EP1666624A1 - Tole d'acier plaquee de zinc par immersion a chaud et procede de production de cette tole - Google Patents
Tole d'acier plaquee de zinc par immersion a chaud et procede de production de cette tole Download PDFInfo
- Publication number
- EP1666624A1 EP1666624A1 EP04772660A EP04772660A EP1666624A1 EP 1666624 A1 EP1666624 A1 EP 1666624A1 EP 04772660 A EP04772660 A EP 04772660A EP 04772660 A EP04772660 A EP 04772660A EP 1666624 A1 EP1666624 A1 EP 1666624A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel sheet
- hot dip
- galvanized steel
- dip galvanized
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 title claims description 60
- 239000010959 steel Substances 0.000 title claims description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000011701 zinc Substances 0.000 title description 78
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title description 24
- 229910001335 Galvanized steel Inorganic materials 0.000 claims abstract description 68
- 239000008397 galvanized steel Substances 0.000 claims abstract description 68
- 150000001875 compounds Chemical class 0.000 claims abstract description 50
- 229910052742 iron Inorganic materials 0.000 claims abstract description 36
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 27
- 238000005246 galvanizing Methods 0.000 claims abstract description 13
- 238000004458 analytical method Methods 0.000 claims abstract description 8
- 239000003929 acidic solution Substances 0.000 claims description 94
- 238000007747 plating Methods 0.000 claims description 59
- 238000011282 treatment Methods 0.000 claims description 39
- 150000002500 ions Chemical class 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 238000005406 washing Methods 0.000 claims description 21
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 12
- 239000012670 alkaline solution Substances 0.000 claims description 12
- 230000003139 buffering effect Effects 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical class OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000005275 alloying Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- 230000000717 retained effect Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical class CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 2
- 150000003016 phosphoric acids Chemical class 0.000 claims description 2
- 150000003021 phthalic acid derivatives Chemical class 0.000 claims description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical class OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 2
- 150000003892 tartrate salts Chemical class 0.000 claims description 2
- 125000000218 acetic acid group Chemical class C(C)(=O)* 0.000 claims 1
- 229910017604 nitric acid Inorganic materials 0.000 claims 1
- 229940083608 sodium hydroxide Drugs 0.000 claims 1
- 235000011121 sodium hydroxide Nutrition 0.000 claims 1
- 239000010408 film Substances 0.000 description 152
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 98
- 239000010410 layer Substances 0.000 description 62
- 238000012360 testing method Methods 0.000 description 28
- 230000000052 comparative effect Effects 0.000 description 21
- 239000011324 bead Substances 0.000 description 18
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 17
- 239000000853 adhesive Substances 0.000 description 13
- 230000001070 adhesive effect Effects 0.000 description 13
- 230000007423 decrease Effects 0.000 description 13
- 239000007788 liquid Substances 0.000 description 13
- 238000005461 lubrication Methods 0.000 description 13
- 238000004090 dissolution Methods 0.000 description 12
- 230000003247 decreasing effect Effects 0.000 description 11
- 238000000227 grinding Methods 0.000 description 11
- 239000006174 pH buffer Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 238000007598 dipping method Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 10
- 239000000314 lubricant Substances 0.000 description 10
- 238000005507 spraying Methods 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000006386 neutralization reaction Methods 0.000 description 7
- 230000004913 activation Effects 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000010960 cold rolled steel Substances 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 6
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 208000034656 Contusions Diseases 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000004070 electrodeposition Methods 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 239000011800 void material Substances 0.000 description 4
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 4
- 229910000165 zinc phosphate Inorganic materials 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 208000034526 bruise Diseases 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- 239000001488 sodium phosphate Substances 0.000 description 2
- 229910000162 sodium phosphate Inorganic materials 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 2
- RQALKBLYTUKBFV-UHFFFAOYSA-N 1,4-dioxa-7-thiaspiro[4.4]nonane Chemical compound O1CCOC11CSCC1 RQALKBLYTUKBFV-UHFFFAOYSA-N 0.000 description 1
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 1
- 241000282994 Cervidae Species 0.000 description 1
- 101000993059 Homo sapiens Hereditary hemochromatosis protein Proteins 0.000 description 1
- 241000206607 Porphyra umbilicalis Species 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- -1 and dipping method Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 235000013766 direct food additive Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 150000001455 metallic ions Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- IWZKICVEHNUQTL-UHFFFAOYSA-M potassium hydrogen phthalate Chemical compound [K+].OC(=O)C1=CC=CC=C1C([O-])=O IWZKICVEHNUQTL-UHFFFAOYSA-M 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 239000001540 sodium lactate Substances 0.000 description 1
- 229940005581 sodium lactate Drugs 0.000 description 1
- 235000011088 sodium lactate Nutrition 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- HELHAJAZNSDZJO-UHFFFAOYSA-L sodium tartrate Chemical compound [Na+].[Na+].[O-]C(=O)C(O)C(O)C([O-])=O HELHAJAZNSDZJO-UHFFFAOYSA-L 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/53—Treatment of zinc or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
Definitions
- the present invention relates to a hot dip galvanized steel sheet (including galvannealed steel sheet) which has excellent press-formability, bondability, and phosphatability, and which is used for thin steel sheet for automobile and the like, and also to a method for manufacturing thereof.
- Hot dip galvanized steel sheets are widely used in automobiles, electrical appliances, and other apparatuses owing to their good corrosion resistance compared with ordinary cold-rolled steel sheets.
- the hot dip galvanized steel sheets in these uses are often press-formed.
- the hot dip galvanized steel sheets have, however, a drawback of inferiority in press-formability compared with the cold-rolled steel sheets because the galvanizing components in the hot dip galvanized steel sheet adhere with the press die thus making the sliding resistance between the steel sheet and the die large and instable compared with that for the cold-rolled steel sheets. That is, for a hot dip galvanized steel sheet, the steel sheet becomes difficult in sliding into the die during the press-forming stage at a portion such as bead part where the sliding resistance increases, which likely induces fracture of the steel sheet.
