EP2045381A1 - Tissu de doublure à élasticité de type tramée et son procédé de fabrication - Google Patents

Tissu de doublure à élasticité de type tramée et son procédé de fabrication Download PDF

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Publication number
EP2045381A1
EP2045381A1 EP06781553A EP06781553A EP2045381A1 EP 2045381 A1 EP2045381 A1 EP 2045381A1 EP 06781553 A EP06781553 A EP 06781553A EP 06781553 A EP06781553 A EP 06781553A EP 2045381 A1 EP2045381 A1 EP 2045381A1
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EP
European Patent Office
Prior art keywords
weft
filament
lining cloth
yam
warp
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EP06781553A
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German (de)
English (en)
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EP2045381B1 (fr
EP2045381A4 (fr
Inventor
Masanori Nakagawa
Ryozo Ueno
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Asahi Kasei Corp
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Asahi Kasei Fibers Corp
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D17/00—Woven fabrics having elastic or stretch properties due to manner of weaving
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24—Viscose
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/28—Cellulose esters or ethers, e.g. cellulose acetate
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the present invention relates to a specific weft-wise stretch lining cloth and a method of producing the same.
  • a method using a covering yarn comprising a spandex yarn which stretches like rubber as a core yam around which multifilament is wound is generally known.
  • the lining cloth prepared by the method tends to be thick, fluffy and less slippery, and therefore is not so widely used.
  • Other approaches include use of bulkiness and crimpness of false-twist textured yam or use of untwisting force of additionally twisted yam and twisted yam of false-twist textured yam.
  • the lining cloths prepared by these methods are also fluffy, rough and creped and the quality is poor.
  • Patent Document 1 discloses a lining cloth having a weft-wise stretchability of 5% or more to less than 12% using a non-twisted yam for both warp and weft yarns.
  • Patent Document 2 discloses a lining cloth having a weft-wise stretchability of 3% or more to less than 30% using a polytrimethylene terephthalate yam for the weft yam.
  • weft crimp is produced by using a soft, pliable yam (single fine fiber or flat yam) for the weft yam.
  • Patent Document 2 weft crimp is produced by using a stretch yam for the weft yam. In these methods, however, achieving a higher level of stretching with maintaining smoothness is difficult.
  • An object of the present invention is to provide a lining cloth having stretchability with high elongation in the weft-wise direction having excellent wearing comfort without losing slipperiness.
  • a lining cloth excellent in dressing convenience when worn, seam slippage and follow-up properties upon movement in addition to such slipperiness and stretching properties can be provided by controlling crimp index which is a measure of the surface structure of a lining cloth.
  • Another object of the present invention is to provide a 100% polyester filament lining cloth, a mixed lining cloth of polyester filament and cellulose filament and a 100% cellulose filament lining cloth having the above features.
  • the present inventors have intensively studied how the weft yam crimp ratio in fabric, which is directly reflected in the weft-wise elongation of a lining cloth, is increased.
  • a non-twisted yam as a weft yam and adequately twisting a warp yam make it possible to efficiently generate weft yam crimp at the stage of grey fabric, and the high weft yam crimp ratio generated in the grey fabric serves as a precursor, making it easier to increase the weft yarn crimp ratio in a fabric, which results in the stretching ratio in the post steps (scouring, heat treatment, set), and the present invention has been accomplished.
  • the crimp ratio described herein refers to a value calculated by the following formula from length (L) obtained when putting marks of a 20-cm length in the weft-wise direction on grey fabric or a finished product and then applying a load of 1/10 the fineness on the weft yarn extracted from the fabric.
  • Crimp ratio % L - 20 / 20 ⁇ 100 Accordingly, the present invention is as follows:
  • K twist multiplier
  • cellulose filament is any one selected from the group consisting of a cuprammonium rayon filament, a viscose rayon filament and a refined cellulose filament.
  • the lining cloth of the present invention has adequate stretchability, the lining cloth has low pressure when worn and has superior follow-up properties upon movement. In addition, the lining cloth causes less slippage and has good shape retaining property. Moreover, since the lining cloth has good slipperiness, not only putting on and taking off is easy, but also the lining cloth allows more freedom of movement.
  • a first aspect of the present invention is to use a polyester filament or a cellulose filament having a twist multiplier (K) of 2000 or more and 15000 or less as a warp yarn and a substantially non-twisted polyester filament or cellulose filament as a weft yam.
