CN112224513A - Brick stacking and packaging system and brick row placing and conveying method - Google Patents

Brick stacking and packaging system and brick row placing and conveying method Download PDF

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Publication number
CN112224513A
CN112224513A CN202010953434.9A CN202010953434A CN112224513A CN 112224513 A CN112224513 A CN 112224513A CN 202010953434 A CN202010953434 A CN 202010953434A CN 112224513 A CN112224513 A CN 112224513A
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CN
China
Prior art keywords
brick
row
pushing
rows
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010953434.9A
Other languages
Chinese (zh)
Inventor
胡向荣
邵泽强
王春鹏
胡萌轩
徐青
初永建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Fanrongda Technology Co ltd
Original Assignee
Qingdao Fanrongda Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Qingdao Fanrongda Technology Co ltd filed Critical Qingdao Fanrongda Technology Co ltd
Priority to CN202210362385.0A priority Critical patent/CN114802921B/en
Publication of CN112224513A publication Critical patent/CN112224513A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/02Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
    • B65B11/025Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/02Bundling bricks or other building blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/36Arranging and feeding articles in groups by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/40Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • B65B35/405Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles

Abstract

The invention provides a brick stacking and packaging system and a brick row placing and conveying method. The brick row placement and conveying method comprises the steps that a brick stack formed by stacking comprises a brick layer a, each brick layer comprises b brick rows, each brick row comprises m or n bricks, and m is greater than n; the brick row placing and conveying method comprises the following steps: for the brick rows conveyed by the conveying line, n bricks are placed in each row in b rows of brick rows in one layer of brick layers for forming forklift holes; and placing m bricks in each row of the b rows of brick rows in the rest layers of brick layers; and after the a layers of brick layers are stacked to form brick stacks, forklift holes are formed in the corresponding brick layers for placing n bricks in each row. The requirement of a large forklift hole is met by placing different numbers of bricks in the brick conveying process so as to facilitate accurate insertion of the forklift.