- a common practice to improve the press-formability of zinc-based plated steel sheet is a method of coating a high viscosity lubricant oil.
- the method has problems such as the generation of defects during the painting stage caused by insufficient degreasing, and the instable press-formability during the press-forming stage caused by absence of the lubricant oil.
- minimization of the quantity of lubricant oil is an effective means. To do this, however, the improvement in the press-formability of zinc-based plated steel sheet is required.
- the galvannealed steel sheet is a hot dip galvanized steel sheet which formed an Fe-Zn alloy layer thereon after heating thereof.
- the alloy layer is normally composed of ⁇ phase, ⁇ 1 phase, and ⁇ phase.
- the ⁇ phase with high Fe concentration is effective because of the high hardness, the high melting point, and the hardly-inducing adhesion. Accordingly, the galvannealed steel sheet which emphasizes the press-formability is manufactured so as to have a high average Fe concentration in the alloy layer.
- the average Fe concentration in the alloy layer increases, the ⁇ phase which is hard and brittle is likely formed at the interface between the plating and the steel sheet, thereby likely inducing a phenomenon of peeling of plating (what is called the "powdering") in the vicinity of the interface during the press-forming stage.
- JP-A-1-319661 discloses a method of forming a hard iron-based alloy as the secondary layer on ordinary alloy layer using electroplating method or the like to attain both the sliding performance and the powdering resistance.
- the double plating layer increases the manufacturing cost.
- JP-A-53-60332 and JP-A-2-190483 Further low cost methods are disclosed in JP-A-53-60332 and JP-A-2-190483. According to these disclosed technologies, the weldability and the press-formabili ty are improved by forming an oxide film composed mainly of ZnO on the surface of a zinc-based plated steel sheet applying electrodeposition treatment, dipping treatment, coating oxidation treatment, or heat treatment.
- JP-A-4-88196 discloses a technology to improve the press-formability and the phosphatability by forming an oxide film composed mainly of a P oxide on the surface of a zinc-based plated steel sheet by dipping the steel sheet in an aqueous solution of pH 2 to 6, containing 5 to 6 g/liter of sodium phosphate, by applying electrodeposition treatment in the aqueous solution, or by spraying the aqueous solution onto the steel sheet.
- JP-A-3-191093 discloses a technology to improve the press-formability and the phosphatability by forming a Ni oxide film on the surface of a zinc-based plated steel sheet by applying electrodeposition treatment, dipping treatment, coating treatment, coating oxidation treatment, or heat treatment.
- a hot dip galvanized steel sheet contains Al oxide
- a galvannealed steel sheet contains an irregularly distributed Al oxide and has an increased roughness on the surface of plating layer, thus a desired film cannot be stably formed for both cases even by electrodeposition treatment, dipping treatment, coating oxidation treatment, heat treatment, and the like.
- the galvannealed steel sheet Specifically for the galvannealed steel sheet, several micrometers or larger irregular profile on the surface thereof is created owing to the non-uniformity of alloying reaction and to the shape of Fe-Zn alloy phase, thereby increasing the sliding resistance at the surface of plateau to deteriorate the press-formability. Furthermore, the inventors of the present invention determined the friction factor of ZnO film formed on each of the hot dip galvanized steel sheet and the galvannealed steel sheet by a physical method, and found that sufficient press-formability cannot be attained. The findings lead to a conclusion that the conventional technologies of forming a ZnO film on the surface of plating layer cannot expect the sufficient improvement in the press-formability even when a uniform film is formed.
- a plateau is formed on a plating layer on a galvannealed steel sheet, and a film composed of an oxide or a hydroxide containing Zn, Fe, Al, and the like is formed on the plateau, and further a fine irregular profile is formed on the surface of plateau including the film.
- JP-A-2001-323358 improves the press-formability more than the technologies disclosed in the above patent publications, there was occurred insufficient improvement in the press-formability in some cases.
- the bonding method of hot dip galvanized steel sheets increases the cases of applying adhesives to bonding the steel sheets together. To do this, however, the hot dip galvanized steel sheets have to have strong bonding strength, or have excellent bondability.
- An object of the present invention is to provide a hot dip galvanized steel sheet having excellent press-formability, bondability, and phosphatability, and to provide a method for manufacturing thereof.
- a hot dip galvanized steel sheet which has: a hot dip galvanizing layer having a plateau on a surface thereof; and a film formed on the plateau, which film is composed of a compound containing Zn, Fe, and O, has an average film thickness A in a range from 10 to 100 nm determined by an element analysis of the film, and has ⁇ [Fe]/([Zn] + [Fe]) ⁇ in the film in a range from 0.002 to 0.25, where [Zn] and [Fe] designate the content (% by atom) of Zn and Fe in the film, respectively.
- the hot dip galvanized steel sheet according to the present invention can be manufactured by a manufacturing method having the steps of: hot-dip-galvanizing a steel sheet; temper-rolling the hot dip galvanized steel sheet to form a plateau on a surface of the galvanized layer; bringing the temper-rolled hot dip galvanized steel sheet, into contact with an acidic solution containing Fe ion and having a pH buffering effect to form a film being composed of a compound containing Zn, Fe, and O on a surface of the plating layer; and allowing to standing the hot dip galvanized steel sheet for 1 to 30 seconds after contacting with the acidic solution, followed by washing thereof with water.
- An effective means to improve the press-formability of hot dip galvanized steel sheet is to decrease the sliding resistance of the surface of plating layer contacting directly with the die during the press-forming stage.
- a plateau is formed on the surface of plating layer, and a film of an O-containing compound such as an oxide, which can deer ease the sliding resistance , is formed on the plateau , thereby limiting most part of the surface contacting with the die during the press-forming stage to the plateau, and effectively reducing the sliding resistance.
