EP3266076B1 - Procédé de montage d'un connecteur coudé à fiche et unité de montage pour produire un connecteur coudé à fiche - Google Patents
Procédé de montage d'un connecteur coudé à fiche et unité de montage pour produire un connecteur coudé à fiche Download PDFInfo
- Publication number
- EP3266076B1 EP3266076B1 EP16705039.2A EP16705039A EP3266076B1 EP 3266076 B1 EP3266076 B1 EP 3266076B1 EP 16705039 A EP16705039 A EP 16705039A EP 3266076 B1 EP3266076 B1 EP 3266076B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductor
- channel
- component
- conductor component
- plug connector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000004020 conductor Substances 0.000 claims description 272
- 238000007789 sealing Methods 0.000 claims description 18
- 230000013011 mating Effects 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 230000000295 complement effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 230000035515 penetration Effects 0.000 claims description 5
- 238000002788 crimping Methods 0.000 description 4
- 238000005476 soldering Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0503—Connection between two cable ends
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/56—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/16—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/50—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw
- H01R4/5066—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw mounted in an insulating housing having a cover providing clamping force
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
Definitions
- the present invention relates to a method for assembling an angle connector.
- the angled connector comprises a connector housing through which an angled through-channel for receiving conductor components extending at an angle to one another.
- An angled through channel is understood to be a non-linear or non-straight passage through the connector housing, which can have a kink, such as a bend through approximately 90 °, to provide a corner connector.
- a first conductor component introduced into the through-channel from one side in the interior of the through-channel is non-positively and / or positively connected to a second conductor component introduced into the through-channel from the other side.
- Connectors are generally used to releasably connect electrical lines or other electrical components in order to transmit power and / or electrical signals in the coupled state.
- a first connector such as a plug part is coupled to a complementary mating connector such as a socket part.
- a plug connector usually has a cable-side end at which a line such as a cable emerges from the through-channel, and a plug-in end at which the plug connector has a plug interface for coupling to the mating connector.
- the longitudinal direction of the line emerging from the connector on the cable side and the plug-in direction for coupling with the mating connector run at an angle to one another, for example at a right angle.
- a particularly space-saving coupling to a mating connector is possible and, furthermore, there is no need to lay a cable connected to the connector in a curved manner, which is susceptible to damage, since the connector itself dictates the change of direction in a small space.
- the through channel of an angle adjustment connector comprises a first channel section in which the plug-in interface is received, and a second channel section which runs at an angle thereto and from which the cable exits on the cable side.
- Conventional angled plug-in connectors are produced as follows: First, a conductor component with an angled front section carrying the plug-in interface is mounted on a cable end, for example by crimping or soldering to the cable conductor. The angled conductor component is then introduced into a channel of a connector housing. For this purpose, two housing shells can be placed laterally from both sides on the angled conductor component and then locked together. Alternatively, the angled conductor component is inserted from the side into an open housing, and the laterally open channel is then covered with a housing cover or the like. locked.
- the two housing shells must be tightly connected to one another or the housing cover must close the housing tightly, for which purpose a sealing material or adhesive can be used, for example.
- a watertight closing of a connector housing at the site of the final assembly of the connector is, however, complex and error-prone, and the watertightness can decrease over time. Furthermore, additional costs are incurred for the production, transport and assembly of a multi-part housing.
- An electrical angle connector with a housing is known, an additional opening being provided in a rear wall of the housing on the housing in addition to an opening at a plug-side end and an opening at a cable-side end.
- This additional opening serves as access to a joint between two inner conductor components in order to connect them electrically and mechanically to one another or to visually check their correct assembly within the housing.
- the additional opening is closed with a cover after the angled connector has been installed.
- this has the disadvantage that the housing is not made in one piece and an additional seal must be provided in the area of the additional opening.
- the coaxial cable end which is exposed except for the inner conductor with its inner conductor insulation, is pushed into the connector up to a stop and then the plug-in conductor component is pushed further into the housing, so that the plug-in component makes electrical contact with the inner conductor of the coaxial cable by piercing the inner conductor insulation.
- this has the disadvantage that an additional sleeve must be crimped onto the cable and the connector to mechanically hold the coaxial cable on the connector with regard to absorbing axial forces on the coaxial cable, since the simple electrical piercing connection between the inner conductor part on the plug-in side and the inner conductor of the Coaxial cable cannot absorb any forces in the axial direction with respect to the coaxial cable.
