EP1225129B1 - Verfahren zum Herstellen von Zigarettenpackungen - Google Patents

Verfahren zum Herstellen von Zigarettenpackungen Download PDF

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Publication number
EP1225129B1
EP1225129B1 EP02000363A EP02000363A EP1225129B1 EP 1225129 B1 EP1225129 B1 EP 1225129B1 EP 02000363 A EP02000363 A EP 02000363A EP 02000363 A EP02000363 A EP 02000363A EP 1225129 B1 EP1225129 B1 EP 1225129B1
Authority
EP
European Patent Office
Prior art keywords
cigarette
web
old
new
packs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02000363A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1225129A2 (de
EP1225129A3 (de
Inventor
Heinz Focke
Kurt Meyer
Martin Stiller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP1225129A2 publication Critical patent/EP1225129A2/de
Publication of EP1225129A3 publication Critical patent/EP1225129A3/de
Application granted granted Critical
Publication of EP1225129B1 publication Critical patent/EP1225129B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28—Control devices for cigarette or cigar packaging machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/001—Arrangements to enable adjustments related to the product to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material

Definitions

  • the invention relates to a method for producing cigarette packs when changing the packaging material - product change -, with the help of at least one packaging machine - packer - the cigarettes are supplied on the one hand and packaging material as a continuous material web on the other hand.
  • the invention has for its object to perform the product or brand change in the production of cigarette packs so that only small production losses occur through the change.
  • a peculiarity of the invention is that continuous material of the cigarette packs currently manufactured is connected by a so-called splice when changing with the continuous material of the newly produced pack.
  • the procedure is such that the connection of the material webs to an identifiable and to be discarded cigarette packet, in particular to a container to be discarded, is assigned. This will avoid that Old material has to be taken out of the trajectories and the new material has to be elaborately threaded.
  • the procedure is such that the packaging machine or the plant is emptied so far as far as the old packs that a procedurally required rest of cigarette packs remains in individual units of the system. This remainder of old packs is known in terms of number. This makes it possible to determine the position of the rail connection (splice) so that in particular the last old pack has the connection point and in particular that the last container with the old packs contains all rail connections. This cigarette rod is then discarded.
  • FIG. 1 a system for producing cigarettes and cigarette packets 10 until they are filled in (shipping) boxes 11 is shown.
  • the example refers specifically to cigarette packs 10 of the type folding box or hinge-lid.
  • the (complete) system or line consists, according to FIG. 1, of a cigarette manufacturing machine, ie a maker 12, a filter attachment machine connected to it - tipper 13 - a packaging machine for producing the cigarette packs 10, ie a packer 14, a pack store 15 A packaging machine for attaching an outer wrapper to the cigarette packs 10 - foil packer 16 - a packer 17 and a carton packer 19 for making and filling the cartons 11.
  • a cigarette storage 19 for receiving a supply of cigarettes in the area of the packer 14.
  • the packer 14 is further assigned a material unit 20. This stores packaging material and makes the material available to the packer 14.
  • the cigarette packs 10 produced by the packer 14 are transported to the film packer 16 via a longer pack conveyor 21.
  • the pack store 15 for providing a supply of cigarette packs 10 is positioned in the area of this pack conveyor 21.
  • Between the film packer 16 and the rod packer 17 is a (double-lane) conveyor track 22 for two superimposed rows of cigarette packets 10 to form groups of packs 23 for each pack, namely a cigarette rod 24. These in turn are fed by a rod conveyor 25 to the carton packer 18.
  • the type of cigarette pack 10 which is selected by way of example here, namely a folding box, has a standard construction.
  • a cigarette group is surrounded by an inner blank of paper or tin foil.
  • the cigarette block thus formed is supplied with a likewise made of thin cardboard existing collar.
  • the unit of cigarette block and collar is surrounded by an otherwise manufactured, namely punched blank made of (thin) cardboard. At this usually a (control) band is attached.
  • the finished cigarette pack 10 is surrounded by an outer wrapper made of foil.
  • the peculiarity of the method is that the product or brand change is fluent, with the participation of the new packs and the new material. It is important that continuous material, ie webs of packaging material be interconnected, so new trains through Splice (train connection) with the respective old train. The formation and supply of this web connection is controlled so that a specific, identifiable package, in particular the last old pack, the web links and the last formed cigarette rod 24 contains the pack with the joints and beyond the joint for the wrapping of the cigarette rod 24th This cigarette rod 24 is discarded.
