EP3676419B1 - Verbessertes verfahren zur nickelfreien phosphatierung von metallischen oberflächen - Google Patents
Verbessertes verfahren zur nickelfreien phosphatierung von metallischen oberflächen Download PDFInfo
- Publication number
- EP3676419B1 EP3676419B1 EP18756454.7A EP18756454A EP3676419B1 EP 3676419 B1 EP3676419 B1 EP 3676419B1 EP 18756454 A EP18756454 A EP 18756454A EP 3676419 B1 EP3676419 B1 EP 3676419B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- ions
- water
- phosphating
- metallic surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 21
- 239000000203 mixture Substances 0.000 claims description 93
- -1 molybdenum ions Chemical class 0.000 claims description 29
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 16
- 229910052750 molybdenum Inorganic materials 0.000 claims description 15
- 239000011733 molybdenum Substances 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- 239000008139 complexing agent Substances 0.000 claims description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 10
- 229940050410 gluconate Drugs 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 claims description 7
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 claims description 7
- 235000019353 potassium silicate Nutrition 0.000 claims description 7
- 230000002378 acidificating effect Effects 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011574 phosphorus Substances 0.000 claims description 5
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 5
- RLQWHDODQVOVKU-UHFFFAOYSA-N tetrapotassium;silicate Chemical compound [K+].[K+].[K+].[K+].[O-][Si]([O-])([O-])[O-] RLQWHDODQVOVKU-UHFFFAOYSA-N 0.000 claims description 5
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 4
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 4
- 229910001437 manganese ion Inorganic materials 0.000 claims description 4
- 229910001453 nickel ion Inorganic materials 0.000 claims description 4
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 claims description 4
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 3
- 235000011180 diphosphates Nutrition 0.000 claims description 3
- 229940048084 pyrophosphate Drugs 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-M dihydrogenphosphate Chemical compound OP(O)([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-M 0.000 claims description 2
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 2
- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 description 38
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 33
- 229910019142 PO4 Inorganic materials 0.000 description 26
- 235000021317 phosphate Nutrition 0.000 description 26
- 239000002253 acid Substances 0.000 description 24
- 229910052751 metal Inorganic materials 0.000 description 23
- 239000002184 metal Substances 0.000 description 23
- 239000010452 phosphate Substances 0.000 description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 20
- 239000003973 paint Substances 0.000 description 20
- 229920000642 polymer Polymers 0.000 description 17
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 15
- 235000011121 sodium hydroxide Nutrition 0.000 description 11
- 238000005246 galvanizing Methods 0.000 description 10
- 229910021645 metal ion Inorganic materials 0.000 description 10
- 229910052759 nickel Inorganic materials 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 9
- 229920002873 Polyethylenimine Polymers 0.000 description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 6
- 235000011007 phosphoric acid Nutrition 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 239000011572 manganese Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000011135 tin Substances 0.000 description 5
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 5
- 229910000165 zinc phosphate Inorganic materials 0.000 description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000004913 activation Effects 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 238000007865 diluting Methods 0.000 description 4
- 239000008397 galvanized steel Substances 0.000 description 4
- 208000014451 palmoplantar keratoderma and congenital alopecia 2 Diseases 0.000 description 4
- 238000005554 pickling Methods 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- IDCPFAYURAQKDZ-UHFFFAOYSA-N 1-nitroguanidine Chemical compound NC(=N)N[N+]([O-])=O IDCPFAYURAQKDZ-UHFFFAOYSA-N 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 229910002651 NO3 Inorganic materials 0.000 description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 3
- 229920000767 polyaniline Polymers 0.000 description 3
- 229920000123 polythiophene Polymers 0.000 description 3
- 235000011118 potassium hydroxide Nutrition 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 229920006317 cationic polymer Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 229910001431 copper ion Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 150000002222 fluorine compounds Chemical class 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- 239000012487 rinsing solution Substances 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910001610 cryolite Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 150000004761 hexafluorosilicates Chemical class 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- PDKHNCYLMVRIFV-UHFFFAOYSA-H molybdenum;hexachloride Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Mo] PDKHNCYLMVRIFV-UHFFFAOYSA-H 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229940085991 phosphate ion Drugs 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- 235000020681 well water Nutrition 0.000 description 1
- 239000002349 well water Substances 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
- C23C22/365—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations containing also zinc and nickel cations
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/10—Salts
- C11D7/14—Silicates
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/10—Salts
- C11D7/16—Phosphates including polyphosphates
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/265—Carboxylic acids or salts thereof
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/36—Organic compounds containing phosphorus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
- C23C22/80—Pretreatment of the material to be coated with solutions containing titanium or zirconium compounds
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/16—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions using inhibitors
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/16—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions using inhibitors
- C23G1/18—Organic inhibitors
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- C11D2111/16—
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- C11D2111/20—
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/10—Salts
- C11D7/105—Nitrates; Nitrites
Definitions
- the present invention relates to a process for the essentially nickel-free phosphating of a metallic surface using a special cleaning composition and the use of this process in the automotive industry.
