EP1906012A1 - Appareil et procédé pour contrôler une pompe à deux cylindres pour fluides visqueux - Google Patents

Appareil et procédé pour contrôler une pompe à deux cylindres pour fluides visqueux Download PDF

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Publication number
EP1906012A1
EP1906012A1 EP07119583A EP07119583A EP1906012A1 EP 1906012 A1 EP1906012 A1 EP 1906012A1 EP 07119583 A EP07119583 A EP 07119583A EP 07119583 A EP07119583 A EP 07119583A EP 1906012 A1 EP1906012 A1 EP 1906012A1
Authority
EP
European Patent Office
Prior art keywords
reversing
stroke
pump
cylinder
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07119583A
Other languages
German (de)
English (en)
Other versions
EP1906012B1 (fr
Inventor
Stefan Höfling
Wilhelm Hofmann
Wolf-Michael Petzold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Putzmeister Concrete Pumps GmbH
Original Assignee
Putzmeister Concrete Pumps GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Putzmeister Concrete Pumps GmbH filed Critical Putzmeister Concrete Pumps GmbH
Publication of EP1906012A1 publication Critical patent/EP1906012A1/fr
Application granted granted Critical
Publication of EP1906012B1 publication Critical patent/EP1906012B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/02Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/10Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
    • F04B9/109Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
    • F04B9/117Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
    • F04B9/1176Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor
    • F04B9/1178Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor the movement in the other direction being obtained by a hydraulic connection between the liquid motor cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F04B15/023Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/02Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated
    • F04B7/0233Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/0241Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an oscillating movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00Pump parameters
    • F04B2201/02Piston parameters
    • F04B2201/0201Position of the piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/09Motor parameters of linear hydraulic motors
    • F04B2203/0903Position of the driving piston
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps
    • Y10S417/90Slurry pumps, e.g. concrete