- the object of the present invention is to provide a method for the simplified assembly of an angle connector and at the same time to reduce the manufacturing costs.
- a method is to be provided which leads to an angle connector with excellent watertightness without major assembly effort.
- Claim 10 relates to an assembly unit for producing an angle connector according to the method according to the invention.
- the method according to the invention is characterized in that a first conductor component introduced into the through-channel from one side is connected in the interior of the through-channel in a non-positive and / or form-fitting manner with a second conductor component introduced into the through-channel from the other side.
- the first conductor component is introduced through a first channel opening into the first channel section
- the second conductor component is introduced through the opposite second channel opening into the second channel section, which runs at an angle to the first channel section.
- the two conductor components By pushing or pushing the first conductor component further into the channel interior, in the direction of the kink between the two channel sections, the two conductor components can be brought into electrical and mechanical contact with one another for the transmission of electrical signals and / or current and in this way shape and / or or be non-positively connected to each other.
- the fronts of the two ladder components in the duct sections that are in front of each other are clamped and pressed together inside the duct, clamped, screwed (non-positive connection) and / or hooked (positive connection) or the like.
- the invention is based on the knowledge that a cable with an angled conductor component already attached to it can only be introduced into a laterally open channel of an angled housing, which leads to the assembly difficulties described above. Therefore, according to the invention, the first conductor component to be mounted at an angle to the cable is only connected to the second conductor component, which is attached to the front cable end, inside the housing.
- This has the advantage that the two conductor components, which run essentially linearly before assembly in the connector housing, can be introduced from the two opposite channel openings, which are required anyway, into a laterally closed channel and only then to provide the angled conductor run inside the Connector housing can be connected to each other.
- the channel can in this case be encompassed by an inner wall of the housing that is closed laterally all around, a second housing shell or a housing cover for sealing the housing tightly after the angled conductor component has been introduced is unnecessary. Rather, the housing having the angled channel can already be made in one piece from a waterproof material such as plastic, so that after the conductor components have been introduced, only the two channel openings need to be sealed in order to provide a completely tight angled connector. Furthermore, the step of gluing or sealing several housing parts on site by the connector fitter is omitted.
- the first conductor component In the assembly position (I), the first conductor component is held in a non-positive manner at a position provided for this in the first channel section.
- the first conductor component can rest closely against the inner duct wall of the first duct section, at least in sections.
- the first conductor component has radially outwardly protruding projections such as circumferential knobs which press against the inner duct wall and hold or fix the first conductor component in the assembly position. This fixation is preferably set up so weak that the first conductor component for connection to the second conductor component can be pushed further into the first channel section by a compressive force directed into the interior of the channel.
- the fixation is set up so strongly that the first conductor component cannot detach itself from the connector housing without a noticeable application of force and, for example, can fall into or out of the channel.
- the first conductor component In the assembly position (I), the first conductor component preferably only protrudes so far into the first channel section that it does not hinder the introduction of the second conductor component into the second channel section up to the end position.
- the assembly unit with the first conductor component already held in the channel is transported to the location at which the connector is to be attached to the front end of a line or a cable.
- the line with the second conductor component attached to the front end of the line is inserted into the second channel section until the second conductor component strikes a stop in the channel and is then arranged in its axial end position.
- the first conductor component already arranged in the first channel section is pressed further into the channel until it makes electrical and mechanical contact with the second conductor component in the region of the kink of the channel and is preferably permanently connected to it.
- a particularly simple, quickly established and permanent connection between the first and the second conductor component in the interior of the channel is possible in that the first conductor component is pressed with the second conductor component.
- a press connection only requires a compressive force on one of the conductor components in its longitudinal direction or in the longitudinal direction of the corresponding channel section.
- a press connection is well suited for the transmission of electrical signals and / or currents due to the large contact surface between the connection partners that is provided as a result.
- a press connection is particularly durable and permanent.
- the angled connector is a coaxial connector in which each of the conductor components has an inner conductor and an outer conductor that runs around the inner conductor at least in sections.
- the outer conductor can form a shielding of the inner conductor and / or the inner conductor can be closed at least in sections in the manner of a sleeve or in the form of a spring basket or wire mesh.
