EP1059366B1 - Elektrolysezelle zur Herstellung eines Alkalimetalls - Google Patents
Elektrolysezelle zur Herstellung eines Alkalimetalls Download PDFInfo
- Publication number
- EP1059366B1 EP1059366B1 EP00111875A EP00111875A EP1059366B1 EP 1059366 B1 EP1059366 B1 EP 1059366B1 EP 00111875 A EP00111875 A EP 00111875A EP 00111875 A EP00111875 A EP 00111875A EP 1059366 B1 EP1059366 B1 EP 1059366B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkali metal
- solid electrolyte
- sodium
- electrolytic cell
- amalgam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052783 alkali metal Inorganic materials 0.000 title claims abstract description 53
- 150000001340 alkali metals Chemical class 0.000 title claims abstract description 53
- 229910000497 Amalgam Inorganic materials 0.000 claims abstract description 52
- 239000007784 solid electrolyte Substances 0.000 claims abstract description 40
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 26
- 239000011244 liquid electrolyte Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 56
- 239000011734 sodium Substances 0.000 claims description 49
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 47
- 229910052708 sodium Inorganic materials 0.000 claims description 47
- 230000008569 process Effects 0.000 claims description 37
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 32
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 25
- 229910052700 potassium Inorganic materials 0.000 claims description 25
- 239000011591 potassium Substances 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 239000003513 alkali Substances 0.000 claims description 11
- 239000003792 electrolyte Substances 0.000 claims description 10
- 239000000155 melt Substances 0.000 claims description 10
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- 239000000460 chlorine Substances 0.000 claims description 5
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 230000001143 conditioned effect Effects 0.000 claims description 5
- ODZPKZBBUMBTMG-UHFFFAOYSA-N sodium amide Chemical compound [NH2-].[Na+] ODZPKZBBUMBTMG-UHFFFAOYSA-N 0.000 claims description 4
- 230000001476 alcoholic effect Effects 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 229910001514 alkali metal chloride Inorganic materials 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 229910021055 KNH2 Inorganic materials 0.000 claims 3
- 229910018954 NaNH2 Inorganic materials 0.000 claims 3
- 229910000851 Alloy steel Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 18
- 229910052753 mercury Inorganic materials 0.000 description 13
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 13
- 239000000919 ceramic Substances 0.000 description 12
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 9
- 229910001220 stainless steel Inorganic materials 0.000 description 9
- 229910001023 sodium amalgam Inorganic materials 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- MJGFBOZCAJSGQW-UHFFFAOYSA-N mercury sodium Chemical compound [Na].[Hg] MJGFBOZCAJSGQW-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 229910001413 alkali metal ion Inorganic materials 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 230000003750 conditioning effect Effects 0.000 description 5
- 229910000567 Amalgam (chemistry) Inorganic materials 0.000 description 4
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000010416 ion conductor Substances 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 235000002639 sodium chloride Nutrition 0.000 description 3
- 229910001415 sodium ion Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000005662 Paraffin oil Substances 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910001950 potassium oxide Inorganic materials 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000873 Beta-alumina solid electrolyte Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910000799 K alloy Inorganic materials 0.000 description 1
- 239000002228 NASICON Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- -1 mercury ions Chemical class 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- FEMRXDWBWXQOGV-UHFFFAOYSA-N potassium amide Chemical class [NH2-].[K+] FEMRXDWBWXQOGV-UHFFFAOYSA-N 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/02—Electrolytic production, recovery or refining of metals by electrolysis of melts of alkali or alkaline earth metals
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/12—Electroforming by electrophoresis
- C25D1/14—Electroforming by electrophoresis of inorganic material
Definitions
- the present invention relates to an electrolytic cell used for electrochemical Production of alkali metal from alkali metal amalgam can be used.
- alkali metal denotes sodium and potassium.
- the invention further relates to a method for electrochemical production of alkali metal from alkali metal amalgam using this electrolytic cell.
