EP2341526B1 - Leuchtstofflampe und Herstellungsverfahren derselben, sowie Beleuchtungseinrichtung - Google Patents

Leuchtstofflampe und Herstellungsverfahren derselben, sowie Beleuchtungseinrichtung Download PDF

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Publication number
EP2341526B1
EP2341526B1 EP10190797A EP10190797A EP2341526B1 EP 2341526 B1 EP2341526 B1 EP 2341526B1 EP 10190797 A EP10190797 A EP 10190797A EP 10190797 A EP10190797 A EP 10190797A EP 2341526 B1 EP2341526 B1 EP 2341526B1
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EP
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Prior art keywords
protective film
glass tube
fluorescent lamp
liquid
volume ratio
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EP10190797A
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English (en)
French (fr)
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EP2341526A1 (de
Inventor
Yoshio Manabe
Fumihiro Inagaki
Shogo Toda
Masaaki Hama
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Panasonic Corp
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Panasonic Corp
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00—Gas-discharge or vapour-discharge lamps
    • H01J61/02—Details
    • H01J61/30—Vessels; Containers
    • H01J61/35—Vessels; Containers provided with coatings on the walls thereof; Selection of materials for the coatings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20—Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel

Definitions

  • the present invention relates to a fluorescent lamp, a method of manufacturing the same, and an illuminator using the fluorescent lamp.
  • Fluorescent lamps in general use have a configuration in which a phosphor layer is formed on an inner face of a glass tube, and mercury and a rare gas are enclosed inside the glass tube. Further, at each end of the glass tube, an electrode is located and used to cause an electric discharge in the glass tube, which causes ultraviolet light to be generated from the mercury, and using this ultraviolet light, the phosphor layer generates visible light that then is emitted from the glass tube to the exterior.
  • a fluorescent lamp presents a problem in that, after a long period of use, sodium (Na) contained in the glass of a glass tube is diffused and forms an amalgam with mercury in the glass tube, so that the mercury is consumed, resulting in a decrease in luminous flux maintenance factor.
  • a configuration has been proposed in which, for example, a protective film made up of inorganic particles is formed between a glass tube and a phosphor layer (see, for example, Patent Documents 1 and 2). Further, such a protective film also has the effect of reflecting ultraviolet light generated in a glass tube, thereby preventing the emission of the ultraviolet light to the exterior and increasing the utilization efficiency of the ultraviolet light to improve the luminous flux of a fluorescent lamp.
  • Patent Document 1 proposes a fluorescent lamp including: a glass tube that is filled with mercury and an enclosed gas including a rare gas; a protective film that is made up primarily of alumina including boehmite type alumina and Y-alumina and is formed on an inner wall face of the glass tube; a phosphor layer that contains phosphor particles and is provided on this protective film; and a unit for maintaining an electric discharge in the enclosed gas.
  • Patent Document 2 proposes a fluorescent lamp including: a glass bulb; an electrode unit that is provided so as to be enclosed inside this bulb; an electric discharge maintaining medium that is enclosed in this bulb; a metal oxide film that is made up primarily of yttrium oxide whose primary particles are spherical or substantially spherical and have a diameter of 40 to 75 nm as a median value, and is formed as a mixture thereof with aluminum oxide; and a phosphor film that is formed so as to be laminated on this metal oxide film.
  • a protective film provided between a glass tube and a phosphor layer as described above it is possible to suppress the consumption of mercury in the glass tube and improve the utilization factor of ultraviolet light.
  • This effect of the protective film increases with increasing thickness of the protective film.
  • such a protective film is set to have a thickness of about 0.1 ⁇ m or a thickness of at most about 0.2 ⁇ m. This is because, in a heating process for manufacturing a fluorescent lamp, a protective film having a thickness of more than 0.2 ⁇ m may peel off a glass tube due to a difference in expansion coefficient between the glass tube and the protective film.
  • a protective film and a phosphor layer are formed in a straight glass tube, and then the glass tube is processed into the shape of a circular tube by heating, it has been the case that the protective film is likely to peel off at a bent portion of the glass tube.
  • the peeling of a protective film may cause a phosphor layer to peel off as well, so that the luminous flux is lowered, resulting in a deterioration in the quality of a fluorescent lamp.
