EP0271666B1 - Verfahren zum Überwachen von Druckbogen in einer Zusammentragmaschine - Google Patents
Verfahren zum Überwachen von Druckbogen in einer Zusammentragmaschine Download PDFInfo
- Publication number
- EP0271666B1 EP0271666B1 EP87115213A EP87115213A EP0271666B1 EP 0271666 B1 EP0271666 B1 EP 0271666B1 EP 87115213 A EP87115213 A EP 87115213A EP 87115213 A EP87115213 A EP 87115213A EP 0271666 B1 EP0271666 B1 EP 0271666B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tolerance
- range
- value
- measured
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000012544 monitoring process Methods 0.000 title claims abstract 3
- 238000005259 measurement Methods 0.000 claims abstract description 10
- 230000001960 triggered effect Effects 0.000 claims abstract 3
- 230000002950 deficient Effects 0.000 claims description 5
- 230000000717 retained effect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
- B65H43/04—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, presence of faulty articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/02—Associating,collating or gathering articles from several sources
- B65H39/04—Associating,collating or gathering articles from several sources from piles
- B65H39/055—Associating,collating or gathering articles from several sources from piles by collecting in juxtaposed carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/50—Occurence
- B65H2511/52—Defective operating conditions
- B65H2511/529—Defective operating conditions number thereof, frequency of occurrence
Definitions
- the invention relates to a method according to the preamble of patent claim 1.
- DE-OS 34 24 665 describes a method in which the printed sheets are grouped into groups of n sheets each, and in which at the beginning of a campaign, that is, after the machine has been switched to a new order, in the first printing sheet unit of the first group is measured at the feeder stations and the measured value initially serves as a reference value for the subsequent printing sheets.
- the mean value of the first n press sheets then serves as a reference value for the n press sheets adjoining the first group of n press sheets, but any incorrect filing during filing of the first group is not taken into account in this averaging. If a misfeed occurs when the first sheet is pulled off, all later correctly drawn sheets are determined as misfeeds and rejected, whereas all sheets that have been removed are qualified as "good” with the same error as the first and remain in the further processing process.
- DE-OS 34 24 665 does not take this risk into account and therefore does not work satisfactorily, in particular in the case of gathering machines with many feed stations, since, as mentioned, only the detection of missing printing sheet units can take place automatically when first printed. Detection of duplicate printed sheets can only be done by visual inspection after the first print, for which the machine is stopped, or automatically in the subsequent correct prints, in which these are then identified as defective printed sheets and discharged. However, the relevant docking stations do not yet have a correct reference value and the start routine (start program) must be repeated until a correct printed sheet is accidentally pulled off at all docking stations when it is first pulled off.
- start routine start program
- This method therefore has the disadvantage that the starting process has to be repeated several times, in particular in the case of machines with many landing stations, which leads to large machine loss times and the occurrence of waste.
- the separating means for the sheets such as needles, blown air, etc.
- the machine may happen that the machine cannot be started successfully if the first pull is unsuccessful measure and save a correct reference value on all investors after the start-up process.
- the object of the complete invention is to create a method which eliminates the disadvantages mentioned, that is to say, with which the set-up time can be shortened to a new order or which ensures that the correct reference value is automatically determined even in the case of deficiently configured feed stations, without the Abort the start process and have to start again.
- This method has the advantage that it is practically impossible for the measurement value of a faulty sheet to become the reference value if "n" is chosen to be equal to or greater than three, since the same error practically never occurs more than twice in succession on the same feeder.
- the thickness measuring devices are calibrated in a blind test and taken into account when determining the tolerance range. This eliminates constant measuring errors in the thickness measuring devices.
- the embodiment of the method according to claim 5 has the advantage that the operator is signaled if an investor has not been set up with the usual care when converting to a new order.
- reference number 1 denotes the feeders of a collating machine, from which the printed sheets are separated and placed on a transport device 2.
- Each of the feeders 1 is provided with a thickness measuring device.
- This essentially comprises a sensor 3, a clock generator 4 and a computer 5.
- the computer 5 controls a vacuum valve 6 in order to generate or cancel a suction effect on the suction pads of the investor.
- the "reset" routine is executed and the machine is thus started.
- the computer 5 closes the valve 6 and cuts off the vacuum supply, so that the gripper drum does not pull a sheet during the first working cycle.
