EP1561722B1 - Anlage zum aseptischen Abfüllen eines flüssigen Füllgutes - Google Patents

Anlage zum aseptischen Abfüllen eines flüssigen Füllgutes Download PDF

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Publication number
EP1561722B1
EP1561722B1 EP20050000781 EP05000781A EP1561722B1 EP 1561722 B1 EP1561722 B1 EP 1561722B1 EP 20050000781 EP20050000781 EP 20050000781 EP 05000781 A EP05000781 A EP 05000781A EP 1561722 B1 EP1561722 B1 EP 1561722B1
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EP
European Patent Office
Prior art keywords
air
region
room
clean room
additional
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20050000781
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German (de)
English (en)
French (fr)
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EP1561722A1 (de
Inventor
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
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KHS GmbH
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Filing date
Publication date
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Publication of EP1561722A1 publication Critical patent/EP1561722A1/de
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Publication of EP1561722B1 publication Critical patent/EP1561722B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C7/002—General lay-out of bottle-handling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing

Definitions

  • the invention relates to a system for the aseptic filling of a liquid filling material in bottles or the like.
  • Container In many cases, it is necessary to aseptisch a Flussigesgesgut, i. Under clean room conditions (eg clean room class 100) in bottles or the like. Fill containers and then seal them under clean room conditions, such as the filling of very sensitive drinks, such as dairy products, juices, or in the filling of medical products, etc.
  • clean room conditions eg clean room class 100
  • the invention also to the filling of hygienic and microbiologically sensitive products under low-germ air conditions such as Wine, beer or fruit spritzers.
  • the object of the invention is to show a plant for aseptic filling, which makes it possible to keep the volume of the space to be supplied with the sterile air as small as possible, namely u.a. to reduce the production and operating costs.
  • a system according to claim 1 is formed.
  • the clean room or clean room area for which the cleanroom conditions necessary for aseptic production (eg cleanroom class 100) must be maintained, only determined by the volume of space required by the space required by the filling machine
  • the filling machine but also preferably a filling machine preceded by this treatment machine range with their surrounding the rotor of the respective machine hollow cylinder-like shield up to the upper boundary or ceiling of the clean room area and connect to a local air outlet opening directly or form this air outlet opening, so that the total volume of the clean room area is kept small by avoiding dead spaces above the machine.
  • the hollow-cylinder-like shields extend through the upper boundary or ceiling of the clean-room area.
  • the shield serves for example the filling machine and / or the further treatment machine with its interior as a return air duct, i. the air duct is then designed so that the filtered sterile clean air is supplied to the clean room area via at least one filter device, for example in the ceiling area, enters the interior of the respective shield in the region of the clean room floor and flows upwards to the air outlet opening within this shield.
  • This design also has the advantage that, for example, interventions, e.g. Repair and maintenance work on the filling machine and / or on the other treatment machine within the respective shielding can be carried out from above, without thereby lost the clean room conditions in the actual sterile area outside the shields.
  • the apparatus generally designated 1 in FIGS. 1-3 serves for the aseptic filling of a liquid filling material into containers or surfaces 2 under clean-room conditions, for example a sensitive and / or perishable filling material, such as e.g. a milk product, a fruit juice or the like, or for dispensing drug products, etc.
  • a sensitive and / or perishable filling material such as e.g. a milk product, a fruit juice or the like, or for dispensing drug products, etc.
  • the system 1 consists essentially of an outer housing 3, which encloses an outwardly substantially sealed interior, which is divided by a walk-in intermediate floor 4 (false ceiling) in an upper and a lower area.
  • the upper area forms over the larger part of the layout of Appendix 1 a so-called plenum 5 (ceiling space or gap) with access door 5.1 and separated from this plenum 5 by a vertical partition 6 an auxiliary space 7.
  • Both the plenum 5 and the auxiliary space 7 have such a height that these spaces of people in upright posture eg are accessible for repair and / or maintenance work.
  • the space below the false floor 4 is divided by vertical walls 8 with sealed windows 8.1, inter alia, in a security gate 9 and in a view of FIG. 1 located below the plenum 5 sterile room 10, which latter in turn by a in the plant 1 used enclosing partition or insulating wall 11 is divided into an inner clean room area 10.1 and an outer security area 10.2.
  • the separation or Insulating wall 11 is for example at least partially formed as a glass wall, so that the housed in the clean room section 10.1 machines are visible from the security area 10.2 and thus, inter alia, the proper operation of this machine can be observed.