  • the present invention provides a fluorescent lamp in which peeling of a protective film does not occur even when the protective film is set to have a large thickness of more than 0.2 ⁇ m, a method of manufacturing the same, and an illuminator using the fluorescent lamp.
  • a fluorescent lamp according to the present invention includes: a glass tube in which mercury and a rare gas are enclosed; a protective film that is attached so as to cover an inner face of the glass tube; and a phosphor layer that is laminated on the protective film.
  • the protective film has a thickness of 0.5 ⁇ m to 3 ⁇ m. Further, the protective film is formed of aluminum oxide and has a volume ratio of 0.1 to 0.32.
  • an illuminator according to the present invention includes the above-described fluorescent lamp according to the present invention.
  • a first method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in water that has been adjusted to have a pH varying by 3 or more from an isoelectric point of the inorganic particles; applying the protective film liquid to an inner face of a glass tube; and drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube.
  • a second method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in an organic solvent containing an organic filler; applying the protective film liquid to an inner face of a glass tube; drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube; and removing the organic filler by heating the protective film.
  • the fluorescent lamp according to the present invention can suppress the consumption of mercury in a glass tube to improve a luminous flux maintenance factor and can increase the utilization factor of ultraviolet light to improve the luminous flux. Further, the method of manufacturing a fluorescent lamp according to the present invention allows a fluorescent lamp in which the volume ratio of a protective film is controlled to be manufactured by a simple method. Moreover, the illuminator according to the present invention includes the fluorescent lamp according to the present invention and thus can provide a high-quality illuminator that achieves improvements in characteristics such as luminous flux and a luminous flux maintenance factor.
  • the fluorescent lamp according to the present invention is a fluorescent lamp including: a glass tube in which mercury and a rare gas are enclosed; a protective film that is attached so as to cover an inner face of the glass tube; and a phosphor layer that is laminated on the protective film.
  • the above-described protective film has a thickness of 0.5 ⁇ m to 3 ⁇ m.
  • a protective film having a thickness of less than 0.5 ⁇ m the effect of suppressing the consumption of mercury in a glass tube is limited, so that a luminous flux maintenance factor is decreased, and the utilization factor of ultraviolet light also is decreased to lower luminous flux.
  • peeling of the protective film occurs.
  • a more preferred range of the thickness of the protective film is 1 ⁇ m to 2 ⁇ m.
  • the above-described protective film is formed of inorganic particles and has a volume ratio of 0.1 to 0.5.
  • the protective film has a volume ratio of 0.1 to 0.5.
  • the strength of the protective film is decreased, thus hampering the formation of the protective film.
  • peeling of the protective film occurs.
  • a more preferable range of the volume ratio of the protective film is 0.2 to 0.4. According to the invention as claimed, the volume ratio is 0.1 to 0.32.
  • a volume ratio is defined to be a quotient of a mass per unit volume of the protective film divided by a particle density of inorganic particles constituting the protective film.
  • a particle density refers to a mass per unit volume of particles determined where the volume includes a closed cavity present inside a particle and excludes a cavity open to the outside of a particle. Further, in this specification, it is assumed that a particle density is determined by a constant volume compression method.
  • the inorganic particles constituting the protective film are of at least one selected from the group consisting of aluminum oxide (Al 2 O 3 ), silicon dioxide (SiO 2 ), magnesium oxide (MgO), zinc oxide (ZnO), titanium oxide (TiO 2 ), cerium oxide (CeO 2 ), yttrium oxide (Y 2 O 3 ), and calcium halophosphate, and most preferred among these are aluminum oxide and silicon dioxide for the following reasons. That is, aluminum oxide and silicon dioxide are both thermally stable, and in addition, silicon dioxide exhibits the highest reflectance with respect to ultraviolet light and thus can achieve the highest utilization factor of ultraviolet light. According to the claimed invention, the particles are aluminum oxide particles.
  • the inorganic particles have a mean particle diameter of 20 nm to 200 nm. This is because, with this range of a mean particle diameter of the inorganic particles, the volume ratio of the protective film rationally can be controlled so as to be in the range of 0.1 to 0.5.
  • a straight glass tube or a circular glass tube can be used, and a glass tube of another shape also can be used.
  • the illuminator according to the present invention is an illuminator including the above-described fluorescent lamp according to the present invention.