Definitions

  • the invention relates to an apparatus and a method for controlling a two-cylinder slurry pump with two opening on the front side openings in a material feed container, by means of at least one hydraulic reversing and controlled by these hydraulic drive cylinder push-pull delivery cylinders, arranged with an arranged within the material feed container, the inlet side alternately connect the openings of the delivery cylinder and the other opening releasing and outlet side connected to a delivery line, hydraulically actuated diverter, each at the end of a delivery stroke a Um tenuvorgang the diverter is triggered, further wherein the drive cylinder at one end to form a closed hydraulic circuit with each a connection of the reversing pump and at its other end via a swing oil pipe are hydraulically connected to each other and wherein to Umsteue tion of the diverter oil pressure oil is diverted from the leading from the reversing pump to the drive cylinders hydraulic lines.
  • the present invention seeks to develop a device and a method, which even without the usual today cylinder switch sensors reliable pump operation can be ensured with continuous concrete flow.
  • the solution according to the invention is based above all on the knowledge that, with the inclusion of a computer control, additional operating data can be evaluated from the hydraulic circuit for controlling the reversing pump and the pipe switch.
  • the solution according to the invention consists essentially in that a sensor for monitoring the hydraulic pressure on the high-pressure side of the reversing pump is provided, whose output signal can be evaluated with a pressure monitoring routine of the reversing device for triggering a diverter pipe reversal and reverse flow of the reversing pump.
  • a mean pump pressure can be determined and stored during each pressure stroke.
  • the pressure monitoring routine then has an algorithm for determining a pressure increase occurring at the end of each pressure stroke in the respective drive cylinder relative to the mean pressure value and for converting it into a changeover signal for the transfer tube and / or the reversing pump.
  • the reversing device is a computer-aided arrangement for determining the anticipated stroke duration and their registration in a data memory and time monitoring during each piston stroke and to initiate a Rohr originallyum facedung and reverse flow of the reversing pump according to a defined, compared to estimated lift time has elapsed stroke time.
  • the reversing device preferably has a time monitoring routine which has an algorithm for determining a comparison value from the stroke time and the anticipated stroke duration and for converting it when a predetermined value in a reversing signal for the diverter switch and / or the reversing pump is exceeded.
  • the reversing device has an input routine for storing the measured during a calibration of the concrete pump at least one defined flow rate stroke duration. Since the delivery rate can be varied in computer-aided concrete pumps, for example via a remote control device, it is particularly advantageous if the reversing device has a calculation routine for converting the registered stroke duration as a function of the set on a remote control unit flow.
  • the reversing device may also have a selected on the output signals Zylinderschaltsensoren Wegschreibwachungsroutine for triggering the Rohr originallyum penetrateung and / or reverse flow of the reversing.
  • the reversing device may additionally have a measuring routine for determining the duration of stroke from the output signals of the cylinder switching sensors and for their registration. That way in a data store Registered stroke duration can be used in an emergency to control the flow reversal.
  • a preferred embodiment of the invention provides that the path monitoring routine which responds to selected cylinder shift sensors, the pressure monitoring routine responding to the pressure measurement values and the time monitoring routine responding to the lift time form a preferably hierarchically structured, redundant program sequence for reversing the pipe switch and / or the reversing pump.
  • the control according to the invention switches over the reversing pump when the bottom-side cylinder switch is reached during normal operation and thus ensures a continuous flow of concrete.
  • the respective stroke duration is calculated during operation and the mean high pressure at the pressure output of the reversing pump is determined and stored in data memories.
  • the controller for the continued operation of the pump can be automatically switched to at least one of the bottom-side Zylinderschaltsensoren.
  • the rod-side cylinder shift sensors are indeed prioritized. In operation, however, the rod and the bottom side cylinder switching sensors are monitored and can be activated independently of each other for the aforementioned measuring operations.
  • the stroke time since the last switching operation can be monitored and compared with the registered stroke duration.
  • the estimated stroke time can be calculated as a function of the flow rate, the speed or the viscosity of the conveyed material. If the stroke time has nearly expired, then the high pressure compared at the pump outlet with the mean stored high pressure of the current stroke. In the case of an increase in the pressure above a predetermined threshold, a forced reversal can be initiated in this case.