- Phosphate coatings on metallic surfaces are known from the prior art. Such coatings serve to protect metal surfaces from corrosion and also serve as an adhesion promoter for subsequent coats of paint.
- Such phosphate coatings are primarily used in the automotive and general industries.
- the subsequent paint layers are primarily cathodically deposited electrophoretic paints (KTL). Since a current must flow between the metallic surface and the treatment bath during the deposition of KTL, it is important to set a defined electrical conductivity of the phosphate coating in order to ensure efficient and homogeneous deposition.
- KTL cathodically deposited electrophoretic paints
- phosphate coatings are usually applied using a nickel-containing phosphating solution.
- the nickel deposited elementally or as an alloy component, e.g. Zn/Ni, ensures suitable conductivity of the coating during the subsequent electrocoating.
- nickel ions are no longer desirable as a component of treatment solutions and should therefore be avoided if possible or at least reduced in content.
- nickel-free or low-nickel phosphating solutions are known in principle. However, this is limited to certain substrates such as steel.
- a nickel-free phosphating solution is available from the DE19854431 A1 known.
- the object of the present invention was therefore to provide a method with which metallic surfaces can be phosphated essentially without nickel, while avoiding the aforementioned disadvantages of the prior art.
- an uncoated metallic surface but on the other hand, an already conversion-coated metallic surface can also be treated with the method according to the invention.
- a metallic surface it should always include a metallic surface that has already been conversion-coated. However, it is preferably an uncoated metallic surface.
- an “aqueous composition” refers to a composition which contains at least some, preferably most, i.e. more than 50% by weight, water as a solvent/dispersion medium. In addition to dissolved components, it can also include coarsely dispersed components. It can therefore be, for example, an emulsion. However, it is preferably a solution, i.e. a composition that does not contain any coarsely dispersed components.
- a silicate that has a water solubility (in demineralized water) of at least 1 mg/l at 25 °C, preferably at least 10 mg/l, more preferably at least 100 mg/l, more preferably at least 1 g/l, more preferably at least 10 g/l, more preferably at least 100 g/l, more preferably at least 200 g /l, more preferably of at least 300 g/l and particularly preferably of at least 350 g/l.
- the silicate can also be present as a colloidal solution.
- composition contains less than 0.01 g/L nickel ions, it should be considered “substantially nickel-free” for the purposes of the present invention.
- phosphate ions also means hydrogen phosphate, dihydrogen phosphate and phosphoric acid.
- pyrophosphoric acid and polyphosphoric acid and all their partially and completely deprotonated forms should be included.
- metal ion is understood to mean either a metal cation, a complex metal cation or a complex metal anion.
- the metallic surface is preferably steel, a steel alloy, hot-dip galvanizing, electrolytic galvanizing, a zinc alloy such as Zn/Fe or Zn/Mg, aluminum or an aluminum alloy. Hot-dip galvanizing and electrolytic galvanizing are particularly applied to steel. In particular, the metallic surface is at least partially galvanized.
- the method according to the invention is particularly suitable for multi-metal applications, in particular for metallic surfaces which, in addition to galvanizing on steel, preferably hot-dip galvanizing and electrolytic galvanizing, contain aluminum and/or an aluminum alloy, preferably an aluminum alloy.
- the metallic surface is first cleaned (step i), in particular degreased, in an alkaline, aqueous cleaning composition before treatment with the acidic, aqueous, essentially nickel-free phosphating composition (step ii).
- aqueous cleaning composition before treatment with the acidic, aqueous, essentially nickel-free phosphating composition (step ii).
- an acidic or neutral pickling composition can also be used for this purpose.
- the cleaning composition can be obtained from a concentrate by diluting it with a suitable solvent, preferably water, preferably by a factor between 1.5 and 1000, more preferably between 50 and 200, and if necessary adding a pH-modifying substance.
- a suitable solvent preferably water, preferably by a factor between 1.5 and 1000, more preferably between 50 and 200, and if necessary adding a pH-modifying substance.
- the at least one water-soluble silicate contained in the cleaning composition results in a better cleaning effect and reduces the pickling attack in the cleaning bath (inhibiting effect).
- the at least one water-soluble silicate comprises at least one water glass, in particular a lithium water glass, a soda water glass and/or a potassium water glass, particularly preferably a soda water glass and/or a potassium water glass, and/or at least one metasilicate such as disodium metasilicate (Na 2 SiO 3 ).