  • the fluorescent lamp according to the present invention is included, and thus an illuminator that achieves improvements in luminous flux maintenance factor and in luminous flux can be provided.
  • Examples of an illuminator include an indoor/outdoor illumination lamp, a vehicle interior illumination lamp, an emergency lamp, and a decorative lamp.
  • the first method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in water that has been adjusted to have a pH varying by 3 or more from an isoelectric point of the inorganic particles; applying the protective film liquid to an inner face of a glass tube; and drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube.
  • Inorganic particles having a mean particle diameter in a specific range are dispersed in water whose pH has been adjusted to be in a specific range, and thus the dispersibility of the inorganic particles can be increased to achieve a decrease in volume ratio of a protective film.
  • an isoelectric point of inorganic particles refers to a pH value at which an electric charge amount of the inorganic particles as a whole after being ionized has a mean value of 0.
  • an isoelectric point of inorganic particles is measured by "Method of Measuring Isoelectric Point of Fine Ceramic Powder" stipulated in the Japanese Industrial Standard (JIS) R1638. Further, in this specification, it is assumed that a mean particle diameter is measured by the ultrasonic attenuation spectroscopy.
  • the pH is adjusted to 4 to 5.5, and thus a protective film having a volume ratio of 0.1 to 0.5 can be obtained.
  • silicon dioxide particles isoelectric point: 1.8 to 2.5
  • the pH is adjusted to 8 to 10, and thus a protective film having a volume ratio of 0.1 to 0.5 can be obtained.
  • the second method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in an organic solvent containing an organic filler; applying the protective film liquid to an inner face of a glass tube; drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube; and removing the organic filler by heating the protective film.
  • Inorganic particles having a mean particle diameter in a specific range are dispersed in an organic solvent containing an organic filler, and thus the dispersibility of the inorganic particles can be increased to achieve a decrease in volume ratio of a protective film.
  • the content of the above-described organic filler can be set to 1 wt% to 10 wt% with respect to a total weight of the organic solvent and the organic filler.
  • FIG. 1 is a partially cut-away view showing an example of the fluorescent lamp according to the present invention.
  • a straight glass tube 1 is sealed at each end by a stem 2, and mercury and a rare gas such as neon (Ne), argon (Ar) or krypton (Kr) are enclosed in the glass tube 1.
  • a protective film 3 having a thickness of 0.5 to 3 ⁇ m and a volume ratio of 0.1 to 0.5 is attached so as to cover an inner face of the glass tube 1.
  • a phosphor layer 4 containing a phosphor is laminated on the protective film 3.
  • the phosphor layer 4 generally has a thickness of 15 to 25 ⁇ m.
  • a filament electrode 6 is mounted to the stem 2 using two lead wires 5.
  • Abase 8 with an electrode terminal 7 is bonded to each end of the glass tube 1, and the electrode terminal 7 is connected to the lead wires 5.
  • the protective film 3 having a thickness of 0.5 to 3 ⁇ m is attached so as to cover the inner face of the glass tube. This suppresses the consumption of the mercury in the glass tube 1 to improve a luminous flux maintenance factor, and increases the utilization factor of ultraviolet light to improve luminous flux. Further, the protective film 3 is set to have a volume ratio of 0.1 to 0.5, and thus peeling of the protective film 3 also is prevented.
  • the protective film 3 There is no particular limitation on a method of forming the protective film 3, and for example, the following method could be adopted. That is, a protective film liquid in which inorganic particles are dispersed uniformly in water is prepared, and then is applied to an inner face of a glass tube and dried. There also is no particular limitation on methods of applying the protective film liquid and drying it, and for example, the following methods could be adopted. That is, from an upper portion of the glass tube in an upright state, the protective film liquid is allowed to flow down spontaneously so as to be applied, and then drying is performed by passing warm air through the glass tube. The thickness of the protection film 3 can be controlled through adjusting an amount of the protective film liquid to be applied.
  • the volume ratio can be controlled so as to be 0.1 to 0.5 by a method in which the pH of the protective film liquid and the mean particle diameter of the inorganic particles in the protective film liquid are controlled so as to be in specific ranges, respectively. This control of a volume ratio will be described more specifically in Embodiment 2.
