EP2004530B1 - Einrichtung zur handhabung von bobinen aus verpackungsmaterial - Google Patents

Einrichtung zur handhabung von bobinen aus verpackungsmaterial Download PDF

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Publication number
EP2004530B1
EP2004530B1 EP07703450.2A EP07703450A EP2004530B1 EP 2004530 B1 EP2004530 B1 EP 2004530B1 EP 07703450 A EP07703450 A EP 07703450A EP 2004530 B1 EP2004530 B1 EP 2004530B1
Authority
EP
European Patent Office
Prior art keywords
reel
carrying
portal
spindle
moved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP07703450.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2004530A1 (de
Inventor
Harald Freudenberg
Andreas Prahm
Frank Sachs
Michael Schlenker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP2004530A1 publication Critical patent/EP2004530A1/de
Application granted granted Critical
Publication of EP2004530B1 publication Critical patent/EP2004530B1/de
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/4171—Handling web roll
    • B65H2301/4173—Handling web roll by central portion, e.g. gripping central portion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/54—Cigarette making

Definitions

  • the invention relates to a device for supplying production machines in connection with the production of cigarette packs or similar packages, in particular for supplying packaging machines, with consumables, namely wound as reels of paper, thin cardboard, foil or tinfoil, the reels within an upright Columns and an upper substantially horizontal frame having portal of a reel storage held on pallets and each a reel by a robot connected to the portal or gantry robot with lifting head each one of several winding units with working pins for receiving a respective reel be fed.
  • the invention has for its object to make the supply of packaging machines with packaging material, especially with reels, more efficient and reliable.
  • a special feature are measures for the transfer of fed by a reel bobbins reels to a working pin of a winding unit or a packaging machine.
  • the bobbins are placed on an intermediate conveyor, which allows a transfer to an upright working pin independently of the bobbin conveyor.
  • a lifting head for a Bobinen industrialer especially a robot
  • the lifting head has two retaining devices based on different working methods, namely, on the one hand a transport pin which can be fixed in the center opening of the reel and, on the other hand, a suction member acting on the upper side of the reel, in particular a suction bell.
  • bobbins with a large diameter and / or a large weight are reliably detectable and manageable.
  • the handling of packaging material in connection with the manufacture of packages is shown. Specifically, it is about the production of cigarette packs in the execution folding box or Hinge Lid Pack. In the manufacture of this classic type of cigarette pack on the one hand prefabricated Blanks and on the other hand processed web-shaped material. In the foreground is the handling of the available as reels 10, 11, 12, 13 material webs.
  • the different bobbins 10..13 in terms of material and size are used to produce different blanks of the packages.
  • the bobbins 10 consist of Stanniolbahnen for an inner wrapping of the package contents (alternatively made of paper).
  • the reels 11 are intended for the production of collars, therefore consist of thin cardboard.
  • the reels 12 are wound webs of paper or foil for wrapping a package bundle (cigarette rod).
  • the reels 13 consist of wound film webs (with tear thread) for an outer covering of the (individual) packages.
  • the bobbins 10..13 are provided "sorted" on pallets 14. Each bobbin type is therefore associated with a pallet 14. A complete set of such pallets 14 is kept ready in the area of a reel storage 15.
  • the bobbin bearing 15 is surrounded by a portal 16, that is to say a substantially rectangular or parallelepipedal support step.
  • An upper rectangular frame 17 rests on (four) corner supports 18 and intermediate supports 19 according to static specifications.
  • the rear intermediate supports 19 are arranged at equal intervals, so that the pallets 14 can be fed and positioned in the region of free spaces.
  • a bobbin conveyor namely a gantry robot 20.
  • This is designed and arranged in a special way.
  • An upright robot column 21 is the same on the portal 16 in the longitudinal direction.
  • the gantry robot 20 is arranged eccentrically, namely on a lateral side member 22 of the frame 17.
  • On this inside a special rail 23 is attached to or on a drive of the gantry robot 20 back and forth, by a stationary servo motor 24th ,
  • a hoist 25 is moved up and down, also by motor drive.
  • a structure for a lifting head 26 is attached.
  • the structure consists of a pivotable in a horizontal plane support arm for the lifting head, in the embodiment as articulated arm 27 with an approximately central joint.
  • the lifting head 26 is therefore movable up and down and in the horizontal plane due to the pivoting of the articulated arm 27 and the additional movement component through the joint in an exact position on each to be handled reel 10..13 alignable.
  • the portal 16 is provided at the bottom, with distance from the ground, with a extending over three sides of the portal 16 supporting structure to increase the stability.
  • the gantry robot or its robot column 21 is supported with the lower area on a longitudinal profile 28 of the portal 16.
  • the bobbins 10. 13 held ready in the bobbin rack 15 are to be transferred from the gantry robot 20 to consumption machines.
  • These are winding units 29, 30, 31, 32. These devices, also referred to as splicers, are used to pull off the material webs from the respective reels 10..13 and to feed the webs directly to the respective packaging machines.
  • Each winding unit 29..32 has at least two brackets for bobbins 10..13, namely transversely projecting, horizontally directed working pins 33, 34. These occur in each case in a central opening 35 of the reel 10..13.
  • the center opening 35 is usually formed by a sleeve-shaped, cylindrical Bobinenkem 36, on which the respective material web is wound.
  • Each wrapping unit 29..32 is accordingly equipped with an active bobbin and a reserve bob.
  • each reel assembly 29..32 is provided with a Spliceorgan 37.