- the at least one water-soluble silicate comprises a soda water glass or a potassium water glass.
- the soda water glass is preferably one with a molar Na 2 O:SiO 2 ratio in the range from 1 to 4.
- the potassium water glass is also preferably one with a molar K 2 O:SiO 2 ratio in the range from 1 to 4.
- the at least one water-soluble silicate is present in a total concentration in the range from 0.01 to 15 g/l, preferably from 0.2 to 13 g/l and particularly preferably from 0.5 to 10 g/l.
- the cleaning composition can contain at least one cationic, nonionic and/or anionic surfactant and/or other additives, in particular complexing agents, oxidizing agents, oils and/or auxiliary substances such as solubilizers, borate and/or carbonate.
- Complexing agents contained in the cleaning composition cause a complexation of water hardness and dissolved cations, which are caused by the pickling attack go into solution or are present in the cleaning bath.
- Preferred complexing agents are, on the one hand, phosphorus-containing complexing agents.
- phosphate-based complexing agents preferably condensed phosphates such as pyrophosphates, tripolyphosphates and other polyphosphates - as well as phosphonic acids such as 1-hydroxyethane-(1,1-diphosphonic acid) (HEDP) and their salts.
- condensed phosphates such as pyrophosphates, tripolyphosphates and other polyphosphates - as well as phosphonic acids such as 1-hydroxyethane-(1,1-diphosphonic acid) (HEDP) and their salts.
- HEDP 1-hydroxyethane-(1,1-diphosphonic acid)
- the phosphorus-containing, in particular the phosphate-based, complexing agents are preferably in a total concentration in the range from 0.01 to 15 g/l, more preferably from 0.05 to 13 g/l and particularly preferably from 0.1 to 10 g/l (calculated as tetrapotassium pyrophosphate).
- preferred complexing agents are hydroxycarboxylic acids, which have at least one hydroxyl group and at least one carboxyl group, and their salts, in particular sugar acids and their salts, particularly preferably heptonate and gluconate. Gluconate is particularly preferred.
- Such complexing agents are preferably present in a total concentration in the range from 0.01 to 6 g/l, more preferably from 0.05 to 5 g/l and particularly preferably from 0.1 to 4 g/l (calculated as sodium gluconate).
- a preferred oxidizing agent is nitrite.
- the oxidizing agents are preferably present in a total concentration in the range from 10 to 100 mg/l, particularly preferably from 20 to 50 mg/l (calculated as nitrite).
- any iron ions present in the cleaning bath come exclusively from the treated metallic one Surface.
- caustic soda potassium hydroxide
- caustic soda or caustic potash on the other hand, in particular phosphoric acid can be used.
- the pH value of the cleaning composition is in the range from 10.7 to 12.0, preferably from 11.0 to 12.0, more preferably from 11.3 to 12.0 and particularly preferably in the range from 11.5 to 12.0.
- the cleaning composition preferably has a temperature in the range from 35 to 70, more preferably from 40 to 65 and particularly preferably from 45 to 60 ° C.
- the metallic surface is treated with the cleaning composition preferably for 30 to 600, particularly preferably for 60 to 480 and very particularly preferably for 90 to 360 seconds, preferably by dipping or spraying, or a combination of both.
- the metallic surface is first sprayed with the cleaning composition for 30 to 90 seconds and then immersed in it for 100 to 300 seconds.
- At least one rinsing of the metallic surface with water advantageously takes place, with the water optionally also containing an additive dissolved in water, such as. B. a nitrite or surfactant can be added.
- the activation composition serves to deposit a large number of the finest phosphate particles as seed crystals on the metallic surface. In the subsequent process step, these help to form a particularly crystalline phosphate layer with the highest possible number of densely arranged fine phosphate crystals or a largely closed phosphate layer in contact with the phosphating composition - preferably without intermediate rinsing.
- Particularly suitable activation compositions are alkaline compositions based on titanium phosphate or zinc phosphate.
- activating agents in particular titanium phosphate or zinc phosphate, to the cleaning composition, i.e. to carry out cleaning and activation in one step.
- the acidic, aqueous, essentially nickel-free phosphating composition includes zinc ions, manganese ions and phosphate ions.
- the phosphating composition can be obtained from a concentrate by diluting it with a suitable solvent, preferably water, by a factor between 1.5 and 100, preferably between 5 and 50, and if necessary adding a pH-modifying substance.