- a presumable reason of decreasing the sliding resistance by forming a film of O-containing compound, or of attaining good lubrication, is that the O-containing compound such as an oxide is generally hard and has high melting point, thus the adhesion of the plating layer with the die can be suppressed.
- the oxide containing Al, existing on the surface of plating layer can be destroyed locally, thereby efficiently and uniformly providing the film of O-containing compound.
- the percentage of the plateau on the surface of plating layer is preferably in a range from 30 to 70% by area.
- the film of an oxide containing Zn and Fe likely becomes fine lamellar-like oxides compared with the film of oxide only of Zn, which likely forms coarse plate-like oxides.
- the refinement of the compound is expected to improve the bonding strength with the adhesives on bonding the steel sheets using adhesives and the like, thereby contributing to the improvement of the bondabilicy of the hot dip galvanized steel sheets. Since the refined compounds readily dissolve during the phosphatization treatment even if they remain until immediately before the phosphatization treatment, they do not adversely affect the formation of phosphatized film. Therefore, good phosphatability is attained.
- the film composed of a compound containing Zn, Fe, and O high lubrication and excellent bondability and phosphatability are attained.
- the ratio ⁇ [Fe]/([Zn] + [Fe] ⁇ has to be specified to a range from 0.002 to 0.25. If the ratio is within a range from 0.002 to 0.15, further high lubrication and excellent adhesion are attained.
- the ⁇ [Fe] / ([Zn] + [Fe]) in the film was determined by a transmission electron microscope (TEM) and an energy-dispersive X-ray spectrometer (EDS). That is, a cross section sample of the surface layer was cut to prepare from the plateau of the surface of plating layerusing the focused ionbeamprocessing (FIB) method, and electron beams were radiated onto the film on the sample, then the element analysis was applied on 5 to 10 points along the film thickness using EDS, followed by determining the atom concentration using the approximation as film. Since the percentages of Fe in the film may be non-uniform in the depth direction in some cases, the [Fe] is an average value of the Fe quantities determined at the respective analytical points.
- TEM transmission electron microscope
- EDS energy-dispersive X-ray spectrometer
- the judgment inside the film was given by defining the point where the X-ray intensity of Zn becomes half the intensity on the surface of plating layer as the interface at the steel sheet side, and by defining the point where the X-ray intensity of Zn in the film becomes half as the surface.
- SAM scanning Auger microscope
- the average film thickness A which is determined by the element analysis of the film composed of a compound containing Zn, Fe, and O has to be 10 nm or larger to sufficiently decrease the sliding resistance.
- the average film thickness A becomes larger than 100 nm, the film is fractured during the press-forming stage to increase the sliding resistance, to decrease the film adhesion, and to deteriorate the weldability of hot dip galvanized steel sheet. Therefore, the average film thickness A determined by the film element analysis of the film is required to enter the range from 10 to 100 nm.
- the average film thickness A determined from the element analysis of the film was derived by SAM combined with Ar + sputtering. That is, the secondary electron image observation function.in SAM identified, (readily identifiable), the plateau on the surface of plating layer, and the sputtering and the observation were repeated down to a depth where the O concentration becomes almost unchanged applying the Ar + sputtering at 3 kV of acceleration voltage over a region of about 3 ⁇ m x 3 ⁇ m on the surface of plateau down to a specified depth, then the composition at the depth was determined from the detected element peak intensity applying a relative sensitivity factor correction. After the O content in the film became the maximum value at a certain depth, (the depth may be the uppermost layer in some cases), the O content decreased to give a constant value.
- the film thickness A was determined by converting a sputtering time, when the sum of the maximum value and the reached constant value becomes half at a depth deeper than the depth that gives the maximum value of O content, into the depth, based on the sputter rate of, for example, a SiO 2 film having a known film thickness. The observation was given to at least three flat parts per a single sample, and the average of the three observed values was derived.
- a film having large ratio of the average film thickness B to the average film thickness A means a film having a large void fraction therein. Larger B/A value provides higher lubrication because the positions for adsorbing the lubricant oil increase and because the lubricant oil easily enters the void, thus larger B/A provides higher lubrication.
- the average film thickness B is smaller than 20 nm, or if the ratio B/A is smaller than 1.5, the void fraction in the film becomes small, which fails to attain high lubricant. if the average film thickness B exceeds 1000 nm, the weldability deteriorates, and the manufacturing cost increases.
- Formation of a film having the average film thickness B in a range from 20 to 1000 nm and having the film thickness ratio B/A of 1.5 or larger is attained by decreasing the value of ⁇ [Fe]/([Zn] + [Fe] within the range of the present invention, or by decreasing the quantity of Fe in the film.
- the average film thickness B determined by observation of film thickness cross section was derived from the observation of bright field image of TEM.
- the TEM observation sample was prepared by forming a carbon layer on the surface of plating layer using a carbon coater to protect the surface, and then by cutting the cross section at the plateau of the surface of plating using FIB method, thus obtaining the cross section sample of the surface of plating layer containing the film.
- the bright field image on the cross section of plating layer was observed and photographed under a defocus condition slightly offset from the just-focus point (focused state). Then, straight lines were drawn between the individual peak points on the film over about 10 ⁇ m length parallel to the film, and the lengths of these lines were averaged to obtain the average film thickness B.
- Applicable compound containing Zn, Fe, and O, forming the film includes an oxide, a hydroxide, and a mixture thereof.
- the present invention is also applicable to a galvannealed steel sheet on which the hot dip galvanizing layer is processed by alloying treatment.
