EP0043441B2 - Procédé et dispositif pour réaliser une jointure tissée comme liaison entre deux bouts de tissu - Google Patents

Procédé et dispositif pour réaliser une jointure tissée comme liaison entre deux bouts de tissu Download PDF

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Publication number
EP0043441B2
EP0043441B2 EP81104197A EP81104197A EP0043441B2 EP 0043441 B2 EP0043441 B2 EP 0043441B2 EP 81104197 A EP81104197 A EP 81104197A EP 81104197 A EP81104197 A EP 81104197A EP 0043441 B2 EP0043441 B2 EP 0043441B2
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EP
European Patent Office
Prior art keywords
seam
weft
threads
weaving
thread
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP81104197A
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German (de)
English (en)
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EP0043441B1 (fr
EP0043441A1 (fr
Inventor
Rudolf O.Prof.Dr.-Ing. Koller
Walter Dr.-Ing. Runkel
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Herman Wangner GmbH and Co KG
Original Assignee
Herman Wangner GmbH and Co KG
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Application filed by Herman Wangner GmbH and Co KG filed Critical Herman Wangner GmbH and Co KG
Priority to AT81104197T priority Critical patent/ATE9724T1/de
Publication of EP0043441A1 publication Critical patent/EP0043441A1/fr
Publication of EP0043441B1 publication Critical patent/EP0043441B1/fr
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Publication of EP0043441B2 publication Critical patent/EP0043441B2/fr
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/0027Screen-cloths
    • D21F1/0054Seams thereof
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D41/00Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms

Definitions

  • the invention enters a method and an apparatus for creating a woven seam for connecting two open fabric ends, in particular for the purpose of producing an endless fabric tape, for. B. for the paper industry.
  • a weave strip is formed, which is partially separated from the overall fabric and connected to it only via the original warp threads, now weft threads, in which the now weft threads are bound by auxiliary warp threads and thereby by the predetermined order of the now weft threads is maintained in the weaving process, a sewing shed is formed from the removed weft threads of the fabric ends, into which the uncovered original warp threads of the fabric ends are inserted as current weft threads and the now weft threads are pushed onto the weave seam and integrated by forming a new seam weaving shed .
  • the object of the invention specified in claims 1 and 8 is to mechanize and automate the seam weaving process described at the outset, so that it can be carried out effortlessly by all textile workers without special training.
  • Woven seams should be able to be created reliably for all types of fabric in question, without the occurrence of cross folds and other weaving errors.
  • a special needle roller can preferably insert the weft thread in the seam weaving compartment instead of the weaving sley.
  • the given weaving order of the now weft threads, originally warp threads can be connected to one another by gluing, soldering or welding the threads to be woven in each case on their outer edges and is thereby retained. It can also be ensured by weaving in auxiliary warp threads that are foreign to the fabric at the outer edges of the weft threads, originally warp threads, which now protrude from the fabric.
  • the thread to be woven in is picked up and guided by means of an air stream.
  • a cutting device aligned against the woven seam can move into the open seam weaving compartment and cut off the respective weft thread or the respective thread pair individually or together.
  • the now warp threads, originally weft threads can be raised in three stages and, consequently, two compartments can arise at the same time, through which a weft thread is passed, but in the opposite direction.
  • Each separator can be thread-like composed of a series of alternately thinner and thicker disks plugged onto a common separator shaft, in that the thicker disks have a thickness which corresponds to the thickness of the threads to be interwoven, and the diameter difference between the thicker and the thinner disks is sufficient in order to take up the structure of the threads to be woven between each pair of discs, the first disc viewed against the weaving direction serving as the run-in disc and the last disc viewed in the same direction serving as the output disc and both the thinner discs and the thicker discs being cut laterally and pre-bent in a thread-like manner .
  • each separator can only have a single thicker disk, which is clamped between a ring provided with a metric thread on its surface, the inlet disk and the outlet disk.
  • each separator is preferably composed of a wind tunnel consisting of aerodynamically shaped guide plates and an air nozzle projecting into the latter, the air flow generated by the air nozzle, deflected in the wind tunnel, acting as a gripper and guide of the weft thread to be woven in in each case.
  • difficult tissue structures e.g. B.
  • the weft thread released from the weave of the web can be picked up by a rotating in the cycle of the weaving process and equipped with at least one separator needle, the separator needle picks up the weft thread and separates it from the other weft threads.
  • the weft thread to be woven is picked up by a tubular plug-in arm that is controlled in the course and in the rhythm of the seam weaving process, can be swung out on a two-leg swivel arm and can be moved back and forth through the seam weave compartment formed, in the tube interior of which at least one on his Free end of kinked and attached to the swivel arm steel wire is slidably arranged relative to the plug-in arm and clamps between the bent part and the open tube end of the plug-in arm, the weft thread to be woven in and releases the weft thread after pulling out in the cycle of the seam weaving process and swiveling the plug-in arm .
  • the insertion of the individual weft in the seam weaving compartment is preferably carried out by a rotatably mounted in the frame and step by step, for. B. by a stepper motor driven needle roller, on the rotating shaft of two opposite: consisting of a plurality of flexible needles rows of needles are arranged helically such that the helix of one row of needles is right-handed and that of the second row of needles is left-handed.
  • the addition can also be done by means of approximately right-angled z. B.
