EP1866455B1 - Composition de charge de revetement de pulverisation thermique - Google Patents

Composition de charge de revetement de pulverisation thermique Download PDF

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Publication number
EP1866455B1
EP1866455B1 EP06748450A EP06748450A EP1866455B1 EP 1866455 B1 EP1866455 B1 EP 1866455B1 EP 06748450 A EP06748450 A EP 06748450A EP 06748450 A EP06748450 A EP 06748450A EP 1866455 B1 EP1866455 B1 EP 1866455B1
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Prior art keywords
thermal spray
agglomerates
agglomerate
binder
silicon
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EP06748450A
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German (de)
English (en)
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EP1866455A2 (fr
Inventor
David S. Gollob
Thomas H. Piquette
James Derby
Omar Basil Al-Sabouni
Richard Karl Schmid
Jacobus Cornelius Doesburg
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Sulzer Metco Venture LLC
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Sulzer Metco Venture LLC
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00—Carbon; Compounds thereof
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    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/265—Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt
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    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
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    • C04B35/62605—Treating the starting powders individually or as mixtures
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    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
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    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
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    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
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    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
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    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
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  • Coating By Spraying Or Casting (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Oxygen, Ozone, And Oxides In General (AREA)

Claims (17)

  1. Composition de charge de pulvérisation thermique comprenant des agglomérats s'écoulant librement, où les agglomérats comprennent (a) carbure de silicium (b) silicium (c) un liant.
  2. Composition de charge de pulvérisation thermique selon la revendication 1, dans laquelle la dimension du carbure de silicium est mono-modale et/ou dans laquelle la dimension du carbure de silicium est multi-modale.
  3. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle la distribution silicium est mono-modale et/ou dans laquelle la distribution de la dimension silicium est multi-modale.
  4. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle le liant est sélectionné dans le groupe consistant en polyvinyl pyrrolidone, hydroxyéthylcellulose, hydroxypropyl cellulose, hydroxypropyl méthylcellulose, polyméthacrylate, méthylcellulose, éthylcellulose, cellulose microcristalline, gommes, amidons, sucres, cires ou combinaisons de ce qui précède et/ou dans laquelle le liant est sélectionné dans le groupe consistant en hydroxypropyl cellulose, hydroxypropyl méthylcellulose, méthylcellulose ou des combinaisons de ce qui précède, et/ou dans laquelle le liant est un amidon, sucre, cire ou combinaison de ce qui précède et/ou dans laquelle le liant est soluble dans l'eau.
  5. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, comprenant en outre des composants additionnels sélectionnés dans le groupe consistant en carbone insoluble, un lubrifiant, un glissant, une aide d'écoulement, un agent de surface, un dispersant, un agent anti-moussant ou des combinaisons de ceux-ci.
  6. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle le carbure de silicium comprend environ 20 à environ 99 pour cent en poids de l'agglomérat, de préférence environ 30 à environ 97 pour cent en poids de l'agglomérat, selon une plus grande préférence environ 50 à environ 95 pour cent en poids de l'agglomérat.
  7. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle le silicium comprend environ 65 pour cent en poids ou moins de l'agglomérat, de préférence entre 35 pour cent en poids ou moins de l'agglomérat, selon une plus grande préférence environ 20 pour cent en poids ou moins de l'agglomérat.
  8. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle le liant comprend environ 15 pour cent en poids ou moins de l'agglomérat, de préférence environ 10 pour cent en poids ou moins de l'agglomérat, selon une plus grande préférence environ 5 pour cent en poids ou moins de l'agglomérat.
  9. Composition de charge de pulvérisation thermique selon l'une quelconque des revendications précédentes, dans laquelle les agglomérats ont une dimension de particule moyenne d'environ 1000 microns ou moins, de préférence une dimension de particule moyenne d'environ 750 microns ou moins, selon une plus grande préférence une dimension de particule moyenne d'environ 600 microns ou moins.
  10. Procédé de préparation d'une composition de charge de pulvérisation thermique comprenant l'étape consistant à former des agglomérats s'écoulant librement, où les agglomérats comprennent: (a) un carbure de silicium; (b) silicium et (c) un liant.
  11. Procédé de préparation d'une composition de charge de pulvérisation thermique selon la revendication 10, comprenant en outre l'étape consistant à mélanger (a) le carbure de silicium, (b) le silicium, (c) le liant et (d) un fluide de granulation avant la formation de l'agglomérat.
  12. Procédé selon l'une quelconque des revendications 10 ou 11, comprenant en outre l'étape consistant à sécher le mélange de (a) le carbure de silicium (b) le silicium, (c) le liant et (d) le fluide de granulation et/ou dans lequel le séchage comprend le séchage par pulvérisation et/ou dans lequel le séchage comprend le placement du mélange dans un bol de placage et/ou dans lequel le séchage comprend le placement du mélange dans un contenant et le séchage du mélange dans l'air, azote, gaz inerte ou vide et/ou dans lequel l'étape de mélange comprend en outre l'utilisation d'un lit fluidisé.
  13. Procédé selon l'une quelconque des revendications 10 à 12, comprenant en outre les étapes de mélanger (a) le carbure de silicium, (b) le silicium, et (c) le liant et compresser le mélange avant la formation de l'agglomérat et/ou comprenant en outre l'étape de broyage ou de meulage du mélange compressé et/ou comprenant en outre l'étape de calibrage des agglomérats formés.
  14. Procédé pour former une structure composite contenant une céramique comprenant les étapes consistant à (a) former un agglomérat s'écoulant librement comprenant (i) un carbure de silicium, (ii) silicium et (iii) un liant; (b) amener les agglomérats s'écoulant librement dans un dispositif de pulvérisation thermique et (c) pulvériser les agglomérats sur un substrat et/ou dans lequel la structure composite contenant une céramique formée est une structure librement debout et/ou dans lequel la structure de composant céramique formée sur le substrat est un revêtement.
  15. Procédé selon la revendication 14, dans lequel le dispositif de pulvérisation thermique est une pulvérisation plasma et/ou dans lequel le dispositif de pulvérisation thermique est une pulvérisation plasma à air (APS), une pulvérisation plasma sous vide (VPS), une pulvérisation plasma basse pression (LPPS), un plasma radiofréquence, un arc de transfert de plasma, micro-onde, oxy-combustible haute vitesse (HVOF), air-combustible haute vitesse (HVAF), combustible liquide haute vitesse (HVLF), combustion, induction ou laser.
  16. Procédé selon l'une quelconque des revendications 14 ou 15, dans lequel la structure composite contenant une céramique comprend la céramique ou des fibres de graphite, des filaments, des mattes ou des barbes et/ou dans lequel la structure composite contenant la céramique comprend des pores, des particules de lubrifiant solides ou des additifs amplificateurs tribologiques.
  17. Procédé selon l'une quelconque des revendications 14 à 16, dans lequel la pulvérisation est exécutée dans une atmosphère contrôlée et/ou dans lequel l'atmosphère contrôlée comprend un environnement essentiellement exempt d'oxygène et/ou dans lequel l'atmosphère contrôlée comprend au moins un gaz inerte.
EP06748450A 2005-03-28 2006-03-20 Composition de charge de revetement de pulverisation thermique Not-in-force EP1866455B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/091,879 US7799111B2 (en) 2005-03-28 2005-03-28 Thermal spray feedstock composition
PCT/US2006/009912 WO2006104737A2 (fr) 2005-03-28 2006-03-20 Composition de charge de revetement de pulverisation thermique