- Sodium is an important inorganic basic product that is used, for example, for Production of sodium amide, sodium alcoholates and sodium borohydride used becomes. It is technically after the Downs process by electrolysis of melted table salt. This process has a high energy consumption of ⁇ 10 kWh / kg sodium (Büchner et al., Industrial inorganic Chemistry, 2nd edition, Verlag Chemie, p. 228 f). Furthermore, the process the serious disadvantage that the electrolysis cells when turned off by the Solidification of the molten salt can be destroyed. It also has the Downs process sodium metal gained the disadvantage that it is process-related with calcium is contaminated, its residual content only by subsequent cleaning steps diminished, but can never be completely excluded.
- Potassium is also an important basic inorganic product, for example for the production of potassium alcoholates, potassium amides and potassium alloys is used.
- a good yield is achieved in that Potassium vapor is continuously withdrawn from the reaction zone, whereby the Balance is shifted to the potassium side (Ullmann's Encyclopedia of Industrial Chemistry, 6th edition 1998, Electronic Release).
- the disadvantage is that Process at high temperatures (870 ° C) works. It also contains the resulting Potassium approx. 1% sodium as an impurity and must therefore still pass through another rectification can be cleaned up.
- the main disadvantage is that sodium used is expensive. This is also due to the fact that sodium is technically after the Downs process obtained by electrolysis of molten table salt with an energy expenditure of at least 10 kWh / kg sodium. This corresponds to about 5.3 kWh / kg of potassium (with 100% yield).
- Sodium amalgam and potassium amalgam are intermediates used in chlor-alkali electrolysis accrued in large quantities after the amalgam process and usually immediately after preparation with water to alkali metal lye be implemented.
- the low alkali metal or alkali metal free alkali metal amalgam is usually immediately returned to chlor-alkali electrolysis.
- the sodium concentration of this solution to values of less than 1% by weight, preferably Values in the range of 0.2 to 0.5 wt .-% are kept.
- Potassium amalgam Keeping it in liquid form is the potassium concentration of the solution less than 1.5% by weight, preferably in the range of 0.3 to 0.6% by weight.
- the amalgams obtained on an industrial scale essentially contain metallic impurities such as copper, iron, potassium (in sodium amalgam), Sodium (in potassium amalgam), lead and zinc in the concentration range from 1 to 30 ppm.
- GB 1,155,927 describes a process by which sodium metal can be obtained from sodium amalgam electrochemically using a solid sodium ion conductor, such as, for example, ⁇ -Al 2 O 3 , with amalgam as the anode and sodium as the cathode.
- a solid sodium ion conductor such as, for example, ⁇ -Al 2 O 3
- amalgam as the anode
- sodium as the cathode.
- the execution of the method described in GB 1,155,927 does not lead to the results described there with regard to sodium conversion, product purity and current density.
- the system described there behaves unstably over the course of a few days if the claimed temperature range is maintained.
- Electrolysis cells used in an electrochemical process for the production of Alkali metal from alkali metal amalgam are used and a solid ion conductor are often not suitable for long periods in permanent operation to be held.
- One reason for this is the mechanical instability of the solid ion conductor that occurs after a certain period of operation.
- the alkali metal conversion on the anode side must meet the balance sheet requirements of the product group with chlor-alkali electrolysis are sufficient. That is, the drain concentration of alkali metal in the amalgam corresponds to chlor-alkali electrolysis the feed concentration in the alkali metal electrolysis according to the invention. Further must between the chlor-alkali electrolysis and alkali metal electrolysis according to the invention circulated quantities of amalgam in a technical and economically justifiable size. Usually this is achieved if the alkali metal content of the incoming amalgams is implemented to 50%.
- the sodium metal must be primary occur in such a purity that further process steps for mercury separation can be omitted and the disadvantage of the Downs process Calcium contamination is avoided.