  • K twist multiplier
  • the weft-wise elongation of the woven fabric is virtually dependent on the crimp ratio of the weft yarn, and therefore it is important how efficiently the weft yam is crimped.
  • the present inventors have found that, for a polyester filament or a cellulose filament, the value of the crimp ratio of the weft yarn at the stage of grey fabric correlates with the crimp ratio of the weft yarn developed in the post steps (scouring step, heat treatment step). In other words, the larger the crimp ratio of the weft yarn of grey fabric, the higher the weft-wise stretching ratio of the final product.
  • the weft-wise stretching ratio can be higher.
  • the present inventors have intensively studied that means and found that twisting a warp yam improves the weft yarn crimp ratio of grey fabric, leading to improvement of the weft yam crimp ratio of a final product, which, in other words, is reflected in the weft-wise elongation, and arrived at the present invention.
  • both the warp yam and the weft yarn of a woven fabric are made of a filamentary non-twisted yam (raw yarn)
  • the cross sections of the warp yam and the weft yarn in the woven fabric are both flat because the binding force between dozens of filaments is weak and the warp yam and the weft yarn are mutually pressed.
  • the weft yarn crimp ratio of the grey fabric is extremely low and high stretch cannot be achieved no matter what post steps are employed.
  • a technical key which has improved the weft-wise stretching ratio in the present invention compared to that in conventional arts even using a non-twisted yam (raw yam) as a weft yam is that (1) filaments used as a warp yarn are bound together by twisting the warp yarn under specific conditions, thereby making the cross-sectional shape of the warp yam circular, enabling easier formation of crimps in the weft yam; and (2) the bending rigidity of the warp yam is increased relative to that of the weft yarn by twisting the warp yarn, making it easier to form crimps in the soft, pliable weft yarn.
  • the cross-sectional shape of the warp yam is made circular by twisting the warp yam under specific conditions and at the same time the bending rigidity is increased, successfully making it much easier to generate crimps in the weft yam at the stage of grey fabric, which led to production of the weft-wise stretch lining cloth of the present invention.
  • Essential conditions are twisting of a warp yarn and use of a raw yam as a weft yarn, and among types of raw yarns, a soft, pliable yam is preferably used for the weft yarn as described later.
  • Figure 1 shows an electron micrograph of the cross-sectional shape of the woven fabric of Comparative Example 2 described later and Figure 2 shows an electron micrograph of the cross-sectional shape of the woven fabric of Example 7 described later.
  • micrographs show cross-sections observed by an electron microscope, which are obtained by cutting each woven fabric before dyeing and after scouring, narrowing and drying so as to reveal a cross section of a warp yarn and subjecting to metal deposition (this form is similar to the form of a final product; the form is also similar to that of grey fabric before scouring and finishing treatment), showing the cross-sectional shape of a warp yam and the form of crimps in a weft yam.
  • twist multiplier K 0.9 ⁇ D 0.5 ⁇ T in which D means a warp fineness (dtex) and T means a number of twists (t/m).
  • the present invention is characterized by using a yarn having a twist multiplier (K) of 2000 or more and 15000 or less as a warp yam.
  • K twist multiplier
  • a twist multiplier (K) of less than 2000 makes it easier to form crimps than using a non-twisted yarn, the cross-sectional shape of the warp yarn is slightly flat and a satisfactorily stretching lining cloth cannot be produced.
  • a twist multiplier of more than 15000 is not preferable because untwisting tends to occur to cause crepes and fluffiness, and also due to low apparent fineness, the fabric becomes more transparent and stiff.
  • Filaments that can be used as the weft yarn of the woven fabric of the present invention include polyester filaments and cellulose filaments having the above twist multiplier.
  • Polyester filaments used for the warp yam in the present invention include fiber from fiber-forming polyester polymer including homopolymer such as polyethylene terephthalate and polybutylene terephthalate, or polyester copolymer of these polymers. Fibers composed of polyethylene terephthalate are preferred in terms of slipperiness. Additives may be added to the filament, such as an antistatic agent, a flame-retardant, a heat stabilizer, a light stabilizer and titanium oxide.
  • a cross-sectional shape of the filament is not particularly limited but may include a circle, a polygon such as a triangle, an L-shape, a Y-shape or a T-shape, a multi-lobal shape, a hollow shape, a flat shape or an indefinite shape.
