EP0756466B1 - Procede de fabrication d'un matelas gonflable avec une partie pompe et une partie a gonfler - Google Patents
Procede de fabrication d'un matelas gonflable avec une partie pompe et une partie a gonfler Download PDFInfo
- Publication number
- EP0756466B1 EP0756466B1 EP94930199A EP94930199A EP0756466B1 EP 0756466 B1 EP0756466 B1 EP 0756466B1 EP 94930199 A EP94930199 A EP 94930199A EP 94930199 A EP94930199 A EP 94930199A EP 0756466 B1 EP0756466 B1 EP 0756466B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wall
- tool
- air mattress
- welded
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000003466 welding Methods 0.000 claims abstract description 17
- 239000003380 propellant Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 6
- 239000012815 thermoplastic material Substances 0.000 claims 2
- 229910001369 Brass Inorganic materials 0.000 claims 1
- 239000010951 brass Substances 0.000 claims 1
- 239000010408 film Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005086 pumping Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses
- A47C27/081—Fluid mattresses of pneumatic type
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses
- A47C27/081—Fluid mattresses of pneumatic type
- A47C27/084—Fluid mattresses of pneumatic type self inflating
Definitions
- the invention relates to a method for producing an air mattress with the features specified in the preamble of claim 1.
- the invention has for its object the manufacture of the mattress, especially the welding of the pump part wall, in a particularly economical way Way to enable.
- An indivisible tool can be used if the Pump part is arranged in a corner of the air mattress.
- Fig. 1 is the welding of the pump part wall 4 in the in the Fig. 1 to 7 shown embodiment.
- Bridge tabs 5 out in the further course of the method be connected diagonally to the upper 1a or lower cover skin 1b.
- the bridge tabs 5 serve to dent the wall 4 prevent increasing pressure in the part to be inflated.
- the partially broken block 6 shows the view of the Inlet opening 10a of a one-way outlet valve in the form of a film valve 10 free.
- FIG. 2 shows a representation corresponding to FIG. 1 for the welding the pump wall 20 at one in a corner of the air mattress arranged pump part shown.
- the wall 20 consists of two film strips, which are welded to one longitudinal edge by a weld seam 20a be connected to each other. Spread over the edges of the film strips the upper or lower edge of a tool 25. Between the plates 29 and the respective edge of the film strip is the upper cover skin 17a or the lower cover skin 17b. Cover skin and edge of the film strip are in each case connected to one another by a weld seam 24 connected.
- a closure body belongs to inlet opening 23.
- the free end of a pull tab also becomes with the weld seam 20a 30 attached, which passed through a slot 32 in the tool 25 is.
- the other end of the Pull tab 30 With the edge of the air mattress 1 in somewhat tightened Location of the pull tab 30 welded.
- the pull tab 30 points in holes 31 in its central region.
- the pump part 2 is arranged inside the edges of the cover skins 1a and 1b with a circumferential one Side wall 3 of the air mattress connected by welds 3a.
- the pump part 2 is arranged near the edge of the air mattress, allowing the user to pump with one leg on the ground can stand.
- Fig. 4 shows the wall 4 of the pump part 2 in the configuration as it is presents itself after inflating the air mattress 1.
- the edges 4a the wall 4 are with the upper cover skin 1a or with the lower Cover skin 1b connected, also the free edges of the pull tabs 5th
- the small opening 11 ensures a small backflow of air to the desired pressure equalization between the pump part 2 and pumped up Manufacture part.
- the block 6 shown in Fig. 5 has a central, the inlet opening 9 opposite continuous recess 7, which ensures that the inlet opening 9 is not inadvertently closed by the block 6 can be.
- the division of the. Is also indicated in this figure Blocks 6 when using the pull tab 30.
- the tool 12 shown in FIG. 6 is perpendicular to one along divided later level of the air mattress 1 level.
- the both parts are parts of the slots 15 for the passage of the web brackets 5.
- the parts of the tool 12 are through Bolt 13 on the end faces of one part and by corresponding Holes 14 in the end face of the other part can be centered against each other.
- the bore 16 serves for the passage of the foil valve 10.
- Fig. 7 shows the insert part formed from wall 4 and tool 12, such as it is inserted between the cover skins 1a and 1b. Especially it can clearly be seen here how the edges 4a of the wall 4 around the Edges of the tool 12 are turned inside out. The turned edges 4a are easily deformable, so it is suitable for removing the tool 12 no problems.
- the pump part designated 18 here, is in the corner an air mattress section 17 is arranged.