  • Z-shaped needles take place, which are arranged parallel to each other and longitudinally displaceable on a guide bed, protrude at one end into a curved groove of a backdrop that can be moved back and forth in the cycle of the weaving process, reach into the seam weaving compartment with the bent free needle part and there one executes the slide-in movement corresponding to the curve shape of the curve groove.
  • the seam weaving machine according to the invention consists of two opposing mirror-image and otherwise identical machine halves M, M '.
  • the elements of this machine half are each provided with the same reference number, the reference number of the half shown in FIG. 2 being provided with a dash.
  • the machine half M, M ' only the one element in question is described and numbered; the description and numbering automatically apply to the same element of the other machine half.
  • the Getell G is slidably mounted on guide rails 2 on guide rails 2 and can be moved by means of a stepping motor 3 from one end of a textile web 4 to the other end, normally 4 to 8 m.
  • the fabric ends of a fabric 7 to be woven together are stretched to the right and left of the clamped warp threads 8 onto a tensioning device 9.
  • a tensioning device 9 On this clamping device 9 is the frame G with the two machine halves M, M 'and Jacquard machine slidably mounted.
  • the fabric ends are clamped in such a way that the corresponding weft threads 10 (warp threads in the previous weaving process) of one fabric end lie opposite the weft threads 10 'of the other fabric end.
  • the seam weaving compartments 11 to be formed one after the other are formed with the jacquard machine 5.
  • the weft thread 12 to be woven is inserted into the corresponding seam weaving compartment 11 with the aid of the seam weaving machine M, M 'according to the invention, pushed in with the sley 6 and integrated by forming a new seam weaving compartment 11' corresponding to the seam weaving process.
  • the weft thread 12 'to be woven is introduced into this newly formed seam weaving compartment 11' with the aid of the seam weaving machine M ', M, pushed in with the sley 6 and integrated by forming a new seam weaving compartment 11.
  • This sequence of operations of inserting the weft threads 12, 12 'which are respectively to be woven in with the aid of the seam weaving machine M, M' into the correspondingly successively formed seam weaving compartments 11, 11 ' is repeated until the weave seam 13 is completed.
  • the symmetrical halves M, M 'of the seam weaving machine shown in FIGS. 2 and 3 are constructed symmetrically to the weave seam 13.
  • weft threads 12, 12 ' are spatially separated with the aid of disk separators 14.
  • the workflow is identical on the right and left side of the seam weaving machine M, M '.
  • Each disk separator 14 rotatably mounted in the frame G, shown in FIGS. 4 and 5, essentially consists of a separator shaft 15, an inlet disk 16, a threaded part 17, 18 and an outlet disk 19.
  • the threaded part 17, 18 consists of individual disks of different thickness and outside diameter, the thinner disks 17 having a larger diameter and the thicker disks 18 having a smaller diameter.
  • the thickness of the washers 18 is dependent on the diameter of the weft threads 10 to be processed, and the thickness of the larger washers 17 is dependent on the spacing of the individual warp threads, now weft threads 10, in the fabric 7 from one another.
  • the difference in diameter between the thinner and thick washers 17, 18 must be so large that the weft threads 10 structured by the weaving process fit into the individual threads of the thread formed from the washers 17, 18 without deformation of the structure.
  • the thread-like structure 17, 18 arises from the fact that the individual disks 17, 18 are correspondingly cut and pre-bent at their outer edges. This deformation of the disks 17, 18 can take place by means of a cutting and bending device 20, which can be seen in FIG. 31.
  • a thread is thus created, on which the weft threads 10 individually drawn in by the inlet disk 16 are transported only in a certain rotational range of the disk separator 14. So that such a thread-like structure can be achieved, the individual disks 16 to 19 must be attached to the separator shaft 15 and additionally to the guide rods 21 in the following manner.
  • the outlet disk 19 which is supported on a collar 22 of the separator shaft 15. Following the outlet disk 19 comes first a thick disk 18, then a thin disk 17, etc. So many thin and thick disks 17, 18 are pushed onto the separator shaft 15 and respective guide rod 21 in the order described until the required thread length is reached is. Finally, the inlet disk 16 is pushed onto the separator shaft 15 and guide rods 21. After the individual disks 16 to 19 have been placed on the separator shaft 15, they are clamped against the collar 22 formed on the separator shaft 15 by means of a clamping ring 23 and a clamping nut 24. The desired transport of the weft threads 10 takes place on this thread-like structure 16 to 19 in a certain rotational range.
  • One of the guide rods 21 is flattened on a surface line and lies with the flattened side against the separator shaft 15, cf. Fig. 5. This measure serves the purpose of always ensuring that the thread pitch is always the same.
  • the shape of the face milling on the clamping ring 23 and the outlet disk 19 depends on the required thread pitch and direction of the pitch and thus again on the diameter of the weft threads 10 and the direction of rotation of the disk separator 14.
  • the disc separator 14 of the machine half M makes a clockwise rotation limited to 360 ° and then intermittent, while the disc separator 14 'carries out the same counterclockwise rotation, as seen in the weaving direction.
  • This rotary movement which interrupts after one revolution, is generated by a stepper motor 25 (FIG. 2).
  • the respective direction of inclination of the thread-like structure 16 to 19 on the disk separator 14 is achieved by corresponding milling on the face side on the clamping ring 23 and the outlet disk 19 and by corresponding cutting and pre-bending of the disks 16, 17, 18.