  • the measures described above can also be used individually for reversing the diverter valve and the reversing pump.
  • the control arrangement shown in FIG. 2 is determined for a sludge pump according to FIG. 1, which has two delivery cylinders 50, 50 'whose front-side openings 52 open into a material supply container 54 and alternately during the pressure stroke via a diverter 56 with a Delivery line 58 are connectable.
  • the delivery cylinders 50, 50 ' are driven in a push-pull manner via hydraulic drive cylinders 5, 5' and a reversible hydraulic pump 6.
  • the delivery pistons 60, 60 'of the delivery cylinders 50, 50' are connected to the pistons 8, 8 'of the drive cylinders 5, 5' via a common piston rod 9, 9 '.
  • the reversing pump 6 has for this purpose a swash plate 62, which is pivoted through the reversal by its zero position, so that the conveying direction of the pressure oil in the hydraulic lines 11, 11 'reverses.
  • the delivery rate of the reversing pump 6 can be varied by the swivel angle of the swash plate 62 at a predetermined speed of the drive motor, not shown.
  • the swivel angle of the swash plate 62 can be adjusted via a remote control device 64 with the assistance of the computer 14.
  • the reversal of the reversing pump 6 and the diverter 56 takes place as soon as the pistons 8, 8 'of the drive cylinders 5, 5' reach their end position.
  • the reversing device 18 has for this purpose a plurality of redundant control routines, which are linked together to form a hierarchically structured program sequence (see FIG. 3).
  • the reversing device utilizes output signals of each of the rod-side and bottom ends of the two drive cylinders 5, 5 'arranged Zylinderschaltsensoren 20, 22 and 20', 22 ', the the 5, 5 'arranged cylinder switch sensors 20, 22 and 20', 22 ', which are connected on the output side with the computer-aided reversing device 18.
  • the cylinder switch sensors respond to the drive piston 8, 8 'passing by during the pumping operation and signal this event to the computer input 66, 68.
  • a changeover signal 76 is triggered in the changeover device which reverses the reversing pump 6 via the adjusting mechanism 16.
  • the reversing device 18 further includes a pressure sensor 24 which is connected to the high-pressure side 78 of the reversing pump 6 and whose output signal is evaluated in the computer 14 by means of a pressure monitoring routine 80.
  • the pressure monitoring routine 80 calculates a medium high pressure in the course of a lifting operation and comprises an algorithm for determining a pressure rise occurring at the end of each delivery stroke and converting it into a reversing signal 76 'for the reversing pump 6 and / or the diverter 56.
  • This reversing signal is preferred a failure of the cylinder shift sensors 20, 20 '; 22, 22 'used for reversing.
  • a stroke duration dependent on the delivery rate and the drive speed of the reversing pump 6 can be determined and stored in a data memory of the computer 14. Even during the pumping operation, the stroke duration can be controlled via the rod-side and bottom-side cylinder shift sensors 20, 20 '; 22, 22 'depending on the set flow rate and the engine speed measure and register. If, after each switching operation, the stroke time is monitored and compared with the registered stroke duration, a reversing signal 76 "for the reversing pump 6 and / or the diverter 56 can be derived therefrom via a time monitoring routine 82 of the computer 14.
  • the comparison routine 82 expediently has an algorithm
  • the conversion signal 76 "derived therefrom ensures that even if the cylinder switching sensors 20, 20 'fail; 22, 22 'and the pressure sensor 24 or in the absence of these sensors, an automatic reversal of the reversing pump 6 and the pipe switch 56 can be triggered.
  • the selected cylinder switch sensors 20, 20 '; 22, 22 'responsive monitoring routine 40 which combines the pressure monitoring routine 80 responsive to the pressure sensor 24 and the time-responsive timer routine 82 in that order into a redundant, priority-structured program sequence ( Figure 3).
  • the reversal process is triggered via one of the three routines in the program sequence.
  • the stroke time is monitored after each switching operation and, if necessary, a new stroke duration is stored.
  • the invention relates to an apparatus and a method for controlling a two-cylinder slurry pump, the delivery piston by means of a hydraulic reversing pump 6 and be actuated in push-pull manner via these actuated hydraulic drive cylinders.
  • the delivery cylinders 50, 50 ' are connected to a delivery line 58 via a diverter 56 at each pressure stroke. At the end of each delivery stroke in the delivery cylinders 50, 50 'a reversing operation of the pipe switch 56 and the reversing pump 6 is triggered.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Control Of Multiple Motors (AREA)
  • Control Of Positive-Displacement Pumps (AREA)
EP07119583A 2004-03-26 2005-03-18 Appareil et procédé pour contrôler une pompe à deux cylindres pour fluides visqueux Active EP1906012B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004015415A DE102004015415A1 (de) 2004-03-26 2004-03-26 Vorrichtung und Verfahren zur Steuerung einer Zweizylinder-Dickstoffpumpe
EP05716191A EP1727980B1 (fr) 2004-03-26 2005-03-18 Dispositif et procede de commande d une pompe a pates a deux cylindres