  • cellulose filaments used for the warp yarn include cuprammonium rayon, viscose rayon, polynosic rayon, regenerated cellulose fiber such as cellulose made of bamboo as a raw material, refined cellulose fiber spun in an organic solvent (N-methylmorpholine N-oxide) and acetate fiber such as diacetate and triacetate.
  • Cuprammonium rayon filaments, viscose rayon filaments and polynosic rayon filaments are preferred in terms of slipperiness and touch.
  • the polyester filament and cellulose filament used for the warp yarn have a fineness of preferably 33 to 133 decitex (dtex), more preferably 56 to 110 dtex.
  • the single yam fineness is not particularly limited and preferably 0.5 to 10 dtex, more preferably 0.5 to 5 dtex.
  • Examples of fiber that can be used for the weft yarn in the present invention include raw yarns of non-twisted polyester filaments or cellulose filaments substantially not false-twisted or twisted. Although these raw yarns are substantially non-twisted, they may be interlaced or slightly twisted (about 10 to 200 t/m) in order to converge the filament.
  • polyester filament used for the weft yam in the present invention include fiber from fiber-forming polyester polymer including homopolymer such as polyethylene terephthalate and polybutylene terephthalate, or polyester copolymer of these polymers. Fibers composed of polyethylene terephthalate are preferred in terms of slipperiness. Additives may be added to the filament, such as an antistatic agent, a flame-retardant, a heat stabilizer, a light stabilizer and titanium oxide.
  • cellulose filaments used for the weft yarn include cuprammonium rayon, viscose rayon, polynosic rayon, regenerated cellulose fiber such as cellulose made of bamboo as a raw material, refined cellulose fiber spun in an organic solvent (N-methylmorpholine N-oxide) and acetate fiber such as diacetate and triacetate.
  • Cuprammonium rayon filaments, viscose rayon filaments and polynosic rayon filaments are preferred in terms of slipperiness and touch.
  • the polyester filament and cellulose filament used for the weft yam have a fineness of preferably 33 to 133 decitex (dtex), more preferably 56 to 110 dtex.
  • the single yam fineness is not particularly limited and is preferably 0.5 to 10 dtex, more preferably 0.5 to 5 dtex.
  • the cross-sectional shape of the filament is not particularly limited, a soft, pliable raw yarn is desirably used in order to efficiently generate weft-wise elongation.
  • the filament has a circular cross section, the smaller the single yarn fineness, in other words, the smaller the single yarn diameter, the better.
  • a raw yam having a high flatness is particularly preferably used.
  • Flat cross-sectional shapes are not particularly limited and raw yarns having a cross-sectional structure not simply flat but substantially flat, and soft, pliable in a specific direction, such as of a W-shape, an I-shape, a boomerang shape, and a skewered-balls shape, are particularly preferred.
  • Combinations of materials of the warp yarn and the weft yarn include, but not limited to, a total of four combinations - a 100% polyester filament lining cloth, a 100% cellulose filament lining cloth and two types of mixed lining cloths of a polyester filament and a cellulose filament.
  • the woven fabric used as a lining cloth has a weft-wise elongation of 8% or more and 20% or less, a coefficient of dynamic friction on its surface of 0.20 or more and 0.40 or less and a crimp index (C) of 0.007 or more and 0.015 or less.
  • the woven fabric for the lining cloth must have an elongation in the weft-wise direction and a coefficient of dynamic friction on its surface designed in the above specific ranges.
  • the lining cloth of the present invention has a weft-wise elongation of preferably 8% or more and 20% or less, more preferably 10% or more and 20% or less, particularly preferably 12% or more and 20% or less.
  • the weft-wise elongation of the lining cloth of the present invention can be controlled and adjusted by twist multipliers (warp fineness, number of twist), densities of woven fabric and processing conditions (degree of narrowing).
  • a weft-wise elongation of a lining cloth about 70% as much as the weft-wise elongation of the outer cloth, i.e., 3.5 to 7% is sufficient in consideration of the presence of a "kise" (fullness work) and shape retaining properties of the outer cloth, wherein the "kise” is provided in order not to damage wear comfort and formed by cutting lining cloth in a size larger than the mating outer cloth and folding the former along a line closer to a seam line so that the lining cloth is superfluous relative to the outer cloth.
  • the crimp index (C) defined by the following formula (2) is desirably in a specific range.
  • Crimp index C crimp ratio of weft yarn of product / M ⁇ D 0.5 in which D means a warp fineness (dtex) and M means a warp density (ends/inch).
