EP0109539B1 - Verfahren zum Weiterverarbeiten von mit Hilfe eines Flyers aufgewickeltem strangförmigen Gut - Google Patents
Verfahren zum Weiterverarbeiten von mit Hilfe eines Flyers aufgewickeltem strangförmigen Gut Download PDFInfo
- Publication number
- EP0109539B1 EP0109539B1 EP83110251A EP83110251A EP0109539B1 EP 0109539 B1 EP0109539 B1 EP 0109539B1 EP 83110251 A EP83110251 A EP 83110251A EP 83110251 A EP83110251 A EP 83110251A EP 0109539 B1 EP0109539 B1 EP 0109539B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wire
- wires
- coil
- filamentary material
- drawn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/02—Methods or apparatus in which packages do not rotate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H55/00—Wound packages of filamentary material
- B65H55/04—Wound packages of filamentary material characterised by method of winding
- B65H55/043—Wound packages of filamentary material characterised by method of winding the yarn paying off through the centre of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/18—Guides for filamentary materials; Supports therefor mounted to facilitate unwinding of material from packages
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
- D07B3/08—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position
- D07B3/085—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4004—Unwinding devices
- D07B2207/4013—Unwinding devices comprising flyer
Definitions
- the invention relates to a method for further processing of strand-like material wound up with the aid of a flyer, such as essentially single wires arriving in parallel, multiple wires (strands), also cables, ropes, glass fibers and the like, hereinafter referred to simply as a wire bundle, in which the wire bundle of or is withdrawn from a container, a coil and the like.
- a flyer such as essentially single wires arriving in parallel, multiple wires (strands), also cables, ropes, glass fibers and the like, hereinafter referred to simply as a wire bundle, in which the wire bundle of or is withdrawn from a container, a coil and the like.
- the wire When winding up the delivered wire bundle with the aid of a flyer, the wire runs into the winding device in the direction of the coil axis and is then deflected with the aid of rollers in such a way that it is placed tangentially on the coil core.
- the wire gets a twist in the order of 360 °, based on a flyer revolution. Since the circumferential length increases as the coil becomes fuller, the twisting of the wire bundle, apart from the fact that it has an extremely long lay length, is not constant, but depends on the circumference of the individual turns.
- the wire is therefore run in tangentially to the coil axis and is wound directly onto the core of the coil. With these winding devices, the coil rotates. For further processing, the wire bundle is then pulled off the coil in a tangential sequence, the coil in turn moving. With this method, the wire bundle is not twisted, and the stripped wires can be processed immediately, independently of one another.
- the twisting problem that arises is particularly noticeable when, according to the invention, a plurality of wires are simultaneously wound onto the coil as a bundle with the aid of a flyer, for example four wires which are to be lacquered and insulated after being pulled off, in order to then, for example, form a telephone cable strand.
- the wires then have to be separated from the spool after being pulled off, which is not possible if the wires are already “stranded" by the winding or unwinding process.
- the object of the invention is to provide a method in which the twisted wire bundle is withdrawn without twist, so that the wires are separated from one another after removal.
- the characterizing feature of claim 1 If, as has been found, the wire bundle is withdrawn essentially in the axial direction from or from the container according to the guidelines of claim 1, then it leaves the coil or the container without twist and the wires lie parallel to one another after removal.
- the wire If the wire is pulled out of the interior of the container, for example by the interior of the container having a conical cavity, then the wire must be removed in the direction of the infeed to compensate for the twist imposed on it.
- the wire bundle on a vertically aligned coil with a conical core with the help of a flyer, with the larger core diameter of the coil when winding the wire at the top, it is advisable to pull the wire bundle from the inside out through the further opening of the container after removing the core, because this is the heavier coil then in the meantime does not have to be turned over.
- the wire bundle keeps its twist.
- the twist can be reversed if the wire is guided downwards through the interior of the container after such a removal. The wires then leave the container without twist.
- the wire bundle can be wound with the aid of a flyer onto a coil with a conical core known per se, the core then being removed in order to pull off the wire bundle.