- the potassium metal must primarily in one such purity arise that further process steps for mercury separation can be omitted and the sodium content is lower than in the reduction with Sodium, where the primary potassium produced contains 1% sodium.
- the procedure is supposed to be feasible on an industrial scale and must therefore be sufficiently high Enable current densities and space-time yields. Due to the statics of the Production building, security, environmental protection and capital lockup an apparatus concept is required, which has a relatively small mercury content gets along.
- the process should be stable in continuous operation and the usual metallic ones occurring in technical alkali metal amalgam Tolerate contamination undamaged.
- alkali metal amalgam refers to a solution of an alkali metal in mercury at the reaction temperature is liquid.
- the present invention relates to an electrolytic cell comprising a moving Liquid containing alkali metal amalgam Anode, the liquid anode being stirred in and / or using a pump one under atmospheric pressure or slightly overpressure Circulation is moved an alkali metal ion conductive Solid electrolyte and a cathode, which is characterized in that the solid electrolyte and the cathode is separated from one another by a liquid electrolyte are.
- the present invention also relates to a method for producing an alkali metal using this electrolytic cell.
- the liquid electrolyte is expediently chosen so that it is compared to alkali metal is stable.
- a liquid electrolyte is preferably used, which is in the Electrolysis reaction not used up.
- an electrolyte melt is used as the liquid electrolyte.
- the present invention therefore relates to a Electrolysis cell as described above, which is characterized in that the Liquid electrolyte is a molten electrolyte.
- electrolyte melts are expediently used as the liquid electrolyte.
- NaOH melts, NaNH 2 melts or mixtures thereof are preferably used in the production of sodium, KOH melts, KNH 2 melts or mixtures thereof in the production of potassium.
- the present invention relates to an electrolysis cell as described above, which is characterized in that the electrolyte melt is a NaOH melt, a NaNH 2 melt or a mixture thereof or a KOH melt, a KNH 2 melt or a mixture thereof ,
- melts or Mixtures of these are used in anhydrous form.
- suitable additives include additives that lower the melting point.
- additives that lower the melting point In principle, all additives which lower the melting point and which do not interfere with the use of the electrolytic cell and the method according to the invention are suitable.
- melting point-lowering additives which are selected in the production of sodium from the group consisting of NaI, NaBr, Na 2 CO 3 and a mixture of two or more thereof, and are selected in the production of potassium from the group consisting of KI, KBr , K 2 CO 3 and a mixture thereof.
- the anode and cathode compartments of the electrolytic cell according to the invention are separated from one another by a solid electrolyte which conducts helium-tight alkali metal ions.
- Ceramic materials such as NASICON®, the composition of which is specified in EP-A 0 553 400, are suitable for this purpose in the production of sodium. Glasses that conduct sodium ions as well as zeolites and feldspar are also suitable.
- a variety of materials can also be used in the production of potassium. Both the use of ceramics and the use of glasses are possible. For example, the following materials can be considered: KBiO 3 (TN Nguyen et al., Chem. Mater.
- Sodium ⁇ "aluminum oxide, sodium ⁇ aluminum oxide and sodium ⁇ / ⁇ " aluminum oxide are preferred or potassium- ⁇ "aluminum oxide, potassium- ⁇ -aluminum oxide and potassium ⁇ / ⁇ "alumina.
- the present invention therefore also relates to an electrolysis cell, as described above, which is characterized in that the solid electrolyte is selected from the group consisting of sodium ⁇ -aluminum oxide, sodium ⁇ "aluminum oxide and sodium ⁇ / ⁇ "alumina or selected from the group from potassium-beta-alumina, potassium-beta "-alumina and potassium-beta / beta" -alumina.
- Potassium ⁇ "aluminum oxide, potassium ⁇ aluminum oxide or potassium ⁇ / ⁇ " aluminum oxide can start from sodium beta “alumina, sodium beta” alumina or sodium ⁇ / ⁇ "aluminum oxide by cation exchange getting produced.