- Both the first conductor component and the second conductor component preferably have a coaxial structure with the inner conductor and the outer conductor encircling it, the inner conductor and the outer conductor of the two conductor components preferably each extending essentially at right angles to one another.
- both the outer conductors and the inner conductors of the two conductor components are connected to one another in a force-fitting and / or form-fitting manner inside the through-channel.
- Reliable and particularly durable pressing of the two outer conductors is possible in that an essentially tubular wall section of the outer conductor of the first conductor component is pressed with oversize into an opening in the outer conductor of the second conductor component.
- the opening can be arranged in a press-in section provided at the front end of the outer conductor of the second conductor component in such a way that, after the second conductor component has been inserted into the second channel section, it becomes the first channel section is directed towards and forms its continuation, so that the first conductor part can be easily pressed into the opening by being pushed further into the channel.
- the outer conductor of one or both conductor components can consist, at least in sections, of a metal that is suitable for pressing, such as a zinc die-cast or of brass.
- the pressing of the two outer conductors can be done quickly and without great effort by means of a transportable, preferably hand-operated pressing tool such as a toggle press or the like. respectively. Pressing is therefore possible directly at the installation site of the angled connector.
- the inner conductors of the two conductor components which are at least partially encircled by them, are also brought into electrical and mechanical contact with one another and thereby positively and / or non-positively connected to one another. It is not necessary to press the inner conductors together. Rather, the establishment of a force-fit contact between the two inner conductors, such as a simple clamp or clamp contact, can be sufficient for reliable electrical contacting, while the mechanical strength of the connection can be ensured primarily by the press contact between the outer conductors, which provides a much greater holding force.
- Reliable electrical contact between the two inner conductors when the first conductor component is pressed into the second conductor component can be established by pushing a pin-shaped section of the inner conductor of the first conductor component into a clamping section of the inner conductor of the second conductor component and pinching it.
- the clamping section can have two or more deflectable spring tabs, which are deflected when the pin-shaped section is inserted and are thereby pretensioned in the direction of the latter, so that permanent and two-dimensional electrical contact is ensured.
- the angled connector can be ensured by the fact that the through-channel is delimited by a one-piece inner wall of the connector housing.
- the entire connector housing having the angled through channel can be molded in one piece from a waterproof material such as plastic. The gluing or sealing of a connection area between two or housing parts is thereby dispensed with when using the method according to the invention.
- the first conductor component has the plug-in interface for coupling with a complementary mating connector and preferably has a coaxial structure.
- the plug-in interface comprises an outer conductor such as a spring cage or pipe section and an inner conductor preferably held centrally therein by an insulating part.
- the second conductor component is attached to one end of a coaxial cable and extends essentially in the longitudinal direction of the cable, the coaxial structure of the coaxial cable with an inner conductor and an outer conductor at least partially surrounding the inner conductor being continued by the second conductor component.
- the second conductor component is preferably crimped and / or soldered to the front end of the coaxial cable in such a way that the inner conductor of the cable makes electrical contact with the inner conductor of the second conductor component and the outer conductor of the cable makes electrical contact with the outer conductor of the second conductor component.
- sealing elements such as sealing rings or the like.
- One sealing element which prevents liquid from penetrating into the interior of the duct from one side, preferably seals a gap between a cable and / or the second conductor component connected to it and the inner wall of the through duct.
- the second sealing element which prevents the penetration of liquid into the interior of the duct from one side when a mating connector is connected to the angle adjustment connector, is preferably used for sealing on a housing section of a mating connector plugged into the channel opening of the first channel section.
- the present invention also relates to an assembly unit for producing an angled connector by means of the method according to the invention, the assembly unit having: a connector housing with a preferably right-angled through-channel for receiving conductor components, and a first conductor component which is introduced into the through-channel from one side and there is held in an assembly position from which it can be displaced further into the through-channel, and a second conductor component inserted into the through-channel from the other side up to a first end position, the first conductor component being set up in such a way that it can be moved further can be connected, in particular pressed, to the second conductor component in the through-channel up to an end position with a positive or non-positive fit, wherein the first conductor component comprises an interface for coupling with a complementary mating connector, where in the case of the interface having an outer conductor and an inner conductor held therein by an insulating part, the second conductor component being attached to one end of a coaxial cable and comprising an inner conductor and an outer conductor running around the inner conductor
- the Figures 1 to 3 show three steps in carrying out a method according to the invention for assembling a watertight angled connector 100, with the assembly proceeding from the method shown in FIG Fig. 3 step shown in Fig. 1 Finally, the step shown in Fig. 2 shown angle connector is manufactured.