  • a method of forming the phosphor layer 4 there is no particular limitation on a method of forming the phosphor layer 4, and for example, the following method could be adopted. That is, a phosphor coating liquid in which a phosphor, a thickener, and a binder are dispersed in a solvent is prepared, and then is applied on the protective film 3 and dried. The thickness of the phosphor layer 4 can be controlled through an adjustment of an amount of the phosphor coating liquid to be applied.
  • an europium-activated yttrium oxide phosphor, a cerium-terbium-activated lanthanum phosphate phosphor, an europium-activated strontium halophosphate phosphor, an europium-activated barium magnesium aluminate phosphor, an europium-manganese-activated barium magnesium aluminate phosphor, a terbium-activated cerium aluminate phosphor, a terbium-activated cerium magnesium aluminate phosphor, an antimony-activated calcium halophosphate phosphor and the like can be used alone or in combination.
  • the above-described thickener is used to enhance an adhesion property of the phosphor coating liquid
  • preferred examples of the thickener include polyethylene oxide, ethylcellulose, nitrocellulose, hydroxylpropylcellulose, hydroxymethylpropylcellulose, carboxymethylcellulose, and polyvinyl alcohol, and most preferred among these is polyethylene oxide for the following reason. That is, polyethylene oxide has high flammability and thus can be removed easily at the time of firing a phosphor. It is preferable that the thickener is used in an amount of 1 g to 50 g per kg of a phosphor. This is because, with this range of an amount of the thickener, the homogeneity of a coating film of a phosphor is increased further.
  • the above-described binder is used to bind phosphor particles to each other so as to increase the strength of a phosphor layer
  • examples of the binder that can be used include aluminum oxide, silicon dioxide, titanium oxide, and zinc oxide, and particularly preferred among these is aluminum oxide for the following reason. That is, aluminum oxide has a large binding force.
  • particles of the binder have a mean particle diameter of 0.01 to 2 ⁇ m. This is because, with this range of a mean particle diameter of the particles of the binder, the binder is dispersed uniformly between phosphor particles and thus can provide secure binding between the phosphor particles. Further, it is preferable that the binder is used in an amount of 5 g to 60 g per kg of the above-described phosphor. This is because, with this range of an amount of the binder, the binder can exhibit a sufficient binding force.
  • the shape of the fluorescent lamp is not limited to a straight tube as in this embodiment.
  • Examples of the shape that can be adopted include a circular shape, a double annular shape, a twin shape, a compact shape, a U-shape, and an electric bulb shape, and further include a narrow tube for a liquid crystal backlight and the like.
  • Examples of the size include 4-type to 110-type.
  • Examples of the wattage include several watts to one hundred and several tens of watts.
  • the light color include daylight color, daylight white color, white color, warm white color, and electric bulb color.
  • An example of the first method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in water that has been adjusted to have a pH varying by 3 or more from an isoelectric point of the inorganic particles; applying the protective film liquid to an inner face of a glass tube; and drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube.
  • the protective film liquid is controlled so as to have a pH in a specific range, and the inorganic particles in the protective film liquid are controlled so as to have a mean particle diameter of 20 nm to 200 nm, and thus the volume ratio of the protective film can be controlled so as to be 0.1 to 0.5.
  • the pH of a protective film liquid is adjusted to 4 to 5.5, and thus a protective film having a volume ratio of 0.1 to 0.5 can be obtained.
  • silicon dioxide (silica) having a mean particle diameter of 20 to 200 nm and an isoelectric point of 1.8 to 2.5 as inorganic particles
  • the pH of a protective film liquid is adjusted to 8 to 10, and thus a protective film having a volume ratio of 0.1 to 0.5 can be obtained.
  • a zeta potential refers to an interface potential generated at an interface between different phases and often is used for the analysis of stability of a fine particle-dispersed system. It has been found that a zeta potential varies depending on an isoelectric point of particles and the pH of a particle liquid.
  • a protective film liquid containing alumina particles (isoelectric point: 7.4 to 8.6) having a mean particle diameter of 20 to 200 nm
  • the pH of the protective film liquid is adjusted to 4 to 5.5, and thus a zeta potential of the alumina particles is increased, so that the alumina particles have increased electrostatic repulsion and thus can remain in a highly dispersed state.
  • the pH of the protective film liquid is adjusted to 8 to 10, and thus a zeta potential of the silica particles is increased, so that the silica particles have increased electrostatic repulsion and thus can remain in a highly dispersed state.