- the solid electrolyte expediently has the shape of a thin-walled and nevertheless pressure-resistant, one-sided closed pipe (EP-B 0 424 673), on the open end an electrically insulating ring using a helium-tight, likewise electrically insulating glass solder connection is applied (GB 2 207 545, EP-B 0 482 785).
- the wall thickness of the electrolyte conducting alkali metal ions lies generally in the range from 0.3 to 5 mm, preferably in the range from 1 to 3 mm, particularly preferably in the range from 1 to 2 mm.
- cross-sectional shape of the tube closed on one side is the preferred one Circular embodiment.
- cross-sectional shapes are also conceivable enlarged surface, for example from a composite of several circular Areas can be derived.
- the design of the alkali metal ion-conducting solid electrolyte with regard to its Leak tightness has decisive factors in the method according to the invention Influence, because mercury can only over leaks in the solid electrolyte or Sealing system in the liquid electrolytes and thus also in the alkali metal produced arrive because in the method according to the invention the anode potentials be adjusted so that the formation of mercury ions is excluded becomes.
- solid electrolytes are used that have leak rates of less than 10 -9 (mbar • l) / s in a helium leak test, i.e. are helium-tight within the detection limit.
- the releasable sealing connections are preferably carried out so that the Liquid electrolyte and amalgam are each sealed off from the ambient atmosphere become. Detachable seals between liquid electrolyte and amalgam avoided if possible, since the removable seals are usually liquid-tight, but are not gas-tight.
- the Seals with an inert gas such as Flushed with argon or nitrogen to a To prevent oxygen from diffusing through.
- inert gas such as Flushed with argon or nitrogen to a To prevent oxygen from diffusing through.
- helium-tight electrolytes and the listed sealing arrangement are alkali metals with a Mercury residual content in the range of 0.05 to 0.3 ppm obtained.
- the geometry of the solid electrolyte is essentially arbitrary and can be special Process conditions are adjusted.
- the solid electrolyte as already mentioned above, has the shape of a closed on one side Pipe on.
- this is Tube in contact with the anode on its outside.
- This anode compartment is more preferably, delimited on its outside by an outer tube that consists of is made of a material that is very dense and resistant to hot Is amalgam.
- Stainless steel and graphite are particularly suitable as materials.
- stainless steel is selected as the material.
- the outer tube can essentially have any cross section.
- An outer tube is preferably used which is concentric with the solid electrolyte tube is.
- annular gap between the outer tube and the ceramic tube is within the scope of the invention Flow in the longitudinal direction of the liquid anode.
- the annular gap has a preferred gap width of 1 up to 10 mm. More preferably, the annular gap has a width in the range of 2 to 5 mm, particularly preferably a width in the range from 2.5 to 3 mm.
- the present invention relates to an electrolytic cell as described above, which is characterized in that the solid electrolyte is closed on one side Tube is formed, which is installed in a concentric stainless steel tube is that there is an annular gap with a gap width in the range of 1 to 10 mm.
- the process according to the invention is carried out in an electrolysis cell with a moving liquid alkali metal amalgam anode operated.
- This is a moving liquid anode, during operation with regard to its alkali metal content is depleted, so that it is enriched with alkali metal-rich amalgam, that in a normal amalgam cell of a chlor-alkali production or by electrolysis of sodium or potassium salts with a mercury or Amalgam cathode, e.g. NaOH or KOH, can be replaced can be.
- the concentrated amalgam flow a normal amalgam cell in a heat exchanger the operating temperature of the method according to the invention is heated and the hot fed moving liquid anode. This is best done in one Counterflow heat exchanger so that the hot drained depleted Amalgam heated the inlet.
- depleted amalgam can be both discontinuous as well done continuously.
- the continuous procedure is operational easier to do.
- the disadvantage that usually the incoming concentrate diluted with circulated, already depleted alkali metal amalgam can be compensated for by the fact that the process has several stages is performed.