  • the crimp index is a parameter for identifying the surface structure of a lining cloth in relation to a weft-wise elongation of a woven fabric and a cover factor of a warp yarn.
  • the lining cloth of the present invention has a crimp index of woven fabric in a range of preferably 0.007 or more and 0.015 or less.
  • a crimp index of less than 0.007 is not preferable because the weft yarn has a lower crimp ratio and the resulting lining cloth has a weft-wise elongation of less than 8% and because the warp density becomes too high or the warp fineness becomes too large, resulting in a solid touch.
  • a crimp index of more than 0.015 is not preferable because the crimp ratio of the weft yam is too large or the warp density is too low and the warp fineness is too small, resulting in a fabric structure in which weft yarns are slack, easily causing fraying and migration.
  • lining cloth Another property of lining cloth that determines wearing comfort is slipperiness. To have a satisfactory slipperiness, it is necessary that the lining cloth has a coefficient of dynamic friction of 0.20 or more and 0.40 or less.
  • the coefficient of dynamic friction tends to increase in proportion to the weft-wise elongation, but wear comfort is not reduced when the coefficient of dynamic friction is 0.40 or less.
  • a coefficient of dynamic friction of more than 0.4 is not preferable because the resulting lining cloth is poor in dressing convenience and the touch.
  • a coefficient of dynamic friction of less than 0.20 is not preferable because there would be a trouble when, for example, sitting down on a chair wearing a skirt, the hem of the skirt easily slips because of high slipperiness over outer cloth, skin or panty stockings, or the wearer's position is easily disturbed.
  • Examples of weaves of the lining cloth of the present invention include a plain weave, a twill weave and a satin weave.
  • the type of weave may be suitably adopted in accordance with application fields and required qualities of the lining cloth. For example, as for women's dresses, a plain weave lining cloth is preferable because a thin and soft touch is favored. For men's dresses, a twill weave lining cloth is preferable because slippage and a certain thickness are required.
  • the lining cloth of the present invention can be produced by the method described later.
  • the production method is basically similar to the method described in Patent Document 1 and when treating grey fabric, narrowing heat treatment of 5 to 30% relative to the width of the grey fabric may be performed before or after scouring. More specifically, by performing narrowing with maintaining a tensioned state at a higher level in the warp direction than in the weft-wise direction (width direction), structural shrinkage of woven fabric in the width direction caused by increase in the warp density is induced (crimp is formed in weft yam) while suppressing increase of the weft density as much as possible, whereby the method is accomplished.
  • the lining cloth of the present invention can be produced by heat treatment at 160° to 210°C with subjecting grey fabric to narrowing of 5 to 30% relative to the width of the grey fabric before or after scouring. This is based on a principle of utilizing crimp of a weft yarn formed at the stage of grey fabric and heat shrinkage percentage of a polyester filament to form a high degree of crimp in the weft yarn, thereby generating weft-wise elongation.
  • performing heat treatment by a heat setter of a pintenter type generally used for heat treatment of fabric such heat treatment is performed with both ends of woven or scoured fabric being fixed.
  • Such heat treatment may be performed with setting the width between the fixed ends narrower than the width of the woven or scoured fabric and at the same time, with maintaining a tensioned state at a higher level in the warp direction.
  • the scouring is a process for removing oil or warp-sizing agent etc. on the woven fabric.
  • the treatment liquid used in the scouring is preferably water or an aqueous solution containing surfactant and alkali.
  • a machine conventionally used for fabric scouring such as an open soaper type continuous scouring machine, a liquid-jet type dyeing machine, a bath-suspension type continuous scouring machine, a wince dyeing machine or a sofsa scouring machine may be used.
  • a dyeing/finishing process which is common in the production of lining cloth, is adopted.
  • an alkaline weight reduction treatment may be carried out prior to dyeing.
  • a common lining cloth processing process is applied.
  • a liquid-jet type dyeing machine, a jigger dyeing machine, a beam dyeing machine or a wince dyeing machine may be used.
  • a common lining cloth processing process may be employed as the finishing process.
  • a finishing agent such as an antistatic agent, a water repellent or a sweat absorber may be additionally added.
  • a calendaring treatment or an emboss treatment may be applied.