- a clock signal is emitted by the clock generator 4 after each working cycle of the investor.
- the sensor 3 makes an empty measurement, which sets the calibration value Ro; this value therefore corresponds to the measured value without a sheet.
- the reference value R is also reset in the computer 5 and the counter Z is brought into the starting position. At the same time, the vacuum is switched on by the computer 5.
- the current measured value is stored in the computer 5, the counter Z is increased by 1, the current measured value is assigned to a variable M1 and the permissible deviation T is determined.
- the permissible deviation T is preferably initially set to approximately 30% of the sheet thickness. The sheet thickness is calculated from the value of M1 minus the calibration value Ro.
- the current measured value is again stored in the computer 5 and the counter Z is increased by 1.
- the counter reading is now no longer 1, which is why the measured value is assigned to size M2, and it is then checked whether M2 does not deviate more than ⁇ T from M1. If this is the case, it continues until the counter Z reaches the value n, only then is the quantity M2 assigned to the reference value R. If M2 deviates more than ⁇ T from M1 before the counter has reached n, the counter is reset and the process is repeated automatically until a series of n-identical sheets have been drawn off in succession.
- the computer 5 For each of the feeders 1, the computer 5 has two signal outputs 7 and 8, of which one (7) is directed to an AND gate 9 and the other (8) to a shift register 10.
- the output of the shift register 10 is followed by an OR gate 11 with negation, the output of which, together with that of the AND gate 9, is guided to an AND gate 12, which opens or closes a transfer gate 13 in the transport device 2. If the computers 5 signal all feeders via their line 7 to the AND gate 9 that a reference value R has been stored, this feeds a signal to the AND gate 12. If the computers 5 of the individual feeders continue to signal the measurement result via their output 8 during a work cycle, this is fed to the OR gate 11 with the corresponding delay in the shift register 10, which supplies the AND gate 12 with a corresponding signal.
- the AND gate 12 closes the switch 13 and the complete book blocks are sent for further processing. If, however, one of the computers 5 reported an incorrect storage to the shift register 10 during a work cycle, different signals are present at the AND gate 12 when the defective book block reaches the reject gate 13. This is now opened and the faulty book block is removed.
- the diverter gate 13 can only be closed when all the computers 5 have a stored one via the output 7 of the AND gate 9 Report the reference value R.
- the reject gate 13 remains open and all book blocks are rejected for the time being after the "reset" routine has been initiated, regardless of whether they have been compiled correctly or incorrectly. It is therefore impossible for faulty book blocks to be formed during the start-up phase of the machine due to the lack of a correct reference value R and to be allocated to further processing.
- the associated waste is comparatively low, as experience has shown that the same mistake never occurs more than twice in succession on an investor.
- 5 consecutive measured values of the same deviations from the tolerance range are counted in the computer. If three measured values of the same deviation follow, a control command is issued by the computer 5, which shuts down the machine drive 14. This prevents unnecessary waste at the start of a campaign due to inadequate setup of the separating agent (such as needles, blown air, etc.) by an investor. If the separating means on a feeder is adjusted during a long campaign, this fact is also signaled to the operator in this way.
- the separating agent such as needles, blown air, etc.