  • the thickness of a protective film can be controlled through an adjustment of the amount of a protective film liquid to be applied, and there is no particular limitation on methods of applying the protective film liquid and drying it.
  • aluminum oxide (Al 2 O 3 ), silicon dioxide (SiO 2 ), magnesium oxide (MgO), zinc oxide (ZnO), titanium oxide (TiO 2 ), cerium oxide (CeO 2 ), yttrium oxide (Y 2 O 3 ), and calcium halophosphate can be used as described above.
  • MgO and ZnO are soluble in acid or alkali
  • CeO 2 and Y 2 O 3 are soluble in acid.
  • a protective film liquid is adjusted to have a pH in a pH region at which dissolution of inorganic particles of any of these types occurs, in order to suppress the dissolution, deterioration and the like of the inorganic particles, the process steps from the step of preparing the protective film liquid to the step of forming a protective film need to be performed in a short time.
  • an example of the second method of manufacturing a fluorescent lamp according to the present invention includes process steps of: preparing a protective film liquid by dispersing inorganic particles having a mean particle diameter of 20 nm to 200 nm in an organic solvent containing an organic filler; applying the protective film liquid to an inner face of a glass tube; drying the protective film liquid applied to the glass tube so that a protective film is formed on a surface of the glass tube; and removing the organic filler by heating the protective film.
  • the protective film liquid is used in which inorganic particles having a mean particle diameter of 20 nm to 200 nm are dispersed in an organic solvent containing an organic filler, and thus the volume ratio of the protective film can be controlled so as to be 0.1 to 0.5. Conceivably, this is because, with the protective film liquid containing an organic filler, the organic filler is dispersed around inorganic particles to suppress the flocculation of the inorganic particles with each other, thereby allowing the inorganic particles to remain in a highly dispersed state.
  • the protective film liquid containing inorganic particles and an organic filler is applied to a glass tube, in a protective film formed on a surface of the glass tube, the inorganic particles and the organic filler exist in a mixed state. Later, the organic filler is, for example, burned or decomposed by heating so as to be removed, thereby allowing the protective film to have a volume ratio of 0.1 to 0.5.
  • organic solvent is not particularly limited and can be, for example, butyl acetate, xylene, butanol, isopropyl alcohol or the like.
  • the above-described organic filler is not particularly limited as long as it is insoluble in the above-described organic solvent and can be removed at a temperature of about 500°C, and can be, for example, ethylcellulose, nitrocellulose or the like.
  • the content of the above-described organic filler can be set to 1 wt% to 10 wt% with respect to a total weight of the organic solvent and the organic filler.
  • the organic filler is removed when the protective film and a phosphor layer are heated to be baked onto the glass tube.
  • an organic filler further can be added to the protective film liquid in which water is used as a dispersion medium.
  • the organic filler used in the protective film liquid in which water is used as a dispersion medium include polyethylene oxide, hydroxypropylcellulose, hydroxymethylpropylcellulose, carboxymethylcellulose, and polyvinyl alcohol.
  • the content of the organic filler could be set to 1 to 3 wt% with respect to a total weight of water and the organic filler.
  • FIG. 2 is a perspective view of a table lamp type illuminator showing an example of the illuminator according to the present invention.
  • a table lamp type illuminator 11 includes two fluorescent lamps 12 as described in Embodiment 1, and on/off control and light amount control can be performed by a switch 13.
  • the illuminator of this embodiment uses the fluorescent lamp of Embodiment 1 and thus allows an illuminator to be provided that achieves improvements in luminous flux maintenance factor and in luminous flux.
  • the following materials were prepared as materials for a phosphor coating liquid.
  • a 20 W straight tube type fluorescent lamp was manufactured in the following manner. First, from an upper portion of a straight glass tube that was made of soda-lime glass and placed so that its longitudinal direction coincides with a vertical direction, the above-described protective film liquid was poured and allowed to flow down spontaneously so as to adhere to the inside of the glass tube. After that, with respect to the protective film liquid that was allowed to adhere, drying was performed using warm air at a temperature of about 60°C for 4 minutes, and thus a protective film was formed on an inner face of the glass tube.