  • the required information is provided, in particular on the nature and extent of the change.
  • the data can be transmitted from a central computer to the individual systems or packaging machines and displayed on a monitor.
  • the virgin material is provided to the required extent on the individual machines and assemblies.
  • Web-shaped packaging material provided as reels is usually positioned on rotatable pins and withdrawn for processing by the rotationally driven reels.
  • a material station usually has at least two pins, one of which serves to receive a replacement bob.
  • a bobbin with new material is positioned on the spigot for the replacement bob while the current (old) material continues to be withdrawn from the bobbin on the active spigot.
  • the railway connection is initiated in the usual way, ie the previously expiring old train with the deducted from the new reel new Rail connected by a splice.
  • the calculation of the remaining amount of still supplied Alt material is calculated so that the last old pack or the last cigarette group with old cigarettes has the railway connection.
  • the packaging or production plant is shut down if a defined in terms of number, known residual amount of (finished) cigarette packs in the system is available. At rest, the preparation of the new material is carried out. Thereafter, the system is restarted with new cigarettes and new packaging material in the area of the Packers 14, until the new packs connect to the remainder of the old packs. The production is then continued. During the Standstill of the system, a further supply of blanks by separating material webs by stopping a cutting unit for separating the blanks (knife block) is prevented.
  • re-bobbins 26 with tinfoil or paper are provided at the packer 14, a larger number in a bobbin supply.
  • a single new reel 26 is held on a spigot 52 for a replacement bob for connecting a new reel 47 to the expiring old reel of the old reel 45.
  • a new collar bobbin 28 is held ready on a journal in the region of a collar unit for connection to the running collar web 29.
  • a folding turret 30 In the region of a folding turret 30 there are (two) blank magazines 31 with blanks 32 for the folding box.
  • the produced cigarette packs 10 are fed into a first drying turret 33 and from this via a transverse packing web 34 to a second drying turret 35.
  • the emerging from the dry turret 35 cigarette packs 10 are transported in a row of seals on the package conveyor 21. At least a portion of the cigarette packs 10 enters the pack store 15 and is transferred to the film packer 16 as needed on the secondary pack conveyor 21.
  • the packing conveyor 21 consists of conveyor belts without drivers or other spacers, so that the relative position of the cigarette packs 10 on the packing conveyor 21 is indefinite.
  • packaging material for the outer wrapper of the cigarette packs 10 must be kept ready. It is about a film web 36, are separated from the blanks for the outer sheath. This is done in the manner described, namely by connecting the withdrawn from an old bobbin 37 film web 36 (old train) with a new train, which comes from a positioned on a corresponding pin new reel 53.
  • the finished, provided with an outer wrap cigarette packs 10 arrive on a double conveyor track 22 to the rod packer 17, in a row of seals, wherein each two cigarette packs 10 are superimposed.
  • the pack groups 23 are formed from a total of ten cigarette packs 10 as content of a cigarette rod 24.
  • a (paper) web - old web 39 - is withdrawn from a bar bobbin - old bobbin 38 - for producing blanks for the cigarette rods 24 ,
  • the formed cigarette rods 24 are conveyed at the exit side of the rod packer 17 into a packing tower 40. In this, the cigarette rods 24 are stacked. At the top of the cigarette rods 24 are deported in the transverse direction and then transported in a single row of packages on the rod conveyor 25 to the carton packer 18.
  • the carton packer 18 is equipped with a carton magazine 41. This individual, prepared carton blanks 42 are removed, unfolded and filled by inserting the cigarette rods 24. A closure strip 43, namely an adhesive strip, is applied to the carton 11 in the region of bottom and end flaps.
  • the Maker 12 When the production volume to be produced by the old packages is approaching, the Maker 12 is first shut down and finally shut down.
  • the conveying members for the transport of the cigarettes to the tipper 13 and the packer 14 are emptied, possibly completely emptied manually.
  • the new material is positioned on the individual units and machines for the connection with the old train.