  • the polyester filament When dyeing a mixed woven fabric using a polyester filament as a weft yarn and a cellulose filament as a warp yarn, the polyester filament is initially dyed after narrowing and scouring in the same manner as descried above. Subsequently, the cellulose filament is dyed. At this stage, the cellulose filament may be dyed using the same dyeing machine as used for dyeing the polyester filament, or may be dyed using another dyeing machine according to a cold pad batch method, a pad steam method or a jigger method.
  • a heat treatment at 100°C to 210°C may be carried out with narrowing the width of grey fabric of woven fabric by 5 to 15% after applying water, steam and an alkaline aqueous solution to the grey fabric. This is based on a principle of taking maximum advantage of crimp of a weft yarn formed at the stage of grey fabric and swelling properties of a cellulose filament by water to form a high degree of crimp in the weft yarn, thereby generating weft-wise elongation.
  • heat treatment may be carried out at 160°C to 210°C with narrowing the width of the woven fabric by 5 to 15% relative to the width of the grey fabric before scouring. This is based on a principle of utilizing crimp of a weft yarn formed at the stage of grey fabric and heat shrinkage percentage of a cellulose acetate filament to form a high degree of crimp in the weft yarn, thereby generating weft-wise elongation.
  • a dipping method, a spray method or a kiss roll method which is capable of evenly applying water to woven fabric
  • the dipping method is preferred.
  • an alkali compound such as sodium hydroxide, potassium hydroxide or sodium carbonate may be added in an amount up to about 10% by weight.
  • the narrowing treatment may be performed with setting the width between the fixed ends narrower than the width of the woven or scoured fabric, and at the same time, with maintaining a tensioned state at a higher level in the warp direction.
  • a dyeing/finishing process which is common in the production of lining cloth, is adopted.
  • the lining cloth of the present invention can be produced in a suitable manner by using a woven fabric prepared by the method described above.
  • Elongation E(%) under a stress of 490 N/m was calculated by the following formula.
  • E % ⁇ L / L ⁇ 100 in which ⁇ L means elongated length (cm) under a stress of 490 N/m.
  • the crimp ratio of a woven fabric was calculated by the following formula by measuring length (L) when putting marks of a 20-cm length in the weft yarn direction of the fabric and applying a load of 1/10 the fineness on the weft yam extracted from the fabric.
  • Weft yarn crimp ratio % L - 20 / 20 ⁇ 100
  • Seam slippage was measured in accordance with JIS-L-1096 method (B method). Since stress is easily generated in the weft-wise direction when the product is worn, slippage in the weft-wise direction (deviation of warp yarns along weft yarns) was measured. A piece of 10 cm in the warp direction (width) and 17 cm in the weft-wise direction (length) was folded in half the length and lockstitched with a margin of 1 cm (needle No. 11, yarn No. 50 polyester yarn, 5 stitches/cm) and the fold was cut.
  • the piece was subjected to a tensile test in which a constant load (5 kg/2.54 cm) was applied and after an hour without a load, a load of 0.5 kg/2.54 cm was applied.
  • the seam deviation at the moment was defined as seam slippage.
  • a plain weave fabric having a warp density of 122 ends/2.54 cm and a weft density of 99 picks/2.54 cm was woven using a polyethylene terephthalate filament (sheath/core type antistatic fiber) of 56 dtex/24f having a twist multiplier (K) of 4260 as a warp yarn and a non-twisted polyethylene terephthalate filament of 56 dtex/30f having a W-shaped cross-section (the ratio between the longer diameter and the shorter diameter being about 3:1) as a weft yam.
  • a polyethylene terephthalate filament sheath/core type antistatic fiber
  • K twist multiplier
  • the grey fabric was subjected to narrowing of 15% relative to the width of the grey fabric by a pin tenter under the condition of 190°C x 30 seconds. Then, after scouring in a bath containing 5 g/l of sodium hydroxide and a 2 g/l of nonionic surfactant at 90°C using an open soaper type continuous scouring machine, the fabric was rinsed with hot water (80°C), dehydrated and dried (120°C). Subsequently, the fabric was impregnated with a treatment liquid containing 125 g/l of sodium hydroxide and NEORATE NA30 (manufactured by NICCA CHEMICAL CO.
  • the fabric was dyed using a liquid-jet type dyeing machine in a bath containing a disperse dye (C.I DISPERSE BLUE 291: 1% owf), DISPER TL (manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l) and a pH adjustor (acetic acid, 0.5 cc/l) at 130°C x 30 minutes, and then reduced and rinsed to give a dyed fabric.