- the pulling off overhead is particularly noticeable in the case of tube or basket stranding devices in which a plurality of wire bundles or spools loaded with wire are arranged one behind the other as seen in the stranding direction, and in which the individual wires coming from the bundles or spools are brought together at the stranding point.
- the coils can be arranged in a fixed manner according to the invention, so that, in contrast to the prior art, no large masses have to be moved during stranding.
- the withdrawal direction for the wire can be parallel to the axis of rotation of the stranding device. But it can also be perpendicular to it or inclined at an angle to the direction of stranding.
- Elaborate braking devices for the rotatable coils previously arranged in such a device are no longer required. It is sufficient to brake only one deflection roller assigned to each wire in order to allow the wire to run in with the necessary tension at the stranding point.
- the invention has a particularly advantageous effect on a bunching machine. It is important here that a large number of wires are wound in multiple layers around a core wire. This winding should be done cleanly. In particular, no loops should be formed when stranding the individual wires. This can happen if the bunching process is carried out at high speed, because then the individually fed wires often assume different running speeds. In the case of an improperly twisted strand, the electrical quality of the strand is adversely affected over its length. In addition, improperly stranded wires require a greater amount of insulating material. Since insulating material is obtained from crude oil, improper stranding of the wires makes the manufacturing process of electrical cables more expensive.
- the goal is to carry out the stranding of the individual wires quickly and cleanly.
- the invention solves this problem in that the wires required for a layer or at least a part of the wires required for a layer are twisted on a spool and pulled off the spool for stranding in such a way that the wires untwist and then twist to the strand will.
- Different running speeds of the wires of a layer cannot occur even when the wires are very quickly stranded, for example with the help of a revolving flyer.
- the flyer can, for example, run at around 2000 revolutions per minute.
- the bobbin on which the strand is wound is allowed to run at a higher speed than the flyer speed, for example with an additional 100 to 150 revolutions.
- a wire bundle 4 entering in the direction of arrow 3 is wound onto the core 5 of a coil 6 with the aid of a flyer which can be rotated about the axis A-A.
- the wire bundle 4 is guided with the aid of deflection rollers 7, 8 and 9 in such a way that it is placed on the core 5 of the coil in the tangential direction.
- To lay the flyer 2 moves up and down in the direction of arrow 10, so that the wire bundle is laid between the flanges 11 and 12 of the coil.
- the wire bundle according to FIG. 2 is withdrawn from the outer layers in the direction of arrow 20 for further processing, then the wire bundle 4 retains its twist, which is not always desirable in further processing.
- the wire bundle 4 If the wire bundle 4 is pulled from the outside in the direction of the dash-dotted line 21, the wire bundle 4 receives an additional twist, as has been indicated by the double arrow 22.
- the draw-off direction 21 is an extension of the inlet direction 3.
- the wire bundle can be pulled off the spool with the aid of specially designed pulling devices or, for example, with the aid of a flyer-type roller system which is run in the opposite direction to the flyer 2 in FIG. 1 and which guides the wire in the appropriate direction.
- the core 30 is slightly conical, so that the wire layers 31 are also correspondingly conical on the core 30.
- the upper coil flange 32 is conical, so that the wire bundle 33 can be easily pulled out of the corners between the coil flange and the core when pulled off via this coil flange. Since the wires are pulled over the edge of the coil flange 32 in this embodiment, the edge 34 of the coil flange 32 is designed as a pull-off ring.
- the lower coil flange 35 also forms an obtuse angle with the core 30, so that the wire bundle can also be easily pulled out of the corner 36.
- Coils according to Figure 3 can be very large, so that the loaded coil is extremely heavy.
- the sink can run on rollers 37, 38, 39.
- FIG. 4 shows a coil 40 with a strongly inclined conical core 42, on which in turn the wire layers 45, 46 lie with a corresponding conicity.
- the space 47 between the coil flanges 41 and 43 is also covered with conical wire layers, only the wire layers are shorter here, so that an outer cylindrical shape of the wire container is obtained.
