EP0820542B1 - Anlage zur herstellung mindestens eines wirkbandes mit umhäkelten gummifäden - Google Patents
Anlage zur herstellung mindestens eines wirkbandes mit umhäkelten gummifäden Download PDFInfo
- Publication number
- EP0820542B1 EP0820542B1 EP96919523A EP96919523A EP0820542B1 EP 0820542 B1 EP0820542 B1 EP 0820542B1 EP 96919523 A EP96919523 A EP 96919523A EP 96919523 A EP96919523 A EP 96919523A EP 0820542 B1 EP0820542 B1 EP 0820542B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knitting
- crochet
- ribbon
- cladding
- thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001971 elastomer Polymers 0.000 title claims description 75
- 239000005060 rubber Substances 0.000 title claims description 75
- 238000009434 installation Methods 0.000 title 1
- 238000009940 knitting Methods 0.000 claims description 94
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims 14
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 10
- 238000009945 crocheting Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/06—Flat warp knitting machines for producing fabrics consisting of, or incorporating, elastic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/202—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration warp knitted yarns
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/031—Narrow fabric of constant width
- D10B2403/0311—Small thickness fabric, e.g. ribbons, tapes or straps
Definitions
- the invention relates at least to a manufacturing plant a knitted band with crocheted rubber threads according to the generic term of claim 1.
- a bare rubber thread is wound on a wrapping machine. It is a costly process that is carried out on expensive and noisy machines.
- a Another procedure is a bare rubber thread to crochet using a separate crochet machine. Although this process is somewhat cheaper than the spinning process, however, it is still in terms of the procedure and the device is expensive.
- there is a major disadvantage of the crochet process in that that the number of stitches per unit length of the pre-crocheted Rubber thread with the corresponding number of stitches of the finished Knitted band should be matched, due to the elasticity of the rubber thread is difficult to reach. Since that Knitting tape and the crocheted rubber thread in time and place are produced separately, there are also problems with the color matching of the crochet thread and the thread of the Warp fringes of the knitting band.
- a third possibility is given by the fact that knitting tapes Made with bare rubber threads and one at the same time Is melted across the width of the band.
- the disadvantages of this method include the high one Price of the additional filament, the additional Melting treatment and in that for guiding the filament an additional shot bar is required.
- the object of the invention is a system of the aforementioned Art so that the disadvantages mentioned be avoided.
- the task is set when creating the above Kind by the characterizing features of the claim 1 solved.
- a crochet device with enveloping needles, Coil thread layers and rubber thread layers is assigned, that will Crochet the elastic thread in sync with the same operation the production of the knitting band online on the same Plant carried out.
- the rubber threads are timely in the necessary for the working of the knitting band Amount and presentation provided, moreover the guidance of the crocheted rubber threads to the band knitting device is done very precisely, so that a high quality Manufacture knitting tape in a simple and inexpensive way leaves.
- Knitting tape is of optimal quality because it crocheted rubber thread holds non-slip and once through the own crochet of the elastic thread and the additional Connecting fringe.
- the elastic thread also does not jump inward, but instead essentially remains in its position.
- the facility is also particularly simple, because for wrapping and working the Same principles apply so that the components and drives in a simple way let combine.
- the system can be designed so that your only one knitting band is produced, is more advantageous however, the usual embodiment according to claim 2, after which there are several belt knitting devices in one system, which have a corresponding number of active bands at the same time produce.
- the production the crocheted elastic threads and the knitting bands are done So synchronously, with only the feeding of the crocheted Rubber thread to the belt knitting device around the deflection section staggered.
- the rubber thread guide of the The crochet device can be attached to a separate laying bar be arranged or according to claim 4 on the same laying bar like the rubber thread guide of the band knitting device, so that both thread guides make exactly the same movements.
- a separate take-off device can be provided for the crochet device be.
- an embodiment is particularly advantageous according to claim 5, after which for the band knitting device and the crochet device the same take-off device is used.
- Claim 6 describes a further advantageous embodiment the system, after which the crochet device of the tape knitting device is upstream.
- Both devices can be provided with separate drives, preferably have but a common drive.