  • the fabric was subjected to finishing using an aqueous solution containing NK GUARD FGN800 (manufactured by NICCA CHEMICAL CO.
  • a plain weave fabric having a warp density of 117 ends/2.54 cm and a weft density of 80 picks/2.54 cm was woven using a polyethylene terephthalate filament (sheath/core type antistatic fiber) of 56 dtex/24f having a twist multiplier (K) of 4260 as a warp yarn and a non-twisted polyethylene terephthalate filament of 84 dtex/30f having a W-shaped cross-section (the ratio between the longer diameter to the shorter diameter being about 3:1) as a weft yam.
  • a polyethylene terephthalate filament sheath/core type antistatic fiber
  • K twist multiplier
  • the grey fabric was subjected to narrowing of 18% relative to the width of the grey fabric by a pin tenter under the condition of 195°C x 30 seconds. Scouring, continuous weight reduction with alkali, dyeing and finishing treatment were carried out in the same manner as in Example 1 to prepare a lining cloth. Property results are shown in Table 1.
  • a plain weave fabric having a warp density of 120 ends/2.54 cm and a weft density of 82 picks/2.54 cm was woven using a polyethylene terephthalate filament (sheath/core type antistatic fiber) of 56 dtex/24f having a twist multiplier (K) of 7100 as a warp yarn and a non-twisted polyethylene terephthalate filament of 84 dtex/70f having a circular cross-section as a weft yam.
  • a polyethylene terephthalate filament sheath/core type antistatic fiber
  • K twist multiplier
  • the grey fabric was subjected to narrowing of 16% relative to the width of the grey fabric by a pin tenter under the condition of 190°C x 30 seconds. Scouring, weight reduction with alkali, dyeing and finishing treatment were carried out in the same manner as in Example 1 to prepare a lining cloth. Property results are shown in Table 1.
  • a plain weave fabric having a warp density of 120 ends/2.54 cm and a weft density of 85 picks/2.54 cm was woven using a polyethylene terephthalate filament (sheath/core type antistatic fiber) of 56 dtex/24f having a twist multiplier (K) of 7100 as a warp yam and a cuprammonium rayon filament of 84 dtex/45f as a weft yam.
  • K twist multiplier
  • the grey fabric was dipped in water at 25°C for about 5 seconds and dehydrated by a dehydrator at a pick-up of 48%. The fabric was then continuously subjected to narrowing of 14% relative to the width of the woven fabric under the condition of 170°C x 30 seconds.
  • the fabric was scoured using an open soaper type continuous scouring machine as in Example 1.
  • the fabric was dyed using a liquid-jet type dyeing machine at 130°C for 60 minutes.
  • the bath ratio was 1:20 and the pH of the bath was pH 5.5, and a disperse dye (C.I DISPERSE BLUE 291: 1 % owf), a direct dye (C.I DIRECT BLUE 291: 1 % owf), DISPER TL (manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l) and 50 g/l of sodium sulfate were used as chemicals.
  • a disperse dye C.I DISPERSE BLUE 291: 1 % owf
  • a direct dye C.I DIRECT BLUE 291: 1 % owf
  • DISPER TL manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l
  • 50 g/l of sodium sulfate were used as chemicals.
  • a lining cloth was prepared in the same manner as in Example 2 except for using a polyethylene terephthalate filament of 84 dtex/36f having a circular cross-section as the weft yarn in Example 3.
  • Property results are shown in Table 1.
  • a lining cloth was prepared in the same manner as in Example 1 except for using a non-twisted polyethylene terephthalate filament (sheath/core type antistatic fiber) of 56 dtex/24f as the warp yam in Example 1. Property results are shown in Table 1.
  • Examples using a cellulose filament as a warp yarn are disclosed in Examples 6 to 13 and Comparative Examples 2 to 4 below.
  • a plain weave fabric having a warp density of 136 ends/2.54 cm and a weft density of 103 picks/2.54 cm was woven using cuprammonium rayon filament of 56 dtex/30f having a twist multiplier (K) of 2100 (Example 6), 4260 (Example 7) and 7100 (Example 8) as a warp yarn and a non-twisted cuprammonium rayon filament of 56 dtex/45f as a weft yam.
  • K twist multiplier
  • the grey fabric was dipped in a 3.15% by weight aqueous sodium hydroxide solution (5° Baume) at 30°C using an open soaper type continuous scouring machine to carry out narrowing of about 12% relative to the width of the woven fabric, and then repeatedly rinsed with hot water (80°C) and water, and dehydrated and dried (120°C).