- the upper cover skin 17a and the lower cover skin 17b are bordered by a circumferential one Weld 19 connected to each other, the connected outer skins at the same time form parts of the side wall of the pump part 18.
- the inlet opening 23 is located in the top cover skin 17a, which is particularly notable Fig. 9 can be seen.
- the weld seam 24 is also shown there which connects the pump part wall 20 to the outer skins 17a and 17b is.
- Fig. 10 shows the block 21 to be inserted into the pump part 18 Propellant, which like the block 6 in FIG. 5 has a recess 22 has and is divided when using a pull tab 13.
- the block 21 is expediently only after the wall 20 has been welded in the pump part 18 used. This is possible because the pump part 18 in front the manufacture of the weld 19 is open on the side.
- the wall 20 consists of two on a longitudinal seam foil strips connected to one another by a weld seam 20a consists.
- the wall 20 With the outer skins 17a and 17b connected.
- Welding process positioned inside the edges of the tool 25.
- the width of the wall 20 forming film strip in the transition region 26 to the of Weld 19 defined edge of the air mattress decreases, which the Removing the height of the air mattress when inflated corresponds.
- the film strips have a target stretch 27 in the form of a short incision with a small hole to tear to prevent the very thin film strips.
- the free ends of the film strips are by means of the weld seam 19th welded together. At this point lie in the manufacture of the Weld 19 thus four foils on top of each other, namely the cover skins 17a and 17b and the film strips forming the wall 20.
- the height of the inflated air mattress is determined, because at Inflating the film strips are aligned, and twice Distance 28 then corresponds to the distance between the outer skins 17a and 17b. By varying the distance 28, the height of the inflated can Mattress to be determined.
- Fig. 13 is shown by the arrows 33, in which way Tool inserted between the film strips of the wall 20 and after welding the wall 20 between the cover skins 17a and 17b is removed again.
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Massaging Devices (AREA)
- Invalid Beds And Related Equipment (AREA)
Claims (19)
- Procédé de fabrication d'un matelas pneumatique comprenant les caractéristiques suivantes :le matelas pneumatique (1) comprend une partie fonctionnant en tant que pompe (2, 18) et une partie à gonfler ;la partie de pompe (2, 18) comprend une ouverture d'entrée (9) obturable et reliée par une valve de sortie unidirectionnelle (10) à la partie à gonfler ;un matériau expansible (6) est disposé dans la partie de pompe (2, 18); une petite ouverture (11) est située dans la paroi séparant la partie de pompe (2, 18) de la partie à gonfler pour le reflux de l'air de la partie à gonfler dans la partie de pompe (2, 18) ;une ouverture de sortie obturable est disposée dans la partie à gonfler;on place la peau extérieure supérieure (1a, 17a) et la peau extérieure inférieure (1b, 17b) du matelas pneumatique, toutes les deux constituées d'un matériau thermoplastique, entre une plaque plane supérieure et une plaque plane inférieure (29) d'une machine à souder à haute fréquence ;on introduit un outil métallique (12, 25), ayant la forme d'une traverse située perpendiculairement à la surface du matelas pneumatique (1), entre la peau extérieure supérieure (1a, 17a) et la peau extérieure inférieure (1b, 17b), le bord supérieur et le bord inférieur dudit outil (12, 25) étant couverts par le bord de la paroi (4, 20) de la partie de pompe (2, 18) constituée également d'un matériau thermoplastique ;on soude la paroi (4, 20) en haut et en bas à la peau extérieure supérieure (1a, 17a) et la peau extérieure inférieure (1b, 17b), respectivement, en pressant les plaques (29) et en appliquant une source de haute fréquence ;on enlève l'outil (12, 25) après la soudure ;on ferme finalement le matelas pneumatique (1) sur ses bords.
- Procédé selon la revendication 1, caractérisé en ce qu'on utilise un outil (12, 25) constitué de laiton.
- Procédé selon l'une des revendications 1 ou 2, caractérisé en ce que la partie de pompe (2) est située à l'intérieur du matelas pneumatique et en ce que l'outil (12) ayant principalement la forme d'un cadre, est divisible dans un plan perpendiculaire.
- Procédé selon la revendication 3, caractérisé en ce que la paroi périphérique (4) comprend des languettes entretoises (5) situées au moins à deux côtés opposés, en ce qu'on les fait passer à travers des fentes (15) dans l'outil (12) et en ce qu'on les relie dans le sens diagonal avec la peau extérieure supérieure (1a) et la peau extérieure inférieure (1b), respectivement.
