WO2009066388A1 - ハニカム構造体及びハニカム構造体の製造方法 - Google Patents
ハニカム構造体及びハニカム構造体の製造方法 Download PDFInfo
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- WO2009066388A1 WO2009066388A1 PCT/JP2007/072582 JP2007072582W WO2009066388A1 WO 2009066388 A1 WO2009066388 A1 WO 2009066388A1 JP 2007072582 W JP2007072582 W JP 2007072582W WO 2009066388 A1 WO2009066388 A1 WO 2009066388A1
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- WIPO (PCT)
- Prior art keywords
- honeycomb fired
- fired bodies
- adhesive layer
- honeycomb
- honeycomb structure
- Prior art date
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
- C04B38/0016—Honeycomb structures assembled from subunits
- C04B38/0019—Honeycomb structures assembled from subunits characterised by the material used for joining separate subunits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2455—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the whole honeycomb or segments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2466—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the adhesive layers, i.e. joints between segments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2478—Structures comprising honeycomb segments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2482—Thickness, height, width, length or diameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2486—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure characterised by the shapes or configurations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2486—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure characterised by the shapes or configurations
- B01D46/2488—Triangular
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6263—Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/30—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for treatment of exhaust gases from IC Engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2498—The honeycomb filter being defined by mathematical relationships
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5463—Particle size distributions
- C04B2235/5472—Bimodal, multi-modal or multi-fraction
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
Abstract
本発明は、ハニカムフィルタ又は触媒担体として使用した場合に中央部付近のハニカム焼成体がハニカム構造体から抜けることがないハニカム構造体を提供することを目的とするものであり、本発明のハニカム構造体は、多数のセルがセル壁を隔てて長手方向に並設された柱状のハニカム焼成体が、接着材層を介して複数個結束されてなるセラミックブロックを含むハニカム構造体であって、上記接着材層は、その接着材層の両側に接着されたハニカム焼成体同士の接着強度が異なる少なくとも2種類の接着材層からなり、上記ハニカム焼成体のうち上記セラミックブロックを長手方向に垂直な断面で切断した面の中央部に位置する中央部ハニカム焼成体同士は互いに一の接着材層を介して接着されており、上記中央部ハニカム焼成体同士の接着強度αは、他の接着材層を介して互いに接着されたハニカム焼成体同士の接着強度βよりも高いことを特徴とする。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2007/072582 WO2009066388A1 (ja) | 2007-11-21 | 2007-11-21 | ハニカム構造体及びハニカム構造体の製造方法 |
EP08162954.5A EP2062636B1 (en) | 2007-11-21 | 2008-08-26 | Honeycomb structured body and method for manufacturing the same |
US12/250,633 US8277921B2 (en) | 2007-11-21 | 2008-10-14 | Honeycomb structure and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2007/072582 WO2009066388A1 (ja) | 2007-11-21 | 2007-11-21 | ハニカム構造体及びハニカム構造体の製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009066388A1 true WO2009066388A1 (ja) | 2009-05-28 |
Family
ID=40091507
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/072582 WO2009066388A1 (ja) | 2007-11-21 | 2007-11-21 | ハニカム構造体及びハニカム構造体の製造方法 |
Country Status (3)
Country | Link |
---|---|
US (1) | US8277921B2 (ja) |
EP (1) | EP2062636B1 (ja) |
WO (1) | WO2009066388A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011240332A (ja) * | 2010-04-22 | 2011-12-01 | Ibiden Co Ltd | ハニカム構造体 |
JP2011241139A (ja) * | 2010-04-22 | 2011-12-01 | Ibiden Co Ltd | ハニカム構造体 |