  • the pitch direction of the thread on the outlet disk 19 corresponds to the pitch of the remaining thread 16 to 18.
  • the individual pulling in of the weft threads 10 onto the disk separator 14 is achieved in that the incision 26 made by the cutting and bending device 20 provided washer 16 is exactly the same as the thin washers 17 of the thread-like structure 17, 18, with the only difference that a segment is cut off from the incision 26 on the washer 16 parallel to this incision 26 (shown in FIG. 6) ), so that a kind of knife edge 27 is created.
  • This measure interacts with a first weft thread guide 28 responsible for the entry of the weft threads 10 and with a second weft thread guide 29 serving for the exit.
  • Each weft guide 28, 29 consists of a bar provided with a knife edge aligned against the separator 14, which can be displaced both vertically and axially, the first weft guide 28 being longer than the second weft guide 29, while the first weft guide 28 around the outlet side a length dimension that exactly corresponds to the width of the outlet disc 19.
  • the outlet disk 19 located at the end of the thread-like structure 16 to 18 is designed in such a way that the weft thread 12 to be woven is spatially separated from the weft threads 10 still located on the threads. This spatial separation takes place in the axial direction by means of a special thread 30 cut on the outlet disk 19 with a large pitch. Furthermore, a milling 31 (FIGS. 3 and 7) on the circumference of the outlet disk 19 enables the weft thread 12 to be taken over by a gripper 32 (FIGS. 2 and 3).
  • This gripper 32 is designed like a crank (FIG. 2); his crank member is swung out by a stepper motor 33 in the cycles of the weaving process.
  • the stepping motor 33 is fastened to a cantilever 34 of a guide rod 35 which can be displaced longitudinally axially on the frame G and which is moved back and forth in the weaving direction in the rhythm of the weaving process.
  • the longitudinal displacement of the guide rod 35 takes place by means of a further stepping motor 36.
  • the free end of the gripper 32 describes a spatial curve which it spends from the outlet disk 19 to the entrance of the respective seam weaving compartment 11.
  • a fabric guide 37 made of sheet metal is arranged on each half of the machine, by means of which both fabric ends of the fabric 7 are opened against one another in a funnel-shaped or conical manner and are thus prepared for the separation of the weft threads 10.
  • the arrangement of the disk separator 14, which is rotatably mounted in the frame G, and the fabric guide 37 (see FIG. 7) ensure that the knife edge 27 (FIG. 6) on the inlet disk 16 directly at the foot of the protruding from the fabric 7 and with a the additional weave 38 (FIG. 2, also FIG. 7), which has come about as a result of the partial weaving described above, engages weft threads 10 provided on the outer edge.
  • This procedure enables the weft threads 12 to be woven in to be clamped at their front ends by the respectively assigned gripper 32 (FIG. 1).
  • the grippers 32 are guided on the space curve described above in such a way that the respective front end of the respective weft thread 12 clamped by the associated gripper 32 is brought past the disk separator 14 and the first weft thread guide 28 at the level of the respective seam weaving compartment 11.
  • a turning of the guide rods 35 is prevented by means of keys 40.
  • At the rear end of each guide rod 35 a set of teeth 41 is attached.
  • the rotary movements of the stepper motors 33 and 36 are coordinated.
  • the plug-in arm 43 ' must be located within the cavity formed by the fabric 7 to be woven, because otherwise the insertion of the plug-in arm into the seam weaving compartment 11 would not be spatially possible.
  • the plug-in arm 43 with the weft thread clamping device 44 takes over the weft thread 12' from the gripper 32 'and pulls it through the seam weaving compartment 11'.
  • the weft thread clamping devices 44 it is also possible to push the weft thread 12 with the plug arm 43 only up to the middle of the weaving shed 11, where the weft thread is then taken over by the plug arm 43 'of the machine half M' and finally pulled through the seam weaving shed 11.
  • the weft thread 12 'is then passed through the corresponding seam weaving compartment 11' in the same way.
  • Each plug arm 43 is provided with a toothing 45; the required straight-line oscillating movement takes place via the toothing 45 in that, as already mentioned, the plug-in arms are mounted in the frame G such that they can rotate and are driven by stepper motors 46 which perform reversing movements.
  • the weft threads 12 each inserted into the corresponding seam weaving compartments 11 are pushed with the weaving drawer 6 onto the weaving seam 13 that has already been completed.
  • the sley 6 is rotatably mounted in the frame G and is driven by a stepper motor 47, as shown in FIG. 8.
  • the weaving strips 38 separated from the weft threads 10 by the thermal cutting devices 39 are wound onto the winding rollers 49 with the aid of the stepping motors 48.
  • the woven strips 38 still connected to the weft threads 10 are firmly connected to the clamping device 9 at the end of the clamping device 9 by means of clamping devices 50.
  • the frame G is displaceably mounted on guide rails 2 and is displaced from one end of the fabric band to be woven to the other end during the weaving process.
  • This shift takes place step by step, namely in the cycle of the seam weaving process, in that the frame G is moved step by step by the stepping motor 3 via a tooth connection 51, 52.
  • a logic circuit (not shown) and carry out their method steps in the cycle of the jacquard machine, a series of intermediary sensors (not shown) controlling the entire workflow in a manner known otherwise.