- the drive can do so be configured that the crochet device and the tape knitting device work exactly synchronously and therefore the same Make number of stitches per cm. If necessary however, the gear ratio of the drive to the crochet device be changed so that the crochet one different number of stitches per cm than the knitted tape produced having.
- the feeding of the crocheted rubber threads to the Belt knitting device can be made in direct connection or preferably by means of a transport device according to claim 7. This allows the supply of the crocheted rubber thread to the tape knitting device controlled more precisely and preferably the pretension of the rubber thread is set separately become.
- the crochet device is advantageous arranged according to claim 9 above the tape knitting device.
- a configuration of the system according to is particularly advantageous Claim 10, wherein the crochet device is a rubber thread feeder with preferably adjustable belt tension is assigned so that the elastic thread one for the knitting process Suitable pre-tension is given at the belt knitting station can be.
- the warp threads for the band knitting device and the covering threads for the crochet device can be by means of separate Thread feeding devices are fed. Particularly advantageous is, however, an embodiment according to claim 11, according to the threads are arranged on a common warp beam.
- Figures 1 and 2 show a rubber thread 2 made of natural or synthetic rubber material. Of the Rubber thread 2 is crocheted with a crochet thread 4. Of the Crochet thread 4 forms a fringe, the stitches 6 the Include rubber thread 2.
- the elastic thread 2 crocheted in this way is designated as a whole by 8.
- FIG 3 shows a crocheted rubber threads 8 of the Figures 1 and 2 manufactured knitting tape 10 in the cutout and in cross section.
- the crocheted rubber threads 8 are by means of Weft threads 12, 14 connected to one another, connecting fringes 16 from warp threads 18 the connection between the Weft threads 12, 14 on the individual crocheted rubber threads 8 produce.
- a belt knitting device 20 shown in FIG. 4 and one in FIG Figure 5 crochet device each form one Part of a plant for the production of a knitting belt 10 with bound crocheted rubber threads 8.
- the tape knitting device 20 and the crochet device 22 are in pairs arranged side by side.
- a system can Production of a single knitting belt 10, then only a band knitting device 20 and a crochet device 22 are present, or for simultaneous Production of several knitting tapes, so that a corresponding one Number of belt knitting devices 20 arranged in pairs and crochet devices 22 arranged side by side are, as in FIG. 6 using the example of a warp beam 24 is indicated that for the simultaneous production of five Active tapes 10, 10a, 10b, 10c, 10d is used.
- the warp beam 24 provides the band knitting devices arranged in pairs 20 and crochet devices 22 each warp threads 18 for Production of connecting fringes 16 and crochet threads 4 for crocheting the rubber threads 2 according to Figures 1 to 3 Manufacture of the knitting tapes available.
- the belt knitting device 20 shown in FIG. 4 is more common Construction and includes a reciprocating beam 26, are attached to the knitting needles 28, which are on a Support tee bar 30.
- the tee bar 30 forms together with a guide bar 32 a guide gap 34 for pulling off the knitting tape 10 by means of a pulling device 36.
- the take-off device 36 contains two rollers 38, 40 from one of which is driven and via which the knitting belt 10 withdrawn and led to a winder 42.
- a knitting bar is used to manufacture the knitting tape 10 44 arranged rubber thread layers 46, the crocheted rubber threads 8 feed an active point 47.
- Guide weft thread layer 48.50 the weft threads 12, 14 also to the knitting point at which the Threads are incorporated by means of the warp threads 18 mentioned.
- warp thread layers 52 are used, which are driven Laying bar 54 are attached and those coming from warp beam 24 Put warp threads 18 around the knitting needles 28 so that when pull back the knitting needles on the knock-off bar 30 be knocked off.
- warp thread monitors 56 which are between two Guides 58 scan the warp thread.
- the laying bar 44 for the rubber thread layer 46 and the laying bars 51 for the weft thread layer 48, 50 are reciprocating in a bearing block 60 performed, the bearing block also an up and outgoing movement.
- Corresponding drives are in a large number is known, for example from DE-30 34 253 A1 or CH-661 305, so in the present context these drives can no longer be discussed in more detail needs.
