EP3543384A1 - Courroie transversale pour une unité formatrice de bande d'une carde - Google Patents
Courroie transversale pour une unité formatrice de bande d'une carde Download PDFInfo
- Publication number
- EP3543384A1 EP3543384A1 EP19160972.6A EP19160972A EP3543384A1 EP 3543384 A1 EP3543384 A1 EP 3543384A1 EP 19160972 A EP19160972 A EP 19160972A EP 3543384 A1 EP3543384 A1 EP 3543384A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transverse
- band
- transverse band
- forming unit
- width
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009960 carding Methods 0.000 claims abstract description 12
- 239000000835 fiber Substances 0.000 description 44
- 239000004745 nonwoven fabric Substances 0.000 description 15
- 238000012546 transfer Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 244000144992 flock Species 0.000 description 2
- 206010038743 Restlessness Diseases 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/14—Aprons, endless belts, lattices, or like driven elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/46—Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/46—Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers
- D01G15/50—Stripping-rollers or like devices
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to a transverse band for nonwoven assembly in a band forming unit of a card.
- the carding machine produces a card sliver from fed-in fiber material, which is subsequently processed into a yarn.
- a card is usually associated with a hopper which is supplied by a conveyor system with fibers from a blowroom.
- the fibers are cleaned by the card and parallelized.
- the fibers are guided over a card drum.
- the fibers are removed by a pickup in the form of a nonwoven fabric and fed to a band forming unit.
- the customer consists essentially of a take-off roll, a transfer roller and a pair of output rollers.
- the fiber fleece extends over the entire working width of the card.
- the nonwoven fabric is brought together into a card sliver.
- the nonwoven fabric strikes a transverse band, which causes the nonwoven fabric to be conveyed in the axial direction of the pair of delivery rollers.
- the fibers of the fibrous web are conveyed to the end of the transverse band and thus brought together.
- a cross belt is used for cards with a small working width.
- two counter-rotating transverse bands are usually used for cards with a larger working width. After the transverse band, the merged fiber fleece passes through various guides and funnels to form a pair of pressure rollers which brings about the final shaping of the card sliver.
- transverse bands are used for the merger, which passes on the merged fiber fleece to a discharge unit.
- the disadvantage here is that the fleece is not guided during Georgiass by the transverse bands. This allows the nonwoven fabric in a direction transverse to the direction of movement of the transverse bands move freely, whereby a proper transfer of the merged by the transverse bands fiber fleece is not guaranteed at the subsequent sliver funnel at high production speeds.
- transverse band for a banding unit of a carding machine, wherein the transverse band is formed as an endless belt with a length and a width with an inner surface for guiding on deflection rollers and an outer surface for nonwoven assembly.
- On the outer surface at least two spaced boundary profiles are provided, which extend over the entire length of the transverse belt.
- the boundary profiles are arranged symmetrically on the transverse band at a distance of 30 mm to 50 mm.
- the dimensions result from the strength and discharge speed of the produced non-woven fabric and the strength of the card sliver to be achieved. It has been shown that a distance of Limit profiles of 40 mm is to be preferred in today's high-performance cards.
- the cross band has a width of 80 mm to 110 mm.
- a width of 100 mm is particularly preferred.
- Lower widths lead to a restless run and would require additional guide rollers for the cross straps.
- This can be realized two advantages of the construction of the cross band. On the one hand is achieved by the width of the transverse band a quiet and trouble-free operation even at high speeds and, secondly, despite the width of the transverse band by the applied boundary profiles a floating behavior of the fibers in the merger of the fiber fleece avoided.
- a combination of the fiber fleece at the end of the transverse belt can cause the fibers to accumulate and escape from the actual direction of movement of the cross belt.
- This process is contained by the arrangement of the boundary profiles.
- an expansion of the merged fiber web at the transfer point at the end of the cross belt is contained and prevents the formation of blockages in the subsequent devices of the band forming unit.
- the fibers are guided by the boundary profiles transversely to the direction of movement.
- the boundary profiles have a height of 3 mm to 12 mm, particularly preferably 5 mm, which rises above the outer surface of the transverse band. If the height of the boundary profiles is too low, the corresponding effect of guiding the fibers can not be achieved.
- the upper limit of the height of the boundary profiles results from the arrangement of the transverse band relative to the pair of output rollers.