  • the disk separator 14 described here takes up a number of weft threads 10 in the course of the separation in the manner of a memory. Because the disk separator 14, which is driven by the stepping motor 25, rotates step by step in the cycle of the weaving process, the separated weft threads 10 travel over the thread-like disks 16 to 18 from the inlet disk 16 to the outlet disk 19, where - as already described - the weft yarn 12 arriving there is picked up by the gripper 32.
  • this separator can only be used economically for fabrics with equally strong fabric threads.
  • a simpler disk separator 53 must be used for economic reasons.
  • This consists of a ring 54, on the outer surface of which a metric thread 55 corresponding to the direction of rotation of the disk separator is cut, as well as an inlet disk 16, a single thicker disk 18 and an outlet disk 19.
  • the inlet disk, thicker disk and outlet disk are designed as in the previous embodiment described.
  • the metric thread 55 on the ring 54 has the task of preventing the weft threads 10 from being taken along in the feed direction of the seam weaving machine during the advancement of the seam weaving machine and thus the weft thread 10 not always being drawn in by the run-in disk 16 onto the disk separator 53.
  • the basic arrangement of the disk separator 53 in the seam weaving machine is shown in FIG. 9.
  • the release of the weft thread 12 to be woven in from the binding of the weaving strip 38 is achieved by correspondingly raising and lowering auxiliary warp threads 56 by means of auxiliary lifting elements 57 articulated on the jacquard cords, which are controlled by the jacquard machine 5.
  • the released weft thread 12 is spatially separated from the weft thread 10 with the aid of the outlet disk 19.
  • Both disc separators 14, 53 require extremely precise guidance of the fabric to be woven in relation to the seam weaving machine, approximately in the order of magnitude of 0.1 mm, both in the individual step from thread to thread and in the sum of the process steps from the beginning of the fabric band and up to it The End. This means that the seam weaving machine must be able to handle the individual step errors at all times to cancel each other out, a requirement that can only be met by means of complex sensor technology.
  • the spatial separation of the weft threads and their subsequent guiding down to the respectively formed compartment is accomplished by an air flow coming from an air nozzle 58 (FIG. 10).
  • the weft thread 10 integrated in the woven strip 38 is brought together with the woven strip from a woven strip guide 59 to the air nozzle 58, the woven strip 38 being brought out of its original vertical position into an approximately horizontal position.
  • the air nozzle 58 blows into a wind tunnel formed from three aerodynamically shaped guide plates 60, 61, 62 (FIGS. 11 and 12).
  • a tensioning occurs, through which the respective weft thread 12 springs out of the weaving order.
  • the weft thread 12 which has jumped out is picked up by the air stream and guided through the wind tunnel 60, 61, 62 until its front end reaches before the opening of the main compartment (seam weaving compartment) 11 which has just been formed in the same work cycle.
  • the plug-in arm 43 'described above grips it with its weft thread clamping device 44' and pulls it through the seam weaving compartment 11.
  • the further procedure takes place as in the first exemplary embodiment.
  • the air nozzle 58 is integrated in the woven strip guide 59 in order to save space. It is connected to an air supply line 65 via a solenoid valve 64.
  • the solenoid valve 64 is controlled by sensors (not shown) which signal the point in time at which the plug arm 43 'begins its working stroke.
  • the woven strip 38 is fastened to the clamping device 9 outside the seam weaving machine. During the operations of weaving the fabric ends together, the weaving strip 38 stands still while the frame G moves with the seam weaving machine.
  • the derogatory auxiliary warp threads 56 of the web strip 38 are wound onto the winding roller 49. Since the respective web strip 38 must be guided exactly from thread to thread relative to the seam weaving machine when disc separators 14, 53 are used, it is absolutely necessary that the take-up roll 49 is stretched exactly in time with the seam weaving method, which controls the driving stepper motor very precisely 48 requires.
  • auxiliary warp threads 56 which are no longer used on the winding roller 49 and are no longer used, are held in tension by means of an unwinder roller 68 which is connected to the winding roller 49 in an axially and rotationally fixed manner, around which the rope 67 is wound on which the drive weight 66 depends.
  • the rope 67 is deflected from the originally vertical position into a horizontal position (indicated by dashed lines in FIGS. 11 and 12) and brought up to a deflection roller 69, from which the drive weight 66 then hangs down.
  • a deflection roller 69 from which the drive weight 66 then hangs down.
  • a liquid stream can be used as a guide means for separating, e.g. B. water or a water emulsion.
  • the effect is basically the same, although the air flow creates a back pressure while the water flow creates an impulse.
  • the weft threads can also be separated by means of electrical field forces by electrostatically charging the weft threads and the street over which the individual weft thread is to be guided with the same poles. To do this, two opposing capacitor plates are used (not shown).
  • the weft thread 12 is separated and guided up to the plug-in arm 43 'by means of air flow, liquid flow or electrostatics, regardless of the accuracy of the guide steps. This significantly simplifies the control of the seam weaving machine.
  • the woven strip 38 does not need to come about exclusively by partially weaving out the textile web 4, but can instead take in auxiliary warp threads 56 that are woven into the fabric and are foreign to the fabric. This measure means that you are no longer bound to the specified number of stems for the type of tissue.
  • an additional separator namely a needle separator 70 in the form of one with at least one soft steel needle 71 used as a brush-provided brush, cf. Fig. 13.