- a fully assembled right angle connector is in Figure 2 shown in longitudinal cross-section and should first be described:
- the angled plug connector 100 has a plug connector housing 10 made of plastic, which is traversed by a through channel 12 angled at right angles.
- a conductor assembly which is coupled to the front end of a coaxial cable 50, is received in the through channel 12.
- the coaxial cable 50 enters the through channel 12 at one end of the plug connector 100 on the cable side.
- the plug connector has a plug interface 11 for coupling the plug connector to a mating plug connector (not shown).
- the conductor assembly consists of two conductor components 14, 16, of which the second conductor component 16 is attached electrically and mechanically to the end of the coaxial cable 50 and extends in a first channel section which runs further in the longitudinal direction of the cable 50.
- the end of the second conductor component 16 leading in the channel 12 is electrically and mechanically connected to the first conductor component 14, the longitudinal axis of the first conductor component 14 extending essentially perpendicular to the longitudinal axis of the second conductor component 16.
- the first conductor component 14 is essentially perpendicular to the second channel section arranged extending first channel section and has the plug interface 11 for coupling with the mating connector.
- the two conductor components 14, 16 are preferably permanently connected to one another.
- the inner conductor of the coaxial cable is connected to an inner conductor 36 of the second conductor component 16 (e.g. by crimping or soldering), which has a clamping section at its front end for clamping a pin-shaped section of an inner conductor 34 of the first conductor component 14.
- the inner conductor 34 of the first conductor component here has, for example, an inner conductor socket at the plug-in end.
- the outer conductor of the coaxial cable is connected to an outer conductor 26 of the second conductor component 16 (preferably by crimping), which has a press-in section 27 at its front end with an opening for pressing in an outer conductor 24 of the first conductor component 14.
- the outer conductor 24 of the first conductor component has at its mating end here, for example, a spring cage for contacting an outer conductor of the mating connector.
- the angled connector Since, moreover, the inner wall of the through-channel 12 between the two sealing elements 44, 46 is formed in one piece and has no glue points or other connecting points between two or more housing parts, the angled connector has excellent sealing properties.
- a mounting unit 200 is provided, as shown in FIG Fig. 3 shown on the right.
- the assembly unit 200 has the one-piece molded connector housing 10 and the first conductor component 14 held in the first channel section of the through channel 12.
- the first conductor component 14 consists of the at least partially tubular outer conductor 24 and the inner conductor 34 held centrally therein via an insulator part.
- the channel diameter of the first channel section is selected so that the first conductor component 14 introduced from one side X of the channel 12 is held in a force-locking manner by the channel wall without sliding further into the channel 12 or falling out again.
- the first conductor component is in an in Fig. 2 shown assembly position I held in the first channel section, in which it does not yet engage in the second channel section, so that the second conductor component 16 can easily be inserted up to an end stop from the other side Y of the channel in the second channel section without having to touch the first To abut conductor component 14.
- the cable fitter is now the attached to the front end of the coaxial cable 50 second conductor component 16 from the other side Y is inserted into the second channel section until it strikes the end stop and then in the Fig. 1 illustrated end position II is arranged.
- the second conductor component 16 shown particularly clearly, comprises the outer conductor 26 with the press-in section 27 at its front end and the inner conductor 36 with the clamping section at its front end, which is held approximately centrally therein via an insulator part and which is accessible via an opening in the press-in section 27.
- the opening of the press-in section 27 faces the first channel section and points in the direction of the first conductor component 14 held therein.
- the first conductor component 14 is now pressed further into the through-channel 12 by means of a press such as a hand press, in the process the leading, approximately tubular wall section of the outer conductor 24 of the first conductor component 14 is pressed into the opening of the press-in section 27 of the outer conductor 26 of the second conductor component 16. Due to the oversize of the tubular wall section, a permanent press fit is created between it and the press-in section 27. At the same time, the pin-shaped section of the inner conductor 34 is pushed into the clamping section of the inner conductor 36, which has spring tabs.
