CN1328490A - 用于流体喷洒器的齿轮泵和可重新放置的储器 - Google Patents
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Abstract
用于流体喷洒器的齿轮泵和储器装置包括泵壳体(12),该泵壳体具有用于容纳流体储器并与流体储器密封的凹槽部分,该泵壳体还具有其中设有驱动马达(56)和齿轮(62,64)的腔室。凹槽部分的中心内具有刚性锥形突起(18),该突起具有伸进泵入口(22)的孔(20)。齿轮泵还包括安装在所述泵壳体的所述凹槽部分上以形成流体储器的流体容器(36)。流体储器具有排出阀(52),该排出阀通过与凹槽部分内的锥形突起连接来打开,以提供与泵入口流体连通。在流体储器内地静压头使齿轮泵保持在启动状态。从齿轮泵导向喷洒器头的流体管线(30)内具有排出止回阀(34)。该止回阀具有比流体的静压头高的开启压力,因此,仅当齿轮泵工作以便使流体管线内的压力增加到开启压力之上时,流体经过喷洒器头。齿轮泵和储器还包括用于供电和操作马达的装置,因此,在使用者要求下,齿轮泵提供到喷洒器头的连续流体流。
Description
发明领域
本发明涉及电动流体喷洒系统,具体是涉及需要非脉动喷洒的这些喷洒系统。更具体是,本发明涉及利用齿轮泵和可重新放置的流体储器的流体喷洒器。
发明背景
需要连续的流体喷洒的喷洒器泵是公知的,它使用小型齿轮泵,以便将流体从储器提升并产生必要的压力,以便使喷洒器头能够充分分散流体,从而产生非脉动喷洒。启动该泵可能需要10秒或更多,以便更换汲取管或具有流体的导出管线中的空气。可能需要贵重的精密零部件以便将流体提升几英寸以上。也可能需要防止倒流到储器的止回阀,以防泵启动失败。
内部具有表面活性剂的流体很难无泄漏地存贮。喷洒器头滴水是特别不希望出现的。止回阀常用于喷洒器头的刚好上游,以便使在喷洒器头出口滴漏所存在的流体体积最小,止回阀典型地具有开启压力或界限压力,在流体向喷洒器头流动发生之前,必须超出该压力。对于便宜的齿轮泵来说,泵启动和流体提升所需的吸力以及排出开启压力的结合可能太多而不能解决。
需要的是简单的齿轮泵和储器的结合,它使启动泵和提升流体所必需的吸力最小,因此,泵提供超过了高达3.5psig的开启压力。另外,需要在一或两秒内启动的自启动齿轮泵。而且,需要以防泄漏方式可简单地与齿轮泵连接的可重新放置的流体储器。
发明概述
在本发明的一个优选实施例中,用于流体喷洒器的一齿轮泵和储器包括一马达驱动的齿轮泵,所述马达驱动的齿轮泵具有一连接于一手持器具的安装表面和使齿轮泵与一流体储器密封的装置。流体储器设置在齿轮泵之上,使得在储器内的流体静压头使齿轮泵保持在注满状态。
还包括从齿轮泵引导至一喷洒器头的流体管线。该流体管线具有一位于其中的排出止回阀,该止回阀具有比流体的静压头高的开启压力,因此仅当齿轮泵工作以使流体管线内的压力增加到开启压力之上时,流体经过喷洒器头。齿轮泵和储器还包括用于驱动和操作马达驱动的齿轮泵的装置,因此根据使用者的要求,齿轮泵提供到喷洒器头的一连续的流体流。
在本发明的另一个优选的实施例中,用于流体喷洒器的齿轮泵和储器包括一泵壳体,该泵壳体具有一连接于一手持器具的安装表面和一用于容纳流体储器并与流体储器密封的凹槽部分。泵壳体还具有其中设置驱动马达和齿轮的一腔室。腔室内具有肋,其形成包括一泵入口和一泵出口的泵通道。凹槽部分具有在其中对中的一刚性锥形突起,该突起具有一伸进泵入口的孔。齿轮泵还包括一电动马达,该电动马达具有一马达壳体和一从马达壳体延伸的旋转轴。马达壳体通过一弹性流体密封件与泵壳体连接。另外,齿轮泵包括泵壳体的腔室内部安装在马达的旋转轴上的一小齿轮,和在腔室内可旋转地连接成与小齿轮啮合的一空转齿轮。该齿轮与腔室内的泵通道一起基本上限制了流体在齿轮的啮合的齿轮齿之间的回流,以及在齿轮齿和泵壁之间的回流,以形成一齿轮泵。泵出口与齿轮泵流体连通并具有一从泵出口导向喷洒器头的流体管线。该流体管线具有一排出止回阀,以便使喷洒器头处的流体滴漏最小。止回阀具有一开启压力。齿轮泵还包括安装在泵壳体的凹槽部分处的一流体容器,以形成一流体储器。该容器具有一使周围的空气能替换从储器抽出的流体的排气阀和一流体排出阀。通过与凹槽部分内的锥形突起啮合而打开流体排出阀,以提供与泵入口的流体连通。另外,齿轮泵包括用于驱动和操作马达的装置,使得根据使用者的要求齿轮泵提供到喷洒器头的一连续的流体流。
附图的简要描述
图1是用于本发明的流体喷洒器的齿轮泵和储器的一个优选实施例的分解横截面视图,它公开了一种倒置的容器的一部分,该容器具有一附件盖子并装设阀门,具有安装表面并与喷洒器头柔性连接的泵壳体,和具有流体密封件和两个齿轮的泵马达。
