EP2027629A2 - Connecteur enfichable blindé et son procédé de réalisation - Google Patents

Connecteur enfichable blindé et son procédé de réalisation

Info

Publication number
EP2027629A2
EP2027629A2 EP07723331A EP07723331A EP2027629A2 EP 2027629 A2 EP2027629 A2 EP 2027629A2 EP 07723331 A EP07723331 A EP 07723331A EP 07723331 A EP07723331 A EP 07723331A EP 2027629 A2 EP2027629 A2 EP 2027629A2
Authority
EP
European Patent Office
Prior art keywords
shield
shielded connector
connector according
braided
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07723331A
Other languages
German (de)
English (en)
Other versions
EP2027629B1 (fr
Inventor
Holger Osenberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ESCHA GMBH & CO. KG
Original Assignee
Escha Bauelemente GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Escha Bauelemente GmbH filed Critical Escha Bauelemente GmbH
Publication of EP2027629A2 publication Critical patent/EP2027629A2/fr
Application granted granted Critical
Publication of EP2027629B1 publication Critical patent/EP2027629B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H01R13/6593—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable the shield being composed of different pieces
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making

Definitions

  • the invention relates to a shielded connector according to the preamble of claim 1.
  • Such connectors are mainly used in electronics, automation and telecommunications for passive or active components to connect a shielded cable to a connector receiving component.
  • Known shielded connectors have a plug insert in which at least one or more contact elements are provided on which or to which the strand (s) of the line to be connected to the connector is (are) connected.
  • the cable has at least one stranded wire and a braided screen. Between the plug insert and the line a shield is provided to which the braid is attached.
  • the shield braid of the line is exposed, pushed the shield on the line, the strands are stripped and connected to the contact elements and the braid is attached to the shield. Then the connector is encapsulated. Since the shield is arranged on the line, there is the disadvantage that different shields are required for different line strengths, which means higher production costs.
  • the invention is therefore an object of the invention to provide a shielded connector according to the preamble of claim 1, wherein the shield for different cable diameter can be used.
  • a shielded connector according to an embodiment of the invention comprises a line comprising at least one wire and screen, a contact carrier in which at least one contact element is provided, which receives a stripped end of the at least one wire of the line, and a shield for the at least one wire, wherein the shield has a mounting portion to which the screen braid of the conduit is attached, wherein the braid is attached to the outside of the shield.
  • braided shield is not to be understood in the strict sense.
  • braided shield a line shield is to be detected from an elastic material.
  • These include in particular the usual shields made of braided metal wires.
  • the braid could be formed of an elastic conductive material, such as an electrically conductive plastic.
  • Other cable shields known to those skilled in the art are also conceivable.
  • the invention has the advantage that the line is not in the Shielding is introduced. Therefore, the same shield can be used for different lines with different outside diameters.
  • the inner diameter of the shield may be smaller than the outer diameter of the conduit.
  • tools can be saved, for example, for different sized shielding.
  • the braided screen is fastened to the shield by means of a crimp barrel, there is the advantage that the crimping can take place against a hard counterstop.
  • the shield has a hard housing on which the braided shield and the crimp sleeve can be arranged so that a hard counter-stop is provided during the crimping process.
  • the shield does not have to be pushed for mounting on the line, but after the connection of the at least one core can be attached to the at least one contact element. Therefore, the shield may have an opening with a diameter that is smaller than the outer diameter of the conduit, but sufficient to accommodate the at least one core. That has the advantage that one is independent of the cable sheath diameter, because the cable sheath can be placed outside the shield and only the shield braid must be placed on the mounting portion of the shield and secured there in a suitable manner. By this arrangement, a virtually smooth or continuous transition from the line to the connector can be achieved when the shield is overmolded with the braid.
  • the shielded connector according to the invention may preferably comprise a plurality of contact elements in a contact carrier, wherein the number of contact elements preferably corresponds to the number of wires of the line, for example 3, 4, etc.
  • the stripped strands of the wires can be soldered, welded, lasered, for example, to the corresponding contact elements or be crimped.
  • the shield at least in the attachment region for the braided screen several, preferably two, in the longitudinal direction of the line adjacent parts have, which are connectable to a shield enclosing the at least one core.