- a press such as a hand press
- the invention also relates to the mounting unit 200 as shown in FIG Fig. 3 shown on the right.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Claims (10)
- Procédé de montage d'un connecteur coudé (100) avec un boîtier de connecteur (10) qui présente un canal de passage (12) coudé à angle droit destiné à recevoir des composants conducteurs (14, 16) s'étendant en angle l'un par rapport à l'autre, dans lequel un premier composant conducteur (14) introduit dans le canal de passage (12) depuis un côté (X) est relié à l'intérieur du canal de passage par conjugaison de forces et/ou de formes à un deuxième composant conducteur (16) introduit dans le canal de passage (12) depuis l'autre côté (Y), dans lequel le premier composant conducteur (14) comprend une interface pour le couplage avec un contre-connecteur complémentaire, dans lequel l'interface présente un conducteur extérieur (24) et un conducteur intérieur (34) maintenu à l'intérieur de celui-ci par un élément isolant, dans lequel le deuxième composant conducteur (16) est fixé à une extrémité d'un câble coaxial et comprend un conducteur intérieur (36) et un conducteur extérieur (26) entourant le conducteur intérieur au moins sur certaines parties, dans lequel le conducteur intérieur (36) du deuxième composant conducteur est relié à un conducteur intérieur du câble coaxial et le conducteur extérieur (26) du deuxième composant conducteur (16) est relié à un conducteur extérieur du câble coaxial, le procédé comprenant les étapes suivantes :(a) le premier composant conducteur (14) est maintenu par conjugaison de forces dans le canal de passage dans une position de préassemblage (I), à partir de laquelle il peut être introduit plus avant dans le canal de passage (12),(b) le deuxième composant conducteur (16) est introduit dans le canal de passage (12) depuis l'autre côté (Y) jusqu'à une première position finale (II), et(c) le premier composant conducteur (14) est introduit plus avant dans le canal de passage (12) jusqu'à une deuxième position finale (III) et est ainsi relié au deuxième composant conducteur (16) de telle sorte qu'aussi bien les conducteurs extérieurs (24, 26) que les conducteurs intérieurs (34, 36) des deux composants conducteurs (14, 16) soient reliés les uns aux autres à l'intérieur du canal de passage (12) par conjugaison de forces et/ou de formes.
- Procédé selon la revendication 1, caractérisé en ce que le premier composant conducteur (14) est serti avec le deuxième composant conducteur (16) à l'intérieur du canal de passage (12).
- Procédé selon la revendication 2, caractérisé en ce que les conducteurs extérieurs (24, 26) des deux composants conducteurs (14, 16) sont sertis ensemble.
- Procédé selon la revendication 2 ou 3, caractérisé en ce que, lors du sertissage, une partie de paroi sensiblement tubulaire du premier conducteur extérieur (24) est pressée avec une surcote dans une ouverture du deuxième conducteur extérieur (26).
- Procédé selon la revendication 3 ou 4, caractérisé en ce que, lors du sertissage des conducteurs extérieurs (24, 26), le conducteur intérieur (34) du premier composant conducteur est amené en contact électrique avec le conducteur intérieur (36) du deuxième composant conducteur.
- Procédé selon la revendication 5, caractérisé en ce que le conducteur intérieur (34) du premier composant conducteur présente une partie broche faisant saillie dans l'intérieur du canal, qui est serrée dans une partie de serrage du conducteur intérieur (36) du deuxième composant conducteur.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que le canal de passage (12) est délimité par une paroi intérieure formée d'une seule pièce du boîtier de connecteur (10).
- Procédé selon l'une des revendications précédentes, caractérisé en ce que le conducteur extérieur (24) du premier composant conducteur (12) est réalisé sous la forme d'une cage à ressort.
- Procédé selon l'une des revendications précédentes, caractérisé par au moins deux éléments d'étanchéité (44, 46), tels que des bagues d'étanchéité ou analogues, reçus dans le canal de passage, dans lequel l'un des éléments d'étanchéité (46) empêche la pénétration de liquide dans l'intérieur du canal depuis un côté et/ou le deuxième élément d'étanchéité (44) empêche la pénétration de liquide dans l'intérieur du canal depuis un côté lorsqu'un connecteur complémentaire est couplé au connecteur coudé (100).