Families Citing this family (64)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1516659B1 (en) * | 1999-09-29 | 2006-12-13 | Ibiden Co., Ltd. | Honeycomb filter and ceramic filter assembly |
US8029737B2 (en) * | 2002-02-05 | 2011-10-04 | Ibiden Co., Ltd. | Honeycomb filter for exhaust gas decontamination, adhesive, coating material and process for producing honeycomb filter for exhaust gas decontamination |
US20050169819A1 (en) | 2002-03-22 | 2005-08-04 | Ibiden Co., Ltd | Honeycomb filter for purifying exhaust gas |
EP1493904B1 (en) | 2002-04-10 | 2016-09-07 | Ibiden Co., Ltd. | Honeycomb filter for clarifying exhaust gas |
ATE376617T1 (de) * | 2002-04-11 | 2007-11-15 | Ibiden Co Ltd | Wabenfilter zur reinigung von abgas |
EP1686107A4 (en) * | 2003-09-12 | 2008-12-03 | Ibiden Co Ltd | FRITTED CERAMIC TABLET AND CERAMIC FILTER |
CN1723342B (zh) * | 2003-11-05 | 2011-05-11 | 揖斐电株式会社 | 蜂窝结构体的制造方法以及密封材料 |
DE602004014271D1 (de) * | 2004-05-06 | 2008-07-17 | Ibiden Co Ltd | Wabenstruktur und herstellungsverfahren dafür |
CN101249349B (zh) * | 2004-05-18 | 2012-01-25 | 揖斐电株式会社 | 蜂窝结构体及废气净化装置 |
ATE408110T1 (de) * | 2004-08-04 | 2008-09-15 | Ibiden Co Ltd | Brennofen und verfahren zur herstellung eines porösen keramikglieds damit |
DE602005015610D1 (de) * | 2004-10-12 | 2009-09-03 | Ibiden Co Ltd | Keramische wabenstruktur |
EP1769837B1 (en) * | 2005-02-04 | 2016-05-04 | Ibiden Co., Ltd. | Ceramic honeycomb structure and method for manufacture thereof |
JP4812316B2 (ja) | 2005-03-16 | 2011-11-09 | イビデン株式会社 | ハニカム構造体 |
CN100453511C (zh) | 2005-03-28 | 2009-01-21 | 揖斐电株式会社 | 蜂窝结构体及密封材料 |
WO2006117899A1 (ja) * | 2005-04-28 | 2006-11-09 | Ibiden Co., Ltd. | ハニカム構造体 |
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CN101146589B (zh) * | 2005-09-28 | 2010-11-24 | 揖斐电株式会社 | 蜂窝式过滤器 |
CN101309883B (zh) * | 2006-01-27 | 2012-12-26 | 揖斐电株式会社 | 蜂窝结构体及其制造方法 |
WO2007094075A1 (ja) * | 2006-02-17 | 2007-08-23 | Ibiden Co., Ltd. | 乾燥用治具組立装置、乾燥用治具分解装置、乾燥用治具循環装置、セラミック成形体の乾燥方法、及び、ハニカム構造体の製造方法 |
JPWO2007097056A1 (ja) * | 2006-02-23 | 2009-07-09 | イビデン株式会社 | ハニカム構造体および排ガス浄化装置 |
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WO2007122707A1 (ja) * | 2006-04-19 | 2007-11-01 | Ibiden Co., Ltd. | ハニカム構造体の製造方法 |
WO2007122715A1 (ja) * | 2006-04-20 | 2007-11-01 | Ibiden Co., Ltd. | ハニカム焼成体の検査方法、及び、ハニカム構造体の製造方法 |
WO2007122716A1 (ja) * | 2006-04-20 | 2007-11-01 | Ibiden Co., Ltd. | 搬送装置、及び、ハニカム構造体の製造方法 |
WO2007129391A1 (ja) * | 2006-05-01 | 2007-11-15 | Ibiden Co., Ltd. | 焼成用治具組立装置、焼成用治具分解装置、循環装置、セラミック成形体の焼成方法、及び、ハニカム構造体の製造方法 |
WO2007129399A1 (ja) * | 2006-05-08 | 2007-11-15 | Ibiden Co., Ltd. | ハニカム構造体の製造方法、ハニカム成形体受取機及びハニカム成形体取出機 |
WO2007132530A1 (ja) * | 2006-05-17 | 2007-11-22 | Ibiden Co., Ltd. | ハニカム成形体用端面処理装置、ハニカム成形体の封止方法、及び、ハニカム構造体の製造方法 |
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2007
- 2007-11-21 WO PCT/JP2007/072582 patent/WO2009066388A1/ja active Application Filing
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2008
- 2008-08-26 EP EP08162954.5A patent/EP2062636B1/en active Active
- 2008-10-14 US US12/250,633 patent/US8277921B2/en active Active
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JP2011240332A (ja) * | 2010-04-22 | 2011-12-01 | Ibiden Co Ltd | ハニカム構造体 |
JP2011241139A (ja) * | 2010-04-22 | 2011-12-01 | Ibiden Co Ltd | ハニカム構造体 |
Also Published As
Publication number | Publication date |
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EP2062636A1 (en) | 2009-05-27 |
US8277921B2 (en) | 2012-10-02 |
EP2062636B1 (en) | 2017-01-04 |
US20090130378A1 (en) | 2009-05-21 |
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