  • the needle separator 70 rotates, the steel needles 71 tear the weft thread 12 to be woven in from the weave; the weft thread 12 is then brought into the respectively open seam weaving compartment 11 in the manner described above.
  • the tubular plug arm 43 ' is in a continuous through-hole with a longitudinal axial blind hole 72' and an overlying one Threaded bore 73 'provided sliding element 74' firmly screwed into the longitudinal axial threaded bore 73 '.
  • the sliding element 74 ' is plugged with its blind hole 72' onto a guide tube 75 'which is inserted through a hole in the thicker leg of an L-shaped swivel arm 76' (FIG. 18).
  • the right-angled swivel arm 76 ' (FIG. 15) can be rotated with its leg arranged in the seam weaving direction on a base plate 79' screwed into a base plate 79 'firmly screwed to the teeth 45' on the plug-in arm 43 'and secured against loosening by a nut 80' is stored and is clamped with the aid of a tension spring 82 ', which is clamped between a pin 83' mounted in the arm of the swivel arm 76 'arranged at right angles to the seam weaving direction and a second pin 84' screwed into the base plate 79 'and against one in the base plate 79' screwed-in stop pin 85 'so that the substantially flatter leg of the swivel arm 76' is aligned exactly at right angles to the direction of the seam weave.
  • An internal thread 86 ' is cut at the end of the guide tube 75' mounted in the swivel arm 76 '.
  • a compression spring 87' located in the guide tube 75 ' can be pretensioned against the sliding element 74' which is displaceable on the guide tube 75 'by means of a threaded pin 89' secured against unintentional loosening.
  • the sliding element 74 ' is supported on the steel wires 90', 91 ', which form the weft thread clamping device 44'. These steel wires are soldered into a clamping plate 92 'which is fixedly connected to the swivel arm 76' and are passed through the plug-in arm 43 'designed as a tube and through a plastic plug 93' screwed into its front end and provided with a longitudinal axial bore.
  • each of the two steel wires 90 ', 91' which form the actual weft thread clamping device 44 ', is initially aligned in an arc shape and therefore has a bracing which strays away from the original longitudinal direction or from the longitudinal direction of the plug arm 43' designed as a tube and containing the steel wires.
  • each steel wire 90 ', 91' is twisted twice and here forms a "V" with legs of unequal length, the inner shorter leg of which continues in the shape of a curve.
  • the arcuate orientation of the one steel wire 90 ' is opposite to the arc shape of the second steel wire 91', as shown in FIG. 19.
  • the opening and closing of the weft thread clamping device 44 ' is effected by a relative displacement of the plug arm 43' mounted in the sliding element 74 'compared to the steel wires which are soldered into the clamping plate 92' screwed to the swivel arm 76 'and passed through the plug arm 43' and the plastic plug 93 ' 90 ', 91'.
  • the rack 45 ' moves back, and the plug-in arm 43' remains in the rest position until the kinks of the steel wires 90 ', 91' contact the plastic plug 93 '.
  • the compression spring 87 ' is supported against the sliding element 74' and against the threaded pin 89 ': the displacement movement of the plug-in arm 43' is limited by the kinks of the steel wires 90 ', 91' resting on the plastic plug 93 '.
  • the weft thread 12 ' originally warp thread, picked up by the weft thread clamping device 44', due to its firm clamping in the fabric 7 and its predetermined length due to the partial weaving of the original weft threads 8, now warp threads, results in the fact that after the insertion of the plug arm 43 'which has been carried out, the Weft thread 12, originally warp thread, creates a tensile force in the weft thread 12 through the seam weaving compartment 11 upon reaching the stretched position of the weft thread 12 against the spring force of the tension spring 82 'which approaches the right-angled swivel arm 76' against the rear stop bolt 85 'and this with the further retraction of the Plug arm 43 'increasing tensile force of the weft thread 12, originally warp thread, causes the L-shaped swivel arm 76' to rotate counter to the seam weaving direction until it bears against a front stop pin 99 '.
  • the pivoting movement of the L-shaped swivel arm 76 ′ triggered by the tensile force of the weft thread 12 in the stretched position creates a reaction force which brings the weft thread 12 into a position parallel to the woven seam 13.
  • the rearward reversal point of the lifting movement of the plug-in arm 43 ' is designed such that, after this parallel position has been reached, the weft thread 12 is pulled out of the weft thread clamping device 44'.
  • the weft thread clamping device 44 ' picks up the now weft thread 12 at the end of the seam weaving compartment 11.
  • the weft thread clamping device 44 ' is then caused to pull out of the seam weaving compartment 11 via the toothing 45', the weft thread 12 also being pulled through.
  • This sley 6 regulates firstly the insertion of the weft thread onto the fabric and secondly the maintenance of the defined distance between the individual warp threads.
  • a displacement of the weft thread 12, originally warp thread, introduced into the corresponding seam weaving compartment 11 and added by the weaving drawer 6, and also the warp threads 8, originally weft thread, against one another is no longer possible without external influence, even when the seam weaving compartment 11 is still open, since this is caused by the weaving process
  • Predefined wave structure of the warp threads 8, originally weft threads, and the weft threads 12, originally warp threads, are positively prevented.
  • each individual type of fabric requires a special weaving drawer 6; however, the manufacture of a woven drawer is quite complex.