- Unité de montage pour réaliser un connecteur coudé (100) conformément au procédé selon l'une des revendications précédentes, l'unité de montage présentant :un boîtier de connecteur (10) avec un canal de passage coudé (12) destiné à recevoir des composants conducteurs (14, 16) s'étendant en angle l'un par rapport à l'autre,un premier composant conducteur (14) qui est introduit dans le canal de passage (12) depuis un côté (X) et y est maintenu par conjugaison de forces dans une position de préassemblage (I) à partir de laquelle il peut être introduit plus avant dans le canal de passage (12), et un deuxième composant conducteur (16) qui est introduit dans le canal de passage (12) depuis l'autre côté (Y) jusqu'à une première position finale (II), dans laquelle le premier composant conducteur (14) est conçu de telle sorte qu'il peut être relié au deuxième composant conducteur (16) par conjugaison de formes et/ou de forces, en particulier être serti avec celui-ci, en étant introduit plus avant dans le canal de passage (12) jusqu'à une deuxième position finale (III), dans laquelle le premier composant conducteur (12) comprend une interface pour le couplage avec un contre-connecteur complémentaire, dans laquelle l'interface présente un conducteur extérieur (24) et un conducteur intérieur (34) maintenu à l'intérieur de celui-ci par un élément isolant, dans laquelle le deuxième composant conducteur (16) est fixé à une extrémité d'un câble coaxial et comprend un conducteur intérieur (36) et un conducteur extérieur (26) entourant le conducteur intérieur au moins sur certaines parties, dans laquelle le conducteur intérieur (36) du deuxième composant conducteur est relié à un conducteur intérieur du câble coaxial et le conducteur extérieur (26) du deuxième composant conducteur (16) est relié à un conducteur extérieur du câble coaxial.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015002832.4A DE102015002832A1 (de) | 2015-03-05 | 2015-03-05 | Verfahren zur Montage eines Winkelsteckverbinders |
PCT/EP2016/000282 WO2016138982A1 (fr) | 2015-03-05 | 2016-02-18 | Procédé de montage d'un connecteur coudé à fiche |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3266076A1 EP3266076A1 (fr) | 2018-01-10 |
EP3266076B1 true EP3266076B1 (fr) | 2021-07-14 |
Family
ID=55398253
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16705039.2A Active EP3266076B1 (fr) | 2015-03-05 | 2016-02-18 | Procédé de montage d'un connecteur coudé à fiche et unité de montage pour produire un connecteur coudé à fiche |
Country Status (9)
Country | Link |
---|---|
US (1) | US10348003B2 (fr) |
EP (1) | EP3266076B1 (fr) |
JP (1) | JP6695350B2 (fr) |
KR (1) | KR20170123618A (fr) |
CN (1) | CN107534260B (fr) |
CA (1) | CA2975795A1 (fr) |
DE (1) | DE102015002832A1 (fr) |
TW (1) | TW201633637A (fr) |
WO (1) | WO2016138982A1 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA3020163A1 (fr) * | 2016-04-04 | 2017-10-12 | Ppc Broadband, Inc. | Connecteurs coaxiaux coudes destines a recevoir des broches de conducteur electrique ayant differentes tailles |
CN108232699B (zh) * | 2016-12-15 | 2020-10-30 | 富士康(昆山)电脑接插件有限公司 | 电连接器 |
CN107394450B (zh) * | 2017-08-25 | 2023-04-18 | 常州琥正电子科技有限公司 | 弯式电缆连接器 |
FR3079077B1 (fr) * | 2018-03-16 | 2020-09-18 | Raydiall | Ensemble de connexion electrique a connecteur electrique monte et surmoule sur un cable electrique, procede de realisation associe |
US10826234B2 (en) * | 2018-04-23 | 2020-11-03 | Aptiv Technologies Limited | Connector assembly with direct mount housing |
JP6768739B2 (ja) * | 2018-05-22 | 2020-10-14 | 矢崎総業株式会社 | 防水コネクタ及び防水コネクタ構造 |
