EP2181205B1 - Method for preventing yarn breakage - Google Patents

Method for preventing yarn breakage Download PDF

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Publication number
EP2181205B1
EP2181205B1 EP08785542.5A EP08785542A EP2181205B1 EP 2181205 B1 EP2181205 B1 EP 2181205B1 EP 08785542 A EP08785542 A EP 08785542A EP 2181205 B1 EP2181205 B1 EP 2181205B1
Authority
EP
European Patent Office
Prior art keywords
yarn
washing
yarns
liquid
neutralizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08785542.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2181205A2 (en
Inventor
Sietze Jan Sobel
Siebe Sebastiaan Albertus Tuijp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Aramid BV
Original Assignee
Teijin Aramid BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Aramid BV filed Critical Teijin Aramid BV
Priority to EP08785542.5A priority Critical patent/EP2181205B1/en
Publication of EP2181205A2 publication Critical patent/EP2181205A2/en
Application granted granted Critical
Publication of EP2181205B1 publication Critical patent/EP2181205B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/06Washing or drying
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • D01F6/605Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides from aromatic polyamides

Definitions

  • the invention pertains to a method for preventing yarn breakage during a spinning process of filament yarn.
  • This invention relates to a more simple solution of the breakage problem, which allows more freedom regarding the motor drives, and which allows minimizing applied tensions and spacing of the yarns.
  • washing and neutralizing commonly is performed by spraying water over the yarn in a spinning street, or by pulling the spun yarn through a device containing water.
  • washing and neutralizing commonly is performed by spraying water over the yarn in a spinning street, or by pulling the spun yarn through a device containing water.
  • water is sprayed from a liquid manifold bar to contact the yarns. The yarns are sprayed, and the filaments contained therein are washed as bundle of filaments, but the spray does not individually hit each of the filaments.
  • the inventors have now discovered a novel use of individual washing and neutralizing filaments of multifilament yarn, by applying jet washers, in a spinning process for making a multifilament yarn, which use prevents yarn breakage during the spinning process of the multifilament yarn.
  • the spinning process comprises spinning of a polymer through a spinneret to obtain the multifilament yarn, washing the yarn, neutralizing and optionally drying the yarn and winding the yarn onto a bobbin, and is characterized in that each filament of the yarn is individually washed and individually neutralized.
  • the process of this invention finds particularly use in the washing and neutralizing treatment, or more generally in any liquid treatment of yarns having any denier after spinning the polymer through a spinneret and coagulating the polymer to a yarn and before winding the yarn onto a bobbin.
  • the processing of higher denier yarns benefits the most.
  • Low denier yarns, such as yarns of 70 to 450 dtex benefit by the less stringent spacing requirements, because low denier yarns are most affected by the surface tension forces of a liquid treatment, are more fragile, and therefore can more easily be damaged.
  • Liquid treatment of yarns can be conducted at practically any yarn speed ranging from as low as 50 to as high as 1200 meters per minute with yarn breaks occurring at all speeds.
  • the process of this invention permits substantially break-free operation at all speeds for substantially all yarns.
  • the liquid treatment of the individual filaments can be carried out by any high pressure liquid device that is able to open the yarn bundle to liquid treat single filaments, and is preferably and most easily performed by a multitude of jet washers. Depending on the length of the spin street for instance 5 to 30 jet washers can be used for each yarn. Jet washers are particularly effective in opening yarn bundles and in refreshing the boundary layers that are around each of the filaments. Jet washing of yarn as such is known in the art, for instance from GB 762,959 and WO 93/06266 . Jet washers can be used for both the washing and neutralizing treatments, or for other liquid treatments such as applying a coating or finish onto the filaments. Jet washers can be miniaturized, so that for each yarn bundle at least one individual jet washer can be used.
  • a further improvement can be obtained by removing excess water from the yarn. Because adjacent yarns are pulled together by surface tension forces of the treatment liquid, such as water, when the liquid can form a liquid web between the yarns, these attractive forces can be diminished when as few as possible liquid remains on the yarn after washing or neutralizing. It is therefore a further improvement to remove excess liquid from the outer surface of the yarn after having passed the jet washer. Removal of the liquid can be performed by air jets, strippers, pins, and the like.
  • wet or air gap spun fibers include meta-aramids such as poly(m-phenylene isophthalamide), para-aramids such as poly(p-phenylene terephthalamide) (commercially available as Twaron®, Kevlar®), co-poly-(p-phenylene/3,4'-oxydiphenylene terephthalamide (Technora®), polybenzazole-type fibers such as poly p-phenylene-2-6-benzobis-oxazole (Zylon®), poly ⁇ 2,6-diimidazo[4,5-b:4'5'-e]pyridinylene-1,4(2,5-dihydroxy)-phenylene ⁇ (PIPD, M5®), and the like.
  • meta-aramids such as poly(m-phenylene isophthalamide)
  • para-aramids such as poly(p-phenylene terephthalamide) (commercially available as Twaron®, Kevlar®), co-poly-(p-pheny
  • the invention is illustrated by the following examples.
  • A Using a conventional roll machine for washing and neutralizing, 440 dtex PPTA (poly(p-phenylene terephthalamide) yarn was treated with water and dilute base. The yarn spacing was 0.48 cm. The spun fiber was washed with water at room temperature using a liquid manifold bar spraying water over the yarn bundles. Run times before breakage were from 4 to 32 hours (average about 15 hours).