图2是图1的部件的装配横截面视图,和用于操作齿轮泵从而从倒置的容器经过喷洒器头喷洒流体的电池与串联启闭开关的示意图。
图3是具有图1的附件和装设的阀门的倒置的容器的底视图,它表示在附件的中心内的通常封闭的狭缝阀,它能防止流体从容器中漏泄。
图4是图1的泵壳体的顶视图,它表示用于容纳倒置的容器和附件的凹槽部分,并表示如图2所示当倒置的容器插入凹槽部分内时,用于打开狭缝阀的锥形突起。
图5是图1的泵壳体的底视图,它表示用于容纳一对齿轮和驱动马达以形成齿轮泵的腔室。
图6是图1的泵马达的顶视图,它表示一对齿轮,其中一个齿轮可滑动地安装到马达轴上。
发明的详细描述
参见图1和2,它表示齿轮泵和储器的一个第一优选实施例,通常用10表示,它具有用于本发明的流体喷洒器的泵壳体12。泵壳体12具有安装表面14,以便将齿轮泵和储器10与具有流体喷洒器的手持器具连接。泵壳体12还具有凹槽部分16,该凹槽部分16具有刚性锥形突起18,该刚性锥形突起18最好位于中心,并在壳体12内突出。锥形突起18具有孔口20,该孔口20与泵入口22流体连通。泵壳体12具有用于容纳泵部件的腔室24,该腔室最好在壳体12的与凹槽部分16相对侧上。腔室24内具有肋26,以形成泵通道。这些通道从入口22经过泵部分导向泵出口28。
柔性流体管线30与泵出口28连接,它引导流体从出口28导向喷洒器头32。排出止回阀34定位在靠近并刚好在喷洒器头32的上游。止回阀34可以是本领域中所公知的弹簧加载球阀或其它类型的止回阀。止回阀34的目的是限制流体从喷洒器头32滴漏。止回阀34产生开启压力,因此进入喷洒器头32内的流体具有足够的能量,以便驱动流体经过喷洒器头32并使流体分散成最好是扇形图案的小水滴。
齿轮泵和储器10还具有流体容器36,该流体容器36用作由喷洒器头32喷洒的流体的储器。容器36具有瓶口38,盖子40最好可去掉地与该瓶口38连接,但它还可与其固定连接。盖子40的连接最好通过瓶领域中公知的“带槽反锥连接”扭转和锁定系统。作为替换,盖子40可设有螺纹,或者甚至焊接到瓶口38上。盖子40最好具有两个开口42和44。开口42是排气开口,它与凹槽46贯穿相交,并且当齿轮泵和储器10完全装配时,用作周围空气到达开口42的路径。开口42内部是弹性密封垫48,弹性密封垫48将瓶口38与盖子40压缩密封。密封垫48具有两个面向内的狭缝阀50和52,该狭缝阀最好模制成密封垫48的一部分。狭缝阀50最好小于阀52,并用作通向流体容器36的排气阀。即,当流体54从容器36泵出时,周围的空气允许经过排气阀50,以便替换流体54,使容器36不会坍缩或在容器36内产生真空。
开口44最好位于盖子40内的中心,因此,它与锥形突起18对准。狭缝阀52直接定位在开口44后,因此,它也与锥形突起18对准。狭缝阀52用作流体排出阀,因此容器36保存流体54,直到当容器36和盖子40插入凹槽部分16并由容器36的上端处的夹具(未表示)固定在此时,流体排出阀52由锥形突起18打开为止。
齿轮泵和储器10还包括驱动马达56。驱动马达56是直流电动马达,最好由干电池(未表示)提供电能。驱动马达56具有马达壳体58和从马达壳体58延伸出的旋转轴60。小齿轮62与轴60固定连接或可滑动地连接并由轴60驱动。类似形状和尺寸的空转齿轮64与小齿轮啮合。空转齿轮64最好绕销65自由旋转,该销从泵壳体12的腔室24延伸。弹性流体密封件66定位在马达壳体58和齿轮62与64之间,并且当驱动马达56插入腔室24内以形成齿轮泵时,形成与泵壳体腔室24的壁稳定密封,和与旋转轴60动态密封。最好,如图6所示,驱动马达56通过两个螺丝(未表示)在腔室24内固定就位,它们旋进马达壳体58内的孔68和70内。如图4和5所示,这些螺丝最好从泵壳体12经过位于其中的间隙孔72和74并经过弹性件66延伸。
驱动马达56具有两个从此延伸的电接头76和80,它最好串联连接一电路,该电路具有四个标准从型号电池82和使用者操作的常开开关84,例如弹簧加载的按钮。当开关84关闭时,如图2所示,电流经过驱动马达56,以便使齿轮62和64旋转,并产生足以打开止回阀34的压力,还迫使流体经过喷洒器头32。开关84和电池82表现为一种用于供电和操作优选的齿轮泵和储器10的装置。然而,可使用其它替换物,它们在本领域中是公知的,且不会超出本发明的范围。