- Procédé selon l'une des revendication 3 ou 4, caractérisé en ce qu'on fait passer une valve à feuille (10) reliée à un côté de la paroi (4) à travers une ouverture (16) dans une paroi latérale de l'outil (12).
- Procédé selon l'une des revendications 3 à 5, caractérisé en ce que, si on utilise un bloc (6) en tant que matériau expansible, on introduit ce bloc avant le soudage de la paroi (4).
- Procédé selon l'une des revendications 3 à 5, caractérisé en ce qu'on introduit le matériau expansible en forme de matériau en petites pièces ou en forme de couches formant un bloc à travers l'ouverture d'entrée (9) dans la partie de pompe (2).
- Procédé selon l'une des revendications 3 à 7, caractérisé en ce que la fermeture du bord du matelas pneumatique (1) se fait par une paroi latérale (3) soudée entre les bords de la peau extérieure supérieure (1a) et de la peau extérieure inférieure (1b).
- Procédé selon la revendication 8, dans la mesure où elle se réfère à la revendication 4, caractérisé en ce qu'on réalise une soudure de bord péripherique (3a) avec fixation des bords libres des languettes entretoises (5).
- Procédé selon l'une des revendications 4 à 9, dans la mesure où les revendications 5 à 9 se réfèrent à la revendication 4, caractérisé en ce qu'on soude, lors du soudage de la paroi (4), les languettes entretoises (5) dirigées vers l'intérieur du matelas pneumatique (1) à l'aide d'un outil supplémentaire spécifique, éventuellement relié à l'outil (12), à la peau extérieure supérieure (1a) et inférieure (1b).
- Procédé selon l'une des revendications 1 à 10, caractérisé en ce qu'on relie ensemble des parties opposées de la paroi (4) à l'aide d'une languette de traction (30) définissant la distance réciproque de ces parties.
- Procédé selon l'une des revendications 1 à 2, caractérisé en ce que la partie de pompe (18) est située dans un coin du matelas pneumatique (1), et en ce que l'outil (25) passe entre des bords voisins du matelas pneumatique (1).
- Procédé selon la revendication 12, caractérisé en ce qu'on utilise un outil (25) ayant une forme en "L".
- Procédé selon l'une des revendications 12 ou 13, caractérisé en ce qu'on soude une paroi de partie de pompe (20), constituée de bandes de feuille reliées entre elles par un bord longitudinal par une soudure (20a), et adaptée à la forme de l'outil (25).
- Procédé selon la revendication 14, caractérisé en ce qu'on soude la valve à feuille (10) entre les bandes de feuille.
- Procédé selon l'une des revendications 12 à 15, caractérisé en ce qu'on soude les extrémités de la paroi de partie de pompe (20) à l'aide de la soudure (19) entourant et reliant les bords de la peau extérieure supérieure et inférieure entre eux.
- Procédé selon l'une des revendications 14 à 16, caractérisé en ce qu'on utilise des bandes de feuille ayant une largeur décroissante vers les extrémités de la paroi de partie de pompe (20).
- Procédé selon l'une des revendications 11 à 17, caractérisé en ce qu'on relie une partie de la paroi, séparant la partie de pompe (18) de la partie à gonfler, à l'intérieur avec une languette de traction (30).