  • a special feature is that all winding units 29..32 are positioned outside the portal 16, in parallel alignment along one longitudinal side.
  • the winding units 29... 32 are positioned outside of the reel rack 15 or outside the portal 16 in such a way that access in the area of the front side and the rear side is possible without entering the area of the portal 16. Furthermore, the relative position in conjunction with the dimensioning and movability of the gantry robot 20 is selected so that the lifting head 26 can detect each bobbin 10..13 in the region of the portal 16 and can pass it to the respective winding unit 29..32. Conveniently, the pallets 14 are positioned immediately adjacent to the reel-winding unit 29..32 receiving the relevant bobbins 10..13.
  • a special feature is the transfer of the bobbins 10..13 from the Bobinen everydayer or from the lifting head 26 to a pin or working pin 33, 34 of the respective material processing device.
  • the two working pins 33, 34 of each winding unit 29..32 are pivotally mounted, namely between a horizontal working position ( Fig. 8 ) and an upright receiving position tiltable.
  • the two pins 33, 34 of each winding assembly 29..32 are independently movable and each mounted on a shaft 38 for the pivoting movements.
  • Drive and pivot bearings are located within a housing 39 with an opening extending at a corner 40 for the passage of the working pins 33, 34 during the end positions and during the pivoting movement.
  • the bobbins 10..13 are supplied to the winding units 29..32 as required and in each case to a working pin 33, 34 in an upright position ( Fig. 7 ) to hand over.
  • each working pin 33, 34 associated with an intermediate conveyor for the bobbins 10..13. This takes over the reel 10..13 from the lifting head 26 and passes them to the respective upright working pins 33, 34.
  • the intermediate conveyor is designed so that after transfer of the reel 10..13 to the working pin 33, 34 this pivots in the horizontal working position can be without interference from the separately movable intermediate conveyor.
  • This is preferably formed as a support plate 41 and arranged substantially centrally above the working pin 33, 34.
  • Each support plate 41 is independently movable, namely raised and lowered.
  • the support plate 41 is therefore mounted on a lifting device, in the present case on (two) lifting rods 42, which are up and down, for example, by a pressure medium cylinder.
  • the respective reel 10..13 is stored by the lifting head 26 on the appropriate support plate 41 in an upper receiving position ( Fig. 5 ).
  • the support plate 41 is lowered.
  • a central opening in the support plate 41 namely a in the direction of pivotal movement of the working pin 33, 34 open slot 43, allows the transmission of the reel 10..13 on the working pin 33, 34 due to the lowering movement.
  • the working pin 33, 34 enters into the center opening 35 of the reel 10..13.
  • the intermediate conveyor or the support plate 41 is lowered so far relative to the working pin 33, 34 until the reel 10..13 system receives a stop on the working pin 33, 34, namely at a cross-sectional enlargement or on a collar 44. This is so attached so that the bobbin takes on the exact working position on the pin when resting against this stop.
  • the intermediate conveyor or the support plate 41 is now released due to continued movement of the reel, namely by downward movement ( Fig. 7 , dash-dotted lines).
  • the working pin 33, 34 is moved with Bobine in the horizontal working position, wherein the working pin 33, 34 is moved over the open side of the slot 43 from the region of the support plate 41. This can then be moved back into the upper output or receiving position.
  • the loading of the winding units 29..32 can therefore be independent of the position of the working pins 33, 34, so that a particularly efficient material supply is provided.
  • the positioning of the winding units 29..32 outside the portal 16 allows unwinding of the webs of the bobbins 10..13 without deflection "corner" directly towards consumption machines, namely packaging machines.
  • the material webs are conveyed by the respective reel 10..13 coming in an upright plane and then deflected by means of guide rollers 45 in a horizontal conveying plane.
  • the guide rollers 45 assigned to each track are arranged in staggered positions, so that the tracks can be transported away in height according to offset horizontal planes ( Fig. 2 . Fig. 3 ).
  • a special positioning of the packaging machines in relation to the reel bearing 15 or portal 16 is possible (lay-out).
  • material-consuming machines on both sides of the portal 16 and the series of winding units 29..32 are arranged.
  • a packaging machine for manufacturing the cigarette packages namely an HL-packer 46 for the production of hinged lid packs.
  • HL-packer 46 for the production of hinged lid packs.
  • two webs of material are fed to the HL-packer 46.
  • a relatively narrow collar web 47 of thin cardboard is drawn off from the reel 11 in the region of the (first) reel assembly 29 and runs along a lower conveying plane.
  • a Stanniolbahn 48 is guided to the HL-packer 46, in the upper level, starting from the (second) winding unit 30 with the reels 10.
  • the tracks 47, 48 reach due to the relative position directly to the processing units of the HL Packers 46.
  • Blanks for this type of package are usually made outside the packaging line and delivered as pallet stacks.
  • a separate stacking station 49 processed this packaging material by the blank stacks are placed on a stack conveyor 50 and transported to the HL-packer 46.
  • This is equipped in the usual way with a blank magazine, which takes over the blank stacks for singling and transfer to a folding turret.
  • the finished cigarette packs are fed to 15 further packing machines, bypassing the reel bearing 15, by a packing conveyor 51 arranged in a U-shaped plan view.
  • This is designed as an overhead conveyor and transports the packs to a packing machine for the outer casing, viz to a cello packer 52.
  • This attaches a film outer wrap to the packages coming from the HL packer 46.
  • the packages thus completed are transferred to a subsequent container packer 53 for the production of packs of packages, so-called cigarette rods.