- a suitable solvent preferably water
- the phosphating composition preferably comprises the following components in the following preferred and particularly preferred concentration ranges: Zn 0.3 to 3.0 g/l 0.5 to 2.0 g/l Mn 0.3 to 2.0 g/l 0.5 to 1.5 g/l Phosphate (calculated as P 2 O 5 ) 8 to 25 g/l 10 to 18 g/l free fluoride 30 to 250 mg/l 50 to 180 mg/l Complex fluoride (calculated e.g. as SiF 6 2- and/or BF 4 - ) 0 to 5 g/l 0.5 to 3 g/l
- the complex fluoride is preferably tetrafluoroborate (BF 4 - ) and/or hexafluorosilicate (SiF 6 2- ).
- a content of complex fluoride and simple fluoride, for example sodium fluoride, in the phosphating composition is advantageous.
- Al 3+ is a bath poison in phosphating systems and can be removed from the system by complexing with fluoride, for example as cryolite.
- fluoride for example as cryolite.
- Complex fluorides are added to the bath added as a "fluoride buffer", otherwise the fluoride content would drop quickly and no coating would take place. Fluoride supports the formation of the phosphate layer and indirectly leads to an improvement in paint adhesion and corrosion protection. Complex fluoride also helps to avoid defects such as specks on galvanized material.
- the phosphating composition contains iron(III) ions.
- the iron(III) ions are preferably added to the phosphating composition. It is preferred to add iron(III) ions in the range from 0.001 to 0.2 g/l, more preferably from 0.001 to 0.1 g/l, more preferably from 0.005 to 0.1 g/l, particularly preferably from 0.005 to 0.05 g/l and most preferably from 0.005 to 0.02 g/l.
- the phosphating composition preferably contains at least one accelerator selected from the group consisting of the following compounds in the following preferred and particularly preferred concentration ranges: Nitroguanidine 0.2 to 3.0 g/l 0.2 to 1.55 g/l H2O2 _ 10 to 100 mg/l 15 to 50 mg/l Nitroguanidine / H2O2 0.2 to 2.0 g/l / 10 to 50 mg/l 0.2 to 1.5 g/l / 15 to 30 mg/l nitrite 30 to 300 mg/l 90 to 150 mg/l Hydroxylamine 0.1 to 5 g/l 0.4 to 3 g/l
- nitroguanidine a concentration in the range of 0.1 to 3.0 g/l has already proven to be advantageous, and with regard to H 2 O 2 a concentration in the range of 5 to 200 mg/l has proven to be advantageous.
- the at least one accelerator is H 2 O 2 .
- the phosphating composition preferably contains less than 1 g/l, more preferably less than 0.5 g/l, particularly preferably less than 0.2 g/l and most preferably less than 0.1 g/l nitrate.
- the nitrate in the phosphating composition causes an additional acceleration Layer formation reaction, which leads to lower layer weights but above all reduces the incorporation of manganese into the crystal.
- the manganese content of the phosphate coating is too low, this will affect its alkali resistance.
- Alkaline resistance in turn plays a crucial role in subsequent cathodic electrocoating. This results in an electrolytic splitting of water on the substrate surface: hydroxide ions are formed. This causes the pH value at the interface of the substrate to increase. Only in this way can the electrophoretic paint be agglomerated and deposited. However, the increased pH can also damage the crystalline phosphate layer.
- the phosphating composition preferably has a temperature in the range from 30 to 55°C.
- the phosphating composition can be characterized by the following preferred and particularly preferred parameter ranges: FS 0.3 to 2.0 0.7 to 1.6 FS (dil.) 0.5 to 8 1 to 6 GSF 12 to 28 22 to 26 G.S 12 to 45 18 to 35 S value 0.01 to 0.2 0.03 to 0.15 temperature 30 to 50°C 35 to 45°C
- FS stands for free acid
- FS (diluted) for free acid (diluted)
- GSF for total acid according to Fischer
- GS for total acid
- S-value for acid value
- a suitable vessel for example a 300 ml Erlenmeyer flask. If the phosphating composition contains complex fluorides, 2-3 g of potassium chloride are added to the sample. Then titrate to a pH of 3.6 using a pH meter and an electrode with 0.1 M NaOH. The amount of 0.1 M NaOH in ml used per 10 ml of the phosphating composition gives the value of the free acid (FS) in points.
- the diluted phosphating composition is titrated to a pH of 8.9 using a pH meter and an electrode with 0.1 M NaOH after adding potassium oxalate solution.
- the consumption of 0.1 M NaOH in ml per 10 ml of the diluted phosphating composition gives the total acid according to Fischer (GSF) in points. If this value is multiplied by 0.71, the total phosphate ion content is calculated as P 2 O 5 .