- Procédé selon la revendication 18, caractérisé en ce que la liaison de la languette de traction (30) avec la paroi (20) se fait par la soudure (20a) reliant les bandes à feuille entre elles formant la paroi (20), et en ce que la liaison de la languette de traction (30) avec le bord du matelas pneumatique se fait par la soudure reliant les peaux extérieures (17a, 17b) entre elles.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4413445 | 1994-04-18 | ||
DE4413445A DE4413445C2 (de) | 1994-04-18 | 1994-04-18 | Verfahren zum Herstellen einer Luftmatratze mit einem als Pumpe wirkenden Teil und einem durch die Pumpe aufzupumpenden Teil |
PCT/EP1994/003451 WO1995028112A1 (fr) | 1994-04-18 | 1994-10-20 | Procede de fabrication d'un matelas gonflable avec une partie pompe et une partie a gonfler |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0756466A1 EP0756466A1 (fr) | 1997-02-05 |
EP0756466B1 true EP0756466B1 (fr) | 1998-09-16 |
Family
ID=6515784
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94930199A Expired - Lifetime EP0756466B1 (fr) | 1994-04-18 | 1994-10-20 | Procede de fabrication d'un matelas gonflable avec une partie pompe et une partie a gonfler |
Country Status (11)
Country | Link |
---|---|
US (1) | US5746873A (fr) |
EP (1) | EP0756466B1 (fr) |
JP (1) | JPH10501427A (fr) |
KR (1) | KR970702003A (fr) |
AT (1) | ATE171050T1 (fr) |
AU (1) | AU7938894A (fr) |
CA (1) | CA2188265A1 (fr) |
DE (2) | DE4413445C2 (fr) |
ES (1) | ES2124432T3 (fr) |
GB (1) | GB2288567B (fr) |
WO (1) | WO1995028112A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006041332B3 (de) * | 2006-09-01 | 2007-12-20 | Gebr. Holzapfel Gmbh & Co. Kg | Aufblasbarer Hohlkörper mit integrierter Luftpumpe |
Families Citing this family (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2325495A (en) * | 1997-05-24 | 1998-11-25 | Huntleigh Technology Plc | Integral pump and its method of manufacture |
NL1007398C2 (nl) * | 1997-08-07 | 1999-02-09 | Patrick Kloppenborg | Conformerende lichaamsondersteuning met luchtkamer en pompkamer. |
US6287095B1 (en) * | 1999-07-05 | 2001-09-11 | Intex Recreation Corp. | Internal air pump for inflatables |
US7025576B2 (en) | 2001-03-30 | 2006-04-11 | Chaffee Robert B | Pump with axial conduit |
CA2408536C (fr) * | 2000-05-17 | 2008-09-30 | Robert B. Chaffee | Dispositif gonflable a regulateur de fluide en retrait et systeme de reglage modifie |
CN100502730C (zh) | 2001-07-10 | 2009-06-24 | 罗伯特·查飞 | 可膨胀装置及用于配置可膨胀的体的方法 |
US7478448B2 (en) * | 2001-08-01 | 2009-01-20 | Aero Products International, Inc. | Inflatable reinforcing chamber |
US6701559B2 (en) * | 2001-08-01 | 2004-03-09 | Aero Products International, Inc. | Increased height inflatable support system |
US6543073B2 (en) * | 2001-08-27 | 2003-04-08 | Hsin-Tsai Wu | Inflation seat assembly for an inflatable article |
ATE333618T1 (de) | 2002-05-03 | 2006-08-15 | Robert B Chaffee | Selbstschliessendes ventil mit elektromechanischer vorrichtung zur betätigung des ventils |
AU2003252060A1 (en) * | 2002-07-17 | 2004-02-02 | Aero Products International, Inc. | Inflatable support system |
US6611981B1 (en) * | 2002-09-18 | 2003-09-02 | Feng Yi Outdoor Leisure Equipment Enterprise Co., Ltd. | Air mattress |
WO2004045343A1 (fr) | 2002-11-18 | 2004-06-03 | Chaffee Robert B | Dispositif gonflable |
US7022099B2 (en) * | 2003-03-17 | 2006-04-04 | Cardiovention, Inc. | Extracorporeal blood handling system with automatic flow control and methods of use |
US7007329B2 (en) * | 2003-05-01 | 2006-03-07 | The Coleman Company, Inc. | Air mattress with pillow top |
US6954957B2 (en) * | 2003-05-01 | 2005-10-18 | The Coleman Company, Inc. | Air mattress with pillow top |
US6966090B2 (en) * | 2003-05-01 | 2005-11-22 | The Coleman Company, Inc. | Air mattress with quilted pillow top |
WO2005000074A1 (fr) * | 2003-06-09 | 2005-01-06 | Aero International Products, Inc. | Systeme de gonflage reversible |
US7089618B1 (en) | 2003-06-18 | 2006-08-15 | The Coleman Company, Inc. | Air mattress |