  • the shielded connector additionally or alternatively the
  • Shield braid have a shield housing, which is formed of a plurality, preferably two, parts.
  • the parts may be connected to each other via a hinge connection (e.g., Filimschanier, etc.).
  • a hinge connection e.g., Filimschanier, etc.
  • the shield housing can be made of die-cast zinc, for example, Die cast aluminum, sheet metal (stamped and bent part, deep-drawn part), brass, steel, copper, aluminum or a conductive plastic may be formed.
  • the shield in the shielded connector additionally or alternatively, may have a longitudinal slot at least in the attachment region for the braided screen.
  • the shield is expandable to the arrangement on the shielded connector.
  • the shield can be designed to be elastic or provided with a joint (for example, film hinge, hinge, etc.).
  • the shield can extend from the plug element to the braided shield of a cable attached to the plug connection.
  • the shield may be formed of brass, steel, die-cast, conductive plastic, copper alloy or a combination of several materials.
  • the shield may comprise a shielding sleeve which surrounds the contact element and adjoins the plug insert.
  • the shielding sleeve can be added, screwed, pressed, glued or welded by means of a suitable device to the plug insert or the contact carrier receiving the contact element or the contact elements.
  • the shield may comprise two shells, which together form a shield housing, one end of which encloses the shielding sleeve and the other end forms the fastening region.
  • the shielding sleeve can for example comprise a groove, engage in the corresponding folds on the shells of the screen housing. Stops may also be provided on the shells in order to achieve a good orientation of the shielding sleeve to the shielding housing.
  • the two shells can be connected to one another by means of a press connection.
  • the two shells can be provided with pins and holes with which a press fit is created during joining.
  • the shells can be welded, glued, soldered, riveted or screwed.
  • the two shells may be connected to each other, for example, on one side by means of a hinge connection. This can simplify assembly.
  • According to one embodiment of the invention may be additionally or alternatively provided in the shield at least one opening for injecting casting material in the shielded connector.
  • a plurality of openings may be provided.
  • one opening may be provided in each housing half.
  • at least one opening may be provided on a connecting line of the two housing halves.
  • the Shield in the shielded connector additionally or alternatively the Shield form an interior, which is preferably completely filled with a casting material.
  • Casting material seals the interior against the connector and the conduit.
  • the connector on the one hand against moisture creeping through the line (or other fluids) or dirt particles (dust, etc.) or other foreign body protected. This achieves a higher IP protection class.
  • moisture can not enter the line through the connector, which could otherwise cause problems at the other end of the line.
  • the shield, screen braid and conduit may be at least partially and preferably completely enclosed by a casting material.
  • the interior of the shield can be filled with the same casting material, which encloses the shield, the screen braid and the conduit at least partially and preferably completely from the outside.
  • the casting material may preferably be a hot melt adhesive.
  • a hot melt adhesive has the advantage that a fluid tight, i. Gas- and liquid-tight connection of the cable jacket opening to the plug insert is created.
  • the hotmelt adhesive creates a secure and reliable connection of the two housing halves of the shielding with the shielding sleeve or the plug insert.
  • a crimp sleeve for fastening the Umbrella braid may be provided on the attachment region of the shield.
  • the braided screen may also be secured to the screen by other techniques known to those skilled in the art, such as welding, riveting, tentering, etc.
  • the crimp sleeve may be formed, for example, brass, iron or other non-precious metal.
  • crimping for example, a 4-edge crimp, 6-edge crimp or another polygonal crimp can be formed.
  • the braid can be soldered, welded or glued to the attachment portion of the shield.
  • the crimping sleeve can also be slotted and resiliently rest against the braided shield and be tensioned against the shielding.
  • a connecting element for connecting the shielded connector to a counterpart can be provided.
  • the connecting element may for example be a cap screw, a union nut, a snap connection element, a coupling part, a plug connection part, or a latching connection part.
  • the counterpart may be, for example, a mating connector or a slot in a housing.
  • the shield may have an angular section.
  • the shield may also be substantially straight.
  • the straight design of the shield for example, results in an axial connector.
  • a casing made of injection-molded be provided material, for example of thermoplastic materials, crosslinking elastomers, rubber or LSR.