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Artificial Filaments (AREA)
  • Treatment Of Fiber Materials (AREA)
EP08785542.5A 2007-08-20 2008-08-14 Method for preventing yarn breakage Active EP2181205B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08785542.5A EP2181205B1 (en) 2007-08-20 2008-08-14 Method for preventing yarn breakage

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP07016261 2007-08-20
EP08785542.5A EP2181205B1 (en) 2007-08-20 2008-08-14 Method for preventing yarn breakage
PCT/EP2008/006684 WO2009024286A2 (en) 2007-08-20 2008-08-14 Method for preventing yarn breakage

Publications (2)

Publication Number Publication Date
EP2181205A2 EP2181205A2 (en) 2010-05-05
EP2181205B1 true EP2181205B1 (en) 2017-02-22

Family

ID=38805772

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08785542.5A Active EP2181205B1 (en) 2007-08-20 2008-08-14 Method for preventing yarn breakage

Country Status (7)

Country Link
US (1) US20100154378A1 (ru)
EP (1) EP2181205B1 (ru)
JP (1) JP5425076B2 (ru)
KR (1) KR101489700B1 (ru)
CN (1) CN101932759B (ru)
RU (1) RU2459019C2 (ru)
WO (1) WO2009024286A2 (ru)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103741407A (zh) * 2013-12-26 2014-04-23 苏州木仁子金属材料科技有限公司 一种纺织机防断裂装置
CN111304794B (zh) * 2018-12-11 2022-03-08 中蓝晨光化工研究设计院有限公司 一种超高强纱线及其纺纱工艺

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2871090A (en) * 1953-06-29 1959-01-27 Ind Rayon Corp Method for the manufacture and treatment of polyamide fibers
GB1280591A (en) * 1969-02-17 1972-07-05 Vepa Ag Method and apparatus for the preparation of synthetic fibre tows

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US762959A (en) * 1903-11-17 1904-06-21 William S Tothill Amusement apparatus.
GB762959A (en) * 1953-10-02 1956-12-05 Courtaulds Ltd Improvements in and relating to the treatment of threads with fluids
US5034250A (en) * 1990-10-30 1991-07-23 E. I. Du Pont De Nemours And Company Method for reducing threadline breakage
DE4130860A1 (de) * 1991-09-17 1993-03-18 Akzo Nv Verfahren zum behandeln von faeden mit fluessigkeit
JPH05156509A (ja) * 1991-12-04 1993-06-22 Toray Ind Inc 糸条の浴中処理方法
NL1001692C2 (nl) * 1995-11-20 1997-05-21 Akzo Nobel Nv Werkwijze voor de bereiding van geregenereerde cellulose filamenten.
US5667743A (en) * 1996-05-21 1997-09-16 E. I. Du Pont De Nemours And Company Wet spinning process for aramid polymer containing salts
KR100465474B1 (ko) * 1996-05-21 2005-03-16 이.아이,듀우판드네모아앤드캄파니 함염아라미드중합체의습식방사방법및그방법으로제조한섬유
JPH1060735A (ja) * 1996-08-21 1998-03-03 Toyobo Co Ltd ポリベンザゾール繊維の製造方法
JP2001518987A (ja) * 1997-04-04 2001-10-16 アクゾ ノーベル ナムローゼ フェンノートシャップ 糸又は同様の組織を流体で洗浄又は処理するためのエレメント
US7041368B2 (en) * 2002-11-17 2006-05-09 Milliken & Company High speed spinning procedures for the manufacture of high denier polypropylene fibers and yarns
EP1579043A4 (en) * 2002-12-17 2008-08-06 Du Pont METHOD FOR CONTROLLING A WIRE PROCESSING EQUIPMENT

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2871090A (en) * 1953-06-29 1959-01-27 Ind Rayon Corp Method for the manufacture and treatment of polyamide fibers
GB1280591A (en) * 1969-02-17 1972-07-05 Vepa Ag Method and apparatus for the preparation of synthetic fibre tows

Also Published As

Publication number Publication date
WO2009024286A3 (en) 2009-06-25
KR101489700B1 (ko) 2015-02-04
WO2009024286A2 (en) 2009-02-26
EP2181205A2 (en) 2010-05-05
JP5425076B2 (ja) 2014-02-26
CN101932759A (zh) 2010-12-29
KR20100043080A (ko) 2010-04-27
US20100154378A1 (en) 2010-06-24
RU2459019C2 (ru) 2012-08-20
RU2010110615A (ru) 2011-09-27
JP2010537063A (ja) 2010-12-02
CN101932759B (zh) 2011-11-16

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