US20060053561A1 (en) * | 2004-09-13 | 2006-03-16 | The Coleman Company, Inc. | Airbed with built-in air pump |
US20060053560A1 (en) * | 2004-09-13 | 2006-03-16 | The Coleman Company, Inc. | Airbed with built-in air pump |
US7588425B2 (en) * | 2005-03-18 | 2009-09-15 | Aero Products International, Inc. | Reversible inflation system |
US7127762B1 (en) | 2005-05-12 | 2006-10-31 | Ideal Time Consultants Limited | Inflatable product with stowable pump |
US20070033739A1 (en) * | 2005-08-12 | 2007-02-15 | Austen Timothy F | Inflatable support system having thermoplastic polyurethane construction |
US7337485B2 (en) * | 2005-08-31 | 2008-03-04 | The Coleman Company, Inc. | Double high airbed utilizing coils |
US9289072B2 (en) * | 2013-01-18 | 2016-03-22 | Fxi, Inc. | Compressible or retractable support for air blower cavity of air flow mattress |
US9949582B2 (en) * | 2016-07-09 | 2018-04-24 | Intensive Therapeutics, Inc. | Foam cushion cover |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3068494A (en) * | 1961-01-16 | 1962-12-18 | Monroe Fabricators Inc | Air pump for inflatable structures |
US4218274A (en) * | 1979-04-05 | 1980-08-19 | Mollura Carlos A | Method of constructing a baffled waterbed mattress |
JPS5933115A (ja) * | 1982-08-20 | 1984-02-22 | Masao Miyamura | 熱可塑性樹脂シ−ト製ケ−ス類の製造法 |
FR2555881B1 (fr) * | 1983-12-02 | 1986-10-24 | Sevylor International | Matelas pneumatique ou analogue et procede pour sa fabrication, notamment par soudure a haute frequence |
US4574026A (en) * | 1984-01-03 | 1986-03-04 | Royal Waterbeds, Inc. | Damped waterbed mattress and method for manufacturing same |
US5172437A (en) * | 1989-08-18 | 1992-12-22 | Strata Flotation, Inc. | Waterbed mattress with hexagonal baffle structure, and method and apparatus for manufacturing the same |
DE4034593A1 (de) * | 1990-10-31 | 1992-07-30 | Marek Dipl Ing Zagorski | Eine luftpumpe, die in aufblasbaren folienartikeln eingebaut ist |
DE9210427U1 (de) * | 1992-08-04 | 1992-09-24 | Graf, Josef, 8201 Frasdorf | Luftmatratze mit einem als Pumpe wirkenden Teil |
DE9315105U1 (de) * | 1993-10-05 | 1994-02-17 | Graf, Josef, 83112 Frasdorf | Aufzupumpender Gegenstand, insbesondere Luftmatratze mit einem als Pumpe wirkenden Teil und einem durch die Pumpe aufzupumpenden Teil |
-
1994
- 1994-04-18 DE DE4413445A patent/DE4413445C2/de not_active Expired - Fee Related
- 1994-10-20 US US08/722,016 patent/US5746873A/en not_active Expired - Fee Related
- 1994-10-20 DE DE59406944T patent/DE59406944D1/de not_active Expired - Lifetime
- 1994-10-20 ES ES94930199T patent/ES2124432T3/es not_active Expired - Lifetime
- 1994-10-20 KR KR1019960705818A patent/KR970702003A/ko not_active Application Discontinuation
- 1994-10-20 CA CA002188265A patent/CA2188265A1/fr not_active Abandoned
- 1994-10-20 JP JP7509411A patent/JPH10501427A/ja active Pending
- 1994-10-20 AU AU79388/94A patent/AU7938894A/en not_active Abandoned
- 1994-10-20 AT AT94930199T patent/ATE171050T1/de not_active IP Right Cessation
- 1994-10-20 WO PCT/EP1994/003451 patent/WO1995028112A1/fr active IP Right Grant
- 1994-10-20 EP EP94930199A patent/EP0756466B1/fr not_active Expired - Lifetime
- 1994-10-31 GB GB9421865A patent/GB2288567B/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006041332B3 (de) * | 2006-09-01 | 2007-12-20 | Gebr. Holzapfel Gmbh & Co. Kg | Aufblasbarer Hohlkörper mit integrierter Luftpumpe |
Also Published As
Publication number | Publication date |
---|---|
CA2188265A1 (fr) | 1995-10-26 |
ES2124432T3 (es) | 1999-02-01 |
AU7938894A (en) | 1995-11-10 |
US5746873A (en) | 1998-05-05 |
DE59406944D1 (de) | 1998-10-22 |
DE4413445C2 (de) | 1996-02-01 |
ATE171050T1 (de) | 1998-10-15 |
JPH10501427A (ja) | 1998-02-10 |
GB2288567B (en) | 1997-11-12 |
KR970702003A (ko) | 1997-05-13 |
WO1995028112A1 (fr) | 1995-10-26 |
GB2288567A (en) | 1995-10-25 |
DE4413445A1 (de) | 1995-10-19 |
GB9421865D0 (en) | 1994-12-14 |
EP0756466A1 (fr) | 1997-02-05 |
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