在本发明的一个特别优选的实施例中,容器36是由高密度聚乙烯吹注而成的10英寸高乘2.5英寸直径的瓶。盖子40是聚丙烯喷射模塑而成。密封垫48是硅酮橡胶喷射模塑而成,狭缝阀50和52同样如此。泵壳体12由乙缩醛喷射模塑而成,凹槽部分16约为0.5英寸深,直径为1.3英寸。齿轮62和64也由乙缩醛喷射模塑而成,并最好是14齿的齿轮,该14齿的齿轮为0.312英寸直径和0.134英寸厚度。弹性件66由乙烯丙烯橡胶喷射模塑而成,与马达56类似,部件66接近1英寸的直径。部件66约为0.3英寸厚。马达56最好是6伏直流马达,型号为53635-4040P-470,它由Sun Motor of Industrial,CO.制造。轴60为0.09英寸直径,并具有“D”形横截面,它可滑动地与驱动齿轮62连接。轴60最好在荷载下以接近12000RPM的转速旋转,齿轮62和64在24psig的出口压力下产生接近220毫升/分的流体54的流速。输入能量接近3瓦。流体54具有类似于水的粘性,并最好包括水和表面活性剂,例如小型过氧化物溶剂或基于乙醇的溶剂。喷洒器头32最好是Bowles Fluidic Nozzle,Model No.3164P027,由Bowles,FluidicsCorporation of Columbia,MO.制造。
尽管齿轮泵能够将流体从其下的容器上提,齿轮泵精度和功率确定了可获得的吸入压头。为了使精度和功率乃至尺寸和成本最小,本发明的储器36最好直接在齿轮泵上,因此静压头总是存在,以启动泵,且不需要吸力。由于来自储器36的连续静压头,在喷洒器头32前的排出止回阀34具有大于静压头的开启压力,因此不会经过喷洒器头32的未工作的泵发生泄漏,因为这种泄漏导致流体从喷洒器头32滴漏。开启压力最好高于静压头一定程度,以致流经排出止回阀34的流体,当泵操作时,具有足够的压力以便使喷洒器头32产生细的喷洒。
锥形突起18和狭缝阀52在流体容器36和泵入口22之间对接,以提供流体从储器到达泵的短路径。这样,在储器内的静压头原则上是容器36内的流体的高度。去掉废弃的容器36和更换新的容器36产生最小的流体泄漏,因为锥形突起18和狭缝阀52对接。
尽管已经图示和描述了本发明的特定的实施例,对于本领域的普通技术人员来说,显然在不超出本发明的实质和范围的前提下,本发明可作许多变化和修改,希望它覆盖附后的权利要求书内,且所有的这种变化在本发明的范围内。
Claims (10)
1.一种用于流体喷洒器的齿轮泵/储器装置,它包括:
一马达驱动的齿轮泵,具有一与手持器具连接的安装表面和一使所述齿轮泵与一流体储器密封的装置,所述流体储器位于所述齿轮泵之上,因此在所述储器内的流体静压头使所述齿轮泵保持在一注满状态;
一从所述齿轮泵引导至喷洒器头的流体管线,所述流体管线具有一位于其中的排出止回阀,该止回阀具有一比所述流体的静压头高的开启压力,这样仅当所述齿轮泵工作以使所述流体管线内的压力增加到所述开启压力之上时,流体经过所述喷洒器头;和
用于驱动和操作所述马达驱动齿轮泵的装置,使得当启动所述装置时所述齿轮泵对所述喷洒器头提供一连续的流体流。
2.如权利要求1所述的装置,其特征在于所述开启压力范围是从0.7至5.0psig。
3.一种用于流体喷洒器的齿轮泵/储器装置,包括:
一泵壳体,具有一用以连接于手持器具的安装表面,和一用于容纳流体储器并与流体储器密封的凹槽部分,所述泵壳体还具有一其中设有驱动马达和齿轮的腔室,所述腔室内具有肋,所述肋形成包括一泵入口和一泵出口的泵通道,所述凹槽部分内具有一突起,该突起具有一延伸进入所述泵入口的通孔;
一电动马达,具有一马达壳体和一从马达壳体延伸的旋转轴,所述马达壳体通过位于其间的弹性流体密封件与所述泵壳体连接;
一小齿轮,在所述泵壳体的所述腔室内部安装在所述马达的所述旋转轴上;
在所述腔室内可旋转地连接成与所述小齿轮啮合的一空转齿轮,所述齿轮与所述腔室内的所述泵通道一起大体限制了流体在所述齿轮的啮合的齿轮齿之间流动,以形成一齿轮泵,所述泵出口与所述齿轮泵流体连通;
一从所述泵出口引导至一喷洒器头的流体管线,所述流体管线内设有一排出止回阀,以便使所述喷洒器头处的流体滴漏最小,所述止回阀具有一开启压力;
一流体容器,安装在所述泵壳体的所述凹槽部分处以形成一流体储器,所述容器具有一使周围的空气能替换从所述储器抽出的流体的排气阀和一流体排出阀,通过与所述凹槽部分内的所述突起啮合而打开所述流体排出阀,以提供与所述泵入口的流体连通;和
用于驱动和操作所述马达的装置,使得根据使用者的要求所述齿轮泵提供到所述喷洒器头的一连续的流体流。
4.如权利要求3所述的装置,其特征在于所述开启压力范围是从0.7至5.0psig。
5.如权利要求3所述的装置,其特征在于所述马达是一直流马达,所述用于驱动的装置是四个与所述马达连接的型号为AA的电池,马达与一启闭开关串联,用于操作所述马达的所述装置受到手动控制。
6.如权利要求3所述的装置,其特征在于所述流体容器可重新放置在所述泵壳体的所述凹槽部分内。