- the transverse band should be as close as possible to the pair of output rollers and, on the other hand, between the pair of output rollers and leave the cross belt enough space so that a trouble-free merging of the fiber fleece is possible.
- the boundary profiles on the outer surface of the transverse band have a width of 4 mm to 10 mm, preferably 8 mm, measured perpendicular to the running direction of the transverse band.
- the shape of the boundary profiles may be rectangular or triangular.
- the boundary profiles in their width starting from the outer surface of the transverse band in the direction of the outer surface of the transverse band opposite end of the boundary profiles are tapered.
- the boundary profiles have a width of 8 mm at the outer surface of the transverse band and a width of 5 mm at an end opposite to the outer surface of the transverse band. This improves the guidance of the fibers and their transfer to the elements of the band-forming unit which follow the transverse band.
- transverse bands may be provided, which are made in one piece with the boundary profiles, resulting in a higher reliability.
- the cross belt has an unstretched length of 1'400 mm to 1'700 mm.
- the transverse bands each have an unstretched length of 1'600 mm.
- the cross straps are stretched to their actual operating length. This eliminates separate tensioning devices for the transverse bands.
- a band formation unit with at least one transverse band according to the above description is proposed, wherein advantageously two mutually running transverse bands are provided.
- a merger of the nonwoven fabric is effected from two directions.
- the merged fiber fleece is between the abutting ends of the transverse bands passed on to subsequent devices of the band forming unit by the counter-operated transverse bands.
- the transverse bands are preferably arranged with a distance between the opposite boundary profiles of the respective transverse band from 1 mm to 25 mm, preferably from 3 mm to 12 mm.
- it is advantageous if the transverse bands are driven by a common motor.
- a card with a band-forming unit is proposed, wherein in the band-forming unit at least one transverse band is provided according to the above description.
- FIG. 1 shows a Wanderdeckelkarde 1 equipped with a hopper 2, a Bashamachtaustrag 5 and a feed channel 3. Fiber flakes 4 arrive after they have passed through the various stages of a blowroom in the hopper 2. The fiber flakes 4 are through the Guschachtaustrag 5, comprising a feed roller 6 and an opening roller 7 and an air supply 8, passed to the feed channel 3. In Guschachtaustrag 5 an air supply 8 is provided for the support of the flock transfer to the feed channel 3 and to ensure a cotton compaction in front of a feed device 10 of the carding machine 1.
- the air supply 8 blows air tangentially to the opening roller 7 along in the feed channel 3 and thereby compresses the fiber flakes into a cotton wool with a necessary for further processing in the carding 1 high cotton weight.
- a feed device 10 following the feed channel 3 feeds the fiber flakes, now in the form of a homogeneous wadding template 11 to the licker-in module 12 of the card 1 to.
- the fiber flakes discharged from the feeder 10 from the wadding 11 are further opened by the lickerin contained in the licker-in module 12 and at the same time freed from a portion of the impurities contained therein.
- the last licker-in roller of the licker-in module 12 finally transfers the fibers to the card drum 13, which completely dissolves and parallelizes the fibers.
- the carding drum 13 cooperates with the cover unit 14. After the fibers have partly carried out several revolutions on the card drum 13, they are removed by the pickup 15 in the form of a nonwoven fabric 9 from the card drum 13 and fed to a belt forming unit 16. By the band forming unit 16 formed by the card pulley 13 nonwoven fabric 9 is formed into a card sliver 17. The card sliver 17 is then stored in a jug for further transport (not shown).
- FIG. 2 shows a schematic side view of a band forming unit 16 and FIG. 3 a schematic plan view in the direction X of the band forming unit 16 after the FIG. 2 ,
- the fiber fleece 24 arriving in the belt formation unit 16 in the direction of movement 23 is detected by a pair of delivery rollers 25 and passed on to a transverse belt 18 arranged in pairs.
- the transverse bands 18 By the transverse bands 18, the nonwoven fabric 24 is summarized in the direction of the longitudinal axis of the output roller pair 25.
- the fiber fleece 24 is guided transversely to its direction of movement 23 in the output roller pair 25 between the two transverse bands 18.
- the fiber fleece 24 extended over the length of the delivery roller pair 25 is brought together by the transverse belts 18.