  • Dyeing was carried out by a cold batch method at 25°C for 15 hours.
  • a vinylsulfon reactive dye (SUMIFIX NAVY BLUE GS: 1% owf) was used as a dye and 10 g/l of sodium hydroxide was used.
  • a lining cloth was prepared. The amount of the resin and the catalyst concentration were twice the original. Property results are shown in Table 2.
  • a plain weave fabric having a warp density of 136 ends/2.54 cm and a weft density of 103 picks/2.54 cm was woven using cuprammonium rayon filament of 56 dtex/30f having a twist multiplier (K) of 1060 (Comparative Example 2) and 16300 (Comparative Example 3) as a warp yam and a non-twisted cuprammonium rayon filament of 56 dtex/45f as a weft yam.
  • K twist multiplier
  • a plain weave fabric having a warp density of 118 ends/2.54 cm and a weft density of 83 picks/2.54 cm was woven using, as a warp yarn, a cuprammonium rayon filament of 66 dtex/36f in an alternating SSZZ arrangement of two by two having a twist multiplier (K) of 14100 and a cuprammonium rayon filament of 84 dtex/45f as a weft yarn.
  • K twist multiplier
  • a plain weave fabric having a warp density of 113 ends/2.54 cm and a weft density of 72 picks/2.54 cm was woven using, as a warp yarn, a cuprammonium rayon filament of 84 dtex/45f in an alternating SSZZ arrangement of two by two having a twist multiplier (K) of 14200 and a non-twisted cuprammonium rayon filament of 84 dtex/45f as a weft yarn.
  • K twist multiplier
  • a lining cloth was prepared in the same manner as in Example 10 except for using a non-twisted cuprammonium rayon filament of 84 dtex/45f as the warp yam in Example 10. Property results are shown in Table 3.
  • a plain weave fabric having a warp density of 136 ends/2.54 cm and a weft density of 85 picks/2.54 cm was woven using a cuprammonium rayon filament of 56 dtex/30f having a twist multiplier (K) of 7100 as a warp yarn and a non-twisted polyethylene terephthalate filament of 84 dtex/30f having a W-shaped cross-section (the ratio between the longer diameter and the shorter diameter being about 3:1) as a weft yam.
  • K twist multiplier
  • the grey fabric was subjected to narrowing of 12% relative to the width of the grey fabric by a pin tenter under the condition of 190°C x 30 seconds.
  • the fabric was scoured using an open soaper type continuous scouring machine as in Example 1.
  • the fabric was dyed using a liquid-jet type dyeing machine at 130°C for 60 minutes.
  • the bath ratio was 1:20 and the pH of the bath was pH 5.5, and a disperse dye (C.I DISPERSE BLUE 291: 1% owf), a direct dye (C.I DIRECT BLUE 291: 1% owf), DISPER TL (manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l) and 50 g/l of sodium sulfate were used as chemicals.
  • a disperse dye C.I DISPERSE BLUE 291: 1% owf
  • a direct dye C.I DIRECT BLUE 291: 1% owf
  • DISPER TL manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l
  • 50 g/l of sodium sulfate were used as chemicals.
  • For finishing treatment after dipping and nipping by a pad-dry-cure method using Sumitex Res
  • a twill weave fabric having a warp density of 136 ends/2.54 cm and a weft density of 71 picks/2.54 cm was woven using a viscose rayon filament of 84 dtex/33f having a twist multiplier (K) of 5200 as a warp yarn and a non-twisted viscose rayon filament of 110 dtex/44f as a weft yam.
  • K twist multiplier
  • a plain weave fabric having a warp density of 136 ends/2.54 cm and a weft density of 80 picks/2.54 cm was woven using a cuprammonium rayon filament of 56 dtex/30f having a twist multiplier of 7100 as a warp yam and a non-twisted diacetate filament of 84 dtex/20f as a weft yam.
  • the grey fabric was dipped in water at 25°C for about 5 seconds and dehydrated by a dehydrator at a pick-up of 51 %.
  • the fabric was then continuously subjected to narrowing of 10% relative to the width of the woven fabric under the condition of 190°C x 30 seconds. Scouring was carried out according to Example 1.