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP05716191A Division EP1727980B1 (fr) 2004-03-26 2005-03-18 Dispositif et procede de commande d une pompe a pates a deux cylindres

Publications (2)

Publication Number Publication Date
EP1906012A1 true EP1906012A1 (fr) 2008-04-02
EP1906012B1 EP1906012B1 (fr) 2008-11-05

Family

ID=34963616

Family Applications (2)

Application Number Title Priority Date Filing Date
EP05716191A Active EP1727980B1 (fr) 2004-03-26 2005-03-18 Dispositif et procede de commande d une pompe a pates a deux cylindres
EP07119583A Active EP1906012B1 (fr) 2004-03-26 2005-03-18 Appareil et procédé pour contrôler une pompe à deux cylindres pour fluides visqueux

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP05716191A Active EP1727980B1 (fr) 2004-03-26 2005-03-18 Dispositif et procede de commande d une pompe a pates a deux cylindres

Country Status (11)

Country Link
US (1) US7611331B2 (fr)
EP (2) EP1727980B1 (fr)
JP (2) JP5028255B2 (fr)
KR (1) KR101187523B1 (fr)
CN (1) CN100595436C (fr)
AT (2) ATE395512T1 (fr)
DE (3) DE102004015415A1 (fr)
EA (1) EA007369B1 (fr)
ES (2) ES2316137T3 (fr)
UA (1) UA81964C2 (fr)
WO (1) WO2005093252A1 (fr)

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CN100406733C (zh) * 2006-12-12 2008-07-30 浙江大学 活塞式混凝土泵实时排量计量方法及系统
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CN103573727B (zh) * 2013-11-07 2015-10-14 中联重科股份有限公司 串联油缸的换向控制方法、装置和混凝土泵送系统
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CN107454926B (zh) * 2015-02-23 2019-06-04 施蓝姆伯格技术公司 用于对苛刻流体加压的方法和系统
WO2017097005A1 (fr) * 2015-12-09 2017-06-15 湖南金能自动化设备有限公司 Dispositif et procédé pour transférer un explosif industriel à émulsion
US11149725B2 (en) 2016-01-20 2021-10-19 Weir Minerals Netherlands B.V. Hydraulic pump system for handling a slurry medium
CN105862869B (zh) * 2016-04-12 2017-12-26 河南理工大学 一种注浆系统
CN105971862B (zh) * 2016-05-24 2017-09-12 北汽福田汽车股份有限公司 一种泵送系统换向控制方法及其装置
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CN110173278A (zh) * 2019-04-29 2019-08-27 安百拓(南京)建筑矿山设备有限公司 湿喷机的泵送控制方法
CA3160190A1 (fr) * 2019-12-23 2021-07-01 Zvonimir Batarilo Systeme de distribution multi-fluide
JP2023509357A (ja) * 2019-12-23 2023-03-08 アシスト・メディカル・システムズ,インコーポレイテッド 流体送達システム
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TWI771067B (zh) * 2021-06-18 2022-07-11 潤弘精密工程事業股份有限公司 混凝土泵送輸送裝置及其方法
CN115492391B (zh) * 2021-06-18 2024-05-24 润弘精密工程事业股份有限公司 混凝土泵送输送装置和其方法
CN114294211B (zh) * 2021-12-28 2024-03-12 徐州徐工施维英机械有限公司 一种电控换向混凝土泵的应急泵送方法
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DE502005005923D1 (de) 2008-12-18
JP2011153626A (ja) 2011-08-11
US7611331B2 (en) 2009-11-03
EP1727980B1 (fr) 2008-05-14
ES2316137T3 (es) 2009-04-01
JP2007530854A (ja) 2007-11-01
EA007369B1 (ru) 2006-10-27
KR20060127382A (ko) 2006-12-12
EP1906012B1 (fr) 2008-11-05
CN1788158A (zh) 2006-06-14
EP1727980A1 (fr) 2006-12-06
ATE413529T1 (de) 2008-11-15
KR101187523B1 (ko) 2012-10-02
JP5028255B2 (ja) 2012-09-19
WO2005093252A1 (fr) 2005-10-06
US20070196219A1 (en) 2007-08-23
DE102004015415A1 (de) 2005-10-13
DE502005004119D1 (de) 2008-06-26
ES2306109T3 (es) 2008-11-01
CN100595436C (zh) 2010-03-24
ATE395512T1 (de) 2008-05-15
EA200600261A1 (ru) 2006-06-30
UA81964C2 (uk) 2008-02-25

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