- the transverse bands 18 are provided on their outer surfaces 19 with limiting profiles 22.
- the transverse bands 18 are guided with their inner surfaces 20 via pulleys 21 and driven by these pulleys 21.
- the transverse bands 18 are arranged against each other with a distance G between the boundary profiles 22 of the respective transverse band 18.
- the size of the distance G is dependent on the product to be processed and the production amount of the nonwoven fabric 24, which must be brought together by the transverse bands 18. Accordingly, a larger distance G is necessary with high production. After the fiber mass the bottleneck between the Traversed transverse bands 18 this is taken over by a funnel 26.
- the funnel 26 serves to reduce the fiber mass in its extent and pass it to the end hopper 27. From the end hopper 27, the fiber mass passes in the sequence in a pressure roller pair 27. By the pressure roller pair, the pulp is formed into a card sliver 17. Another function of the pressure roller pair 28 is to pull the pulp through the funnels 26 and 27.
- FIG. 4 shows a perspective view of an inventive transverse band 18.
- the transverse band 18 is made as an endless belt and has on its outer surface 20 has two boundary profiles 22.
- the transverse band 18 is clamped to its inner surface 19 at the two ends via a respective deflection or drive roller.
- the transverse band 18 has an unstretched length A before insertion into the band-forming unit.
- FIG. 5 shows a schematic view in the direction Y of the cross belt 18 after the FIG. 4 ,
- the transverse band 18 has a width B and is provided with two boundary profiles 22.
- the boundary profiles 22 are arranged on the outer surface 19 of the transverse belt 18 at a distance C over the entire length A of the transverse belt 18.
- the boundary profiles 22 in this case have a height D.
- the height D is measured from the outer surface 19 of the transverse band 18 to the outer end of the limiting profile 22.
- the limiting profiles 22 are shown as an example starting from the outer surface 20 tapered profiles.
- the boundary profiles 22 in this case have an inner width F on the outer surface 20 of the transverse band 18 and an outer width E at its end remote from the transverse band 18.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00372/18A CH714816A1 (de) | 2018-03-21 | 2018-03-21 | Querband für eine Bandbildungseinheit einer Karde. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3543384A1 true EP3543384A1 (fr) | 2019-09-25 |
EP3543384B1 EP3543384B1 (fr) | 2021-05-12 |
Family
ID=65717861
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19160972.6A Active EP3543384B1 (fr) | 2018-03-21 | 2019-03-06 | Courroie transversale pour une unité formatrice de bande d'une carde |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3543384B1 (fr) |
CN (1) | CN110295420B (fr) |
CH (1) | CH714816A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113753659A (zh) * | 2021-09-26 | 2021-12-07 | 天津精仪精测科技有限公司 | 一种螺旋式拉缆器及使用方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0355503A2 (fr) * | 1988-08-16 | 1990-02-28 | Maschinenfabrik Rieter Ag | Machine de cardage avec une courroie transversale à la sortie |
EP0549534A1 (fr) * | 1991-12-20 | 1993-06-30 | Maschinenfabrik Rieter Ag | Machine de cardage avec une bande transversale pour le guidage d'un voile de fibres |
DE202015105914U1 (de) * | 2015-11-05 | 2015-11-19 | TRüTZSCHLER GMBH & CO. KG | Querbandabzug am Ausgang einer Karde |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5245265B2 (fr) * | 1973-04-02 | 1977-11-15 | ||
GB8616812D0 (en) * | 1986-07-10 | 1986-08-20 | Hollingsworth Uk Ltd | Carding apparatus |