  • the sley 6 has only one task of pushing the respective weft thread 12 onto the seam 13. Since it is not possible to move the now warp threads 8 and the now weft threads 12 against one another even with the seam weaving compartment 11 still open due to the thread structure, in a further embodiment of the invention the pushing of the weft thread 12 onto the woven seam 13 can also be carried out using a needle roller rotatable in the frame G. 100 (Fig. 21), which can be used in the same shape for all types of tissue.
  • the needle roller 100 which is rotatably mounted in the frame, essentially consists of a shaft 101, on which two opposite rows of needles, consisting of a plurality of flexible needles 102, are arranged helically along their longitudinal axis are.
  • the first of these helical, opposing rows of needles is right-handed and the second opposite row is left-handed.
  • the needle roller 100 is driven by a stepper motor 103, wherein it executes a rotary movement which is limited to 180 ° in the cycle of the weaving process and then stops.
  • the individual needles 102 of the needle roller sweep past the weft thread 12, originally warp thread, which is added to the weaving seam 13 and leave scratch marks on it. Such scratch marks can possibly cause damage to the fabric tape in the area of the woven seam 13.
  • the weft threads 12 can be pushed into the seam weaving compartment 11 by means of Z-shaped needles 104, which are arranged next to one another in a guide bed 105, are individually axially displaceable and reach into the seam weaving compartment at their front Z end (FIG . 22).
  • the guide bed 105 is fixedly connected to the frame G and consists of a base plate 106 and two guide rods 107 fixedly mounted in this base plate 106, onto which rigid bend plates 109 and spacer sleeves 110, which are alternately provided with two bores 108, are pushed, whereby first a plate 109, then a spacer sleeve 110 follows on each guide rod 107. etc., lastly a sheet 109.
  • Each spacer sleeve 110 has a length corresponding to the cross section of a Z-needle 104 and thus enables the longitudinal axial displacement of the associated Z-needle from one spacer sleeve 110 to the next.
  • the height distance of the guide rods 107 in the region of the base plate 106 spanning the woven seam 13 is dimensioned such that the Z needles 104 fit in between the base plate 106 and the lateral surface of each of the spacer sleeves 110 pushed onto the guide rods 107 without play (FIGS. 22 and . 24).
  • This construction of the guide bed means that the Z needles 104 can be moved back and forth in the weaving direction in a manner that prevents rotation.
  • the displacement of the Z needles 104 for the purpose of pushing in the weft thread 12, originally warp thread, introduced into the corresponding seam weaving compartment 11 takes place against the seam weaving direction by means of a link 111 with an arcuate in the first third of the total length of the link 111 perpendicular to the seam weaving direction, in the second third arcuately against the seam weaving direction and in the last third again groove 112 machined at right angles to the seam weaving direction, the total length of the link 111 being three times the width of the weaving seam and the individual Z needles 104 engaging in the groove 112 with their rear end.
  • the backdrop 111 is slidably mounted on two special backdrop guide rods 113 at right angles to the seam weaving direction.
  • the link guide rods 113 are mounted on one side of the base plate 106 in a sliding element 115 which is displaceable in the base plate 106 in the seam weaving direction and biased against the seam weaving direction by an adjustable compression spring 114 (coil spring or compressed air cylinder).
  • the common displacement of the two link guide rods 113 and thus also the link 111 mounted on them is therefore necessary so that the gradual advance of the frame G does not have a tolerance-related effect on the insertion of the weft thread 12, originally warp thread, introduced into the seam weaving compartment 11 onto the woven seam 13 can have (Fig. 26).
  • the link 111 is fixedly connected to a toothed belt drive 116 (or rope drive) and is shifted by the latter with the aid of a stepping motor 117 in the cycle of the seam weaving process from the corresponding side of the seam 13 to the other side and vice versa.
  • the Z-needles 104 bent in a Z-shape and engaging with the rear end in the groove 112 of the link 111 in succession each perform an axial shift corresponding to the groove path up to the woven seam 13 and back to the starting position.
  • the link 111 described above has the disadvantage that a relatively high friction occurs due to the deflection of the needle ends in the arcuate central part of the groove 112 between the Z-needles 104 and the link 111. This friction leads to increased wear and also to an increase in the drive power for the link 111.
  • the axial Displacement of the Z-needles 104 is no longer effected by the arcuate curve piece of the groove 112 in the second third of the total length of the link 111, but by a rotatable roller 118 used instead of the curve piece (FIG. 27).
  • the drive power for pushing in the weft thread 12, originally warp thread can be compared the sley 6 conventionally used in weaving technology and also lowered relative to the needle roller 100.
  • the jacquard machine 5 has a sufficient number of cords 119, it is possible to achieve a three-stage lifting of the warp threads 8.
  • the cords 119 of the jacquard machine 5 are connected to one another by connecting the first cord with the six hundredth cord, the second cord with the six hundredth cord, the third cord with the five hundred and ninety-ninth cord, and so on, for example with a number of cords of 601 cords .
  • the interconnected cords 119 form loops which run around a summing roller 120. This device shortens the time course of the seam weaving process by about half without the working speed of the individual functions of the seam weaving machine having to be increased (FIG. 28).
  • a special cord 122 is attached to an axis of rotation 121 of the summing roller 120, in which a main lifting element 123 for the respective warp thread 8 is inserted. In the further course of the cord 122, it is guided around a rotatably mounted deflection roller 124 and fastened to a tension spring 125 suspended in the frame G.