  • the above-described phosphor coating liquid was poured and allowed to flow down spontaneously so as to adhere onto the protective film. After that, with respect to the phosphor coating liquid that was allowed to adhere, drying was performed using warm air at a temperature of about 60°C for about 10 minutes, and thus a phosphor layer was laminated on the protective film. After that, the glass tube as a whole was put in a gas furnace and heated in the air at a temperature of about 550°C for about 3 minutes so that the protective film and the phosphor layer were baked to be fixed to the glass tube.
  • the design thicknesses of the protective film and the phosphor layer were set to 2 ⁇ m and 20 ⁇ m, respectively.
  • the following materials were prepared as materials for a phosphor coating liquid.
  • a 30 W circular tube type fluorescent lamp was manufactured in the following manner. First, from un upper portion of a straight glass tube that was made of soda-lime glass and placed so that its longitudinal direction coincides with a vertical direction, the above-described protective film liquid was poured and allowed to flow down spontaneously so as to adhere to the inside of the glass tube. After that, with respect to the protective film liquid that was allowed to adhere, drying was performed using warm air at a temperature of about 60°C for 4 minutes, and thus a protective film was formed on an inner face of the glass tube.
  • the above-described phosphor coating liquid was poured and allowed to flow down spontaneously so as to adhere onto the protective film. After that, with respect to the phosphor coating liquid that was allowed to adhere, drying was performed using warm air at a temperature of about 60°C for about 10 minutes, and thus a phosphor layer was laminated on the protective film. After that, the glass tube as a whole was put in a gas furnace and heated in the air at a temperature of about 550°C for about 3 minutes so that the protective film and the phosphor layer were baked to be fixed to the glass tube.
  • the design thicknesses of the protective film and the phosphor layer were set to 2 ⁇ m and 20 ⁇ m, respectively.
  • glass having an exhaust pipe, to which an electrode was mounted was fused to each end portion of the glass tube, and the glass tube was formed into a loop shape by heating at a temperature of 700°C.
  • the glass tube was evacuated of air from the exhaust pipe using a rotary pump.
  • mercury and an argon gas were enclosed and a base was attached, and thus the fluorescent lamp was manufactured.
  • a fluorescent lamp was manufactured in the same manner as in the case of Example 1 except that the above-described protective film liquid was used to form a protective film having a design thickness of 0.2 ⁇ m.
  • a fluorescent lamp was manufactured in the same manner as in the case of Example 2 except that the above-described protective film liquid was used to form a protective film having a design thickness of 0.2 ⁇ m.
  • the thickness and volume ratio of the protective film were determined in the following manners, respectively.
  • the thickness of the protective film was measured using an electron micrograph showing a cross section of the protective film formed on the surface of the glass tube. Specifically, the thickness of the protective film was measured at three points of the glass tube, which are both ends and a center portion thereof, and a mean value of respective measurement values was used as a value of the thickness of the protective film.
  • FIG. 3 shows an electron micrograph of the protective film of Example 2
  • FIG. 4 shows an electron micrograph of the protective film of Comparative Example 2. It is understood from each of FIGs. 3 and 4 that a protective film 3 is formed between a glass tube 1 and a phosphor layer 4.
  • a total occupied volume V of the protective film on the surface of the glass tube was determined. Subsequently, after the phosphor layer on the protective film was removed with a brush, the protective film was peeled off of the glass tube with a spatula, and a total mass M of protective film particles thus peeled off was measured. Moreover, by the use of a Tsutsui air/helium type particle density measuring apparatus manufactured by Tsutsui Rikagaku Kikai Co., Ltd, a particle density D of the protective film particles was measured by the constant volume compression method. Based on these measurement values, a value calculated from M / (V ⁇ D) was used as a value of the volume ratio of the protective film.
  • Example 1 exhibited a total luminous flux improved by about 2% compared with that in the case of Comparative Example 1, and as for a circular tube fluorescent lamp, Example 2 exhibited a total luminous flux improved by about 3% compared with that in the case of Comparative Example 2.
  • the luminous flux maintenance factor was defined as a value (%) expressed by (B / A) ⁇ 100 where a total luminous flux of a fluorescent lamp after 100 hours of lighting was indicated as A (lm), and a total luminous flux of the fluorescent lamp after a specific time period of lighting thereafter was indicated as B (lm).