- the total acid (GS) is the sum of the divalent cations contained as well as free and bound phosphoric acids (the latter are phosphates). It is determined by the consumption of 0.1 M NaOH using a pH meter and an electrode. To do this, 10 ml of the phosphating composition are pipetted into a suitable vessel, for example a 300 ml Erlenmeyer flask, and diluted with 25 ml of demineralized water. The mixture is then titrated with 0.1 M NaOH to a pH of 9. The consumption in ml per 10 ml of the diluted phosphating composition corresponds to the total acid score (GS). Acid value (S value): (Please refer W. Rausch "The phosphating of metals", Eugen G. Leuze Verlag, 3rd edition, 2005, chapter 8.4, p. 338 )
- S value stands for the ratio FS: GSF and is obtained by dividing the value of the free acid (FS) by the value of the total acid according to Fischer (GSF).
- a temperature of the phosphating composition of less than 45 ° C, preferably in the range between 35 and 45 ° C, leads to further improved corrosion and paint adhesion values.
- the metallic surface is treated with the phosphating composition preferably for 30 to 480, particularly preferably for 60 to 300 and very particularly preferably for 90 to 240 seconds, preferably by dipping or spraying.
- the following preferred and particularly preferred zinc phosphate layer weights are applied to the surface, depending on the surface being treated metallic surface (determined using X-ray fluorescence analysis (XRF)): Treated surface Zinc phosphate layer weight (g/m 2 ) steel 0.5 to 6 1 to 5 Hot-dip galvanizing 1.0 to 6 1.5 to 5 electrolytic galvanizing 1.0 to 6 1.5 to 5 aluminum 0.5 to 6 1 to 5
- XRF X-ray fluorescence analysis
- the metallic surface is preferably rinsed with the phosphating composition, more preferably rinsed with deionized water or city water.
- the metallic surface that has already been treated with the phosphating composition i.e. phosphate-coated, is further treated with an aqueous rinsing composition.
- the metallic surface is optionally dried before treatment with the rinsing composition.
- the rinse composition can be obtained from a concentrate by diluting it with a suitable solvent, preferably water, by a factor between 1.5 and 1000, preferably between 5 and 700, and if necessary adding a pH-modifying substance.
- a suitable solvent preferably water
- the electrical conductivity of the phosphate-coated metal surface can be specifically adjusted by creating defined pores in the phosphate layer.
- the conductivity can be either greater than, equal to or less than that of a corresponding metal surface provided with a nickel-containing phosphate coating.
- the set electrical conductivity of the phosphate-coated metal surface can be influenced by varying the concentration of a given metal ion or polymer in the rinsing composition.
- the rinse composition contains at least one type of metal ion selected from the group consisting of the ions of the following metals in the following preferred, particularly preferred and very particularly preferred concentration ranges (all calculated as the corresponding metal): Mo 1 to 500 mg/l 10 to 250 mg/l 20 to 150 mg/l Cu 1 to 1000 mg/l 100 to 500 mg/l 150 to 225 mg/l Ag 1 to 500 mg/l 5 to 300 mg/l 20 to 150 mg/l Ow 1 to 500 mg/l 10 to 300 mg/l 20 to 200 mg/l Pd 1 to 200 mg/l 5 to 100 mg/l 15 to 60 mg/l Sn 1 to 500 mg/l 2 to 200 mg/l 3 to 100 mg/l Sb 1 to 500 mg/l 2 to 200 mg/l 3 to 100 mg/l Ti 20 to 500 mg/l 50 to 300 mg/l 50 to 150 mg/l Zr 20 to 500 mg/l 50 to 300 mg/l 50 to 150 mg/l Hf 20 to 500 mg/l 50 to 300 mg/l 50 to 150 mg/l Hf 20 to 500
- the metal ions contained in the rinsing composition separate either in the form of a salt, which contains the corresponding metal cation (e.g. molybdenum or tin) preferably in at least two oxidation states - in particular in the form of an oxide hydroxide, a hydroxide, a spinel or a defect spinel - or elementally on the surface to be treated (e.g. copper, silver, gold or palladium).
- a salt which contains the corresponding metal cation (e.g. molybdenum or tin) preferably in at least two oxidation states - in particular in the form of an oxide hydroxide, a hydroxide, a spinel or a defect spinel - or elementally on the surface to be treated (e.g. copper, silver, gold or palladium).
- the metal ions are molybdenum ions. These are preferably added to the rinsing composition as molybdate, more preferably as ammonium heptamolybdate and particularly preferably as ammonium heptamolybdate x 7 H 2 O.
- the molybdenum ions can also be added as sodium molybdate.
- Molybdenum ions can, for example, also be added to the rinsing composition in the form of at least one salt containing molybdenum cations, such as molybdenum chloride, and then oxidized to molybdate by a suitable oxidizing agent, for example by the accelerators described above.
- a suitable oxidizing agent for example by the accelerators described above.
- the rinse composition itself contains a corresponding oxidizing agent.