  • the object of the invention is also achieved by a connecting line with one or more and preferably two shielded connectors according to the invention, which preferably have a common line.
  • the object of the invention is also achieved by methods for producing a shielded connector with the following steps:
  • the shield may have an inner diameter which is smaller than the outer diameter of the conduit jacket. It is independent of the cable sheath diameter.
  • step c) may comprise the assembly of at least two parts of a shield.
  • step c) may include expanding a slotted shield include.
  • the braided screen can be fastened to the shield by means of a fastening sleeve, preferably a crimp sleeve, wherein the fastening sleeve or crimp sleeve is preferably arranged on the line in front of the connecting element in step a).
  • a fastening sleeve preferably a crimp sleeve
  • the fastening sleeve or crimp sleeve is preferably arranged on the line in front of the connecting element in step a).
  • the interior of the shield can preferably be completely filled with a cast material, preferably a hot-melt adhesive.
  • the shielding, the braided shield and the conduit may preferably be at least partially enclosed by the casting material, wherein the sheathed braid is preferably completely enclosed by the casting material.
  • the attachment of the wires to the contact elements can be done for example by soldering, welding, laser or crimping.
  • a housing can be injected around the shielded connector.
  • the connecting element can be a cap screw, a union nut, a snap connection element, a coupling part, a plug connection part, or a latching connection part.
  • the object of the invention is also achieved by a method for producing a shielded connector with the following steps:
  • step c) may comprise the assembly of at least two parts of a shield.
  • step c) may comprise the widening of a slotted shield.
  • Fig. 1 shows a sectional view of a first embodiment of the invention.
  • Fig. 2 • shows a perspective view of a plug insert with cap screw and shielding sleeve.
  • FIG. 3 shows an exploded view of the parts of FIG. 2.
  • FIG. 4 shows a view of the parts of FIG. 2 with a screen housing half according to the first embodiment of the invention.
  • FIG. 5 shows a perspective view of the screen housing half of FIG. 4.
  • Fig. 6 shows a perspective view of the parts of Fig. 2 with two shield housing halves, a conduit and a crimp barrel according to the first embodiment of the invention.
  • Fig. 7 shows a perspective view of the parts of Fig. 2 without cap screw with two shield housing halves, a line, a Crimp and a Vergverguss in the shield and around the crimp barrel and the conduit according to the first embodiment of the invention.
  • FIG. 8 shows a side view of the embodiment of FIG. 1.
  • Fig. 9 shows a view of the embodiment of Fig. 1 from above.
  • FIG. 10 shows a front view of the embodiment of FIG. 1.
  • Fig. 11 shows a perspective view of a shield sleeve for a shielded connector according to another embodiment of the invention.
  • Fig. 12 shows a perspective view of a contact carrier for a shielded connector according to the further embodiment of the invention.
  • FIG. 13 shows a further perspective view of the shielding sleeve of FIG. 11.
  • Fig. 14 shows a perspective view of the shielding sleeve of Fig. 11 with a connecting element.
  • Fig. 15 shows a perspective view of the shield case half for a shielded connector according to the further embodiment of the invention.
  • FIG. 4A shows a view corresponding to FIG. 4 of a second embodiment of the invention.
  • FIG. 5A shows a view corresponding to FIG. 5 second embodiment of the invention.
  • FIG. 6A shows a view corresponding to FIG. 6 of a second exemplary embodiment of the invention.
  • Fig. 8A shows a view corresponding to Fig. 8 of a second embodiment of the invention.
  • Figures 1 to 10 show a first embodiment of the invention, i. an angle plug, while Figures 4A, 5A, 6A and 8A show details of a second embodiment of the invention.
  • the first embodiment will be described below. Subsequently, only the differences will be described with regard to the second exemplary embodiment and, moreover, reference is made to the description of the first exemplary embodiment, wherein the same reference numerals designate the same components. Corresponding components have the same reference numerals, but with a dash.
  • FIG. 1 shows a sectional view of the first embodiment of the invention.
  • a plug insert 10 has a contact carrier 11 with 4 contact elements 13.
  • the contact carrier 11 is followed by a shielding sleeve 20, which is shown in greater detail in FIG. 3.
  • the shielding sleeve 20 has a cylinder wall 21, a flange 22 with which the shielding sleeve 20 is held on the plug insert 10 by means of the cap screw 30.
  • the shielding sleeve has a groove 23 in which the shield housing halves 4IA, 4IB of the shield 40 engage with corresponding folds 47 (see FIG. 5).
  • stops 46 are provided in order to ensure the correct alignment of the screen housing halves. 5.
  • the shield case halves 41A, 41B each have an opening 42A, 42B for injecting hot melt adhesive.
  • the shield case half 41A has pins 43, 44 and 45
