EP3091107B1 - Copolymerized aramid dope-dyed yarn and method for preparing same - Google Patents

Copolymerized aramid dope-dyed yarn and method for preparing same Download PDF

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Publication number
EP3091107B1
EP3091107B1 EP14877413.6A EP14877413A EP3091107B1 EP 3091107 B1 EP3091107 B1 EP 3091107B1 EP 14877413 A EP14877413 A EP 14877413A EP 3091107 B1 EP3091107 B1 EP 3091107B1
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EP
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Prior art keywords
copolymerized aramid
cation
basic
basic blue
filament
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EP14877413.6A
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German (de)
English (en)
French (fr)
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EP3091107A1 (en
EP3091107A4 (en
Inventor
Bum Hoon Lee
Yu Ri Chae
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Kolon Industries Inc
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Kolon Industries Inc
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/04Pigments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/06Dyes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • D01F6/605Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides from aromatic polyamides
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/80Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
    • D01F6/805Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides from aromatic copolyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/20Physical properties optical

Definitions

  • the present invention relates to a copolymerized aramid dope-dyed yarn and a method for preparing the same, and more particularly, to a method for preparing a copolymerized aramid dope-dyed yarn with excellent color strength and color fastness by mixing a coloring matter having a cation in a polymerization solution when spinning the polymerization solution containing a copolymerized aramid polymer by means of a spinning spinneret without using sulfuric acid.
  • Aromatic polyamide commonly referred to as an aramid, includes a para-based aramid having a structure in which benzene rings are linked linearly through an amide group (-CONH) and a meta-based aramid which has a linkage structure different from the para-based aramid.
  • the para-based aramid has excellent characteristics such as a high strength, high elasticity and low shrinkage. Since the para-based aramid has a high enough strength so as to be able to lift a two-ton vehicle with a thin cable made thereof having a thickness of about 5 mm, it is widely used for bulletproofing, as well as in a variety of applications in advanced industries of an aerospace field.
  • the aramid is carbonized and becomes black at 500°C or more, thus being also spotlighted in fields requiring high heat-resistant properties.
  • aramid fiber The preparation method of aramid fiber has been explained well in Korean Patent Registration No. 10-0910537 owned by the present applicant.
  • a mixture solution is prepared by dissolving aromatic diamine in a polymerization solvent, then, followed by adding aromatic diacid to the above solution to prepare an aramid polymer.
  • the aramid polymer is dissolved in a sulfuric acid solvent to prepare a spin dope, the spin dope is spun, followed by conducting coagulation, washing and drying processes in this order, thereby finally completing an aramid fiber.
  • the aramid fiber is prepared according to the above-described processes, an aramid polymer in a solid state is prepared and again dissolved in a sulfuric acid solvent to prepare a spin dope, followed by spinning the same. Therefore, a manufacturing process becomes complicated, is harmful for a human body, and may cause a problem such as a decrease in durability due to corrosion of an apparatus.
  • Korean Patent Registration No. 10-171994 discloses a method for fabricating an aramid fiber directly using a copolymerized aramid polymerization solution as a spin dope, thus not requiring a sulfuric acid solvent.
  • a copolymerized aramid fiber is manufactured by adding terephthaloyl dichloride to an organic solvent in which para-phenylenediamine and cyano-para-phenylenediamine are dissolved, and reacting the same to prepare a polymerization solution containing a copolymerized aramid polymer, then, spinning and coagulating the polymerization solution.
  • the conventional art entails a problem that the prepared copolymerized aramid fiber has deteriorated dyeing property due to high crystalline property although having an advantage of not using the sulfuric acid solvent.
  • Korean Patent Registration No. 10-067338 discloses a method for fabricating a copolymerized aramid fiber that includes adding polyvinyl pyrrolidone as a non-crystalline polymer to a polymerization solution when the copolymerized aramid fiber is manufactured by adding terephthaloyl dichloride to an organic solvent in which paraphenylenediamine and cyano-para-phenylenediamine are dissolved, and reacting the same to polymerize the polymerization solution containing a copolymerized aramid polymer, then, spinning and coagulating the same.
  • this method involves problems of deteriorating solubility and dyeing fastness of the polymerization solution although improving dyeing property of the manufactured copolymerized aramid fiber.
  • a fabrication method of a copolymerized aramid dope-dyed yarn including addition of a specific coloring matter which may not be bonded to a cyano group (-CN) of the copolymerized aramid through a hydrogen bond, that is, a coloring matter which does not contain a cation, when a copolymerized aramid fiber is prepared by adding terephthaloyl dichloride to an organic solvent in which para-phenylenediamine and cyano-para-phenylenediamine are dissolved, and reacting the same to polymerize a polymerization solution containing a copolymerized aramid polymer, then, spinning and coagulating the polymerization solution.
  • a specific coloring matter which may not be bonded to a cyano group (-CN) of the copolymerized aramid through a hydrogen bond
  • a coloring matter which does not contain a cation when a copolymerized aramid fiber is prepared by adding terephthalo
  • this method entails some problems such as a decrease in a polymerization degree of the copolymerized aramid polymer, a reduction in solubility of the polymerization solution, and a deterioration in a color fastness of the manufactured dope-dyed yarn.
  • EP 2 559 792 A1 is directed to a meta-type wholly aromatic polyamide fiber containing an UV absorber with a water solubility of less than 0.04 mg/l and has a degree of dye exhaustion of 90% or more in the form of a dyed fiber.
  • US 2012/0041100 A1 relates to a molecular miscible blend solution of aromatic polyamide which is composed of a homogeneous mixture of a highly crystalline para-aromatic polyamide polymer and a non-crystalline polymer.
  • An object of the present invention is to provide a copolymerized aramid dope-dyed yarn with excellent color strength and color fastness, and a method for preparing the same while preventing a decrease in a polymerization degree of copolymerized aramid and a reduction in solubility of a polymerization solution.