  • the packer 14 is usually provided with a cigarette magazine 46, from which groups of cigarettes 49 are conveyed away for wrapping through the inner blank. If a certain minimum level of cigarettes is reached in the area of the cigarette magazine 46, a signal is triggered (eg via a light barrier) which performs the splice between the old train 39 and a new train 47 of a new reel 48. There is still a sufficient amount of old train available, so that the last cigarette group 49 is wrapped by a blank, which has the junction between old train 39 and new train 47. After the separation of this last blank, the transport of the material web, namely the new web 47, is stopped, by switching off a separating member (knife block) for producing the blanks.
  • a separating member separating member
  • a compound of the old collar web 29 is prepared or prepared with the new collar web, in such a way that the last group of cigarettes 49 with old cigarettes receives a collar of the previous material. Thereafter, either the drive for the collar web 29 is stopped or the splice for the connection of old train and new train not yet made. In any case, no new collars are fed.
  • the blank magazines 31 with blanks 32 are also filled so that the existing blanks 32 sufficient for the production of cigarette packs 10 (old packs).
  • the entire system is continuously emptied. This applies to the dry turrets 33 and 35, the packing web 34, the packing conveyor 21 and the pack store 15.
  • the entire system is emptied to the film packer 16, possibly with the help of manual removal of packages.
  • the film packer 16 is automatically switched off when in the area of the package conveyor 21 in front of the film packer 16 only a residual stock (minimum degree of filling) of cigarette packs 10 is present, for example ten cigarette packs.
  • the peculiarity is that in this shutdown process for the entire packaging system of existing in the plant inventory of packages (old packs) is known.
  • the production of the web connection in the region of the film packer 16 and in the region of the rod packer 17 is set to this number of old packs, with the aim of allocating the still to be produced web connections of a (last) cigarette rod 24.
  • the splice or the web connection is placed in the region of the film packer 16 so that a sufficient number of cut lengths of the old material to the separation unit or knife block for the blanks is still present.
  • the splice is initiated when there are still about 250 packs in front of the bar packer 17.
  • This incorrect cigarette rod 24 is discarded in the area of the packing tower 40.
  • the procedure is expediently such that the last cigarette pack 10 (old pack) is particularly marked, such that the mark can be scanned electronically and a control signal can be derived therefrom.
  • this last cigarette packet 10 may have a metallic content (dummy).
  • the last, namely the splice cigarette rod 24 is recognizably marked, namely provided with a visible mark that facilitates the discarding in the region of the pack tower 40.
  • a peculiarity consists in the alternative of not providing a number of pack groups corresponding to the contents of a cigarette rod with a bar wrap, but rather conveying them unpacked as a pack group, in particular to the pack tower 40.
  • the unpacked pack groups are readily available to the operator or appropriate watchdogs identify and discard.
  • a total of four such uncovered cigarette rods are useful, namely two rods with old packs and two rods with new packs.
  • the procedure is that the system is stopped again, at least the foil packer 16 and rod packer 17. From the pack tower 40, a number of several, for example, five cigarette rods 24 taken out, including the marked, allegedly last Alt-rod. These cigarette rods 24 must be completely opened and checked. If the lower of the removed from the pack tower 40 cigarette rods 24 exclusively new packs or new material has, the brand change has expired correctly. The plant can then be restarted for the exclusive production of new packs.
  • the replacement of the material also includes blanks, in particular blanks 32 for folding boxes, but also (control) bands 50 which are attached to the cigarette packs 10.
  • the respective blanks are located in a magazine, namely a blank magazine 31 on the one hand and a banderole magazine 51 on the other hand. During the material change, the old blanks are removed manually and replaced with new blanks.
  • the described brand change can also be carried out in an analogous manner for the production of other types of (cigarette) packs.
  • the control of the individual organs can be improved by providing the last cigarette pack 10 (old pack) with a scannable sensor (instead of one or all of the cigarettes). When passing this sensor at certain measuring positions corresponding signals are given, in particular with regard to the production of a railway connection.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Replacement Of Web Rolls (AREA)
EP02000363A 2001-01-23 2002-01-05 Verfahren zum Herstellen von Zigarettenpackungen Expired - Lifetime EP1225129B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10102926A DE10102926A1 (de) 2001-01-23 2001-01-23 Verfahren zum Herstellen von Zigarettenpackungen
DE10102926 2001-01-23

