DE602005009099D1 - Verfahren zur herstellung von porösen keramischen körpern - Google Patents

Verfahren zur herstellung von porösen keramischen körpern

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Publication number
DE602005009099D1
DE602005009099D1 DE602005009099T DE602005009099T DE602005009099D1 DE 602005009099 D1 DE602005009099 D1 DE 602005009099D1 DE 602005009099 T DE602005009099 T DE 602005009099T DE 602005009099 T DE602005009099 T DE 602005009099T DE 602005009099 D1 DE602005009099 D1 DE 602005009099D1
Authority
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Germany
Prior art keywords
production
porous ceramic
ceramic bodies
firing
piled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
DE602005009099T
Other languages
English (en)
Inventor
Takamitsu Saijo
Koji Higuchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ibiden Co Ltd
Original Assignee
Ibiden Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ibiden Co Ltd filed Critical Ibiden Co Ltd
Publication of DE602005009099D1 publication Critical patent/DE602005009099D1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/248Supports for drying
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62645Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62655Drying, e.g. freeze-drying, spray-drying, microwave or supercritical drying
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6316Binders based on silicon compounds
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
    • C04B38/0635Compounding ingredients
    • C04B38/0645Burnable, meltable, sublimable materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00Supports, screens, or the like for the charge within the furnace
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • C04B2235/383Alpha silicon carbide
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/522Oxidic
    • C04B2235/5224Alumina or aluminates
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/526Fibers characterised by the length of the fibers
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5463Particle size distributions
    • C04B2235/5472Bimodal, multi-modal or multi-fraction
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602Making the green bodies or pre-forms by moulding
    • C04B2235/6021Extrusion moulding
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • C04B2235/6583Oxygen containing atmosphere, e.g. with changing oxygen pressures
    • C04B2235/6584Oxygen containing atmosphere, e.g. with changing oxygen pressures at an oxygen percentage below that of air
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/76Crystal structural characteristics, e.g. symmetry
    • C04B2235/767Hexagonal symmetry, e.g. beta-Si3N4, beta-Sialon, alpha-SiC or hexa-ferrites
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/80Phases present in the sintered or melt-cast ceramic products other than the main phase
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
DE602005009099T 2004-07-01 2005-02-10 Verfahren zur herstellung von porösen keramischen körpern Active DE602005009099D1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2004196047 2004-07-01
JP2005001423 2005-02-01
PCT/JP2005/002076 WO2006003736A1 (ja) 2004-07-01 2005-02-10 セラミック焼成用治具及び多孔質セラミック体の製造方法

Publications (1)

Publication Number Publication Date
DE602005009099D1 true DE602005009099D1 (de) 2008-10-02

Family

ID=35782551

Family Applications (1)

Application Number Title Priority Date Filing Date
DE602005009099T Active DE602005009099D1 (de) 2004-07-01 2005-02-10 Verfahren zur herstellung von porösen keramischen körpern

Country Status (6)

Country Link
US (1) US20060043652A1 (de)
EP (1) EP1647790B1 (de)
AT (1) ATE405804T1 (de)
DE (1) DE602005009099D1 (de)
PL (1) PL1647790T3 (de)
WO (1) WO2006003736A1 (de)

Families Citing this family (80)