- the liquid anode is expediently stirred and / or with a Pump in an atmospheric pressure or slightly overpressure Circulation moves.
- the caused by the sales-related exchange of amalgam Movement and / or thermal convection are compared to that in the required movement negligible and sufficient not reaching the preferred current densities.
- the present invention also relates to a method as described above, which is characterized in that it is carried out at a current density of more than 250 A / m 2 .
- the anode is moved, for example, by stirring. for example Bubbling gas or using a mechanical stirrer or with a pump.
- a movement in the form of a forced flow is preferred, such as with an amalgam circuit driven by a pump can be achieved.
- the flow rate is generally in the range of 0.03 to 1.0 m / s, preferably in the range from 0.05 to 0.6 m / s and particularly preferably in the range from 0.1 to 0.3 m / s.
- a higher flow rate allows in the Usually higher current densities.
- Another design advantage of the anode in The shape of an annular gap lies in the relatively small area of the anode Anode volume. This makes it possible to meet the demand for moderate apparatus weight and acceptable mercury circulating capacity.
- cathode material in the cell according to the invention suitable materials.
- suitable materials include steel, Pure nickel with, for example, the DIN material number 2.4066 or electrode graphite.
- the cathode is made of steel.
- the present invention also relates to an electrolytic cell as above described, which is characterized in that the cathode is a steel cathode.
- Suitable steels include stainless steel, austenitic steel or carbon steel.
- the preferred austenitic steels include Steels with the DIN material numbers 1.4541 or 1.4571 to name as preferred unalloyed steels the steels with the DIN material numbers 1.0305 or 1.0346.
- Unalloyed steels are used in electrolysis cells.
- the cathode is designed as a rod, which is built into the solid electrolyte designed as a tube.
- the rod is installed in such a way that between the solid electrolyte and the Rod creates a gap with a gap width in the range of 1 to 6 mm.
- the present invention also relates to a cell as described above which is characterized in that the steel cathode is designed as a rod, which is installed in the solid electrolyte in the form of a tube such that between a gap with a gap width in the inner wall of the solid electrolyte and the rod Range from 1 to 6 mm arises.
- the cathode can of course also all in the cell according to the invention have other suitable geometries.
- a tube as Wire mesh or be designed as expanded metal.
- the alkali metal is formed on the solid cathode. This increases on the rod which is designed according to the preferred embodiment Cathode in the liquid electrolyte and can be used as a pure metallic Phase are deducted.
- the present invention also relates to a method as described above, which is characterized in that it is at a temperature in the range of 260 to 400 ° C is carried out.
- the current density is generally 0.5 to 10 kA / m 2 , preferably 1.0 to 3 kA / m 2 (sodium) or 0.3 to 3 kA / m 2 , preferably 0.5 to 1, 5 kA / m 2 (potassium).
- the current density is specifically set at the external power source, usually a line rectifier.
- the electrolysis cell according to the invention integrated into the power supply of an amalgam-supplying chlorine cell, so that a additional line rectifier can be omitted.
- the alkali metal ions conducting solid electrolytes are used for the first time, a too high a ceramic resistance is observed, which in the course of further operation remains high.
- the resistance of the solid electrolyte can be compared be too high by a factor of 30. This is believed to be due to the lack of reactivity of the surface.
- the cause is in the action of water in the form of the water content of the ambient air to search. This damage can occur particularly when the ceramics or done during assembly. Therefore, the ceramic tubes are convenient after sintering under vacuum in diffusion-proof aluminum / plastic Packed composite films.
- the original packaging is used for storage '' Ceramic tubes in tightly closing, argon-filled metal containers locked in.
- the solid electrolyte is conditioned in order to lower its resistance to reach.
- the present invention also relates to a method as described above, which is characterized in that the solid electrolyte before the implementation the process is conditioned.
- R denotes a straight-chain or branched-chain alkyl radical having 1 to 5 carbon atoms.