  • the jacquard machine 5 is controlled in a known manner by punch cards.
  • the jacquard perforated card in question is punched according to the rhythm of the weaving process and makes it possible to raise the main lifting element 123 in three stages and thus simultaneously to form two seam weaving compartments 11, 11 ', the seam weaving compartment 11 being formed above and the seam weaving compartment 11' below the weaving center (shown in Fig. 29).
  • a second jacquard machine 126 can be attached in addition to the jacquard machine 5, which are rotatably connected to one another via a common shaft 127.
  • the cords 119, 128 of the two jacquard machines 5, 126 are now cross-connected from machine to machine according to the principle described above, for example by B.
  • the first cord 119 of the first jacquard machine 5 can be connected to the corresponding first cord 128 of the second jacquard machine 126 etc.
  • the simultaneous formation of two seam weaving compartments 11, 11 'then takes place as described above, in that the punch cards of the two jacquard machines 5, 126 are matched accordingly.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)
  • Woven Fabrics (AREA)
  • Paper (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (14)

1. Procédé pour réaliser un assemblage tissé, destiné à relier deux bouts de tissu ouverts, en particulier pour réaliser une bande de tissu sans fin, par exemple pour l'industrie du papier, dans lequel on effiloche partiellement les bouts de tissu, on forme une bande de tissu (38), partiellement séparée du tissu total (7), et assemblée à ce dernier, uniquement par l'intermédiaire des fils de chaîne originaux (10), maintenant les fils de trame, bande de tissu dans laquelle les fils maintenant de trame sont insérés par des fils de chaîne auxiliaires (56), ce qui maintient l'ordre, prédéfini par le procédé de tissage, des fils maintenant de trame (10), on forme, à partir des fils de trame extraits des bouts de tissu, une foule de tissage-couture, dans laquelle sont introduits les fils de chaîne originaux libérés des bouts de tissu, maintenant fils de trame, et les fils maintenant de trame sont poussés contre l'assemblage tissé (13) et insérés par formation d'une nouvelle foule de tissage-couture (11 '), caractérisé en ce que les fils maintenant de trame (10) sont, dans le procédé de tissage-couture, libérés individuellement et mécaniquement de la bande de tissu (38) par relevage et abaissement des fils de chaîne auxiliaires (56), et sont séparés spatialement les uns des autres au moyen d'un séparateur (14, 53, 58, 70) et, tout en conservant l'ordre de tissage, sont rapprochés les uns après les autres, chacun à l'aide d'organes de saisie et de guidage (32, 43, 44, 58, 60, 61, 62) commandés pas à pas, de la foule de tissage-couture ouverte correspondante (11) et traversent cette dernière, la machine de tissage-couture et les deux bouts de tissu à assembler l'un à l'autre du tissu total (7) effectuant, l'une par rapport aux autres, un déplacement relatif de préférence commandé en phase avec les pas du procédé, les différents pas du mouvement relatif correspondant à l'avance correspondante du procédé de tissage-couture.
2. Procédé selon la revendication 1, caractérisé en ce que, à la place du battant (6), un hérisson particulier (100) pousse le fil de trame (12, 12') dans la foule de tissage-couture (11, 11').
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que l'ordre de tissage prescrit est assuré par insertion de fils de chaîne auxiliaires (56) aux bords extérieurs des fils actuels de trame (10), initialement fils de chaîne, qui dépassent du tissu.
4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que la saisie et le guidage de chaque fil à insérer s'effectue à l'aide d'un courant d'air.
5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que, après chaque changement de foule, un dispositif de découpage, dirigé contre l'assemblage tissé (13) pénètre dans chaque foule de tissage-couture ouverte (11, 11') et découpe, d'une manière individuelle ou collective, le fil de trame correspondant (12, 12') ou la paire de fils correspondante (12, 12').
6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce que le relevage des fils maintenant de chaîne (8), initialement fils de trame, s'effectue en trois étapes, et qu'il se forme simultanément deux foules (11, 11'), à travers chacune desquelles passe un fil de trame (12, 12'), mais en sens inverse.
7. Dispositif pour la mise en oeuvre du procédé selon l'une des revendications 1 à 6, dans lequel la bande de tissu est tissée, caractérisé en ce que le dispositif est composé de deux moitiés de machine (M, M'), symétriques l'une par rapport à l'autre et pour le reste identiques, et présente sur chacune de ces moitiés un certain nombre d'éléments de relevage auxiliaires (57) destinés à la libération mécanique des fils maintenant de trame (10, 10') initialement fils de chaîne, qui sont fixés aux cordes d'un métier Jacquard (5), commun aux deux moitiés de machine, les fils longitudinaux, initialement fils de trame, de la bande de tissu étant guidés à travers les oeillets des éléments de relevage auxiliaires (57), et les fils de trame libérés (12) étant chacun séparés des autres fils de trame (10, 10'), à l'aide d'un séparateur (53, 58, 70) commandé en phase avec le processus de tissage, ce après quoi un organe de saisie (32), travaillant lui aussi en phase avec le processus de guidage, saisit l'extrémité libre de chaque fil de trame (12) sortant et la rapproche de chaque foule de tissage-couture (11,11'), qui vient d'être formée en phase avec le processus de tissage, foule où l'extrémité de chaque fil de trame (12, 12') est reprise par un bras enfichable (43', 43) pourvu d'un dispositif (44', 44) de pincement des fils de trame, et est passée à travers la foule de tissage-couture (11, 11').