  • a group of packages is wrapped in a container blank made of paper or foil by the packer 53.
  • the latter packers 52, 53, the winding units 31, 32 are assigned. Their material webs are conveyed in to the winding units 29, 30 opposite direction. In a lower level, a film web 54, which are deducted from the (film) reels 13 of the peripheral winding unit 32 runs. This film web 54 leads to the cello packer 52. In the area of the winding unit 31, the reels 12 are kept ready for the container wrapping. A film or paper web 55 leads from a deflection roller 45 coming in a plane above the film web 54 to the packer 53 and is thereby conveyed above the cello packer 52.
  • the hoist 25 and the lifting head 26 for handling, namely for lifting and transporting bobbins with a center opening 35.
  • the lifting head 26 attached to a lifting mechanism, here on an articulated arm 27, has a center opening 35 entering Pin, namely a transport or support pin 78 which is clamped within the middle opening 35 and within the bobbin core 36 by clamping members.
  • the cylindrical pin 78 is formed as a hollow body with an annular or cylindrical shell 56. This is slightly smaller in outer diameter than the central opening 35.
  • the jacket 56 is connected to an upper support piece, namely with a top plate 57. This is at one with the boom or articulated arm 27 attached supporting structure attached.
  • clamping members are mounted in the transverse or radial direction, namely jaws 60.
  • jaws 60 Several, in the present case, five web-like jaws 60 are at equal distances from each other in the circumferential direction of the pin 78 distributed ( Fig. 11 ). In clamping position, the jaws 60 lie with their outer surfaces on the Bobinenkem 36 at.
  • the multiple jaws 60 is assigned a common actuator within the pin 78. It is a clamping cone 61, which is arranged centrally within the shell 56 movable.
  • the clamping cone 61 has an upwardly converging, ie obliquely directed clamping surface 62 against which the clamping jaws 60 rest with correspondingly inclined mating surfaces 63.
  • the jaws 60 are moved together in the radial direction outwards into the clamping position by the action of clamping surfaces 62 and mating surfaces 63.
  • the jaws 60 thereby pass through slot-like recesses 64 in the journal or in the shell 56.
  • the clamping cone 61 is associated with an actuator, namely a centrally above or on the top plate 57 arranged pressure medium cylinder 65 (Kurzhubzylinder). This is connected via a piston rod with the clamping cone 61 and controllable for up and down movements of the clamping cone 61.
  • the (five) clamping jaws 60 positioned at equal angular distances from one another are connected to the clamping cone 61 while ensuring the relative movement, in particular by means of the dovetail guide 77.
  • the pin or trunnion 78 realizes a weight-dependent clamping force reinforcement on the jaws 60.
  • the jacket 56 is connected under elastic pressure as a separate workpiece (indirectly) with the top plate 57.
  • a plurality of spaced apart support pins 66 is guided in corresponding holes. These are firmly connected to the top plate 57.
  • the shell 56 rests on springs 67 which are supported on a lower end stop 68 of each support pin 66. With increased downward load on the shell 56 this is moved under compression of the springs 67 relative to the top plate 57 downwards. Since the relative position of the clamping cone 61 remains unchanged, the downward movement of the jacket 56 causes an increase in pressure in the region of the surfaces 62, 63 and thus an increase in the clamping force, triggered by the weight of the reel.
  • the lifting head 26 with a second, independent lifting means.
  • a suction member namely an annular suction cup 69.
  • This consists of a downwardly open hollow body, which is placed on top of the handled reel 10..13.
  • the suction bell 69 is fixed by means of negative pressure on the bobbin.
  • the suction cup 69 is formed as an annular hollow body.
  • An interior 70 is connected to a suction line 71, which leads to a vacuum source.
  • a plurality, at least two such suction lines 71 are provided in order to produce a sufficient negative pressure in the interior 70.
  • the dimension of the annular suction cup 69 is selected so that a downwardly directed suction opening 72 with a partial region also covers the bobbin core 36 (FIG. Fig. 9 ).
  • the suction cup 69 is movable up and down as an additional lifting means relative to the support pin 78.
  • the suction cup 69 is connected via a connection 73 to a guide piece 74.
  • This is on a rod, namely on the support rod 59, up and abverschiebbar entraining the suction cup 69.
  • This can be fixed in any relative position to the support pin 78, by a clamping member 75.
  • the compressed air is supplied via a line 76.
  • the clamping member 75 is mounted on the support rod 58 and fixed to this in any position, whereby a corresponding position of the suction cup 69 is determined.
  • the suction cup 69 is subjected to negative pressure, so that when lifting the reel 10..13 carrying capacity both within of the bobbin core 36 as well as on the top of the bobbin is transmitted.
  • the lifting head 26 designed in this way can be used for bobbins in any lifting devices.
  • the illustrated and described device or system is suitable for analog conversion and adaptation for the production of other types of packages, especially cigarette packs, such as soft packs or packs of the type shell and slide.
  • LIST OF REFERENCE NUMBERS 10 Cold-Packer 11 (Tinfoil) Bobine 47 collar Bahn 12 (Bar) Bobine 48 tinfoil 13 (Film) Bobine 49 stacking station 14 palette 50 stackers 15 Bobinenlager 51 pack conveyor 16 portal 52 Cello packer 17 frame 53 container packer 18 Corner column 54 sheet 19 intermediate support 55 paper web 20 gantry robot 56 coat 21 robots column 57 headstock 22 longitudinal beams 58 supporting rod 23 running rail 59 supporting rod 24 servomotor 60 jaw 25 hoist 61 clamping cone 26 lifting head 62 clamping surface 27 articulated 63 counter surface 28 longitudinal profile 64 recess 29 winding unit 65 Pressure cylinder 30 winding unit 66 support bolts 31 winding unit 67 feather 32 winding unit 68 end stop 33 working journals 69 suction cup 34 working journals 70 inner space 35 center opening 71 su