  • the present invention provides a method for preparing a copolymerized aramid yarn, including adding a coloring matter having cations in an amount of 0.1 to 5% by weight ('wt.%') to a weight of a copolymerized aramid polymer in a polymerization process of a polymerization solution containing the copolymerized aramid polymer, when the copolymerized aramid yarn is prepared by adding terephthaloyl dichloride to an organic solvent in which an aromatic diamine having a cyano group is dissolved, reacting the same to polymerize the polymerization solution containing the copolymerized aramid polymer, then, spinning and coagulating the polymerization solution.
  • the present invention due to the addition of the coloring matter to the polymerization solution, it is possible to efficiently prevent a decrease in a polymerization degree of the copolymerized aramid polymer or a reduction in solubility of the polymerization solution.
  • the copolymerized aramid polymer having a cyano group (-CN) and the coloring matter having a cation are bonded through a hydrogen bond in the polymerization process of the polymerization solution containing the copolymerized aramid polymer, and the coloring matter having a cation is bonded with the cyano group (-CN) located on a main chain of the copolymerized aramid polymer through an ionic bond, and can show behavior together with the main chain during formation of a liquid crystal, thereby improving color strength, color fastness to light and color fastness to washing of the copolymerized aramid dope-dyed yarn.
  • an inorganic salt is dissolved in an organic solvent, followed by adding aromatic diamine having a cyano group (CN-) thereto.
  • the aromatic diamine having a cyano group may include a solution of paraphenylenediamine and cyano-para-phenylenediamine dissolved in a molar ratio of 1:9 to 9:1, or a solution of cyano-para-phenylenediamine alone.
  • the organic solvent may include, for example, N-methyl-2-pyrrolidone (NMP), N,N-dimethylacetamide (DMAc), hexamethyl phosphoamide (HMPA), N,N,N',N'-tetramethylurea (TMU), N,N-dimethylformamide (DMF), or a mixture thereof.
  • NMP N-methyl-2-pyrrolidone
  • DMAc N,N-dimethylacetamide
  • HMPA hexamethyl phosphoamide
  • TNU N,N,N',N'-tetramethylurea
  • DMF N,N-dimethylformamide
  • the inorganic salt is added to increase a polymerization degree of the aromatic polyamide, and may include, for example, alkaline metal halide salts or alkali-earth metal halide salts such as CaCl 2 , LiCl, NaCl, KCl, LiBr and KBr, which are added alone or in combination of two or more thereof.
  • alkaline metal halide salts or alkali-earth metal halide salts such as CaCl 2 , LiCl, NaCl, KCl, LiBr and KBr, which are added alone or in combination of two or more thereof.
  • the inorganic salt is added in an amount of 2 to 5 wt.% to a weight of the organic solvent.
  • terephthaloyl dichloride is added in the same molar amount as that of the aromatic diamine having a cyano group to the organic solvent containing aromatic diamine having a cyano group added and dissolved therein.
  • the coloring matter having a cation is added to the organic solvent to prepare a polymerization solution containing a copolymerized aramid polymer.
  • the coloring matter having a cation has the following representative structures, but it is not limited thereto.
  • the coloring matter having a cation is added in an amount of 0.1 to 5 wt. % to a weight of the copolymerized aramid polymer. If the added amount is less than 0.1 wt.%, a color strength is weak, and if it exceeds 5 wt.%, physical properties of a fiber may be deteriorated.
  • the cyano group (-CN) has strong electronegativity to thus exhibit a repulsive force from an anionic sulfone group of the coloring matter having an anion.
  • the coloring matter having an anion could not be deposited on a polymer but be discharged along with the solvent, hence expressing a color in not a coloring level but a pollution level and having a considerably deterioration in the color strength, color fastness to light and color fastness to washing of the copolymerized aramid dope-dyed yarn.
  • coloring matter having an anion examples are as follows.
  • the copolymerized aramid dope-dyed yarn of the present invention may include any one of the above coloring matter having a cation alone or in combination of two or more thereof.
  • the coloring matter having a cation may be a pigment having a cation, a dye having a cation, or a mixture of the pigment having a cation and the dye having a cation.
  • the copolymerized aramid dope-dyed yarn manufactured by the method according to the present invention may include the coloring matter having a cation to thus have an excellent color strength of at least 50 and excellent color fastness to light and color fastness to washing of grade 4 to grade 5. Further, the copolymerized aramid polymer does not show a decrease in a polymerization degree, thus having a high strength of 28 to 35 g/d.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • Color strength and color fastness to light and washing of the manufactured copolymerized aramid dope-dyed yarn were evaluated, and results thereof are shown in Table 1.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid fiber.
  • a basic dye prepared by adding 0.2 g of the above dyeing dye (C.I. Basic Red 22) in 100 ml of distilled water and 1.2 ml of glacial acetic acid, and dyed at 100°C for 1 hour, followed by washing and drying the same.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid fiber.
  • a basic dye prepared by adding 0.2 g of the above dyeing dye (C.I. Basic Red 22) in 100 ml of distilled water and 1.2 ml of glacial acetic acid, and dyed at 100°C for 1 hour, followed by washing and drying the same.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • NMP N-methyl-2-pyrrolidone
  • the multi-filament was washed and the washed multi-filament was dried and drawn by a dry roller set up at a temperature of 150°C.
  • the drawn multi-filament was subjected to heat treatment and winding at 250°C, thereby fabricating a copolymerized aramid dope-dyed yarn.
  • the color strength was determined by measuring the color according to KS K 0205. More particularly, the aramid fiber was densely wound around a small card with a dimension of 7.5 cm width and 6.5 cm length, then, a color of the aramid fiber was measured on a D65 light source at 10 degree of viewing angle using a spectrophotometer (Konica-Minolta CM-3600d). Herein, the measured value is an average value calculated from three values measured at different locations.
  • Color fastness to light was measured according to 206KS K 0700, and a color change was determined based on a measurement of color change grades using a spectrophotometer KS K ISO 105-A05.
  • Color fastness to washing was measured according to KS K ISO 105-C06, and a color change of a fabric material after testing was determined based on the measurement of color change grades using a spectrophotometer KS K ISO 105-A05.
  • copolymerized aramid dope-dyed yarn according to the present invention may be usefully employed as a raw material for protective gloves or protective clothing.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polyamides (AREA)
  • Artificial Filaments (AREA)
EP14877413.6A 2013-12-30 2014-12-24 Copolymerized aramid dope-dyed yarn and method for preparing same Active EP3091107B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20130166398 2013-12-30
PCT/KR2014/012809 WO2015102297A1 (ko) 2013-12-30 2014-12-24 공중합 아라미드 원착사 및 그의 제조방법