8. Dispositif selon la revendication 7, caractérisé en ce que le dispositif est fixé sur un bâti (G) supportant deux moitiés de machine (M, M'), bâti qui est logé d'une manière coulissante sur un dispositif de serrage (9), sur lequel le tissu à tisser (7) est tendu sur toute sa largeur.
9. Procédé selon les revendications 7 ou 9, caractérisé en ce que chaque séparateur (53) ne comporte qu'un disque plus épais unique (18), lequel est serré entre une bague (55) pourvue d'un filetage sur sa surface, le disque d'entrée (16) et le disque de sortie (19).
10. Dispositif selon les revendications 7 ou 8, caractérisé en ce que chaque séparateur est constitué d'une soufflerie, constituée de déflecteurs (60, 61, 62), de forme aérodynamique et d'une buse d'air (58) pénétrant dans cette soufflerie, le courant d'air produit par la buse d'air, dévié dans la soufflerie (60,61, 62) agissant comme organe de saisie et de guidage pour chaque fil de trame (12) entrelacé.
11. Dispositif selon l'une des revendications 7 à 10, caractérisé en ce qu'un séparateur à aiguilles (70), constitué d'un arbre tournant en phase avec le processus de tissage avec au moins une aiguille séparatrice (71) fixée perpendiculairement sur cet arbre, est disposé au point de sortie de chaque fil de trame (12) libéré de l'armure de la bande tissée (38).
12. Dispositif selon l'une des revendications 7 à 11, caractérisé par un bras enfichable (43'), tubulaire, commandé au cours du processus de tissage-couture et en phase avec ce dernier, pouvant pivoter sur un bras pivotant à deux branches (76'), et pouvant coulisser dans un sens et dans l'autre à travers la foule de tissage-couture formée dans chaque cas (11), bras enfichable dans l'espace intérieur du tube duquel un fil d'acier (90', 91'), replié en son extrémité libre et fixé au bras pivotant (76'), est disposé d'une manière coulissante par rapport au bras enfichable (43') et serre, entre la partie repliée et l'extrémité tubulaire ouverte du bras enfichable (43'), le fil de trame (12) prêt à être entrelacé, et, après sortie de la foule de tissage-couture (11), effectuée en phase avec le processus de tissage-couture, et après pivotement du bras enfichable (43'), lâche le fil de trame (12).
13. Dispositif selon l'une des revendications 7 à 12, caractérisé en ce que la poussée de chaque fil de trame (12) dans la foule de tissage-couture (11) s'effectue à l'aide d'un hérisson (100), logé de façon à pouvoir tourner dans le bâti (G) et entraîné pas à pas, hérisson sur l'arbre rotatif (101) duquel sont disposées, d'une manière hélicoïdale, deux rangées d'aiguilles opposées l'une à l'autre, constituées d'un grand nombre d'aiguilles élastiques (102), de telle sorte que l'hélice d'une rangée d'aiguilles tourne à droite, et celle de la deuxième rangée d'aiguilles tourne à gauche.
14. Dispositif sélon l'une des revendications 7 à 13, caractérisé en ce que la poussée de chaque fil de trame (12) dans la foule de tissage-couture (11) s'effectue au moyen d'aiguilles repliées selon un angle à peu prés droit, par exemple des aiguilles en Z (104), qui sont disposées parallèlement les unes aux autres et de façon à pouvoir coulisser longitudinalement sur un lit de guidage, pénètrent, chacune par une extrémité, dans une rainure incurvée (112) d'une coulisse (111) pouvant coulisser dans un sens et dans l'autre en phase avec le processus de tissage, pénètrent par la partie libre de l'aiguille, repliée, dans la foule de tissage-couture (11) et, là, exécutent un mouvement de poussée, correspondant à la forme de la courbe de la rainure incurvée (112).
EP81104197A 1980-07-09 1981-06-02 Procédé et dispositif pour réaliser une jointure tissée comme liaison entre deux bouts de tissu Expired EP0043441B2 (fr)

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AT81104197T ATE9724T1 (de) 1980-07-09 1981-06-02 Verfahren und vorrichtung zum erstellen einer webnaht als verbindung zweier gewebeenden.

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DE3025909A DE3025909C2 (de) 1980-07-09 1980-07-09 Verfahren und Vorrichtung zum Herstellen einer Webnaht zwischen zwei Gewebeenden
DE3025909 1980-07-09

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EP0043441A1 EP0043441A1 (fr) 1982-01-13
EP0043441B1 EP0043441B1 (fr) 1984-10-03
EP0043441B2 true EP0043441B2 (fr) 1988-03-16

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US (1) US4410015A (fr)
EP (1) EP0043441B2 (fr)
AT (1) ATE9724T1 (fr)
CA (1) CA1161239A (fr)
DE (2) DE3025909C2 (fr)

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Also Published As

Publication number Publication date
EP0043441B1 (fr) 1984-10-03
CA1161239A (fr) 1984-01-31
EP0043441A1 (fr) 1982-01-13
DE3025909C2 (de) 1983-07-14
US4410015A (en) 1983-10-18
DE3025909A1 (de) 1982-02-04
DE3166429D1 (en) 1984-11-08
ATE9724T1 (de) 1984-10-15

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