Landscapes
- Controlling Sheets Or Webs (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
- Collation Of Sheets And Webs (AREA)
- Sampling And Sample Adjustment (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87115213T ATE84012T1 (de) | 1986-12-18 | 1987-10-17 | Verfahren zum ueberwachen von druckbogen in einer zusammentragmaschine. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH5049/86A CH672776A5 (enrdf_load_stackoverflow) | 1986-12-18 | 1986-12-18 | |
CH5049/86 | 1986-12-18 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0271666A2 EP0271666A2 (de) | 1988-06-22 |
EP0271666A3 EP0271666A3 (en) | 1990-07-18 |
EP0271666B1 true EP0271666B1 (de) | 1992-12-30 |
Family
ID=4287093
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87115213A Expired - Lifetime EP0271666B1 (de) | 1986-12-18 | 1987-10-17 | Verfahren zum Überwachen von Druckbogen in einer Zusammentragmaschine |
Country Status (6)
Country | Link |
---|---|
US (1) | US4966354A (enrdf_load_stackoverflow) |
EP (1) | EP0271666B1 (enrdf_load_stackoverflow) |
JP (1) | JP2825811B2 (enrdf_load_stackoverflow) |
AT (1) | ATE84012T1 (enrdf_load_stackoverflow) |
CH (1) | CH672776A5 (enrdf_load_stackoverflow) |
DE (1) | DE3783346D1 (enrdf_load_stackoverflow) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5526939A (en) * | 1989-02-22 | 1996-06-18 | Hadewe B.V. | Method of checking the composition of multilayer units composed of sheetlike parts and apparatus for composing, and checking the composition of, such units |
US5265733A (en) * | 1989-02-22 | 1993-11-30 | Hadewe B.V. | Method of checking the composition of multilayer units composed of sheetlike parts and apparatus for composing, and checking the composition of, such units |
CA2010094A1 (en) * | 1989-03-09 | 1990-09-09 | Robert R. Butler | Binding line book tracking system and method |
US5321624A (en) * | 1992-10-06 | 1994-06-14 | Bell & Howell Phillipsburg Company | Insertion machine having multiple document detector |
US5437445A (en) * | 1992-10-08 | 1995-08-01 | Pitney Bowes Inc. | Method and apparatus for detecting double fed sheets |
NL9202297A (nl) * | 1992-12-31 | 1994-07-18 | Hadewe Bv | Werkwijze en inrichting voor het controleren of documenten van een geopende enveloppe zijn gescheiden. |
JPH0924605A (ja) * | 1995-06-22 | 1997-01-28 | Grapha Holding Ag | 紙葉もしくは印刷全紙および入紙を結束された製品に処理するための装置の処理効率を最適化するための方法およびこの方法を実施するための装置 |
US6237908B1 (en) | 1999-03-02 | 2001-05-29 | R. R. Donnelley & Sons Company | Electronic book verification system |
US7346206B2 (en) * | 2003-06-20 | 2008-03-18 | Hewlett-Packard Development Company, L.P. | Optical object detector |
DK1547952T3 (da) * | 2003-12-19 | 2007-07-23 | Ferag Ag | Styring af en indretning til samling af fleksible produkter |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH425721A (de) * | 1965-11-08 | 1966-12-15 | Mueller Hans Grapha Masch | Auflagetisch zu einer Druckbogen-Zusammentragmaschine |
US3561752A (en) * | 1968-07-29 | 1971-02-09 | Chicago Machinery Lab Inc | Signature machines |
US3519264A (en) * | 1969-06-25 | 1970-07-07 | Clement Co J W | Collating system with malfunction control |
US4170346A (en) * | 1977-11-03 | 1979-10-09 | Harris Corporation | Bindery caliper |
DD201434A1 (de) * | 1981-10-26 | 1983-07-20 | Rolf Boettcher | Zusammentragmaschine |
JPS5897603A (ja) * | 1981-12-07 | 1983-06-10 | Omron Tateisi Electronics Co | 紙葉類の厚み検出装置 |
DE3270835D1 (en) * | 1982-03-01 | 1986-06-05 | Christian Pierre Bourg | Sheet collator |
JPS60110350U (ja) * | 1983-12-27 | 1985-07-26 | 富士ゼロックス株式会社 | 転送紙の重送検知装置 |
DE3424665A1 (de) * | 1984-07-05 | 1986-02-06 | Kolbus GmbH & Co KG, 4993 Rahden | Verfahren zum ueberwachen von druckbogeneinheiten |
-
1986
- 1986-12-18 CH CH5049/86A patent/CH672776A5/de unknown
-
1987
- 1987-10-17 AT AT87115213T patent/ATE84012T1/de not_active IP Right Cessation
- 1987-10-17 EP EP87115213A patent/EP0271666B1/de not_active Expired - Lifetime
- 1987-10-17 DE DE8787115213T patent/DE3783346D1/de not_active Expired - Fee Related
- 1987-11-16 JP JP62289241A patent/JP2825811B2/ja not_active Expired - Fee Related
-
1989
- 1989-05-22 US US07/356,584 patent/US4966354A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ATE84012T1 (de) | 1993-01-15 |
DE3783346D1 (de) | 1993-02-11 |
EP0271666A3 (en) | 1990-07-18 |
JPS63171742A (ja) | 1988-07-15 |
JP2825811B2 (ja) | 1998-11-18 |
US4966354A (en) | 1990-10-30 |
EP0271666A2 (de) | 1988-06-22 |
CH672776A5 (enrdf_load_stackoverflow) | 1989-12-29 |
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