- the invention contains molybdenum ions in combination with zirconium ions and optionally a polymer or copolymer, in particular selected from Group consisting of the polymer classes of polyamines, polyethyleneamines, polyanilines, polyimines, polyethyleneimines, polythiophenes and polypryrols as well as their mixtures and copolymers and polyacrylic acid, the content of molybdenum ions and zirconium ions each being in the range from 10 to 500 mg/l (calculated as metal). .
- a polymer or copolymer in particular selected from Group consisting of the polymer classes of polyamines, polyethyleneamines, polyanilines, polyimines, polyethyleneimines, polythiophenes and polypryrols as well as their mixtures and copolymers and polyacrylic acid, the content of molybdenum ions and zirconium ions each being in the range from 10 to 500 mg/l (calculated as metal). .
- the molybdenum ion content is preferably in the range from 20 to 150 mg/l, particularly preferably from 25 to 100 mg/l and very particularly preferably from 30 to 75 mg/l and the zirconium ion content is in the range from 50 to 300 mg/l. l, particularly preferably from 50 to 150 mg/l.
- Copper ions are preferably also present in the rinsing solution.
- the rinse solution then preferably contains this in a concentration of 100 to 500 mg/l, more preferably 150 to 225 mg/l.
- the rinse composition according to the invention contains at least one polymer selected from the group consisting of the polymer classes of polyamines, polyethyleneamines, polyanilines, polyimines, polyethyleneimines, polythiophenes and polypyroles as well as mixtures and copolymers thereof.
- the at least one polymer is preferably in a concentration in the range from 0.1 to 5 g/l, more preferably from 0.1 to 3 g/l, more preferably from 0.3 to 2 g/l and particularly preferably in the range from 0.5 to 1.5 g/l (calculated as pure polymer).
- Cationic polymers in particular polyamines, polyethyleneamines, polyimines and/or polyethyleneimines, are preferably used as polymers.
- the rinse composition according to the invention contains at least one type of metal ion selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin, antimony, titanium, zirconium and hafnium and at least one polymer selected from the Group consisting of the polymer classes of polyamines, polyethyleneamines, polyanilines, polyimines, polyethyleneimines, polythiophenes and polypryrols and their Mixtures and copolymers, each in the following preferred, particularly preferred and very particularly preferred concentration ranges (polymer calculated as pure polymer and metal ions calculated as the corresponding metal).
- metal ion selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin, antimony, titanium, zirconium and hafnium
- the at least one polymer is a cationic polymer, in particular a polyamine and/or polyimine, and the metal ions are copper ions, molybdenum ions and/or zirconium ions, each in the following preferred, particularly preferred and very particularly preferred concentration ranges ( Polymer calculated as pure polymer and metal ions calculated as corresponding metal).
- Mo 1 to 500 mg/l 10 to 250 mg/l 20 to 150 mg/l Cu 1 to 1000 mg/l 100 to 500 mg/l 150 to 225 mg/l Zr 20 to 500 mg/l 50 to 300 mg/l 50 to 150 mg/l cat.
- the rinsing composition comprises - particularly if the metallic surface is aluminum or an aluminum alloy - preferably additionally 20 to 500 mg/l, more preferably 50 to 300 mg/l and particularly preferably 50 to 150 mg/l Ti, Zr and /or Hf in complexed form (calculated as metal). These are preferably fluoro complexes.
- the rinse composition preferably comprises 10 to 500 mg/l, more preferably 15 to 100 mg/l and particularly preferably 15 to 50 mg/l of free fluoride.
- the rinse composition particularly preferably contains Zr in complexed form (calculated as metal) and at least one type of metal ion selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin and antimony, preferably molybdenum.
- the pH of the rinse composition is preferably in the acidic range, more preferably in the range from 3 to 5, particularly preferably in the range from 3.5 to 5. Surprisingly, it was found that lowering the pH causes the deposition of molybdenum ions on the phosphate-coated metallic surface promotes. In the case of a rinsing solution containing molybdenum ions, the pH value is therefore preferably 3.5 to 4.5 and particularly preferably 3.5 to 4.0.
- the rinse composition is essentially nickel-free. It preferably contains less than 0.1 g/l and particularly preferably less than 0.01 g/l nickel ions.
- the rinsing composition preferably has a temperature in the range from 15 to 40 ° C.
- the metallic surface is treated with the rinsing composition preferably for 10 to 180, particularly preferably for 20 to 150 and very particularly preferably for 30 to 120 seconds, preferably by dipping or spraying.
- An electrophoretic paint can then be deposited cathodically and a paint structure can be applied to the phosphate-coated metallic surface - as well as the metal surface that may have been treated with the rinsing composition.