  • FIG. 5 shows that, as for a straight tube fluorescent lamp, a luminous flux maintenance factor after 10,000 hours of lighting was 85% in the case of Example 1, while the factor was 80% in the case of Comparative Example 1.
  • FIG. 6 shows that, as for a circular tube fluorescent lamp, a luminous flux maintenance factor after 9,000 hours of lighting was maintained at 80% or higher in the case of Example 2, while the factor was decreased to 60% in the case of Comparative Example 2.
  • Table 2 shows that no peeling of the protective film was observed in each of the cases of the protective films having a thickness in the range of 0.5 to 3 ⁇ m and a volume ratio in the range of 0.1 to 0.5. Moreover, the fluorescent lamps including these protective films in each of which no peeling of the protective film was observed were lit for up to 10,000 hours, and their luminous flux maintenance factors were measured. The results of the measurement show that a luminous flux maintenance factor of 85% or higher could be maintained in each of the cases of the protective films having a thickness in the range of 1 to 2 ⁇ m and a volume ratio in the range of 0.2 to 0.4.
  • Table 3 shows that no peeling of the protective film was observed in each of the cases of the protective films having a thickness in the range of 0.5 to 3 ⁇ m and a volume ratio in the range of 0.1 to 0.5. Moreover, the fluorescent lamps including these protective films in each of which no peeling of the protective film was observed were lit for up to 9,000 hours, and their luminous flux maintenance factors were measured. The results of the measurement show that a luminous flux maintenance factor of 80% or higher could be maintained in each of the cases of the protective films having a thickness in the range of 1 to 2 ⁇ m and a volume ratio of 0.2 to 0.4.
  • acetic acid aqueous solution that has been adjusted to have a pH of 5
  • 70 g of particles of yttrium oxide (Y 2 O 3 ) having a mean particle diameter of 150 nm and an isoelectric point of 9.3 were added and stirred with a stirrer, and thus a protective film liquid was prepared.
  • a fluorescent lamp was manufactured in the same manner as in the case of Example 1 except that this protective film liquid was used to form a protective film having a design thickness of 2 ⁇ m.
  • Example 1 In 300 g of distilled water, 15 g of particles of magnesium oxide (MgO) having a mean particle diameter of 100 nm and an isoelectric point of 12 were added and stirred with a stirrer, and thus a protective film liquid was prepared.
  • a fluorescent lamp was manufactured in the same manner as in the case of Example 1 except that this protective film liquid was used to form a protective film having a design thickness of 0.2 ⁇ m.
  • the thickness and volume ratio of the protective film were determined in the same manner as in the case of Example 1.
  • Table 4 shows luminous flux maintenance factors obtained after 10,000 hours of lighting.
  • the thickness and volume ratio of the protective film were determined in the same manner as in the case of Example 1, and a volume ratio of 0.5 and a thickness of 2.8 ⁇ m were obtained as results of the determination.
  • a total luminous flux after 100 hours of lighting was measured using an integrating sphere.
  • a value of 1,370 (lm) was obtained as a result thereof.
  • This value was substantially an intermediate value between a total luminous flux of 1,379 (lm) obtained in the case of Example 1 using alumina alone and a total luminous flux of 1,362 (lm) obtained in the case of Example 3 using zinc oxide alone.
  • zinc oxide has a refractive index of 1.9 that is higher than the refractive index of alumina having a value of 1.7, and thus in this case, the addition of zinc oxide rendered a radiant intensity of extracted visible light (luminous flux) lower than that in the case of using alumina alone.
  • the present invention can provide a fluorescent lamp that achieves improvements in luminous flux maintenance factor and in luminous flux, a method of manufacturing the fluorescent lamp, and an illuminator using the fluorescent lamp, and thus is of industrial significance.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Claims (7)

  1. Leuchtstofflampe, mit:
    einer Glasröhre, in der Quecksilber und ein Edelgas eingeschlossen sind,
    einer Schutzschicht, die angebracht ist, um eine innere Fläche der Glasröhre zu bedecken, und
    einer Leuchtmittelschicht, die auf der Schutzschicht laminiert ist,
    wobei die Schutzschicht eine Dicke von 0,5 µm bis 3 µm aufweist, und die Schutzschicht aus Aluminiumoxid-Partikeln gebildet ist und ein Volumenverhältnis von 0,1 bis 0,32 aufweist.