  • ⁇ bmesssungen are such that a press fit when
  • Press fit has the advantage that further assembly is simplified because the housing halves are fixed to each other, which greatly simplifies insertion into the mold for the arrangement of the casting material.
  • the shield case halves 41A, 41B have at their respective rear side recesses 48A and 48B, respectively, which together form another opening during assembly (see FIG. 6). Furthermore, the shield housing halves 4IA, 4IB have a fastening region 49 to which a braided shield 62 of a conduit 60 is fastened by means of a crimping sleeve 50.
  • the line 60 has a jacket surface 61, which is remote from the shield braid 62 in the region of the attachment.
  • the line 60 comprises four wires 63 whose stripped strands are attached to the respective contact elements 13.
  • a hot melt adhesive 70 is introduced, which extends into the conduit 60 and the plug insert. By the complete filling of the inner region 71 a very good seal against fluids (gases and liquid) is achieved.
  • the hot melt adhesive is also provided in the outer region 72 (see Fig. 7).
  • the shielded connector the interior of which is completely filled with hot melt adhesive, an applied at the open end of the line pressure of at least 0.5 bar (corresponds to 1, 5 bar pressure). Due to this high pressure resistance the reliability and reliability of these embodiments of the invention over the known shielded connectors significantly improved.
  • the entire shield 40 including the hot melt adhesive in the outer region 72 is molded with thermoplastic.
  • the encapsulation 80 with the contours 81 and its conical region 82 can best be seen in FIGS. 8 to 10.
  • Figures 2 to 10 illustrate illustratively the individual steps for mounting the first embodiment of the invention.
  • the crimp barrel 50, cap screw 30 (or alternative connection means as mentioned above) and the shielding sleeve (if present) are pulled onto the prefabricated conduit.
  • the stripped strands of the wires are attached to the corresponding contact elements of the contact carrier.
  • the shielding sleeve is joined to the contact carrier by means of a known device.
  • the shield case halves are mounted on the shield sleeve and connected by means of a press fit (pin, bore). Alternative connections are conceivable as mentioned above.
  • the positionally accurate alignment of the contact carrier can and will by a Mounting device ensured.
  • the screen braid of the conduit is slid over the attachment area of the shield and the crimp barrel is placed in the attachment area.
  • the complete assembly is placed in a crimping device and crimped.
  • the assembly looks in this assembly stage according to FIG. 6.
  • the screen housing halves are glued with hot melt adhesive by means of a pre-injection tool through an opening in the screen housing halves.
  • both the complete inner area of the screen housing halves and the line connection area in the area of the crimping sleeve and in some cases also the cable jacket are enclosed with hot melt adhesive. This creates an excellent tightness.
  • the assembly now looks like Fig. 7, where there for the sake of clarity, the cap screw is not shown.
  • Figures 8 to 10 show the finished product.
  • Figures 4A, 5A, 6A and 8A show a second embodiment of the invention substantially corresponding to the first embodiment.
  • the second embodiment differs essentially only by the non-angular but straight design of the screen housing halves 4IA ', 4IB', as shown in particular in Fig. 5A.
  • FIGS 11 to 15 show a modification of the above-mentioned and described embodiments with a Rotation.
  • the reference numerals are two-line and denote the corresponding Eauwel. In the following, only the differences will be described and otherwise reference is made to the above embodiment.
  • a rotation is provided.
  • a so-called tongue and groove connection on the one hand between the shielding sleeve 20 “and the contact carrier 11" and on the other hand between the shielding sleeve 20 “and at least one, preferably two housing parts 4IA" provided.
  • projections "25" are provided on the inner wall of the shielding sleeve 20, which cooperate with mating recesses 14 "of the contact carrier 11" (see FIG. 12) to prevent rotation in the mounted state.
  • a projection 471 Provided on the inner wall of the housing part 4IA "is a projection 471" (see FIG. 15) which cooperates with a mating recess 24 "of the shielding sleeve 20" (see FIGS. 11 and 13) for preventing rotation in the assembled state.
  • a corresponding projection may preferably be provided on the other housing part (not shown).
  • No twist in this context means that at most a rotation is allowed, which causes no detachment of the casting material.
  • a rotation for example, could Twist of less than 3 or preferably less than 2 degrees, and preferably be approved by less than 1 degree.
  • the elastic casting compound will exert a restoring force, which brings the connector after releasing the force back to the rest position.
  • no rotation should be possible.
  • This design is particularly important in angled connectors in which slightly larger forces can be exerted.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Multi-Conductor Connections (AREA)