- the wire has also been wound onto this spool in the direction of entry 3 with the aid of the flyer 2 of FIG. 1.
- the wire is pulled off in the direction of the arrow 48 for further processing, then it in turn retains its twist. If it is unwound with the help of rollers 49, 50, 51 rotating in the direction of the arrow 14, it leaves the coil in the direction of the arrow 52 without twisting.
- the wire bundle has been wound in conical layers on a spool 52 in the infeed direction 3 with the aid of a flyer (not shown), specifically according to FIG. 4, that is to say when the spool is arranged such that the larger core diameter is at the bottom .
- a flyer specifically according to FIG. 4
- the coil was turned around so that it assumed the position according to FIG. 5, that is to say with the larger core diameter lying upward.
- the coil flange (not shown) now on top has been removed to pull off the wire bundle.
- the core 53 in this embodiment is designed to be removable from the coil 52 in the direction of the arrow 54, or at least so far in the direction of the arrow 54 with the aid of a bellows 55 that an intermediate space 57 is formed between the core 53 and the innermost wire layer 56.
- the inner end 58 of the wire bundle is now pulled out of the interior of the container through the intermediate space 57 in the direction of the arrow 59.
- the outlet direction 59 is in turn opposite to the inlet direction 3, that is to say the wires leave the container without twist.
- the wire is then wound directly onto a spool as in FIG. 5, that is to say with the larger core diameter lying on top.
- the wire bundle would therefore have to be pulled down through the narrow opening of the container. This is not desirable because there is then a risk that the wire windings at least in the innermost wire layer will slide into one another or be entrained downwards. Therefore, as shown in FIG. 14, the wire is first pulled upward out of the further opening of the container as in FIG. 5 and then guided over a roller 170 so that it leaves the container in the direction of arrow 171 downward.
- the wire bundle no longer has a twist with this type of pulling off.
- Fig. 6 shows the arrangement of two Adjacent wire containers 65 and 66 with a conical core.
- the wire starts 67 of the bundle 65 which are inside the bundle after the winding process, are in turn pulled out of the bundle 65 for further processing of the wires.
- the wire ends 68 of the bundle 65 are, as described in FIG. 5, connected to the wire starts 69 of the bundle 66, so that when the wires of the bundle 65 are completely removed, the wires run out of the bundle 66 continuously.
- further wire bundles can be arranged, the wire ends and the beginning of the wire being connected to one another.
- Fig. 7 shows a tube stranding device in section.
- wire bundles 71, 72 and further wire bundles, not shown are arranged one behind the other. All wire bundles are arranged in a stationary manner, i.e. they do not rotate with the tube 70.
- the wire packs in turn have a conical core from which the wires are pulled off.
- the wire packs are arranged so that the pull-off direction for each pack is opposite to the running-in direction during the winding process, so that the wires become twist-free when pulled off.
- the wires 73, 74 are passed through eyelets 75, 76, 77 so that they participate in the rotation of the tube 70. They then run through a rotatable perforated disk 78 to the stranding point A, where the stranding takes place.
- the wires are pulled out of the containers with the aid of a pulling roller 79, around which the stranded wires are guided.
- the wires stranded in this way can be fed with the aid of deflection rollers 80, 81, 82 to a spool 83 which can be rotated about the axis D-D, so that the rope is wound onto the core 84.
- the roller 82 can be moved back and forth in the direction of the arrow 85 in order to obtain the necessary wire laying during winding. With this tangential winding of the rope with tangential entry, the rope does not get any twist during winding.
- a flyer winding device according to FIG. 1 can again be used. When further processing the rope, make sure that the rope is pulled off the spool without twist so that the rope is not wound up or receives an additional twist.
- FIG. 8 shows a basket stranding machine which works in principle in the same way as the tube stranding machine of FIG. 7.
- the wire bundles 90, 91 and 92 are in turn arranged in a stationary manner, that is to say they do not rotate with them.