- the hot dip galvanized steel sheet according to the present invention can be manufactured, as described before, by a method having the steps of: hot-dip-galvanizing a steel sheet; temper-rolling the hot dip galvanized steel sheet to form a plateau on a surface of the galvanized plating layer; bringing the temper-rolled hot dip galvanized steel sheet into contact with an acidic solution containing Fe ion and having a pH buffering effect to form a film composed of a compound containing Zn, Fe, and O on a surface of the plating layer; and allowing the hot dip galvanized steel sheet to standing for 1 to 30 seconds after contacting with the acidic solution, followed by washing thereof with water.
- the Fe ion reduction reaction begins to precipitate trace amount of Fe on the surface of plating layer , which suppresses the excess growth of the film of O-containing compound composed mainly of Zn, thereby forming a film of very fine compound.
- the hot dip galvanized steel sheet after contacting with the acidic solution is washed with water. If the time for allowing to standing prior to the washing with water is less than 1 second, the acidic solution is removed before forming the film of O-containing compound composed mainly of Zn. If the time therefor is more than 30 seconds, the film thickness saturates. Therefore, the hot dip galvanized steel sheet after contacting with the acidic solution has to be washed with water after allowing to standing for a period from 1 to 30 seconds.
- the acidic solution When the hot dip galvanized steel sheet is brought into contact with the acidic solution, the acidic solution is preferably retained on the surface thereof as a thin film. Excess acidic solution retained on the surface of the steel sheet does not increase the pH of the solution even when the zinc dissolution occurs, and the formation of an O-containing compound composed mainly of Zn may take a long time, and further the plating layer may be significantly damaged to lose the rust-preventive performance inherent in the plating layer. Accordingly, the quantity of acidic solution retained on the surface of hot dip galvanized steel sheet is preferably 3 g/m 2 or smaller. The adjustment of the quantity of acidic solution can be done by squeeze-rolling, air-wiping, and the like.
- the Fe ion being added to the acidic solution has two kinds: Fe 2+ and Fe 3+ . Both of these Fe ions are effective to form a film of a fine compound containing Zn, Fe, and O.
- presence of Fe 3+ generates large amount of sludge in the acidic solution to likely cause bruising on the surface of the steel sheet. Accordingly, smaller Fe 3+ concentration is better.
- Fe 2+ is actually oxidized with time to increase Fe 3+ , an acidic solution free from Fe 3+ cannot be attained. Therefore, the control of Fe 3+ concentration in the acidic solution is important, and the Fe 3+ concentration is preferably limited to 2 g/liter or smaller to prevent the occurrence of bruising.
- the control of Fe 3+ concentration can be done by renewing the acidic solution when the Fe 3+ concentration exceeds 2 g/liter, or by dissolving Fe in the acidic solution to utilize the Fe 3+ reduction reaction.
- an acidic solution having pH buffering effect within a region of pH from 2 to 5.
- An index for the evaluation of the pH buffering effect is the degree of pH increase, which is defined by the quantity of an aqueous solution of 1 mole/liter sodium hydroxide solution (ml) necessary to increase the pH of 1 liter of the acidic solution from 2 to 5.
- Specifying the degree of pH increase in a range from 3 to 20 is preferred to stably form the film of a compound containing Zn, Fe, and O at thicknesses of 10 nm or more in a plateau on the surface of plating layer.
- the specification of the pH increase region in a range from 2 to 5 is adopted because the pH larger than 5 triggers the generation of Zn oxide and becomes difficult to form the film of a compound containing Zn, Fe, and O having the thicknesses of 10 nm or larger even if the steel sheet is allowed to standing for a long time after contacting with the acidic solution, and because the pH smaller than 2 fails to substantially contribute to the easiness of forming the film of a compound containing Zn, Fe, and O. If the pH increase degree is smaller than 3, the pH increase proceeds rapidly to fail in sufficient zinc dissolution, which results in insufficient formation of the film of a compound containing Zn, Fe, and O.
- the zinc dissolution is enhanced to take a long time for forming the film of a compound containing Zn, Fe, and O, and also the plating layer may be seriously damaged to lose the rust-preventive performance inherent in the plating layer.
- the evaluation is given by decreasing the pH of the acidic solution to 2 by adding an inorganic acid having very little pH buffering effect, such as sulfuric acid, to the acidic solution within a pH range from 2 to 5.
- Applicable acidic solution having the pH buffering effect includes the one having pH from 1 to 5 and containing 5 to 50 g/liter of pH buffer of at least one of: acetic acid salt such as sodium acetate (CH 3 COONa) ; phthalic acid salt such as potassium hydrogen phthalate ((KOOC) 2 C 6 H 4 ); citric acid salt such as sodium citrate (Na 3 C 6 H 5 O 7 ) and potassium dihydrogen citrate (KH 2 C 6 H 5 O 7 ); succinic acid salt such as sodium succinate (Na 2 C 4 H 4 O 4 ) ; lactic acid salt such as sodium lactate (NaCH 3 CHOHCO 2 ) ; tartaric acid salt such as sodium tartarate (Na 2 C 4 H 4 O 6 ); boric acid salt; and phosphoric acid salt.
- acetic acid salt such as sodium acetate (CH 3 COONa)
- phthalic acid salt such as potassium hydrogen phthalate ((KOOC) 2 C 6 H 4 )
- the concentration of the pH buffer is smaller than 5 g/liter, the pH increase begins relatively early along with the dissolution of zinc, which fails to form the film of a compound containing Zn, Fe, and O, sufficient to improve the sliding performance. If the concentration of the pH buffer exceeds 50 g/liter, the zinc dissolution is enhanced to take a long time for forming the film of a compound containing Zn, Fe, and O, and the plating layer may be seriously damaged to lose the rust-preventive performance inherent in the plating layer. If the pH of the acidic solution is smaller than 1, formation of the film of a compound containing Zn, Fe, and O becomes difficult, though the zinc dissolution is enhanced. If the pH of the acidic solution exceeds 5, the dissolution rate of zinc decreases.