Publications (3)

Publication Number Publication Date
EP3091107A1 EP3091107A1 (en) 2016-11-09
EP3091107A4 EP3091107A4 (en) 2017-08-09
EP3091107B1 true EP3091107B1 (en) 2019-02-13

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EP14877413.6A Active EP3091107B1 (en) 2013-12-30 2014-12-24 Copolymerized aramid dope-dyed yarn and method for preparing same

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US (1) US20180195207A1 (ko)
EP (1) EP3091107B1 (ko)
JP (1) JP6185184B2 (ko)
KR (1) KR102070137B1 (ko)
CN (1) CN105899717B (ko)
BR (1) BR112016015170B1 (ko)
WO (1) WO2015102297A1 (ko)

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CN108841199A (zh) * 2018-05-31 2018-11-20 韩学民 一种酞菁蓝系列染料碱性蓝140的生产工艺
CN109183179A (zh) * 2018-09-19 2019-01-11 超美斯新材料(淮安)有限公司 一种间位芳纶有色纤维的制备方法
CN109594177A (zh) * 2019-02-22 2019-04-09 江苏工匠服饰科技有限公司 一种阻燃面料及其制备方法
JP7342068B2 (ja) * 2020-06-30 2023-09-11 住友化学株式会社 組成物
CN112281244A (zh) * 2020-11-23 2021-01-29 蓝星(成都)新材料有限公司 一种原液染色芳纶1414纤维的制备方法
CN115821417A (zh) * 2021-09-17 2023-03-21 中国石油化工股份有限公司 共聚自着色芳纶的制备方法及共聚自着色芳纶纤维
CN116988184A (zh) * 2023-07-21 2023-11-03 江苏新视界先进功能纤维创新中心有限公司 一种高分子着色方法、纺丝色浆、纺丝液及着色纤维
CN117004018B (zh) * 2023-08-22 2024-08-09 江苏新视界先进功能纤维创新中心有限公司 一种高分子着色方法、纺丝液及着色纤维

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CN105899717B (zh) 2018-01-19
BR112016015170B1 (pt) 2022-01-18
KR102070137B1 (ko) 2020-01-28
KR20150079425A (ko) 2015-07-08
EP3091107A1 (en) 2016-11-09
US20180195207A1 (en) 2018-07-12
WO2015102297A1 (ko) 2015-07-09
EP3091107A4 (en) 2017-08-09
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BR112016015170A2 (ko) 2017-08-08
CN105899717A (zh) 2016-08-24

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