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EP1866455A2 EP1866455A2 (fr) 2007-12-19
EP1866455B1 true EP1866455B1 (fr) 2012-01-18

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US (1) US7799111B2 (fr)
EP (1) EP1866455B1 (fr)
JP (1) JP5404032B2 (fr)
CN (1) CN101180415B (fr)
AT (1) ATE541955T1 (fr)
CA (1) CA2601081C (fr)
ES (1) ES2379880T3 (fr)
NO (1) NO20075442L (fr)
WO (1) WO2006104737A2 (fr)

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US7799111B2 (en) 2005-03-28 2010-09-21 Sulzer Metco Venture Llc Thermal spray feedstock composition
US9180423B2 (en) 2005-04-19 2015-11-10 SDCmaterials, Inc. Highly turbulent quench chamber
WO2007108793A1 (fr) * 2006-03-20 2007-09-27 Sulzer Metco Venture, Llc Procede pour fabriquer une structure composite contenant une ceramique
WO2007139618A2 (fr) * 2006-05-26 2007-12-06 Sulzer Metco Venture. Llc. joints mÉcaniques et procÉdÉ de fabrication
US8802192B2 (en) * 2006-12-07 2014-08-12 National Institute For Materials Science Warm spray coating method and particles used therefor
DE102007019476A1 (de) * 2007-04-25 2008-11-06 Mtu Aero Engines Gmbh Verfahren zum Herstellen eines Anstreifbelags
KR100855874B1 (ko) 2007-07-04 2008-09-05 주식회사 코미코 용사 코팅용 분말과 그 제조 방법 그리고 이를 이용한코팅막의 제조 방법
KR100874833B1 (ko) * 2007-07-04 2008-12-18 주식회사 코미코 용사 코팅용 분말과 그 제조 방법 그리고 이를 이용한코팅막의 제조 방법 및 이에 따라 제조되는 용사 코팅막
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US7799111B2 (en) 2010-09-21
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