Publications (3)

Publication Number Publication Date
EP1225129A2 EP1225129A2 (de) 2002-07-24
EP1225129A3 EP1225129A3 (de) 2002-10-30
EP1225129B1 true EP1225129B1 (de) 2007-11-28

Family

ID=7671468

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02000363A Expired - Lifetime EP1225129B1 (de) 2001-01-23 2002-01-05 Verfahren zum Herstellen von Zigarettenpackungen

Country Status (7)

Country Link
US (1) US6751934B2 (ja)
EP (1) EP1225129B1 (ja)
JP (1) JP4278331B2 (ja)
CN (1) CN1214946C (ja)
BR (1) BR0200170B1 (ja)
DE (2) DE10102926A1 (ja)
ES (1) ES2295244T3 (ja)

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DE10311621B4 (de) * 2003-03-17 2007-04-19 British American Tobacco (Germany) Gmbh Verfahren und System zum Kennzeichnen von Zigaretten-Verpackungseinheiten
DE10344675A1 (de) * 2003-09-25 2005-04-14 Focke & Co.(Gmbh & Co. Kg) Verfahren und Vorrichtung zum Herstellen von (Zigaretten-)Packungen
ITBO20040119A1 (it) * 2004-02-27 2004-05-27 Gd Spa Magazzino fifo a capacita' variabile con stazione di espulsione
ITBO20050309A1 (it) * 2005-05-03 2005-08-02 Gd Spa Macchina steccatrice polivalente
ITBO20050328A1 (it) * 2005-05-06 2005-08-05 Gd Spa Metodo per l'esecuzione di un cambio marca in un complesso produtivo automatico per la lavorazione di articoli da fumo
US7584589B2 (en) 2007-03-09 2009-09-08 Georgia-Pacific Consumer Products Lp Robotic multi-product case-packing system
DE102008037708B4 (de) 2008-08-14 2014-05-28 Krones Aktiengesellschaft Verfahren und Vorrichtung zum Behandeln von Getränkebehältnissen
DE102009018561A1 (de) 2009-04-24 2010-10-28 Focke & Co.(Gmbh & Co. Kg) Vorrichtung und Verfahren zum Herstellen von Packungen für Zigaretten
DE102009020258A1 (de) 2009-05-07 2010-11-11 Focke & Co.(Gmbh & Co. Kg) Vorrichtung und Verfahren zum Herstellen von Packungen für Zigaretten
IT1395323B1 (it) * 2009-08-28 2012-09-14 Gd Spa Apparecchiatura per alimentare materiale in nastro in macchine impacchettatrici
US8375686B2 (en) * 2009-12-22 2013-02-19 Cryovac, Inc. Aseptic packaging system, packaging process and package with external fitment
US8387348B2 (en) * 2009-12-22 2013-03-05 Cryovac, Inc. Aseptic packaging system, packaging process and package with internal fitment
IT1401259B1 (it) * 2010-07-16 2013-07-18 Gd Spa Unita' e metodo di alimentazione di fogli di materiale di incarto di pacchetti di sigarette e macchina impacchettatrice dei pacchetti stessi.
DE102012021997A1 (de) 2012-11-12 2014-05-15 Krones Ag Verfahren zum Herstellen von Getränkebehältnissen und Vorrichtung zum Herstellen von Getränkebehältnissen
DE102013101628A1 (de) * 2013-02-19 2014-08-21 Hauni Maschinenbau Ag Verfahren, Anordnung und Computerprogrammprodukt zum Betreiben und Steuern einer Produktionslinie zum Herstellen und/oder Verpacken von Artikeln der Tabak verarbeitenden Industrie
DE102017119661A1 (de) 2017-08-28 2019-03-14 Focke & Co. (Gmbh & Co. Kg) Vorrichtung und Verfahren zum Herstellen von Packungen für Zigaretten
CN108438298A (zh) * 2018-03-08 2018-08-24 广东中烟工业有限责任公司 一种卷烟小盒包装系统
DE102018008476A1 (de) 2018-10-26 2020-04-30 Focke & Co. (Gmbh & Co. Kg) Verfahren und Vorrichtung zum Befüllen eines Behälters mit Produkten
CN115027723B (zh) * 2022-06-27 2023-06-23 湖北中烟工业有限责任公司 一种用于六面整容装置以及包装机的联机控制方法及系统
CN115072037B (zh) * 2022-07-11 2023-10-27 江苏中烟工业有限责任公司 卷烟包装机组安全检测方法、装置、电子设备及存储介质

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Also Published As

Publication number Publication date
JP2002241002A (ja) 2002-08-28
US20020095912A1 (en) 2002-07-25
US6751934B2 (en) 2004-06-22
BR0200170B1 (pt) 2010-03-09
JP4278331B2 (ja) 2009-06-10
BR0200170A (pt) 2002-10-22
CN1367122A (zh) 2002-09-04
DE50211265D1 (de) 2008-01-10
ES2295244T3 (es) 2008-04-16
EP1225129A2 (de) 2002-07-24
DE10102926A1 (de) 2002-07-25
CN1214946C (zh) 2005-08-17
EP1225129A3 (de) 2002-10-30

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