- Interconnected brackets 86, 87 and 88 run around the bundle around the axis G-G.
- the wires are wound on coils according to FIG. 3, that is to say they are pulled directly overhead over a respective coil flange, again in one direction in such a way that the wires become swirl-free.
- Guide rollers 93, 94 are assigned to each wire bundle. One of the rollers in each pair is braked to allow the wires to converge at the necessary tension.
- the wire containers 90, 91, 92 or the coils in the stranding device can be arranged in any direction.
- the wire bundle 90 is arranged with its axis H-H perpendicular to the stranding axis G-G.
- the wire container 91 is arranged with its axis 1-1 inclined at an angle to the axis G-G, and the wire container 92 is arranged as a further possibility with its axis K-K coaxial to the axis of rotation G-G.
- the stranding process as such is the same as in the tubular stranding machine of FIG. 7.
- a wire bundle 102 consisting of four individual wires 111, 112, 113 and 114, has been wound onto a coil 100 with the aid of a flyer.
- the wire bundle 102 exhibits a twist, that is to say the wires form a rope-like strand.
- flyer rollers 103, 103 'running around the spool 100 in the direction of the arrow 115 the wire bundle is unwound so that the wire bundle 102 is untwisted, so that the wires of the wire bundle leave the deflecting roller 104 as individual wires 111 to 114.
- the individual wires 111 to 114 are each fed to an associated deflection roller 106, which directs them, for example, into a painting installation 105.
- the individual wires are fed with the aid of rollers 107 to a roller 108, which allows them to continue running as a parallel bundle.
- a flyer 109 which can be rotated about the axis K-K in the direction of the arrow 116, the wires are in turn “stranded” on a coil 120.
- this method was carried out in such a way that the wires of the wire bundle were wound onto the coil 100 lying parallel to one another.
- the spool 100 was rotatably supported about the axis A-A, so that the wire bundle was fed to the roller 104 with the aid of the now fixed rollers 103, 103 'and then the bundle was separated into the individual wires.
- a core wire is drawn off from a coil 130 and fed via rollers 134 and 137 to a perforated disk 138, through the center hole 150 of which the wire is fed to a flyer 140.
- a wire bundle consisting, for example, of six wires is drawn off from a coil 131.
- the wire bundle is twisted in itself by being wound onto the coil 131, for example according to FIG. 1, using a flyer.
- the wire bundle of the coil 131 is drawn off in such a way that the wires untwist, so that after they have passed over the rollers 135 and 137 they can be fed separately to the holes 151 which are arranged concentrically to the hole 150 for the core wire.
- From the coil 132 a wire bundle, consisting for example of twelve wires, is pulled off, which were also twisted during winding.
- the pull-off direction is again chosen so that the wires untwist when they pass over the deflection rollers 136 and 137, so that these wires can be guided through holes 152 of the perforated disk, which are arranged concentrically with the holes 151.
- the wires thus fed to the flyer 140 are twisted into layers as the flyer rotates, so that the wires of the coil 131 which are passed through the holes 151 form a first layer around the core wire and the wires which are pulled off the coil 132 and the wires which are passed through the holes 152 a second layer.
- the flyer rotates in the direction of arrow 141, for example at 2000 revolutions per minute.
- the coil 142 rotates in the direction of the arrow 143, that is, in the same direction as the flyer, but at a speed of approximately 2118 revolutions per minute, so that this coil additionally moves the wires running over the deflection rollers or guides of the flyer in their running direction pulls and determines the length of the stroke.
- the running speed of the bobbin 142 is additionally controlled so that the winding speed of the strand is maintained when the bobbin 142 is full.