US10680380B2 (en) * | 2018-09-13 | 2020-06-09 | Aptiv Technologies Limited | Angled electrical connector assembly and method of manufacturing same |
JP7007332B2 (ja) * | 2019-06-14 | 2022-01-24 | 矢崎総業株式会社 | 防水コネクタ |
EP3965237B1 (fr) * | 2020-09-03 | 2024-06-19 | TE Connectivity Germany GmbH | Connecteur coudé et procédé d'assemblage d'un connecteur coudé |
CN115764456A (zh) * | 2022-11-28 | 2023-03-07 | 长春捷翼汽车零部件有限公司 | 射频连接器、电连接结构及汽车 |
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US7070440B1 (en) * | 2005-06-03 | 2006-07-04 | Yazaki North America, Inc. | Coaxial cable insulation displacement connector |
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US5037329A (en) * | 1990-09-27 | 1991-08-06 | Gte Products Corporation | Angular connector for a shielded coaxial cable |
NO175334C (no) * | 1992-03-26 | 1994-09-28 | Kaare Johnsen | Kontakthus for koaksialkabel |
JP3266750B2 (ja) * | 1994-09-16 | 2002-03-18 | 矢崎総業株式会社 | シールドコネクタの絶縁構造 |
US6860761B2 (en) * | 2003-01-13 | 2005-03-01 | Andrew Corporation | Right angle coaxial connector |
ITTO20040192A1 (it) | 2004-03-22 | 2004-06-22 | Tyco Electronics Amp Italia Sp | Connettore per cavi coassiali sistema di connessione elettrica comprendente tale connettore |
GB2469023B (en) * | 2009-03-30 | 2013-01-02 | Tyco Electronics Ltd Uk | Coaxial connector and method of assembling one |
US7887365B1 (en) | 2009-07-22 | 2011-02-15 | Tyco Electronics Corporation | Electrical plug and jack assembly |
DE102009043516A1 (de) * | 2009-09-30 | 2011-04-07 | Tyco Electronics Amp Gmbh | Zweiteiliges Kontaktelement für Hochspannungssteckverbinder |
US20120214338A1 (en) * | 2011-02-23 | 2012-08-23 | John Mezzalingua Associates, Inc. | Connector having co-cylindrical contact between a socket and a center conductor |
US8628352B2 (en) * | 2011-07-07 | 2014-01-14 | John Mezzalingua Associates, LLC | Coaxial cable connector assembly |
DE102012201123B3 (de) * | 2012-01-26 | 2013-03-21 | Lisa Dräxlmaier GmbH | Gewinkelter Hochvolt-Stecker |
DE102013201125B4 (de) * | 2013-01-24 | 2014-09-04 | Lisa Dräxlmaier GmbH | Steckverbinder, Verwendung eines solchen Steckverbinders sowie Verfahren zur Herstellung einer elektrischen Verbindung in einem solchen Steckverbinder |
US9099797B1 (en) * | 2014-04-25 | 2015-08-04 | Tyco Electronics Corporation | Electrical connector |
-
2015
- 2015-03-05 DE DE102015002832.4A patent/DE102015002832A1/de active Pending
-
2016
- 2016-02-18 CA CA2975795A patent/CA2975795A1/fr not_active Abandoned
- 2016-02-18 KR KR1020177023763A patent/KR20170123618A/ko unknown
- 2016-02-18 WO PCT/EP2016/000282 patent/WO2016138982A1/fr active Application Filing
- 2016-02-18 EP EP16705039.2A patent/EP3266076B1/fr active Active
- 2016-02-18 JP JP2017546951A patent/JP6695350B2/ja active Active
- 2016-02-18 CN CN201680013846.6A patent/CN107534260B/zh active Active
- 2016-02-18 US US15/552,035 patent/US10348003B2/en active Active
- 2016-02-25 TW TW105105740A patent/TW201633637A/zh unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US7070440B1 (en) * | 2005-06-03 | 2006-07-04 | Yazaki North America, Inc. | Coaxial cable insulation displacement connector |
Also Published As
Publication number | Publication date |
---|---|
JP6695350B2 (ja) | 2020-05-20 |
CN107534260A (zh) | 2018-01-02 |
JP2018512707A (ja) | 2018-05-17 |
US20180034172A1 (en) | 2018-02-01 |
CA2975795A1 (fr) | 2016-09-09 |
WO2016138982A1 (fr) | 2016-09-09 |
EP3266076A1 (fr) | 2018-01-10 |
CN107534260B (zh) | 2020-03-31 |
US10348003B2 (en) | 2019-07-09 |
TW201633637A (zh) | 2016-09-16 |
DE102015002832A1 (de) | 2016-09-08 |
KR20170123618A (ko) | 2017-11-08 |
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