US4964195A (en) * | 1988-11-18 | 1990-10-23 | Hollingsworth John D | Metallic card clothing |
DE4017064A1 (de) * | 1989-08-07 | 1991-02-14 | Truetzschler & Co | Verfahren und vorrichtung zum automatischen anspinnen eines faserflors zu einem faserband, z. b. bei einer karde |
DE19628164B4 (de) * | 1995-07-20 | 2006-11-09 | Maschinenfabrik Rieter Ag | Verstellbarer Vliesführer |
DE10008610A1 (de) * | 2000-02-24 | 2001-08-30 | Zinser Textilmaschinen Gmbh | Streckwerk für eine Spinnereimaschine |
DE10023011B4 (de) * | 2000-05-11 | 2018-10-11 | Trützschler GmbH & Co Kommanditgesellschaft | Vorrichtung an einer Karde zur Verarbeitung von Fasermaterial, insbesondere Baumwolle, Chemiefasern u. dgl. |
EP1381721B1 (fr) * | 2001-04-23 | 2006-06-07 | AUTEFA automation GmbH | Procede pour profiler un non-tisse et dispositif de formation de profils |
DE10139833A1 (de) * | 2001-08-14 | 2003-02-27 | Dilo Kg Maschf Oskar | Verfahren und Vorrichtung zum Herstellen eines Faservlieses |
DE102004006709A1 (de) * | 2004-02-06 | 2005-08-25 | Wilhelm Stahlecker Gmbh | Verfahren zum Vorbereiten eines Ansetzvorganges an einer Luftdüsenspinnvorrichtung |
CN101128627B (zh) * | 2005-02-28 | 2012-01-04 | 里特机械公司 | 用于梳理机的梳理盖板的导瓦和盖板头 |
DE102008004098A1 (de) * | 2007-06-29 | 2009-01-02 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung zur Fasersortierung bzw. -selektion eines Faserverbandes aus Textilfasern, insbesondere zum Kämmen, der über Zuführmittel einer Fasersortiereinrichtung, insbesondere Kämmeinrichtung zugeführt wird |
EP2034058B1 (fr) * | 2007-09-06 | 2011-11-16 | Oskar Dilo Maschinenfabrik KG | Dispositif de compactage de flocons de fibres |
DE102009013412A1 (de) * | 2009-03-18 | 2010-09-23 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung an einer Karde für Baumwolle, Chemiefasern o. dgl., bei der mindestens ein Deckelstab mit einer Deckelgarnitur vorhanden ist |
CN101713110B (zh) * | 2009-08-12 | 2011-06-15 | 吴孔希 | 一种兔毛梳理机 |
DE102011110671A1 (de) * | 2011-08-19 | 2013-03-28 | Trützschler GmbH & Co Kommanditgesellschaft | Vorrichtung an einer Karde für Baumwolle, Chemiefasern u. dgl., die zwischen einem Abnehmer und zwei Quetschwalzen angeordnet ist |
US20140070358A1 (en) * | 2012-09-12 | 2014-03-13 | Globalfoundries Inc. | Method of tailoring silicon trench profile for super steep retrograde well field effect transistor |
CN103991115B (zh) * | 2014-03-04 | 2016-06-08 | 浙江农林大学 | 竹丝梳理机 |
CH710140A1 (de) * | 2014-09-23 | 2016-03-31 | Rieter Ag Maschf | Reinigungsbürste. |
CN104451969B (zh) * | 2014-12-24 | 2016-08-17 | 常熟市伟成非织造成套设备有限公司 | 梳理机的主梳棉辊辊轴轴承座气流保护装置 |
-
2018
- 2018-03-21 CH CH00372/18A patent/CH714816A1/de not_active Application Discontinuation
-
2019
- 2019-03-06 EP EP19160972.6A patent/EP3543384B1/fr active Active
- 2019-03-20 CN CN201910213905.XA patent/CN110295420B/zh active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0355503A2 (fr) * | 1988-08-16 | 1990-02-28 | Maschinenfabrik Rieter Ag | Machine de cardage avec une courroie transversale à la sortie |
EP0549534A1 (fr) * | 1991-12-20 | 1993-06-30 | Maschinenfabrik Rieter Ag | Machine de cardage avec une bande transversale pour le guidage d'un voile de fibres |
DE202015105914U1 (de) * | 2015-11-05 | 2015-11-19 | TRüTZSCHLER GMBH & CO. KG | Querbandabzug am Ausgang einer Karde |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113753659A (zh) * | 2021-09-26 | 2021-12-07 | 天津精仪精测科技有限公司 | 一种螺旋式拉缆器及使用方法 |
CN113753659B (zh) * | 2021-09-26 | 2022-11-11 | 天津精仪精测科技有限公司 | 一种螺旋式拉缆器及使用方法 |
Also Published As
Publication number | Publication date |
---|---|
CN110295420A (zh) | 2019-10-01 |
EP3543384B1 (fr) | 2021-05-12 |
CN110295420B (zh) | 2022-09-13 |
CH714816A1 (de) | 2019-09-30 |
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