- the crocheted rubber thread fed to the band knitting device 20 8 is now in the same system with the next to the Ribbing device arranged crochet device 22 made, which is shown in Figure 5, so same Parts are provided with the same reference numerals.
- the crocheted rubber thread 8 becomes a bare rubber thread 2 fed by means of a feed device 61, the Rubber thread 2 from a reservoir 62 by means of a first transport device 64 removed from rollers 66 and closed a second transport device 68 which is also guided is formed from rollers 70.
- the drive between the two transport devices 64, 68 can be set in this way be that the bare rubber thread 2 with a certain Bias is supplied.
- the pre-tensioned elastic thread then runs over a thread monitor 72 and a deflection roller 74 to the crochet point 76, a rubber thread layer 46a feeds the elastic thread to the enveloping needles 28a.
- the rubber thread layer 46a is in turn arranged on the laying bar 44, which is mounted in the pedestal 60, as already described above. 1 to 3 are already used for crocheting described crochet threads 4, which are drawn off the warp beam 24 and the knitting needles by means of a warp warp thread 52a 28a is fed, which then in each case the enveloping fringe form the bare rubber thread 2.
- the crocheted elastic threads 8 are deducted from the same trigger device 36 that also pulls the knitting bands 10 out of the knitting point. Indeed the crocheted rubber threads 8 are not like the knitting tape 10 a winding device 42 but via a deflection device 78 with deflection rollers 80 of the active point 47 of the assigned Belt knitting device 20 is fed, as shown in FIG. 4 emerges.
- FIG. 7 shows a further system for producing a Knitted band of the type shown in Figure 3, this plant a belt knitting device 20 of the type shown in FIG. 4 which does not have a crochet device 82 as in FIG the plant of Figures 4 and 5 is subordinate but upstream.
- the crochet device 82 of Figure 7 is constructed and contains analogously to the belt knitting device 20 enveloping needles 86 again arranged on a beam 84, which are guided back and forth in a tee bar 88 are.
- a guide bar 90 is arranged in front of the tee bar 88, with which he has a guide gap 92 for removing the crocheted rubber thread 8 forms.
- the bare rubber thread 2 will again fed via a feed device 94, which is analog that of Figure 5 can be formed.
- About rubber thread layer 96, which are arranged on laying bars 98, which in turn on a bearing block 100 back and forth as well as up and down are guided, the elastic thread 2 of the crochet point 102 fed.
- Büllfadenifer 104 are on a laying bar 106 arranged and each place the crochet thread 4, the fed in a known manner via corresponding thread monitors 108 into the enveloping needles 86.
- To drive the Ribbon knitting device 20 and the crochet device 82 serves a common drive 110 with a schematic indicated branch 112 for the knitting machine 20 and a likewise schematically indicated branch 114 for the crochet device 82.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Knitting Machines (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29509993U DE29509993U1 (de) | 1995-06-20 | 1995-06-20 | Anlage zur Herstellung mindestens eines Wirkbandes mit umhäkelten Gummifäden |
DE29509993U | 1995-06-20 | ||
PCT/CH1996/000226 WO1997000987A1 (de) | 1995-06-20 | 1996-06-13 | Anlage zur herstellung mindestens eines wirkbandes mit umhäkelten gummifäden |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0820542A1 EP0820542A1 (de) | 1998-01-28 |
EP0820542B1 true EP0820542B1 (de) | 1999-08-25 |
Family
ID=8009509