- the pH of acidic solution is preferably in a range from 1 to 5. If the pH of acidic solution is larger than 5, the pH can be adjusted by an inorganic acid having no pH buffering effect, such as sulfuric acid, or by an acidic solution of the applying salt such as the salt of acetic acid, phthalic acid, and citric acid.
- an inorganic acid having no pH buffering effect such as sulfuric acid
- an acidic solution of the applying salt such as the salt of acetic acid, phthalic acid, and citric acid.
- Fe ion to the acidic solution, it is preferred to add at least one of sulfuric acid salt, nitric acid salt, and chloride of Fe, and further to adjust the Fe ion concentration to a range from 0.1 to 100 g/liter. If the Fe ion concentration is smaller than 0.1 g/liter, the film of a compound containing Zn, Fe, and O is formed solely by the above salts having the pH buffering effect, and the film thickness control and the refinement of compound may become difficult. If the Fe ion concentration exceeds 100 g/li ter, the growth of the film of a compound containing Zn, Fe, and O is significantly suppressed, and the film necessary to improve the sliding performance may not be formed.
- the Fe ion in the acidic solution enhances the dissolution of the plating layer to bring the plating layer weak, thus more likely inducing the peeling of plating, or what is called the "powdering" , during the press-forming stage .
- the Fe ion is preferably 10 g/liter or small er.
- the Fe ion concentration is more preferably 5 g/liter or smaller.
- the term "Fe ion concentration" referred to herein signifies the total concentration of Fe 2+ and Fe 3+ .
- the hot dip galvanized steel sheet Before the hot dip galvanized steel sheet is brought into contact with the acidic solution, it is preferable to bring the steel sheet into contact with an alkaline solution to activate the surface thereof.
- the contacting with alkaline solution is adopted by the reason described below.
- the oxide containing Al, formed on the surface of plating layer after plating is fractured and removed by the roll during the temper-rolling stage, a part thereof still remains on the surface of plating layer, which makes the reactivity with the acidic solution non-uniform, thereby may failing in forming a homogeneous film of a compound containing Zn, Fe, and O.
- the surface of plateau has a portion which does not contact with the roll face of the temper-rolling and which retains the oxide containing Al, thus the surface activation is specifically preferred to be performed by applying alkali treatment or the like to remove a part or all of the oxide.
- alkaline solution there is no specific limitation of the method for contacting with alkaline solution, and dipping method, spray method, and the like may be applied. If tre pH of alkaline solution is low, the reaction becomes slow to take a long time for the treatment. Accordingly the pH of alkaline solution is preferably 10 or larger. Applicable alkaline solution includes sodium hydroxide.
- the steel sheet coil likely generates rust during a long time of storage .
- the pH of the alkaline solution is preferably 12 or smaller to prevent the dissolution of the film of a compound containing Zn, Fe, and O, formed on the surface of plating layer.
- Applicable alkaline solution includes sodium hydroxide and sodium phosphate.
- the present invention uses an acidic solution containing Fe ion and having pH buffering effect, a film of a compound containing Zn, Fe, and O, providing excellent sliding performance, bondability, and phosphatability can be stably formed. Even when the acidic solution contains other metallic ions and inorganic compounds as impurities or.as intentional additives, the effect of the present invention is not deteriorated. In particular, when a hot dip galvanized steel sheet contacts with the acidic solution, although the Zn ion is dissolved to increase the Zn concentration in the acidic solution, the increase in the Zn ion concentration does not affect the effect of the present invention.
- the zinc plating bath for manufacturing the hot dip galvanized steel sheet according to the present invention is required to contain Al. Even when elements other than Al, such as Fe, Pb, Sb, Si, Sn, Mn, Ni, Ti, Li, and Cu exist in the zinc plating bath, the effect of the present invention is not deteriorated.
- Contacting the hot dip galvanized steel sheet with the acidic solution can be done by dipping the hot dip galvanized steel sheet in the acidic solution, by spraying the acidic solution thereto, by coating the acidic solution thereon using a roll, and the like.
- the film composed of a compound containing Zn, Fe, and O contains elements such as F, Mg, Al, Si, P, S, Cl, K, Ca, and Ba, existing in the acidic solution, or contains adsorbed water, the effect of the present invention is not deteriorated.
- the film is not necessarily formed continuously, and the film covering not the whole area of plateau is also effective. Nevertheless, to decrease the friction resistance, the film preferably covers 60% or more of the plateau.
- Galvannealed layer was formed on each of cold-rolled steel sheets having 0. 8 mm of thickness using an ordinary method, which plated steel sheets were then processed by temper-rolling. After that, a film was formed on the surface of zinc plating layer under the respective treatment conditions given in Table 1 to prepare the sample Nos. 1 to 22.
- a liquid film was formed on the surface of each steel sheet by spraying and roll-squeezing an acidic solution onto the surface of the steel sheet.
- the acidic solution at temperatures from 25°C to 40°C contained a pH buffer composed of sodium acetate and sodium citrate at the respective quantities given in Table 1, further contained iron(II) sulfate by 2 g/liter or smaller Fe 2+ concentration, and had the respective Fe 2+ concentrations given in Table1.
- the formed liquid film was allowed to standing for a period given in Table 1, and then was immediately washed by spraying water at 50°C, followed by drying using a drier to form the film containing Zn, Fe, and O.
- the quantity of liquid film was adjusted by varying the pressure of squeeze-rolls.
- the pH of acidic solution was adjusted by adding sulfuric acid.
- average film thickness A, average film thickness B, and ⁇ [Fe]/([Zn] + [Fe]) ⁇ in the film were determined using the respective above-described methods.
- coefficient of friction as an index of press-formability was determined, and the bondability, the phosphatability, and the powdering resistance of the placing layer having the film were investigated.
- Figure 1 is a schematic drawing of the flat sliding test apparatus used in the examples.