7.如权利要求3所述的装置,其特征在于所述流体容器设置在所述齿轮泵之上,因此在所述储器内的流体的一静压头使所述齿轮泵保持在注满状态。
8.如权利要求7所述的装置,其特征在于所述排出止回阀的所述开启压力超过所述储器内的流体的所述静压头。
9.如权利要求3所述的装置,其特征在于所述突起是锥形的。
10.如权利要求3所述的装置,其特征在于所述突起是刚性的和在所述凹槽部分内对中的至少其中之一。
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US09/201,618 | 1998-11-30 | ||
US09/201,618 US6142750A (en) | 1998-11-30 | 1998-11-30 | Gear pump and replaceable reservoir for a fluid sprayer |
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CN1328490A true CN1328490A (zh) | 2001-12-26 |
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CN99813871A Pending CN1328490A (zh) | 1998-11-30 | 1999-11-22 | 用于流体喷洒器的齿轮泵和可重新放置的储器 |
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-
1998
- 1998-11-30 US US09/201,618 patent/US6142750A/en not_active Expired - Fee Related
-
1999
- 1999-11-22 AT AT99967121T patent/ATE258465T1/de not_active IP Right Cessation
- 1999-11-22 ES ES99967121T patent/ES2215418T3/es not_active Expired - Lifetime
- 1999-11-22 CN CN99813871A patent/CN1328490A/zh active Pending
- 1999-11-22 HU HU0104487A patent/HUP0104487A3/hu unknown
- 1999-11-22 PL PL99347931A patent/PL347931A1/xx unknown
- 1999-11-22 IL IL14312499A patent/IL143124A0/xx unknown
- 1999-11-22 KR KR1020017006677A patent/KR20010087403A/ko not_active Application Discontinuation
- 1999-11-22 CZ CZ20011770A patent/CZ20011770A3/cs unknown
- 1999-11-22 DE DE69914506T patent/DE69914506T2/de not_active Expired - Fee Related
- 1999-11-22 SK SK693-2001A patent/SK6932001A3/sk unknown
- 1999-11-22 EP EP99967121A patent/EP1135214B1/en not_active Expired - Lifetime
- 1999-11-22 BR BR9915766-7A patent/BR9915766A/pt not_active Application Discontinuation
- 1999-11-22 AU AU23466/00A patent/AU2346600A/en not_active Abandoned
- 1999-11-22 JP JP2000584996A patent/JP2002531241A/ja active Pending
- 1999-11-22 CA CA002351596A patent/CA2351596C/en not_active Expired - Fee Related
- 1999-11-22 TR TR2001/01530T patent/TR200101530T2/xx unknown
- 1999-11-22 WO PCT/US1999/027687 patent/WO2000032315A1/en active IP Right Grant