  2. Leuchtstofflampe nach Anspruch 1,
    wobei das Volumenverhältnis 0,2 bis 0,32 ist.
  3. Leuchtstofflampe nach Anspruch 1,
    wobei die Dicke der Schutzschicht 1 µm bis 2 µm ist.
  4. Leuchtstofflampe nach Anspruch 1,
    wobei die Glasröhre eine gerade Glasröhre oder eine kreisförmige Glasröhre ist.
  5. Illuminator mit einer Leuchtstofflampe nach einem der Ansprüche 1 bis 4.
  6. Verfahren zum Herstellen einer Leuchtstofflampe nach einem der Ansprüche 1 bis 4, mit Verfahrensschritten:
    Vorbereiten einer Schutzschichtflüssigkeit durch Dispersieren von Aluminiumoxid-Partikeln mit einem mittleren Partikeldurchmesser von 20 nm bis 200 nm in Wasser, das eingestellt wurde, einen pH-Wert aufzuweisen, der sich um drei oder mehr von einem isoelektrischen Punkt der Aluminiumoxid-Partikel unterscheidet,
    Aufbringen der Schutzschichtflüssigkeit auf eine innere Fläche einer Glasröhre, und
    Trocknen der Schutzschichtflüssigkeit, die auf die Glasröhre aufgebracht ist, so dass eine Schutzschicht auf einer Oberfläche der Glasbirne gebildet ist.
  7. Verfahren zum Herstellen einer Leuchtstofflampe nach einem der Ansprüche 1 bis 4, mit den Verfahrensschritten:
    Vorbereiten einer Schutzschichtflüssigkeit durch Dispersieren von Aluminiumoxid-Partikeln mit einem mittleren Partikeldurchmesser von 20 nm bis 200 nm in einem organischen Lösungsmittel mit einem organischen Füller,
    Aufbringen der Schutzschichtflüssigkeit auf eine innere Fläche einer Glasröhre,
    Trocknen der Schutzschichtflüssigkeit, die auf die Glasröhre aufgebracht ist, so dass eine Schutzschicht auf einer Struktur der Glasröhre gebildet ist, und
    Entfernen des organischen Füllers durch Heizen der Schutzschicht.
EP10190797A 2005-05-31 2006-05-29 Leuchtstofflampe und Herstellungsverfahren derselben, sowie Beleuchtungseinrichtung Ceased EP2341526B1 (de)

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JP2005160008 2005-05-31
EP06756688A EP1887610B1 (de) 2005-05-31 2006-05-29 Leuchtstofflampe und deren herstellungsverfahren, sowie beleuchtungseinrichtung

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EP2341526B1 true EP2341526B1 (de) 2012-05-23

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CN101776214B (zh) * 2009-01-12 2013-11-27 张明德 发光板及其制造方法
JP2010186604A (ja) * 2009-02-10 2010-08-26 Hitachi Lighting Ltd 蛍光ランプ
CN102214545A (zh) * 2010-04-01 2011-10-12 优志旺电机株式会社 荧光灯
JP2012004070A (ja) * 2010-06-21 2012-01-05 Nec Lighting Ltd 蛍光ランプの製造方法および蛍光ランプ
CN102097278B (zh) * 2010-11-30 2012-05-30 浙江工业大学 一种紫外防护节能灯管
CN102629547A (zh) * 2012-03-20 2012-08-08 江苏同辉照明科技有限公司 一种防紫外线节能灯管
JP2015192096A (ja) * 2014-03-28 2015-11-02 豊田合成株式会社 発光装置

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CN101189703A (zh) 2008-05-28
JP4494466B2 (ja) 2010-06-30
JPWO2006129590A1 (ja) 2009-01-08
US7986082B2 (en) 2011-07-26
JP2009245947A (ja) 2009-10-22
JP2008311242A (ja) 2008-12-25
EP1887610B1 (de) 2011-07-20
JP4421672B2 (ja) 2010-02-24
EP1887610A1 (de) 2008-02-13
EP1887610A4 (de) 2010-05-19
JP4421665B2 (ja) 2010-02-24
US20090079325A1 (en) 2009-03-26
WO2006129590A1 (ja) 2006-12-07
EP2341526A1 (de) 2011-07-06

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