- a sample 11 for determining the coefficient of friction is fixed on a sample table 12 which is fixed on the upper face of a horizontally movable slide table 13.
- a vertically movable slide table support 15 equipped with a roller 14 contacting with the slide table 13.
- a first load cell 17 is attached to the slide table support 15.
- the first load cell determines the pressing load N applied from a bead 16 to the sample 11 by pushing-up the slide table support 15.
- a second load cell 18 is attached to an end of the slide table 13.
- the second load cell 18 determines the sliding resistance F by moving the slide table 13 in the horizontal direction in a state of pressing the bead 16 against the sample 11.
- the tests were conducted by coating a lubricant oil on the surface of the sample 11.
- the applied lubricant oil was PRETON R352L, a washing oil for press-work manufactured by Sugimura Chemical Industrial Co., Ltd.
- Figure 2 and Fig. 3 show the shapes of applied beads.
- the bead 16 shown in Fig. 2 has the dimensions of 10 mm in width, 12 mm in the length in the sliding direction, 3 mm in the length in the sliding direction to which the sample is pressed, and 4.5 mm in the radius at each end in the sliding direction.
- the bead 16 shown in Fig. 3 has the dimensions of 10 mm in width, 69 mm in the length in the sliding direction, 60 mm in the length in the sliding direction to which the sample is pressed, and 4.5 mm in the radius at each end in the sliding direction.
- the sample slides under a condition that the flat part of the lower face of the bead 16 is pressed against the surface of the sample.
- Condition 1 The bead shown in Fig. 2; 400 kgf of the pressing load N; and 100 cm/min of the sample sliding speed (the horizontal moving speed of the slide table 13) .
- Condition 2 The bead shown in Fig. 3 ; 400 kgf of the pressing load N; and 20 cm/min of the sample sliding speed.
- Fig. 4 As illustrated in Fig. 4, two sheets of test pieces 21, each having 25 mm in width and 200 mm in length, were cut from each sample. An adhesive 23 was injected between the test pieces 21 via a spacer 22 having 0.12 mm in thickness, thus preparing an bondability test piece 24 which had a non-bonding portion at an end thereof. After baking the bondability test piece 24 at 150°C for 10 minutes, the non-bonding portion was folded vertically to the bondability test piece as shown in Fig. 5. The folded portions were drawn by a tensile tester at a testing speed of 200 mm/min to conduct the peeling test. The applied adhesive 23 was an adhesive for hemming of vinyl chloride resin group.
- the peeling occurs at the weakest position in terms of strength. If the adhesion between the test piece and the adhesive is sufficient, the peeling occurs by cohesive failure inside the adhesive. If the adhesion therebetween is insufficient, the peeling occurs at the interface between the test piece and the adhesive. The bondability was evaluated by the peeling mode, giving "O” rank to the peeling caused by the cohesive failure inside the adhesive as “superior bondability”, and giving "X” rank to the peeling occurred at interface between the test piece and the adhesive as "inferior bondability".
- Each sample was treated under an ordinary condition using a dip-type zinc phosphate treatment solution for automobile surface treatment for coating, (PBL3080, manufactured by Nihon Parkerizing Co. , Ltd.), and then a zinc phosphate film was formed thereon.
- the crystal state of the zinc phosphate film was observed by scanning electron microscope (SEM).
- SEM scanning electron microscope
- Figure 6 is a schematic drawing of the draw-bead tester used in the examples.
- the plating laver on a face of a square test piece cut from the sample face not contacting with the bead was peeled using hydrochloric acid, and the weight W 1 g of the test piece was determined. Then, the test piece was attached to the tester given in Fig. 6. After pressing the triangle bead having 0.5 mm in tip radius against the test piece at 500 kgf load into 4 mm of penetration depth, the test piece was drawn out at a constant speed of 200 mm/min. For the drawn-out test piece, the contact face with the bead was forcefully peeled using an adhesive tape, then the weight W 2 g was determined. By dividing the (W 1 - W 2 ) by the drawn-out area, the quantity of peeling per unit area was derived, and the powdering resistance was evaluated by the peeled quantities.
- Example 10 of the present invention was compared with Comparative Example 5 having 0 of ⁇ [Fe]/([Zn] + [Fe]) ⁇ , although having similar film thickness A with each other, Example 10 of the present invention gave lower coefficient of friction, which shows that, even with a same degree of film thickness, inclusion of Fe provides high lubrication.
- Examples 17 to 22 of the present invention having a similar film thickness A with each other give excellent phosphatability owing to the refining the film or to the increase in void fraction in the film.
- Galvannealed layer was formed on each of cold-rolled steel sheets having 0.8 mm of thickness using an ordinary method, which plated steels sheet were then processed by temper-rolling. After that, a film was formed on the surface of zinc plating layer using a film-forming apparatuses given in Fig. 7 under the respective treatment conditions given in Table 3 to prepare the sample Nos. 1 to 20.
- the steel sheet was dipped into an acidic solution at 50°C and pH 2.0 to form a liquid film on the surface of the steel sheet using squeeze rolls 3.
- the formed liquid film was washed in a washing tank 5 by spraying hot water at 50°C against the steel sheet, and then the steel sheet was passed through a neutralization tank 6 without applying neutralization.
- the steel sheet was washed by spraying water at 50°C thereto in a washing tank 7, followed by drying in a drier 8, thus forming the film on the surface of plating layer.
- the quantity of liquid film was adjusted by varying the pressure of squeeze rolls 3.
- the acidic solution in an acidic solution tank 2 was an acidic solution which contained a pH buffer prepared by mixing 30 g/liter of disodium hydrogenphosphate and 20 g/liter of citric acid, adding a specific amount of iron (II) sulfate to add Fe ion thereto, and further adding sulfuric acid to adjust pH.