- 1999-11-30 AR ARP990106080A patent/AR017737A1/es unknown
-
2000
- 2000-11-06 US US09/706,909 patent/US6328543B1/en not_active Expired - Fee Related
-
2001
- 2001-05-14 ZA ZA200103888A patent/ZA200103888B/en unknown
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100486715C (zh) * | 2002-05-28 | 2009-05-13 | 约翰逊父子公司 | 自动清洁喷洗器 |
CN101099952B (zh) * | 2002-05-28 | 2010-09-29 | 约翰逊父子公司 | 自动清洁喷洗器 |
CN101099951B (zh) * | 2002-05-28 | 2012-07-04 | 约翰逊父子公司 | 自动清洁喷洗器 |
CN101925417B (zh) * | 2008-02-06 | 2012-07-04 | 阿尔弗雷德·凯驰两合公司 | 高压清洁设备的用于存储和输出液态清洁添加剂的系统 |
CN102458698A (zh) * | 2009-06-18 | 2012-05-16 | 阿尔弗雷德·凯驰两合公司 | 高压清洁设备 |
CN102458698B (zh) * | 2009-06-18 | 2014-10-22 | 阿尔弗雷德·凯驰两合公司 | 高压清洁设备 |
CN108138085A (zh) * | 2015-10-02 | 2018-06-08 | 宝洁公司 | 清洁垫、清洁工具以及使用具有清洁组合物的清洁垫或清洁工具改善硬质表面的光泽的方法 |
CN107150036A (zh) * | 2016-03-04 | 2017-09-12 | 德国福维克控股公司 | 具有泵的湿式清洁设备 |
CN109153940A (zh) * | 2016-04-18 | 2019-01-04 | 埃科莱布美国股份有限公司 | 使用低含量偶合剂/水溶助长剂的固化工艺 |
CN109153940B (zh) * | 2016-04-18 | 2021-11-02 | 埃科莱布美国股份有限公司 | 使用低含量偶合剂/水溶助长剂的固化工艺 |
Also Published As
Publication number | Publication date |
---|---|
CA2351596A1 (en) | 2000-06-08 |
EP1135214A1 (en) | 2001-09-26 |
AR017737A1 (es) | 2001-09-12 |
DE69914506D1 (de) | 2004-03-04 |
DE69914506T2 (de) | 2004-11-04 |
ZA200103888B (en) | 2002-08-14 |
US6328543B1 (en) | 2001-12-11 |
BR9915766A (pt) | 2001-09-04 |
EP1135214B1 (en) | 2004-01-28 |
PL347931A1 (en) | 2002-04-22 |
CA2351596C (en) | 2004-04-13 |
ATE258465T1 (de) | 2004-02-15 |
KR20010087403A (ko) | 2001-09-15 |
AU2346600A (en) | 2000-06-19 |
TR200101530T2 (tr) | 2001-11-21 |
JP2002531241A (ja) | 2002-09-24 |
SK6932001A3 (en) | 2001-12-03 |
WO2000032315A1 (en) | 2000-06-08 |
CZ20011770A3 (cs) | 2002-02-13 |
IL143124A0 (en) | 2002-04-21 |
US6142750A (en) | 2000-11-07 |
HUP0104487A2 (hu) | 2002-03-28 |
HUP0104487A3 (en) | 2002-05-28 |
ES2215418T3 (es) | 2004-10-01 |
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