- R can likewise denote a suitable, optionally suitably substituted aryl or aralkyl radical.
- the present invention also relates to a method as described above, which is characterized in that the solid electrolyte with NaOH, NaNH 2 , NaOR or a mixture of two or more thereof or with KOH, KNH 2 , KOR or a mixture of two or more of which is conditioned, where R denotes a straight-chain or branched-chain alkyl radical having 1 to 5 carbon atoms.
- the present invention also relates to a process as described above, which is characterized in that NaOH, NaNH 2 , NaOR or the mixture of two or more thereof or KOH, KNH 2 , KOR or the mixture of two or more thereof as a melt or / and as an aqueous solution or / and as an alcoholic solution.
- the solid electrolyte is designed as a tube in a preferred embodiment, it is possible to treat one side or both sides of the tube by treating them to condition chemical compounds. Of course it is too possible to condition the solid electrolyte several times in two or more steps, wherein the chemical compound or the mixture of two or more of which may be the same or different in the individual conditioning steps can.
- Another possibility of conditioning the solid electrolyte and lowering the ceramic resistance is to first operate the cell with reversed polarity, ie to operate the anode first as the cathode and the cathode as the anode.
- the cathode like the anode, can consist of sodium amalgam and mercury.
- the current density in the reversed state is linear over a period of 1 to 44 h, preferably 2 to 6 h, from 50 A / m 2 to 3000 A / m 2 (sodium) or from 30 A / m 2 to 1000 A / m 2 (potassium) increased.
- the lowest ceramic resistances are obtained when starting for 1 to 24 Hours at an operating temperature of 300 to 350 ° C (sodium) or 250 to 350 ° C (potassium) first liquid alkali metal is used as anode, which then replaced by amalgam. This embodiment of conditioning is particularly preferred.
- the current direction is in time intervals from 1 to 24 hours for 1 to 10 minutes reversed by Anode and cathode are short-circuited via an external resistor.
- the Resistance is dimensioned so that the current strength during polarity reversal is about 1.5 times corresponds to the current in operation.
- the yield of alkali metal recovered is complete in the process according to the invention, based on the alkali metal converted on the anode side.
- the current yield of the alkali metal obtained is in normal polarity mode of operation within the measurement accuracy 100%.
- the averaged current yield is reduced due to the intermittent polarity reversal to values in the range of 95 to 98%.
- the amalgam supplied to the anode is in a preferred embodiment depleted from 0.4% by weight to 0.1% by weight of alkali metal.
- the not implemented Alkali metal is not lost when coupled with chlor-alkali electrolysis, because it is returned to the chlor-alkali cell and via the amalgam cycle comes back from there.
- the core of the cell according to FIG. 1 consisted of a cell closed on one side Tube (1) made of ⁇ "aluminum oxide (32 mm outer diameter, 210 mm length, Wall thickness 1.7 mm). At the open end was a ring made of ⁇ -aluminum oxide (2) attached helium-tight using a glass solder connection. By means of this ring (2) was the tube which was conductive with respect to sodium ions and was made of ⁇ "aluminum oxide with the opening into a concentric stainless steel tube (3) (with an inner diameter of 37 mm and a length of approx. 215 mm). The inside diameter of the steel tube was matched to the outside diameter of the ceramic tube, so that an annular gap with a gap width of 2.5 mm was created.
- the ring cross-section allowed one in terms of the current density very effective flow through the anode space in the axial Direction.
- the ring was made of ⁇ -aluminum oxide (2) with one each Flat gasket below (4) and above (5) over the housing (6) and the cover flange (7) with four clamping screws (8).
- An anode power supply (9) was attached to the stainless steel container.
- For the Amalgam was supplied at the bottom with a pipe socket (10) for the drain at the side a pipe socket (11) welded on top. Protruded from the cover flange Rod made of stainless steel (18) as a cathode in the opening of the tube made of ⁇ "aluminum oxide.