* Cited by examiner, † Cited by third party
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EP1142619B1 (de) * 1999-09-29 2007-01-24 Ibiden Co., Ltd. Wabenförmiger filter und anordnung von keramischen filtern
DE60323338D1 (de) * 2002-02-05 2008-10-16 Ibiden Co Ltd Wabenfilter für abgasentgiftung
EP1726796A1 (de) 2002-02-05 2006-11-29 Ibiden Co., Ltd. Wabenkörperfilter zur Abgasreinigung, Kleber, Beschichtungsmaterial und Verfahren zur Herstellung eines solchen Wabenkörperfilters
DE60318937T3 (de) * 2002-03-04 2013-10-10 Ibiden Co., Ltd. Verwendung eines wabenfilters zur abgasreinigung
ATE376880T1 (de) 2002-03-22 2007-11-15 Ibiden Co Ltd Herstellungsverfahren eines wabenfilters zur reinigung von abgas
JPWO2003084640A1 (ja) * 2002-04-09 2005-08-11 イビデン株式会社 排気ガス浄化用ハニカムフィルタ
WO2003093657A1 (fr) * 2002-04-10 2003-11-13 Ibiden Co., Ltd. Filtre a alveoles servant a clarifier un gaz d'echappement
JPWO2004024294A1 (ja) * 2002-09-13 2006-01-05 イビデン株式会社 フィルタ
CN100345611C (zh) * 2002-09-13 2007-10-31 揖斐电株式会社 蜂窝状结构体
US20060073970A1 (en) * 2003-05-06 2006-04-06 Ibiden Co., Ltd. Honeycomb structure body
PL1541817T3 (pl) 2003-06-05 2007-05-31 Ibiden Co Ltd Korpus o strukturze plastra miodu
DE602004006204T2 (de) 2003-06-23 2008-01-10 Ibiden Co., Ltd., Ogaki Wabenstrukturkörper
US20060051556A1 (en) * 2003-09-12 2006-03-09 Ibiden Co., Ltd. Sintered ceramic compact and ceramic filter
WO2005037406A1 (ja) * 2003-10-20 2005-04-28 Ibiden Co., Ltd. ハニカム構造体
JP4439236B2 (ja) 2003-10-23 2010-03-24 イビデン株式会社 ハニカム構造体
EP1632657B1 (de) * 2003-11-05 2013-08-21 Ibiden Co., Ltd. Verfahren zur herstellung eines wabenstrukturkörpers
KR100828265B1 (ko) * 2003-11-12 2008-05-07 이비덴 가부시키가이샤 세라믹 구조체, 세라믹 구조체의 제조 장치 및 세라믹구조체의 제조 방법
US7387829B2 (en) * 2004-01-13 2008-06-17 Ibiden Co., Ltd. Honeycomb structure, porous body, pore forming material for the porous body, and methods for manufacturing the pore forming material, the porous body and the honeycomb structure
EP1726795A4 (de) * 2004-02-23 2008-03-05 Ibiden Co Ltd Wabenstrukturkörper und abgasreinigungsvorrichtung
JP4666390B2 (ja) * 2004-04-05 2011-04-06 イビデン株式会社 ハニカム構造体、ハニカム構造体の製造方法及び排気ガス浄化装置
ES2308279T3 (es) * 2004-05-06 2008-12-01 Ibiden Co., Ltd. Estructura de panal y metodo para producirla.
EP1930058A3 (de) * 2004-05-18 2008-07-30 Ibiden Co., Ltd. Wabenstrukturkörper und Abgasreinigungsvorrichtung
PL1662219T3 (pl) * 2004-08-04 2009-02-27 Ibiden Co Ltd Piec do wypalania oraz sposób wytwarzania w nim porowatego elementu ceramicznego
DE602005006099T2 (de) * 2004-08-04 2009-05-07 Ibiden Co., Ltd., Ogaki Durchlaufbrennofen und verfahren zur herstellung eines porösen keramikglieds damit
PL1657511T3 (pl) * 2004-08-10 2008-04-30 Ibiden Co Ltd Piec do wypalania i sposób wytwarzania elementu ceramicznego za jego pomocą
WO2006041174A1 (ja) * 2004-10-12 2006-04-20 Ibiden Co., Ltd. セラミックハニカム構造体
JP4870657B2 (ja) * 2005-02-04 2012-02-08 イビデン株式会社 セラミックハニカム構造体およびその製造方法
JP2006223983A (ja) * 2005-02-17 2006-08-31 Ibiden Co Ltd ハニカム構造体
JP4870559B2 (ja) 2005-03-28 2012-02-08 イビデン株式会社 ハニカム構造体
JP4937116B2 (ja) * 2005-04-28 2012-05-23 イビデン株式会社 ハニカム構造体
EP1752390B1 (de) * 2005-06-06 2011-09-28 Ibiden Co., Ltd. Verwendung eines verpackungsmaterials und verfahren für den transport eines wabenförmig strukturierten körpers
WO2007010643A1 (ja) * 2005-07-21 2007-01-25 Ibiden Co., Ltd. ハニカム構造体及び排ガス浄化装置
JPWO2007015550A1 (ja) * 2005-08-03 2009-02-19 イビデン株式会社 炭化珪素質焼成用治具及び多孔質炭化珪素体の製造方法
FR2891472B1 (fr) 2005-09-30 2008-04-18 Saint Gobain Ct Recherches Methode d'obtention d'une structure de filtration homogene pour une application catalytique
CN100560180C (zh) 2005-11-18 2009-11-18 揖斐电株式会社 蜂窝结构体
JPWO2007058006A1 (ja) * 2005-11-18 2009-04-30 イビデン株式会社 ハニカム構造体
CN101312809A (zh) * 2005-12-26 2008-11-26 揖斐电株式会社 蜂窝结构体的制造方法
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