  • a rinser 12 u.a. for sterilizing the already cleaned bottles 2 a filling machine 13 for filling the sterilized bottles 2 with the contents, a capper 14 for closing the bottles and transport means for transporting the bottles 2 between the rinser 12, the filling machine 13 and the capper 14.
  • the rinser 12, the filling machine 13 and the capper 14 are each machines of rotating design with a rotating rotor.
  • the empty bottles 2 are fed to the rinser 12 in accordance with the arrow A of FIGS. 1-3 by means of a transporter via the security area 10.2 and through an opening or lock in the wall 11.
  • the filled and sealed bottles are according to the arrow B of Figures 1 - 3 promoted by means of the conveyor through an opening or lock in the wall 11 first in the security area 10.2 and transported away from there from the housing 3.
  • the wall 11 closes the clean room area 10.1 hermetically to the security area also in the area of the underside of the intermediate floor 4. In the region of the bottom 15 openings 16 are provided for an air passage from the clean room area 10.1 into the security area 10.2 in the wall 11.
  • the rinser 12 and the filling machine 13 each have a shielding wall or hollow-cylindrical shielding 12.1 or 13.1 enclosing the relevant machine or its rotor.
  • These shields each essentially form a hollow cylinder, which lies with its axis coaxially with the vertical machine axis and is open at the bottom and top of the machine. Since the machines get up in the usual way with feet 17 on the floor 15, the the lower edge or the lower opening of each shield 12.1 and 13.1 spaced from the bottom 15, so that between this and the lower edge of each shield 12.1 and 13.1 an annular opening for air inlet from the space surrounding the respective machine in the interior of the shield 12.1 or 13.1 is formed.
  • the shields 12.1 and 13.1 are sealed passed through the intermediate bottom 4 and covered there, for example with a grid 12.2 and 13.2, so that although an air flow from the interior of the respective cover 12.1 or 13.1 in the plenum 5 is possible , the intermediate bottom 4 but also in the field of shields 12.1 and 13.1 is accessible.
  • intermediate walls 18 and 19 are provided, namely an intermediate wall 18 between the rinser 12 and the filling machine 13 and an intermediate wall 19 between the filling machine 13 and the capper 14.
  • the intermediate walls form in the illustrated embodiment, respectively air passage openings at the bottom 15th They also have openings to allow the bottle transfer between the sections.
  • a plurality of filter means 20-23 are provided for producing sterile air by filtering.
  • the filtering devices 20-23 are not only for filtering, but can also be used for heating or cooling the air.
  • a heating or cooling element formed by a heat exchanger.
  • Air is sucked from the auxiliary space 7 and filtered via the filter device 20, that is introduced as sterile air into the airlock 9.
  • the airlock 9 In the area of the floor 15, the airlock 9 has an opening into a vertical air duct 24 air outlet opening, through which the air from the airlock 9 can flow back into the auxiliary space 7.
  • Air is sucked from the plenum 5 by the filter means 22 and filtered in equal parts on both sides by the partition 18, i. as sterile air in the of the rinser 12 and in the occupied by the filling machine 13 part of the clean room area 10.1 introduced. Air is also sucked in from the plenum 5 by the filter device 23 and introduced into the part of the clean-room area 10.1 occupied by the rinser 12 in such a way that at least part of the airflow generated by the filter device 23 moves downwards along the inside of the partition wall 11 flows and in this case also forms an air curtain at the lock opening at which the bottles 2 to be filled are conveyed upright from the security area 10.2 into the clean room area 10.1 or to the rinser 12. A similar air curtain made of filtered and sterile air is also formed at the lock opening at which the filled and closed bottles 2 from the clean room area 10.1 reach the security area 10.2.
  • a majority of the air flow generated by the filter means 21-23 extends upwardly over the interior of the shields 12.1 and 13.1 and then returns to the plenum 5 at the top of the respective shield.
  • a portion of the air flow generated by the filter devices 21-23 also flows through the openings 16 from the clean room area 10.1 into the safety area 10.2 and, like the sterile air introduced directly into the safety area 10.2 by the filter device 21, arrives via a ventilation opening provided in the intermediate floor 4 25 back to plenary 5.
  • the filter means 21, 22 and 23 for optimum air distribution at the bottom of the intermediate floor 4 distribution channels 21.1, 22.1 and 23.1.
  • the rooms supplied by these devices are at a predetermined desired temperature, for example at a room or air temperature in the range of about 20-22 ° C and at a predetermined relative humidity of, for example, less than or equal to 70 % held.
  • an outer air conditioner is designated in the figure 1, which u. a. a filter stage and a climatic stage and over which the plenum 5 and the auxiliary space 7 with prefiltered and conditioned, i. be supplied to a temperature preferably in the range between 20 ° and 22 ° C and a relative humidity of less than or equal to 70% set fresh air.