- the metallic surface is first rinsed, preferably with deionized water, and optionally dried.
- the present disclosure further relates to the alkaline, aqueous, but unclaimed, cleaning composition described above, which contains at least one water-soluble silicate, as well as to the concentrate described at the relevant point from which this cleaning composition is available.
- the disclosure also relates to an unclaimed phosphate-coated metallic surface, which is obtainable using the method according to the invention.
- the invention also relates to the use of the method in the automotive sector, automotive suppliers or general industry.
- the cleaning bath F and the cleaning bath G were also prepared.
- the cleaning bath F was identical to the cleaning bath B with the exception of the pH value of 10.5, while the cleaning bath G was identical to the cleaning bath E with the exception of the pH value of 10.5.
- the pH value for both cleaning baths F and G was adjusted with phosphoric acid.
- the following rinsing bath was prepared by mixing H 2 ZrF 6 and ammonium heptamolybdate in demineralised water and adjusting the pH with dilute ammonia solution: component Contents (mg/l) Zr 130 Mo 50 PH value 4
- test sheets ii) Treatment of test sheets:
- Test sheets made of hot-dip galvanized steel (EA), electrolytically galvanized steel (G) and the aluminum alloy AA 6014 (AI) were immersed in one of the cleaning baths A to D for 300 seconds at 60 °C and then in an activation bath at 25 °C for 30 seconds , which contained 0.6 g/l zinc phosphate.
- the test panels were then immersed in one of the phosphating baths A' to C' for 180 seconds at 45 °C and then in the rinsing bath described above for 30 seconds at 25 °C. After thoroughly rinsing with demineralized water, the test panels were coated with a cathodic electrophoretic paint and a standard automotive paint composition (filler, base coat, clear coat).
- test panels pretreated and painted in this way were then subjected to a cross-cut test in accordance with DIN EN ISO 2409. Three sheets were tested before and after exposure to condensation for 240 hours (DIN EN ISO 6270-2 CH).
- test panels made of electrolytically and hot-dip galvanized steel were subjected to a VDA test (VDA 621-415; 10 rounds), whereby the paint infiltration (U) was determined in mm as well as the paint detachment after stone chipping (DIN EN ISO 20567-1, Author C) was determined.
- U paint infiltration
- DIN EN ISO 20567-1, Author C paint detachment after stone chipping
- a result of 0 is the best
- a result of 5 is the worst value after a rockfall.
- a value of up to 1.5 is considered a good value.
- the results (average values from three sheets) are also summarized in Table 2 . ⁇ b>Table 2 ⁇ /b> (cf.-) Ex. Subst. Clean. Phosph.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17188783 | 2017-08-31 | ||
PCT/EP2018/073056 WO2019042951A1 (de) | 2017-08-31 | 2018-08-28 | Verbessertes verfahren zur nickelfreien phosphatierung von metallischen oberflächen |
Publications (2)
Publication Number | Publication Date |
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EP3676419A1 EP3676419A1 (de) | 2020-07-08 |
EP3676419B1 true EP3676419B1 (de) | 2023-10-11 |
Family
ID=59745808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18756454.7A Active EP3676419B1 (de) | 2017-08-31 | 2018-08-28 | Verbessertes verfahren zur nickelfreien phosphatierung von metallischen oberflächen |
Country Status (9)
Country | Link |
---|---|
US (1) | US11643731B2 (ko) |
EP (1) | EP3676419B1 (ko) |
JP (1) | JP7279019B2 (ko) |
KR (1) | KR20200045487A (ko) |
CN (1) | CN111065761A (ko) |
BR (1) | BR112020002882A2 (ko) |
ES (1) | ES2966844T3 (ko) |
MX (1) | MX2020002343A (ko) |
WO (1) | WO2019042951A1 (ko) |
Families Citing this family (2)
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KR20200045487A (ko) * | 2017-08-31 | 2020-05-04 | 케메탈 게엠베하 | 금속 표면을 니켈-무함유 인산염처리하는 개선된 방법 |
