を参照しつつ本発明の実施の形態を説明するが、本発明はこれに限定されるものではない。
図1は、本発明によるペリクル収納容器の一実施の形態を示す断面説明図であり、図2は、その一部拡大図である。
図3は、本発明によるペリクル収納容器の一実施の形態の容器本体表面説明図であり、図4は、容器本体裏面説明図である。
図1において、本発明のペリクル収納容器は、容器本体1、蓋体2、フレーム保持ピン3、ピン固定部品4、補強金属部品5により構成される。
従来のペリクル収納容器と同様に、容器本体1の中央に一段高い載置台を設けてペリクルを載置し、容器本体1と互いの周縁部で嵌合係止する蓋体2を覆い被せることにより閉空間を形成する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited thereto.
FIG. 1 is a cross-sectional explanatory view showing an embodiment of a pellicle storage container according to the present invention, and FIG. 2 is a partially enlarged view thereof.
FIG. 3 is an explanatory view of the surface of the container body according to the embodiment of the pellicle storage container according to the present invention, and FIG. 4 is an explanatory view of the back surface of the container body.
In FIG. 1, the pellicle storage container of the present invention includes a
Similar to the conventional pellicle storage container, by placing a stepped table on the center of the
容器本体と蓋体の材質は、容器全体の軽量化を考慮して、樹脂を用いることが好ましいが、液晶用の大型ペリクルの場合は、特に樹脂の変形が製品に及ぼす影響が大きく、容器本体1の反りを低減させるため、容器本体1の裏面に補強金属部品5を接合する。
ペリクルが帯電し、それが原因でごみが付着することを防止するために、容器本体1と蓋体2とに用いられる樹脂には、帯電防止性能が付与されているものであることが好ましい。帯電防止性能としては、表面抵抗値が1×1012Ω/□以下であることが好ましい。
樹脂の材質については特に限定されないが、アクリル樹脂、ポリエチレンテレフタレート樹脂、アクリロニトリル・ブタジエン・スチレン樹脂、ポリスチレン樹脂、ポリカーボネート樹脂、塩化ビニル樹脂、ポリプロピレン樹脂、ポリエチレン樹脂、アクリロニトリル・エチレン・スチレンなどを用いればよい。
帯電防止の方式も、発塵性に問題がなければ、ベースポリマーに親水性ポリマーを配合する方式、導電膜のコーティング、導電材料の練り込みなどから選択すればよい。
For the material of the container body and the lid, it is preferable to use a resin in consideration of the weight reduction of the entire container, but in the case of a large pellicle for liquid crystal, the deformation of the resin has a great influence on the product, and the container body In order to reduce the warpage of 1, the reinforcing
In order to prevent the pellicle from being charged and causing dust to adhere to the pellicle, it is preferable that the resin used for the container
The material of the resin is not particularly limited, but acrylic resin, polyethylene terephthalate resin, acrylonitrile / butadiene / styrene resin, polystyrene resin, polycarbonate resin, vinyl chloride resin, polypropylene resin, polyethylene resin, acrylonitrile / ethylene / styrene may be used. .
The antistatic method may be selected from a method in which a hydrophilic polymer is added to the base polymer, coating of a conductive film, kneading of a conductive material, and the like if there is no problem in dust generation.
また、この金属の材料としてはアルミニウム、ステンレス鋼、炭素鋼、銅、黄銅などが挙げられ、比重と弾性率から考慮してアルミニウムが好適である。
図2に拡大して示すように、ペリクルフレーム6の固定は、フレーム外側面に設けた治具穴10にフレーム保持ピン3を挿入することにより行う。ペリクルフレームをより柔軟に把持するために、フレーム保持ピン3の先端に弾性体8を設置することが好ましい。
ピン固定部品4は、フレーム保持ピン3の位置決めを行う部品であるが、容器本体の裏面の補強金属部品5とねじなどで機械的に連結することにより、容器外部からの力や熱変形による容器本体の捻れに対してもフレーム保持ピンの位置精度を維持することが可能となる。
Examples of the metal material include aluminum, stainless steel, carbon steel, copper, brass, and the like, and aluminum is preferable in consideration of specific gravity and elastic modulus.