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Unwinding Webs (AREA)
EP07703450.2A 2006-04-11 2007-02-14 Einrichtung zur handhabung von bobinen aus verpackungsmaterial Ceased EP2004530B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006017379A DE102006017379A1 (de) 2006-04-11 2006-04-11 Einrichtung zur Handhabung von Bobinen aus Verpackungsmaterial
PCT/EP2007/001261 WO2007118537A1 (de) 2006-04-11 2007-02-14 Einrichtung zur handhabung von bobinen aus verpackungsmaterial

Publications (2)

Publication Number Publication Date
EP2004530A1 EP2004530A1 (de) 2008-12-24
EP2004530B1 true EP2004530B1 (de) 2013-12-25

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ID=37890302

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07703450.2A Ceased EP2004530B1 (de) 2006-04-11 2007-02-14 Einrichtung zur handhabung von bobinen aus verpackungsmaterial

Country Status (7)

Country Link
US (1) US7984603B2 (https=)
EP (1) EP2004530B1 (https=)
JP (1) JP5091946B2 (https=)
CN (1) CN101421175B (https=)
BR (1) BRPI0709975A2 (https=)
DE (1) DE102006017379A1 (https=)
WO (1) WO2007118537A1 (https=)

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JP2009533297A (ja) 2009-09-17
EP2004530A1 (de) 2008-12-24
CN101421175B (zh) 2013-05-15
US20100154355A1 (en) 2010-06-24
JP5091946B2 (ja) 2012-12-05
DE102006017379A1 (de) 2007-10-18
CN101421175A (zh) 2009-04-29
WO2007118537A1 (de) 2007-10-25
BRPI0709975A2 (pt) 2011-08-02

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