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96919523A Expired - Lifetime EP0820542B1 (de) | 1995-06-20 | 1996-06-13 | Anlage zur herstellung mindestens eines wirkbandes mit umhäkelten gummifäden |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0820542B1 (es) |
KR (1) | KR100380390B1 (es) |
DE (2) | DE29509993U1 (es) |
ES (1) | ES2135906T3 (es) |
TR (1) | TR199701652T1 (es) |
WO (1) | WO1997000987A1 (es) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6755051B2 (en) | 2002-10-07 | 2004-06-29 | Delta Galil Industries, Ltd. | Knitted garments and methods of fabrication thereof |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19607182C2 (de) * | 1996-02-27 | 1999-11-11 | Wilhelm Langendorf Gmbh I K | Elastisches Band |
DE19621382C2 (de) * | 1996-05-28 | 2002-02-14 | Berger Gmbh | Elastisches Band und Vorrichtung an einer Kettenwirkmaschine zur Herstellung des Bandes |
US7211414B2 (en) | 2000-12-01 | 2007-05-01 | Visigen Biotechnologies, Inc. | Enzymatic nucleic acid synthesis: compositions and methods for altering monomer incorporation fidelity |
DE10317163A1 (de) * | 2003-04-14 | 2004-11-25 | Berger Gmbh | Verfahren zur Herstellung eines längselastischen gewirkten Bandes |
KR100998250B1 (ko) | 2008-07-15 | 2010-12-03 | (주)동성코메즈 | 탄력성을 갖는 밴드 |
KR101827566B1 (ko) | 2014-06-13 | 2018-02-08 | 타이완 파이호 리미티드 | 탄성 직물 |
KR102202124B1 (ko) | 2020-07-31 | 2021-01-12 | 오영우 | 탄성끈 직조장치 |
KR102466327B1 (ko) * | 2021-12-10 | 2022-11-14 | 최영운 | 망사 테이프 원단 제조 장치 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT17264B (de) * | 1901-05-06 | 1904-08-10 | Cosmopolitan Power Co | Verfahren zur Kondensation von Dampf. |
DE1032464B (de) * | 1955-10-22 | 1958-06-19 | Halstenbach & Co | Verfahren zum Umhaekeln eines oder mehrerer elastischer, aus Gummi, Latex od. dgl. bestehenden Fadens oder bestehender Faeden |
US3258941A (en) * | 1963-05-21 | 1966-07-05 | Rimoldi C Spa Virginio | Resilient knitted band |
BE793456A (fr) * | 1972-01-04 | 1973-04-16 | Cheynet & Ses Fils S A Ets | Procede de tissage utilisant des fils guipes, et notamment des fils elastiques guipes directement sur les metiers a tisser, les moyens de miseen oeuvre de ce procede et les rubans, tissus et articles tisses resultant |
FR2182402A5 (en) * | 1972-04-26 | 1973-12-07 | Texel Sa | Elasticated tape - having untensioned rubber yarn forming relief anti-slip pattern on one surface |
DE4307917C2 (de) * | 1993-03-12 | 1995-11-09 | Malimo Maschinenbau | Maschinensystem zur Herstellung eines Vliesstoffes mit beiderseits durch Fasermaschen verfestigten Oberflächen |
DE4328951A1 (de) * | 1993-08-27 | 1995-03-02 | Muenchberger Band & Gurt | Elastisches Band, insbesondere Polsterband |
-
1995
- 1995-06-20 DE DE29509993U patent/DE29509993U1/de not_active Expired - Lifetime
-
1996
- 1996-06-13 KR KR1019970709426A patent/KR100380390B1/ko not_active IP Right Cessation
- 1996-06-13 ES ES96919523T patent/ES2135906T3/es not_active Expired - Lifetime
- 1996-06-13 TR TR97/01652T patent/TR199701652T1/xx unknown
- 1996-06-13 WO PCT/CH1996/000226 patent/WO1997000987A1/de active IP Right Grant
- 1996-06-13 EP EP96919523A patent/EP0820542B1/de not_active Expired - Lifetime
- 1996-06-13 DE DE59602878T patent/DE59602878D1/de not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6755051B2 (en) | 2002-10-07 | 2004-06-29 | Delta Galil Industries, Ltd. | Knitted garments and methods of fabrication thereof |
Also Published As
Publication number | Publication date |
---|---|
KR19990022956A (ko) | 1999-03-25 |
KR100380390B1 (ko) | 2003-07-18 |
ES2135906T3 (es) | 1999-11-01 |
DE29509993U1 (de) | 1995-09-14 |
EP0820542A1 (de) | 1998-01-28 |
WO1997000987A1 (de) | 1997-01-09 |
DE59602878D1 (de) | 1999-09-30 |
TR199701652T1 (xx) | 1998-04-21 |
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