- a tube (13) was passed through the cover flange and was used for free removal of liquid sodium.
- the cell could be wrapped with electrical heating tapes (14) and be isolated or together with several cells in a heated Chamber to be installed.
- the liquid sodium formed was over with pressure generated by reaction the heated drain pipe (13) in an inert, partially filled with paraffin oil
- the vessel was discharged and solidified in paraffin oil in the form of small balls.
- the commercial pipe made of sodium ⁇ "aluminum oxide was installed promptly within an hour in the laboratory atmosphere after using a vacuum package was removed. After that, both chambers of the cell flooded with argon and the cell closed. The installation in the apparatus took place 2 to 5 days later.
- the apparatus was heated to 330 ° C. with a temperature increase from 20 ° C./h.
- the cathode space inside the ceramic tube which was closed on one side, was then filled via a feed line with an externally melted melt of 60% by weight NaNH 2 and 40% by weight NaOH.
- the anode space outside the ceramic tube was filled with liquid sodium. Over a period of 35 minutes, the current was increased once from 5 A to 40 A in increments of 5 A and then held at 40 A for 4 hours.
- This first filling was discarded and the circuit was filled with fresh amalgam heated to 330 ° C. and containing 0.4% by weight of sodium.
- An average flow rate of 0.3 m / s was set, which corresponded to a circulation volume flow of 0.29 m 3 / h.
- a cell voltage of 0.82 V was set in the de-energized state.
- the output voltage a DC power supply was limited to 2 volts and the Circuit closed with the cell. It was done in a time frame of 3 hours the current increased linearly from 0 A to 40 A. After that were in the time interval of 30 min each drained 7.8 kg of amalgam from the circulatory contents and replaced by fresh amalgam. It was observed that the cell voltage fluctuated between values in the range of 1.5 to 1.7 volts.
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19926724 | 1999-06-11 | ||
DE19926724A DE19926724A1 (de) | 1999-06-11 | 1999-06-11 | Elektrolysezelle zur Herstellung eines Alkalimetalls |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1059366A2 EP1059366A2 (de) | 2000-12-13 |
EP1059366A3 EP1059366A3 (de) | 2000-12-20 |
EP1059366B1 true EP1059366B1 (de) | 2004-04-07 |
Family
ID=7910962
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00111875A Expired - Lifetime EP1059366B1 (de) | 1999-06-11 | 2000-06-09 | Elektrolysezelle zur Herstellung eines Alkalimetalls |
Country Status (10)
Country | Link |
---|---|
US (1) | US6368487B1 (ja) |
EP (1) | EP1059366B1 (ja) |
JP (1) | JP4838410B2 (ja) |
KR (1) | KR100672866B1 (ja) |
CN (1) | CN1170960C (ja) |
AT (1) | ATE263855T1 (ja) |
DE (2) | DE19926724A1 (ja) |
ES (1) | ES2218029T3 (ja) |
RU (1) | RU2252981C2 (ja) |
TW (1) | TWI232245B (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10360758A1 (de) * | 2003-12-23 | 2005-07-28 | Degussa Ag | Elektrochemische Herstellung von Alkalialkoholaten mit Hilfe einer keramischen Festelektrolytmembran |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7108777B2 (en) * | 2002-03-15 | 2006-09-19 | Millennium Cell, Inc. | Hydrogen-assisted electrolysis processes |