As shown in an enlarged view in FIG. 2, the
The
この弾性体の材料としては、ニトリルゴム、スチレンゴム、シリコーンゴム、弗素ゴム、クロロネプレンゴム、ポリウレタンゴム、4弗化エチレン樹脂、ポリアクリルゴム、エチレンプロピレンゴムなどが挙げられ、耐久性の点からシリーコンゴム、4弗化エチレンゴムが好適である。静電気対策のため、それらの材料に帯電防止機能を付与すれば更に良い。
フレーム保持ピン3でペリクルフレーム6を固定する箇所は3箇所以上必要で、図3に示すようにペリクルフレーム6の角部付近を含む4箇所以上が好ましい。
Examples of the elastic material include nitrile rubber, styrene rubber, silicone rubber, fluorine rubber, chloroneprene rubber, polyurethane rubber, tetrafluoroethylene resin, polyacrylic rubber, and ethylene propylene rubber. Silicon rubber and tetrafluoroethylene rubber are preferred. In order to prevent static electricity, it is better to add an antistatic function to these materials.
Three or more locations for fixing the
図4に容器本体の裏面の平面図として示すように、補強金属部品5は、容器本体1の変形を防止するために、容器本体の裏面に設置されている。補強金属部品5は、ピン固定部品4と機械的に連結されていることが好ましい。補強金属部品5は、単体ででもその効果は期待できるが、図示のように、縦横に連結して設置することにより、より高い効果が得られる。
As shown in the plan view of the back surface of the container body in FIG. 4, the reinforcing
以下に、本発明の実施例を説明するが、本発明はこれに限定されるものではない。
[実施例]
図1〜図4に示すペリクル収納容器を製作した。
ペリクル収納容器の構成は、主に帯電防止性ABS樹脂((株)東レ製商品名:トヨラックパレルTP10、表面抵抗値5×1011Ω/□)を真空成型法により成型した容器本体1と、同じく帯電防止性ABS樹脂((株)東レ製商品名:トヨラックパレルTP10、表面抵抗値5×1011Ω/□)を真空成型法により成型した容器蓋体2からなる。容器本体の裏面には、断面が40×6mmのアルミニウム合金製の補強金属部品5を設置し、図4に示すように、5本の補強金属部品5を縦横に交差して連結した。
さらに、容器本体表面に設置したピン固定部品4と容器本体裏面に設置した補強金属部品5は、容器本体を挟んでM4のねじにより機械的に連結した。また、ピン固定部品4とフレーム保持ピン3の材質はPPSからなり、フレーム保持ピン3は、図3に示すように、ペリクルフレーム6の角部付近に4箇所設け、そのフレーム保持ピン3の先端にはフッ素ゴム製の弾性体8を設置した。
Examples of the present invention will be described below, but the present invention is not limited thereto.
[Example]
The pellicle storage container shown in FIGS. 1 to 4 was manufactured.
The structure of the pellicle storage container is mainly composed of a
Further, the
この完成したペリクル収納容器に、外寸782×474×6mmのアルミニウム合金製のペリクルフレーム6の一方の端面に、ペリクル膜接着剤として、シリコーン粘着剤(信越化学工業(株)製商品名:KR120)、他方の端面に、マスク粘着剤として、シリコーン粘着剤(信越化学工業(株)製商品名:KR120)を塗布し、加熱によりキュアさせ、さらにフッ素系ポリマー(商品名サイトップ、旭硝子(株)製)をスピンコート法により得た厚さ約4μmのペリクル膜7をこのペリクルフレーム6に貼付けたペリクルを収納し、東京−福岡間を往復で空輸して輸送前後のペリクル膜上の異物増加数を計測した。
A silicone adhesive (trade name: KR120 manufactured by Shin-Etsu Chemical Co., Ltd.) was used as a pellicle film adhesive on one end face of an aluminum
クラス100のクリーンルーム内でペリクル収納容器からペリクルを取り出し、暗室内で40万ルクスの光を照射してペリクル膜7表面の異物増加数を調べたところ、ペリクル膜7上に異物の増加はなく、また、ペリクルを構成する部品の変形、損傷も見られなかった。また、輸送後のペリクル膜の帯電量をION SYSTEM社(米国カリフォルニア州)製のION SYSTEM/MODEL775で測定したところ、−0.1kVであった。
Taking out the pellicle from the pellicle storage container in a Class 100 clean room and irradiating 400,000 lux of light in the dark room and examining the number of foreign particles increased on the surface of the
[比較例]