- a pH buffer prepared by mixing 30 g/liter of disodium hydrogenphosphate and 20 g/liter of citric acid, adding a specific amount of iron (II) sulfate to add Fe ion thereto, and further adding sulfuric acid to adjust pH.
- an acidic solution containing only iron (II) sul fate, not containing pH buffer was used, (Sample Nos. 3 to 5).
- the period of allowing to standing before water-washing is the time between the adjustment of quantity of liquid film by the squeeze rolls 3 and the start of washing in the washing tank 5. The period thereof was adjusted by varying the line speed. For some of the samples, washing was applied immediately after adjustment of the quantity of liquid film using a shower-water-washing apparatus 4 at exit of the squeeze rolls 3.
- sample Nos. 15 to 17 were prepared, which samples were treated by: applying activation treatment by dipping the sample in an aqueous solution of sodium hydroxide at pH 12 in an activation tank 1 before dipping the sample in the acidic solution; and then spraying an aqueous solution of sodium hydroxide at pH 10 in a neutralization tank 6 to neutralize the acidic solution remained on the surface of the steel sheet.
- Sample Nos. 15 to 17 which were Examples of the present invention, processed by alkali treatment in the activation tank prior to the acidic solution treatment showed lower coefficient of friction than that of the sample Nos. 12 to 14, which were treated by the same acidic solution and were allowed to standing for the same period prior to the water-washing.
- the sample Nos. 15 to 17 generated no spot-rusts owing to the alkali treatment in the neutralization tank after the acidic solution treatment, which samples are advantageous also for a long period of storage.
- the sample Nos. 9 to 17 which were treated by acidic solutions containing 5 g/liter or smaller Fe concentration showed a tendency of decreased quantity of peeling of plating in the draw-bead test, thus these samples provided excellent powdering resistance.
- Galvannealed layer was formed on each of cold-rolled steel sheets having 0. 8 mm of thickness using an ordinary method, which plated steels sheet were processed by temper-rolling . After that, a film was formed on the surface of zinc plating layer using a film-forming apparatuses having the structure given in Fig. 7 under the respective treatment conditions given in Table 4 to prepare the sample Nos. 1 to 26.
- the steel sheet was dipped into the acidic solution at 50°C and pH 2.0 to form a liquid film on the surface of the steel sheet using the squeeze rolls 3.
- the formed liquid film was washed in the washing tank 5 by spraying hot water at 50°C against the steel sheet, and then the steel sheet was passed through the neutralization tank 6 without applying neutralization.
- the steel sheet was washed by spraying water at 50° C thereto in the washing tank 7, followed by drying in the drier 8, thus forming the film on the surface of plating layer.
- the quantity of liquid film was adjusted by varying the pressure of squeeze rolls 3.
- the acidic solution in the acidic solution tank 2 was an acidic solution which contained a pH buffer prepared by mixing 30 g/liter of disodium hydrogenphosphate and 20 g/liter of citric acid, adding a specific amount of iron (II) sulfate to add Fe ion thereto, and further adding sulfuric acid to adjust pH.
- a pH buffer prepared by mixing 30 g/liter of disodium hydrogenphosphate and 20 g/liter of citric acid, adding a specific amount of iron (II) sulfate to add Fe ion thereto, and further adding sulfuric acid to adjust pH.
- an acidic solution containing only iron(II) sulfate, not containing pH buffer was used, (Sample Nos. 3 to 5).
- an acidic solution containing Fe(III) sulfate was also applied to some of the samples, (sample Nos. 18 to 23).
- the period of allowing to standing before water-washing is the time between the adjustment of quantity of liquid film by the squeeze rolls 3 and the start of washing in the washing tank 5. The period thereof was adjusted by varying the line speed. For some of the samples, washing was applied immediately after adjustment of the quantity of liquid film using a shower-water-washing apparatus 4 at exit of the squeeze rolls 3.
- sample Nos. 15 to 17 were prepared, which samples were treated by: applying activation treatment by dipping the steel sheet in an aqueous solution of sodium hydroxide at pH 12 in the activation tank 1 before dipping the steel sheet in the acidic solution; and then spraying an aqueous solution of sodium hydroxide at pH 10 in the neutralization tank 6 to neutralize the acidic solution remained on the surface of the steel sheet.
- the sample Nos. 18 to 23 which were treated by acidic solution varying the Fe 3+ concentration by adding iron (III) sulfate, gave low coefficient of friction and excellent bondability and phosphatability. Although the sample Nos. 18 to 20 having 2 g/liter or smaller Fe 3+ concentration showed no bruise caused by sludge, the sample Nos. 21 to 23 having larger than 2 g/liter of Fe 3+ concentration showed bruise.