DE102004044404A1 (de) * | 2004-09-14 | 2006-03-30 | Basf Ag | Elektrolysevorrichtung zur Herstellung von Alkalimetall |
DE102004044405A1 (de) * | 2004-09-14 | 2006-03-30 | Basf Ag | Elektrolysezelle zur Herstellung von Alkalimetall |
KR101284571B1 (ko) * | 2012-12-14 | 2013-07-11 | 한국지질자원연구원 | 전류 밀도가 개선된 전해 셀, 및 이 셀을 포함하는 전해조의 제조 방법 |
CN103918854A (zh) * | 2013-01-11 | 2014-07-16 | 杨福顺 | 以水果颗粒为基料的果粒糖及果粒糖粉及其制造方法和用途 |
CN104805469B (zh) * | 2015-05-11 | 2017-04-05 | 中国东方电气集团有限公司 | 一种电解制备金属钠装置的阴极电解槽 |
CH716315A1 (de) * | 2019-06-14 | 2020-12-15 | Ulrich Bech | Trennelement zur Trennung eines Kathodenraumes von einem Anodenraum. |
EP4004260A4 (en) * | 2019-07-25 | 2024-01-24 | Li-Metal Corp. | MEMBRANE ELECTROLYZER FOR SALT MELTS |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1155927A (en) * | 1967-02-20 | 1969-06-25 | Ici Ltd | Electrolytic manufacture of alkali metals. |
US4156635A (en) * | 1978-03-29 | 1979-05-29 | The United States Of America As Represented By The United States Department Of Energy | Electrolytic method for the production of lithium using a lithium-amalgam electrode |
JPH0665071B2 (ja) * | 1988-03-14 | 1994-08-22 | 株式会社日立製作所 | 流動型ナトリウム―硫黄電池 |
JP2513953B2 (ja) * | 1991-11-25 | 1996-07-10 | 日本碍子株式会社 | ナトリウム−硫黄電池 |
DE69712433D1 (de) * | 1996-09-26 | 2002-06-13 | Ngk Spark Plug Co | Verfahren und Vorrichtung zur Gewinnung von Lithium durch Anlegen eines Spannung über einem Lithion-Ionen leitenden Festelektrolyt |
-
1999
- 1999-06-11 DE DE19926724A patent/DE19926724A1/de not_active Withdrawn
-
2000
- 2000-06-07 TW TW089111060A patent/TWI232245B/zh not_active IP Right Cessation
- 2000-06-08 RU RU2000114487/02A patent/RU2252981C2/ru not_active IP Right Cessation
- 2000-06-08 US US09/589,163 patent/US6368487B1/en not_active Expired - Lifetime
- 2000-06-09 DE DE50005958T patent/DE50005958D1/de not_active Expired - Lifetime
- 2000-06-09 JP JP2000172849A patent/JP4838410B2/ja not_active Expired - Fee Related
- 2000-06-09 ES ES00111875T patent/ES2218029T3/es not_active Expired - Lifetime
- 2000-06-09 EP EP00111875A patent/EP1059366B1/de not_active Expired - Lifetime
- 2000-06-09 AT AT00111875T patent/ATE263855T1/de not_active IP Right Cessation
- 2000-06-10 KR KR1020000031936A patent/KR100672866B1/ko not_active IP Right Cessation
- 2000-06-11 CN CNB001222643A patent/CN1170960C/zh not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10360758A1 (de) * | 2003-12-23 | 2005-07-28 | Degussa Ag | Elektrochemische Herstellung von Alkalialkoholaten mit Hilfe einer keramischen Festelektrolytmembran |
Also Published As
Publication number | Publication date |
---|---|
ATE263855T1 (de) | 2004-04-15 |
EP1059366A2 (de) | 2000-12-13 |
DE19926724A1 (de) | 2000-12-14 |
US6368487B1 (en) | 2002-04-09 |
KR20010007335A (ko) | 2001-01-26 |
ES2218029T3 (es) | 2004-11-16 |
KR100672866B1 (ko) | 2007-01-23 |
CN1279304A (zh) | 2001-01-10 |
RU2252981C2 (ru) | 2005-05-27 |
EP1059366A3 (de) | 2000-12-20 |
CN1170960C (zh) | 2004-10-13 |
DE50005958D1 (de) | 2004-05-13 |
JP4838410B2 (ja) | 2011-12-14 |
JP2001059196A (ja) | 2001-03-06 |
TWI232245B (en) | 2005-05-11 |
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