Abstract

La présente invention concerne un connecteur enfichable blindé comprenant : une ligne (60) qui comprend au moins un conducteur (63) et un tressage de blindage (62); un support de contact (11) dans lequel se trouve au moins un élément de contact (13) qui prend en charge une extrémité dénudée du ou des conducteurs (63) de la ligne; et un blindage (40) destiné au(x) conducteur(s), le blindage (40) présentant une zone de fixation (49) sur laquelle est fixé le tressage de blindage (62) de la ligne (60), le tressage de blindage (62) étant fixé au côté extérieur du blindage.
EP07723331.0A 2006-03-16 2007-03-16 Connecteur enfichable blindé et son procédé de réalisation Active EP2027629B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006012194A DE102006012194A1 (de) 2006-03-16 2006-03-16 Geschirmter Steckverbinder und Verfahren zu seiner Herstellung
PCT/EP2007/002353 WO2008061572A2 (fr) 2006-03-16 2007-03-16 Connecteur enfichable blindé et son procédé de réalisation

Publications (2)

Publication Number Publication Date
EP2027629A2 true EP2027629A2 (fr) 2009-02-25
EP2027629B1 EP2027629B1 (fr) 2017-03-08

Family

ID=38038900

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07723331.0A Active EP2027629B1 (fr) 2006-03-16 2007-03-16 Connecteur enfichable blindé et son procédé de réalisation

Country Status (5)

Country Link
US (1) US7976341B2 (fr)
EP (1) EP2027629B1 (fr)
CA (1) CA2644497A1 (fr)
DE (1) DE102006012194A1 (fr)
WO (1) WO2008061572A2 (fr)

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Also Published As

Publication number Publication date
DE102006012194A1 (de) 2007-09-20
WO2008061572A2 (fr) 2008-05-29
US7976341B2 (en) 2011-07-12
WO2008061572A3 (fr) 2008-12-31
CA2644497A1 (fr) 2008-05-27
US20090068891A1 (en) 2009-03-12
EP2027629B1 (fr) 2017-03-08

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