TW202330890A (zh) | 2021-09-27 | 2023-08-01 | 德商開麥妥公司 | 用於清潔及處理金屬基材之無硼酸鹽水性組合物 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1063873B (de) * | 1955-06-15 | 1959-08-20 | Metallgesellschaft Ag | Verfahren zur Verfeinerung der Schichtausbildung mit Hilfe von Loesungen schichtbildender Phosphate |
DE3325974A1 (de) * | 1983-07-19 | 1985-01-31 | Gerhard Collardin GmbH, 5000 Köln | Verfahren und universell anwendbare mittel zum beschleunigten aufbringen von phosphatueberzuegen auf metalloberflaechen |
DE3635343A1 (de) * | 1986-10-17 | 1988-04-28 | Metallgesellschaft Ag | Verfahren zur erzeugung von phosphatueberzuegen |
JPH0672311B2 (ja) * | 1987-04-08 | 1994-09-14 | トヨタ自動車株式会社 | リン酸亜鉛化成処理方法 |
DE4012795A1 (de) * | 1990-04-21 | 1991-10-24 | Metallgesellschaft Ag | Aktivierungsmittel fuer die phosphatierung |
DE4216405A1 (de) * | 1992-05-18 | 1993-11-25 | Henkel Kgaa | Pumpfähige alkalische Reinigerkonzentrate |
AU4676893A (en) * | 1992-07-31 | 1994-03-03 | Henkel Corporation | Process and aqueous composition for degreasing metal surface |
EP0717788B1 (en) * | 1993-09-17 | 1997-07-30 | Brent International Plc. | Pre-rinse for phosphating metal surfaces |
DE19511573A1 (de) * | 1995-03-29 | 1996-10-02 | Henkel Kgaa | Verfahren zur Phosphatierung mit metallhaltiger Nachspülung |
DE19854431A1 (de) * | 1998-11-25 | 2000-05-31 | Henkel Kgaa | Phosphatierverfahren mit Spülwasser-Einsparung |
DE10110834B4 (de) * | 2001-03-06 | 2005-03-10 | Chemetall Gmbh | Verfahren zur Beschichtung von metallischen Oberflächen und Verwendung der derart beschichteten Substrate |
DE10110833B4 (de) * | 2001-03-06 | 2005-03-24 | Chemetall Gmbh | Verfahren zum Aufbringen eines Phosphatüberzuges und Verwendung der derart phosphatierten Metallteile |
US6929705B2 (en) * | 2001-04-30 | 2005-08-16 | Ak Steel Corporation | Antimicrobial coated metal sheet |
JP4173753B2 (ja) * | 2002-03-13 | 2008-10-29 | 本田技研工業株式会社 | アルミ自動車車体の塗膜形成方法、該塗膜形成方法に用いる化成液、プライマーサーフェーサー、および複層塗膜 |
CN101363125B (zh) * | 2008-09-24 | 2011-12-21 | 南京利民机械有限责任公司 | 一种碱性水基清洗剂 |
ES2873381T3 (es) * | 2015-04-07 | 2021-11-03 | Chemetall Gmbh | Procedimiento para el ajuste específico de la conductividad eléctrica de revestimientos de conversión |
CN107345297B (zh) * | 2015-12-10 | 2020-07-14 | 威海赤那思电子材料有限公司 | 一种碱性清洗液、磷化液及金属表面处理方法 |
DE102017208802A1 (de) | 2016-05-25 | 2017-11-30 | Chemetall Gmbh | Verfahren zur korrosionsschützenden Phosphatierung einer metallischen Oberfläche mit vermindertem Beizabtrag |
KR20200045487A (ko) * | 2017-08-31 | 2020-05-04 | 케메탈 게엠베하 | 금속 표면을 니켈-무함유 인산염처리하는 개선된 방법 |
-
2018
- 2018-08-28 KR KR1020207005575A patent/KR20200045487A/ko not_active Application Discontinuation
- 2018-08-28 CN CN201880056072.4A patent/CN111065761A/zh active Pending
- 2018-08-28 ES ES18756454T patent/ES2966844T3/es active Active
- 2018-08-28 US US16/640,581 patent/US11643731B2/en active Active
- 2018-08-28 BR BR112020002882-7A patent/BR112020002882A2/pt active Search and Examination
- 2018-08-28 MX MX2020002343A patent/MX2020002343A/es unknown
- 2018-08-28 JP JP2020512581A patent/JP7279019B2/ja active Active
- 2018-08-28 WO PCT/EP2018/073056 patent/WO2019042951A1/de unknown
- 2018-08-28 EP EP18756454.7A patent/EP3676419B1/de active Active
Also Published As
Publication number | Publication date |
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KR20200045487A (ko) | 2020-05-04 |
RU2020111711A (ru) | 2021-09-30 |
MX2020002343A (es) | 2020-07-13 |
RU2020111711A3 (ko) | 2022-02-02 |
US20200199758A1 (en) | 2020-06-25 |
BR112020002882A2 (pt) | 2020-10-06 |
CN111065761A (zh) | 2020-04-24 |
EP3676419A1 (de) | 2020-07-08 |
US11643731B2 (en) | 2023-05-09 |
JP2021501829A (ja) | 2021-01-21 |
ES2966844T3 (es) | 2024-04-24 |
WO2019042951A1 (de) | 2019-03-07 |
JP7279019B2 (ja) | 2023-05-22 |
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