図5に示すような、従来公知のペリクルフレーム6の上端面を蓋体内壁2で押さえる構成のペリクル収納容器を製作した。容器本体1および蓋体2の材質は表面抵抗値1018Ω/□以上のアクリル性樹脂を使用した。
[Comparative example]
As shown in FIG. 5, a pellicle storage container having a configuration in which the upper end surface of a conventionally known
このペリクル収納容器に、外寸782×474×6mmのアルミニウム合金製のペリクルフレーム6の一方の端面に、ペリクル膜接着剤として、シリコーン粘着剤(信越化学工業(株)製商品名:KR120)、他方の端面に、マスク粘着剤として、シリコーン粘着剤(信越化学工業(株)製商品名:KR120)を塗布し、加熱によりキュアさせ、さらにフッ素系ポリマー(商品名サイトップ、旭硝子(株)製)をスピンコート法により得た厚さ約4μmのペリクル膜7をこのペリクルフレーム6に貼付けたペリクルを収納し、東京−福岡間を往復で空輸して輸送前後のペリクル膜上の異物増加数を計測した。
In this pellicle storage container, a silicone adhesive (trade name: KR120 manufactured by Shin-Etsu Chemical Co., Ltd.) as a pellicle film adhesive on one end surface of an aluminum
クラス100のクリーンルーム内でペリクル収納容器からペリクルを取り出し、暗室内で40万ルクスの光を照射してペリクル膜7表面の異物増加数を調べたところ、ペリクル膜7上には10μm以上の異物が48個増加し、また、ペリクル膜接着剤の蓋体と当接する部分に、輸送前にはなかった圧着痕が見られた。また、輸送後のペリクル膜の帯電量をION SYSTEM/MODEL775で測定したところ、−3.8kVと帯電していることを示した。
When the pellicle was taken out from the pellicle storage container in a Class 100 clean room and irradiated with 400,000 lux light in the dark room to examine the increase in the number of foreign particles on the surface of the
以上のように、本発明によれば、保管、輸送、操作中において収納するペリクルに異物が付着しないようにすると共に、ペリクルの汚損を防止して品質を維持することができる。 As described above, according to the present invention, it is possible to prevent foreign matter from adhering to the pellicle stored during storage, transportation, and operation, and to prevent the pellicle from being soiled and maintain the quality.
1 容器本体
2 蓋体
3 フレーム保持ピン
4 ピン固定部品
5 補強金属部品
6 ペリクルフレーム
7 ペリクル膜
8 弾性体
9 連結用ねじ
10 フレーム治具穴
DESCRIPTION OF
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JP2005081533A JP4391435B2 (en) | 2005-03-22 | 2005-03-22 | Pellicle storage container |
KR1020050126676A KR101223967B1 (en) | 2005-03-22 | 2005-12-21 | Pellicle container |
CNB2006100549512A CN100398413C (en) | 2005-03-22 | 2006-02-27 | Container box for framed pellicle |
TW095106577A TWI293477B (en) | 2005-03-22 | 2006-02-27 | Pellicle storage container |
US11/370,043 US20060213797A1 (en) | 2005-03-22 | 2006-03-08 | Container box for framed pellicle |
HK07103147A HK1096928A1 (en) | 2005-03-22 | 2007-03-23 | Pellicle storage container |
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Also Published As
Publication number | Publication date |
---|---|
JP4391435B2 (en) | 2009-12-24 |
TW200634909A (en) | 2006-10-01 |
CN1836988A (en) | 2006-09-27 |
KR101223967B1 (en) | 2013-01-18 |
CN100398413C (en) | 2008-07-02 |
US20060213797A1 (en) | 2006-09-28 |
TWI293477B (en) | 2008-02-11 |
KR20060102264A (en) | 2006-09-27 |
HK1096928A1 (en) | 2007-06-15 |
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