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Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003307073 | 2003-08-29 | ||
JP2003307072 | 2003-08-29 | ||
JP2003324770 | 2003-09-17 | ||
JP2003324771 | 2003-09-17 | ||
JP2004008967 | 2004-01-16 | ||
PCT/JP2004/012704 WO2005021823A1 (fr) | 2003-08-29 | 2004-08-26 | Tole d'acier plaquee de zinc par immersion a chaud et procede de production de cette tole |
Publications (3)
Publication Number | Publication Date |
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EP1666624A1 true EP1666624A1 (fr) | 2006-06-07 |
EP1666624A4 EP1666624A4 (fr) | 2009-07-22 |
EP1666624B1 EP1666624B1 (fr) | 2017-06-07 |
Family
ID=34280119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP04772660.9A Active EP1666624B1 (fr) | 2003-08-29 | 2004-08-26 | Tole d'acier plaquee de zinc par immersion a chaud et procede de production de cette tole |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1666624B1 (fr) |
KR (1) | KR20060033811A (fr) |
CN (1) | CN1846011B (fr) |
CA (1) | CA2535894C (fr) |
TW (1) | TWI288188B (fr) |
WO (1) | WO2005021823A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1699947A1 (fr) * | 2003-12-24 | 2006-09-13 | ARCELOR France | Traitement de surface par hydroxysulfate |
EP2366812A1 (fr) * | 2008-12-16 | 2011-09-21 | JFE Steel Corporation | Tôle d acier galvanisé et son procédé de production |
EP2554707A4 (fr) * | 2010-03-31 | 2016-03-16 | Jfe Steel Corp | Procédé de fabrication pour une tôle d'acier plaquée de zinc fondu |
US11180823B2 (en) | 2017-02-10 | 2021-11-23 | Jfe Steel Corporation | High-strength galvanized steel sheet and method for producing the same |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102888578B (zh) * | 2011-07-19 | 2014-12-24 | 宝山钢铁股份有限公司 | 一种具有优良表面摩擦特性的热镀锌钢板的生产方法 |
CN113817973B (zh) * | 2021-09-23 | 2022-12-27 | 马鞍山钢铁股份有限公司 | 改善合金化镀锌热成形钢表面氧化和涂装性能的表面处理液、热成形钢板及制备方法和应用 |
CN113832425B (zh) * | 2021-09-23 | 2022-12-27 | 马鞍山钢铁股份有限公司 | 一种具有优良耐黑变性能和胶粘性能的锌镁铝镀层钢板及其制备方法 |
Citations (5)
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JP2000160358A (ja) * | 1998-11-25 | 2000-06-13 | Sumitomo Metal Ind Ltd | 溶融亜鉛系めっき鋼板 |
JP2002256448A (ja) * | 2001-03-05 | 2002-09-11 | Nkk Corp | 合金化溶融亜鉛めっき鋼板の製造方法 |
EP1288325A1 (fr) * | 2000-04-24 | 2003-03-05 | Nkk Corporation | Tole d'acier recuit apres galvanisation et procede de production correspondant |
JP2003306781A (ja) * | 2002-04-18 | 2003-10-31 | Jfe Steel Kk | 合金化溶融亜鉛めっき鋼板の製造方法 |
EP1616973A1 (fr) * | 2003-04-18 | 2006-01-18 | JFE Steel Corporation | Plaque d'acier galvanise a chaud au zinc a formabilite sous presse excellente et procede de production associe |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3318385B2 (ja) * | 1993-03-04 | 2002-08-26 | 川崎製鉄株式会社 | プレス加工性と耐めっき剥離性に優れた合金化溶融亜鉛めっき鋼板 |
US6129995A (en) * | 1997-03-19 | 2000-10-10 | Nkk Corporation | Zinciferous coated steel sheet and method for producing the same |
JP3570409B2 (ja) * | 2001-11-01 | 2004-09-29 | Jfeスチール株式会社 | 合金化溶融亜鉛めっき鋼板 |
JP3797478B2 (ja) * | 2001-11-01 | 2006-07-19 | Jfeスチール株式会社 | 合金化溶融亜鉛めっき鋼板 |
-
2004
- 2004-08-26 WO PCT/JP2004/012704 patent/WO2005021823A1/fr active Application Filing
- 2004-08-26 CA CA002535894A patent/CA2535894C/fr not_active Expired - Fee Related
- 2004-08-26 CN CN2004800249199A patent/CN1846011B/zh active Active
- 2004-08-26 KR KR1020067002694A patent/KR20060033811A/ko active Search and Examination
- 2004-08-26 EP EP04772660.9A patent/EP1666624B1/fr active Active
- 2004-08-27 TW TW093125778A patent/TWI288188B/zh not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000160358A (ja) * | 1998-11-25 | 2000-06-13 | Sumitomo Metal Ind Ltd | 溶融亜鉛系めっき鋼板 |
EP1288325A1 (fr) * | 2000-04-24 | 2003-03-05 | Nkk Corporation | Tole d'acier recuit apres galvanisation et procede de production correspondant |
JP2002256448A (ja) * | 2001-03-05 | 2002-09-11 | Nkk Corp | 合金化溶融亜鉛めっき鋼板の製造方法 |
JP2003306781A (ja) * | 2002-04-18 | 2003-10-31 | Jfe Steel Kk | 合金化溶融亜鉛めっき鋼板の製造方法 |
EP1616973A1 (fr) * | 2003-04-18 | 2006-01-18 | JFE Steel Corporation | Plaque d'acier galvanise a chaud au zinc a formabilite sous presse excellente et procede de production associe |
Non-Patent Citations (1)
Title |
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See also references of WO2005021823A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1699947A1 (fr) * | 2003-12-24 | 2006-09-13 | ARCELOR France | Traitement de surface par hydroxysulfate |
EP2366812A1 (fr) * | 2008-12-16 | 2011-09-21 | JFE Steel Corporation | Tôle d acier galvanisé et son procédé de production |
EP2366812A4 (fr) * | 2008-12-16 | 2012-04-25 | Jfe Steel Corp | Tôle d acier galvanisé et son procédé de production |
EP2554707A4 (fr) * | 2010-03-31 | 2016-03-16 | Jfe Steel Corp | Procédé de fabrication pour une tôle d'acier plaquée de zinc fondu |
US11180823B2 (en) | 2017-02-10 | 2021-11-23 | Jfe Steel Corporation | High-strength galvanized steel sheet and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
EP1666624A4 (fr) | 2009-07-22 |
KR20060033811A (ko) | 2006-04-19 |
TW200516172A (en) | 2005-05-16 |
CN1846011B (zh) | 2011-06-08 |
CN1846011A (zh) | 2006-10-11 |
EP1666624B1 (fr) | 2017-06-07 |
TWI288188B (en) | 2007-10-11 |
CA2535894C (fr) | 2009-10-06 |
CA2535894A1 (fr) | 2005-03-10 |
WO2005021823A1 (fr) | 2005-03-10 |
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