  • the diacetate filament was dyed by a jigger dyeing method using a disperse dye (C.I DISPERSE BLUE 291: 1% owf) and DISPER TL (manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l) at 95°C for 1 hour and then the cuprammonium rayon filament was dyed using a direct dye (C.I DIRECT BLUE 291: 1% owf) and 50 g/l of sodium sulfate.
  • a disperse dye C.I DISPERSE BLUE 291: 1% owf
  • DISPER TL manufactured by MEISEI CHEMICAL WORKS, LTD.: Tamol type dispersant, 1 g/l
  • An object of the present invention is to provide a stretch lining cloth having an elongation of 8% or more in the weft-wise direction without losing slipperiness.
  • the characteristics can provide a lining cloth having reduced seam slippage and tightness and excellent wearing comfort in wearing.
  • the lining cloth of the present invention is particularly suitable as a lining cloth for clothing whose outer cloth has a stretchability ratio of 15% or more.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Details Of Garments (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
EP06781553A 2006-07-25 2006-07-25 Tissu de doublure à élasticité de type tramée et son procédé de fabrication Active EP2045381B1 (fr)

Applications Claiming Priority (1)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
US20120241669A1 (en) * 2009-09-30 2012-09-27 Shanghai Lyocell Fibre Development Co., Ltd. Solvent Spun Bamboo Fiber with High Wet Modulus and Producing Method Thereof

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JP5350877B2 (ja) * 2009-05-12 2013-11-27 株式会社ユニフ ズボン
JP5496554B2 (ja) * 2009-06-16 2014-05-21 株式会社ユニフ 作業服
JP2011001670A (ja) * 2009-06-22 2011-01-06 Asahi Kasei Fibers Corp 裏地用織物
JP2010018941A (ja) * 2009-09-17 2010-01-28 Toray Ind Inc 防寒衣服
CN104256965A (zh) * 2014-09-09 2015-01-07 浙江万方江森纺织科技有限公司 一种阻燃衬布
JP2018040689A (ja) * 2016-09-07 2018-03-15 ヤマハ株式会社 異方性歪みセンサシート
KR101962077B1 (ko) * 2018-11-12 2019-07-17 주식회사 아루마루 하계용 도비직물 및 그 제조방법
CN109338567B (zh) * 2018-11-13 2021-03-02 江南大学 一种具有经向或纬向高弹的单向弹性机织物及其生产方法
KR101973342B1 (ko) * 2018-12-24 2019-04-29 주식회사 아루마루 하계용 도비직물 및 그 제조방법
KR102653919B1 (ko) * 2022-07-21 2024-04-01 고재정 공기층을 포함하는 원단의 직조방법

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JPH11256413A (ja) * 1997-12-26 1999-09-21 Asahi Chem Ind Co Ltd 緯ストレッチ裏地及びその製造方法
JP2001172843A (ja) 1999-12-21 2001-06-26 Toray Ind Inc ストレッチ裏地
BR0108059A (pt) * 2000-02-04 2003-01-21 Asahi Chemical Ind Tecido texturizado estirável e processo para produzir o mesmo
JP3575395B2 (ja) * 2000-04-19 2004-10-13 東レ株式会社 ポリエステル系ストレッチ織物
JP3800922B2 (ja) * 2000-05-08 2006-07-26 東レ株式会社 ポリエステル系ストレッチ織物裏地
JP2003013337A (ja) * 2001-06-28 2003-01-15 Asahi Kasei Corp 立体織物
JP2006207078A (ja) * 2005-01-31 2006-08-10 Asahi Kasei Fibers Corp 緯ストレッチ裏地

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
US20120241669A1 (en) * 2009-09-30 2012-09-27 Shanghai Lyocell Fibre Development Co., Ltd. Solvent Spun Bamboo Fiber with High Wet Modulus and Producing Method Thereof
US8926712B2 (en) * 2009-09-30 2015-01-06 Shanghai Lyocell Fibre Development Co., Ltd. Solvent spun bamboo fiber with high wet modulus and producing method thereof

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KR20080112400A (ko) 2008-12-24
JP4819123B2 (ja) 2011-11-24
JPWO2008012869A1 (ja) 2009-12-17
CN101501258A (zh) 2009-08-05
EP2045381B1 (fr) 2011-12-07
KR101101452B1 (ko) 2012-01-03
WO2008012869A1 (fr) 2008-01-31
EP2045381A4 (fr) 2010-08-11
CN101501258B (zh) 2011-07-06

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