  • the air conditioner 26 as well as the individual filter devices 20, 21, 22 and 23 are regulated so that the air pressure in the sterile room 10 is in any case higher than the atmospheric pressure and higher than the air pressure in the adjoining the sterile room 10 further rooms Furthermore, the outer air conditioner 26 and the filter devices 20 are controlled so that the pressure in the plenum 5, in the auxiliary room 7 and also in the airlock 9 and in adjacent rooms above atmospheric pressure outside the enclosure 3 is located.
  • the air conditioner 26 compensates for the air losses caused, inter alia, by the openings for the introduction and removal of containers and closures in the clean room
  • the plant 1 is designed so that in the clean room 10.1 required for the aseptic production clean room class 100 (about 35,000 particles per m 3 air) is reached.
  • An advantage of the system 1 is, inter alia, that the actual sterile room 10 has a relatively small volume and thereby the creation and operating costs, in particular the costs for air conditioning and air conditioning reduce considerably.
  • a significant advantage, however, is that in case of any malfunction occurring the interiors of the shields 12.1. and: 13.1 are accessible; ie interventions and maintenance work on the rinser 12 and the filling machine 13 can be made, through the top cover 12.2 and 13.2 from the plenum 5 ago.
  • FIG. 2 shows the plant of FIG. 1 in a modified elevation. Shown in this figure is still a work or recreation room 27 for the operator.
  • This space 27 which is also supplied via a filter device 20 from the auxiliary space 7 with filtered, sterile air, can be reached via the airlock 9. If necessary, the room 10 can be reached from the room 27 or via a corresponding door.
  • the partition 8 which also separates the space 27 from the space 10, again at least one viewing window 8.1 is provided.
  • FIG. 3 shows, in a slightly modified form, the layout of the installation 1a.
  • the security area 10.2 does not completely surround the clean room area 10.1, but this security area 10.2 only adjoins a smaller part of the scope of the clean room area 10.1, ie the wall 11 enclosing the clean room area 10.2 not only a partition wall between the security area 10.2 and the clean room area 10.1 forms, but on the greater part of its length, the clean room area 10.1 hermetically closes directly to the environment.
  • This training contributes significantly to the fact that the volume of space, which must be supplied with sterile and temperature-controlled air, is as small as possible and thereby the operating costs can be kept low.
  • the security area 10.2 in plan several times Z- or zig-zag-shaped angled and consists of several sections 10.2.1 - 10.2.4, each perpendicular to each other, wherein the inlet for the Bottles 2 are provided at the section 10.2.1 and the outlet for the filled bottles at the section 10.2.4 and the conveying directions (arrows A and B) of the bottles 2 at the inlet and the outlet run at right angles to each other.
  • FIG. 4 shows, as a further possible embodiment, a system 1 a in which the housing 3 is of simplified design and has only the plenum 5 and the sterile space 10 located below the intermediate bottom 4.
  • the peripheral wall of the sterile room 10 is formed in this embodiment of the clean room area 10.1 enclosing wall 11.
  • the security area 10.2 as well as other rooms, such as e.g. the security gate 9 or the room 27 are not present.
  • the operation of the system 1, in particular of the rinser 12, the filling machine 13 and the capper 14 can be visually monitored by windows in the wall 11.
  • Annex 1a is suitable for use in a bottling hall.
  • FIG. 5 shows, in a representation similar to FIG. 1, a further possible embodiment of an installation 1 b which additionally differs from the installation 1 a in that only the clean-room area 10. 1 is present, ie the enclosure encloses this clean-room area 10 Wall 11, the intermediate bottom 4 and the lower bottom 15 has been limited.
  • the clean room area 10.1 is closed to the outside almost airtight.
  • the filter devices 21 - 23 outside air is filtered filtered into the clean room area 10.1 as sterile air.
  • the air flow is again through the interiors of the shields 12.1 and 13.1 upwards, the air exiting at the top of these shields in the production or bottling hall.
  • Latter is air conditioned, for example, via an air conditioning and filter device, not shown.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Ventilation (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
EP20050000781 2004-02-04 2005-01-15 Anlage zum aseptischen Abfüllen eines flüssigen Füllgutes Active EP1561722B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004005342 2004-02-04
DE200410005342 DE102004005342B4 (de) 2004-02-04 2004-02-04 Anlage zum aseptischen Abfüllen eines flüssigen Füllgutes

Publications (2)

Publication Number Publication Date
EP1561722A1 EP1561722A1 (de) 2005-08-10
EP1561722B1 true EP1561722B1 (de) 2006-12-27

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EP20050000781 Active EP1561722B1 (de) 2004-02-04 2005-01-15 Anlage zum aseptischen Abfüllen eines flüssigen Füllgutes

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US (1) US9133007B2 (es)
EP (1) EP1561722B1 (es)
JP (1) JP4955924B2 (es)
DE (2) DE102004005342B4 (es)
RU (1) RU2354605C2 (es)

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Also Published As

Publication number Publication date
US20050188651A1 (en) 2005-09-01
US9133007B2 (en) 2015-09-15
RU2354605C2 (ru) 2009-05-10
RU2005102667A (ru) 2006-07-10
EP1561722A1 (de) 2005-08-10
JP2005219813A (ja) 2005-08-18
DE102004005342A1 (de) 2005-09-01
DE502005000250D1 (de) 2007-02-08
JP4955924B2 (ja) 2012-06-20
DE102004005342B4 (de) 2006-01-26

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