- fig. 12 shows the top view of the machine corresponding to FIG. 11. However, here six coils 160, 161, 162, 163, 164, 165 are provided, from each of which wire bundles are drawn off, which are then untwisted in order to be fed to perforated disk 138 will. One of the coils carries the core wire.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Ropes Or Cables (AREA)
- Unwinding Of Filamentary Materials (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3238948 | 1982-10-21 | ||
DE3238948 | 1982-10-21 | ||
DE3320250A DE3320250A1 (de) | 1982-10-21 | 1983-06-03 | Verfahren zum weiterverarbeiten von mit hilfe eines flyers aufgewickeltem strangfoermigen gut |
DE3320250 | 1983-06-03 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0109539A2 EP0109539A2 (de) | 1984-05-30 |
EP0109539A3 EP0109539A3 (en) | 1986-06-04 |
EP0109539B1 true EP0109539B1 (de) | 1988-09-21 |
Family
ID=25805244
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83110251A Expired EP0109539B1 (de) | 1982-10-21 | 1983-10-14 | Verfahren zum Weiterverarbeiten von mit Hilfe eines Flyers aufgewickeltem strangförmigen Gut |
Country Status (5)
Country | Link |
---|---|
US (1) | US4580399A (enrdf_load_stackoverflow) |
EP (1) | EP0109539B1 (enrdf_load_stackoverflow) |
CA (1) | CA1231082A (enrdf_load_stackoverflow) |
DE (2) | DE3320250A1 (enrdf_load_stackoverflow) |
FI (1) | FI833841L (enrdf_load_stackoverflow) |
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DE3844964C2 (de) * | 1988-03-22 | 1997-02-13 | Niehoff Kg Maschf | Verfahren zum Abzug eines Gebindes aus strangförmigem Gut |
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EP2917136B1 (en) | 2012-11-12 | 2017-10-04 | Southwire Company, LLC | Wire and cable package |
US20190225454A1 (en) | 2018-01-24 | 2019-07-25 | Milliken & Company | Dispensing system for elongated elements |
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CH716734B1 (it) | 2019-10-29 | 2022-11-30 | Kopernik Sa | Metodo per l'imballo di filo per saldatura all'interno di contenitori. |
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DE3007095A1 (de) * | 1980-02-26 | 1981-09-03 | Werner 6349 Hörbach Henrich | Verfahren zum aufwickeln von draehten, litzen, seilen o.dgl. auf spulen sowie vorrichtung zur durchfuehrung des verfahrens |
DE3035208A1 (de) * | 1980-09-18 | 1982-04-22 | Werner 6349 Hörbach Henrich | Vorrichtung zum verseilen von draehten |
DE3206932A1 (de) * | 1980-09-18 | 1983-09-15 | Werner 6349 Hörbach Henrich | Vorrichtung zum verseilen von strangfoermigem gut |
DE3106830A1 (de) * | 1981-02-24 | 1982-09-09 | Werner 6349 Hörbach Henrich | Verfahren zum ziehen von draehten sowie maschine zur durchfuehrung des verfahrens |
DE3120101A1 (de) * | 1981-05-20 | 1982-12-09 | JLP Products AB, 69142 Karlskoga | Durch pressen unter druck und bei erhoehter temperatur hergestellter koerper |
-
1983
- 1983-06-03 DE DE3320250A patent/DE3320250A1/de active Granted
- 1983-10-14 EP EP83110251A patent/EP0109539B1/de not_active Expired
- 1983-10-14 DE DE8383110251T patent/DE3378041D1/de not_active Expired
- 1983-10-20 FI FI833841A patent/FI833841L/fi not_active Application Discontinuation
- 1983-10-21 US US06/544,236 patent/US4580399A/en not_active Expired - Fee Related
- 1983-10-26 CA CA000439783A patent/CA1231082A/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE3320250C2 (enrdf_load_stackoverflow) | 1987-12-17 |
CA1231082A (en) | 1988-01-05 |
DE3320250A1 (de) | 1984-04-26 |
EP0109539A3 (en) | 1986-06-04 |
DE3378041D1 (en) | 1988-10-27 |
EP0109539A2 (de) | 1984-05-30 |
FI833841A7 (fi) | 1984-04-22 |
US4580399A (en) | 1986-04-08 |
FI833841L (fi) | 1984-04-22 |
FI833841A0 (fi) | 1983-10-20 |
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