Description

Brick stacking and packaging system and brick row placing and conveying method
Technical Field
The invention relates to the technical field of packaging machines, in particular to a brick stacking and packaging system and a brick row placing and conveying method.
Background
At present, with the advance of the brick and tile industry technology, the packaging of finished bricks has become the requirement of most brick factories. After the processing is accomplished to the brick, generally place the fragment of brick by the workman and pile up on the transfer chain and be the brick pillar, then, the rethread transfer chain is carried the brick pillar to baling press department and is packed. During the stacking process, forklift holes need to be formed in the brick stack to facilitate transportation by a forklift. Chinese patent No. 201721331182.6 discloses a stacking manipulator capable of reserving a forklift hole, namely, a clamping plate configured with the forklift hole is used on the manipulator, and then the forklift hole is reserved during stacking. However, the brick rows are separated and detached by the stacking manipulator to obtain forklift holes, and due to the limitation of the extension stroke of the stacking manipulator, the forklift holes are small in size (as shown in fig. 16, the forklift holes are usually half bricks in length), so that the forklift insertion difficulty is high; and the structure of the manipulator is complex and the reliability is poor. Therefore, how to design a technology which is reliable in use and facilitates accurate jack insertion of the forklift is the technical problem to be solved by the invention.
Disclosure of Invention
The invention provides a brick stacking and packaging system and a brick row placing and conveying method, which meet the requirement of a large forklift hole by placing different numbers of bricks in the brick conveying process so as to facilitate accurate insertion of a forklift.
The invention provides a brick row placing and conveying method, wherein a brick pile formed by stacking comprises a brick layer a, each brick layer comprises b brick rows, each brick row comprises m bricks or n bricks, and m is greater than n;
the brick row placing and conveying method comprises the following steps: for the brick rows conveyed by the conveying line, n bricks are placed in each row in b rows of brick rows in one layer of brick layers for forming forklift holes; and placing m bricks in each row of the b rows of brick rows in the rest layers of brick layers; and after the a layers of brick layers are stacked to form brick stacks, forklift holes are formed in the corresponding brick layers for placing n bricks in each row.
The invention provides a brick stacking and packaging system, which comprises:
the brick pushing device comprises a conveying line, a plurality of pushing components and a pushing component, wherein the conveying line is provided with the plurality of pushing components capable of moving circularly, a pushing space for pushing a brick row is formed between every two adjacent pushing components, and the pushing components are further used for continuing to push the brick row for a set distance after the brick row leaves the tail end of the conveying line;
the carrying platform is arranged at the tail end of the conveying line and used for receiving the brick rows output by the conveying line and forming a brick layer;
the grabbing and stacking mechanism is used for grabbing the brick layers on the carrying platform to be stacked to form brick stacks;
and the packaging device is used for bundling and packaging the formed brick piles.
According to the brick stacking packaging system and the brick row placing and conveying method, a small number of bricks are correspondingly placed on the brick layer needing to be provided with the forklift holes, so that the forklift holes with larger sizes can be formed in the corresponding brick layer according to the number of the bricks in the brick row in the brick stacking process, the requirement that a forklift is accurately inserted into the forklift holes is further met, and the operation convenience is improved.
In addition, the pushing components are arranged on the conveying line to push the brick rows to move forwards, a pushing space is formed between every two adjacent pushing components, when an operator places bricks in the pushing space, on one hand, the length of the pushing space is limited, so that the operator can only place a rated number of bricks in the pushing space, the phenomenon that the packing quality of the brick stacks is influenced due to the fact that the number of the bricks is wrong is avoided, on the other hand, the pushing components are used for applying pushing force to the brick rows, and the brick rows can be automatically flushed, and the packing quality is improved.
Drawings
FIG. 1 is a schematic structural view of a brick stacking and packaging system of the present invention;
FIG. 2 is a schematic structural view of the brick stacking conveyor line of the invention;
FIG. 3 is a schematic enlarged view of a portion of the area M in FIG. 2;
FIG. 4 is a partial assembly view of the brick stacking conveyor line and the trimming mechanism;
FIG. 5 is a schematic view of the trim mechanism;
FIG. 6 is a schematic structural diagram of a carrier platform;
FIG. 7 is a second schematic structural view of the carrier platform;
FIG. 8 is a schematic structural view of the baling device of the present invention;
FIG. 9 is a second schematic structural view of the baling device of the present invention;
FIG. 10 is an enlarged view of a portion of area A of FIG. 9;
FIG. 11 is an enlarged partial view of area B of FIG. 9;
FIG. 12 is a schematic view of a rotating module of the baling device according to the present invention;
FIG. 13 is an exploded view of the rotating module of the baling device of the present invention;
FIG. 14 is a schematic structural view of a translating baling module of the baling device of the present invention;
FIG. 15 is a third schematic structural view of the baling device according to the present invention;
figure 16 is a schematic representation of a brick stack of the prior art;
figure 17 is a schematic representation of a palletized brick stack according to the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In a first embodiment, the present invention provides a brick row arrangement and conveying method, where, as shown in fig. 17, a brick stack formed by stacking includes a brick layers, each brick layer includes b brick rows, each brick row includes m or n bricks, where m > n;
the brick row placing and conveying method comprises the following steps: for the brick rows conveyed by the conveying line, n bricks are placed in each row in b rows of brick rows in one layer of brick layers for forming forklift holes; and placing m bricks in each row of the b rows of brick rows in the rest layers of brick layers; and after the a layers of brick layers are stacked to form brick stacks, forklift holes are formed in the corresponding brick layers for placing n bricks in each row.
Specifically, during the stacking of bricks, forklift holes a are formed in a specific one of the brick layers as needed. Therefore, in the conveying process of the brick rows, a small number of n bricks are correspondingly placed in the b rows of the brick rows in one layer of the brick layer needing to form the forklift holes, and a normal number of m bricks are placed in the brick rows in the rest layers. And in the pile up neatly in-process, then in two adjacent layers of brick layer, upper and lower brick row staggered arrangement, like this, alright with the length direction of the brick in the brick row that makes formation fork truck hole A and the length direction staggered arrangement of upper and lower layer brick to satisfy the requirement that forms large-span fork truck hole A.
And in the successive layer pile up neatly in-process, when pile up neatly to the brick layer that forms fork truck hole A, because the quantity of every row of brick is less in this layer of brick layer, and then alright the required space in fork truck hole A that forms with the thickness that utilizes (m-n) block brick, and then can reduce the numerical value of n and then increase fork truck hole A's size as required.
As shown in fig. 17, a =10, b =4, m =18, and n =12 are exemplified. From bottom to top in the direction, the brick row in the third layer that forms fork truck hole A carries out the pile up neatly after the brick row sign indicating number brick of second layer, because the quantity of every row of brick in the third layer is 12, then can carry out the separation of fragment of brick with the brick row that 12 bricks formed, and then form two vacancies in every row of brick. And each vacancy is formed by the thickness of three bricks, so that the size of the forklift hole A is larger than the length of a half brick, and the width requirement of the forklift upper fork plate can be met. Thus, when the forklift is carried, the fork plate can be easily inserted into the forklift hole A by the forklift, and the requirement on the forklift is reduced.
Further, in order to accurately place the number of bricks in the b rows of the brick rows in the one layer of the brick layer forming the forklift hole a when an operator places the bricks on the conveying line, the brick row placing and conveying method further comprises: the conveying line carries out light indication to the row b brick row in the one deck brick layer that is arranged in forming the fork truck hole through the pilot lamp at the in-process that carries the brick row.
Specifically, because operating personnel need arrange the brick to b in the one deck brick layer that forms the forklift hole and arrange the brick of putting a small amount when placing the fragment of brick to the transfer chain, in order to avoid misoperation, then instruct under the condition that n bricks were placed to needs through the pilot lamp, like this, operating personnel is when placing the fragment of brick, when the pilot lamp is bright, then the quantity of every row of brick of reduction that corresponds to accurate placing n bricks.
Preferably, the operator places the bricks on the conveyor line to form a row of bricks, the conveyor line being operated continuously, and the row of bricks having a greater number of bricks, obviously without placing m or n bricks at a time. And in order to ensure that the operator can be accurately instructed to place n bricks so as to improve the operation accuracy, the indicator lights are alternately lighted along with the moving b rows of bricks in the conveying process of the b rows of bricks in one layer of brick layer for forming the forklift holes on the conveying line. Specifically, in the process of placing the b-row brick rows in the one layer of brick layer forming the forklift holes, the lamps indicate that the lamps are alternately lightened along the conveying direction along with the conveying steps of the conveying line, namely in the process of conveying the b-row brick rows in the one layer of brick layer forming the forklift holes, the indicating lamps arranged in the conveying direction of the conveying line are lightened one by one to indicate along with the brick rows in the advancing process of the brick rows positioned at the forefront row; and when the last row of bricks is far away from the indicator lamp at the corresponding position, the indicator lamp at the corresponding position is powered off. Like this, alright in order to ensure b row brick row conveying process in the one deck brick layer that is arranged in forming the fork truck hole to have the light instruction of following, and then satisfy the requirement of the accurate sign indicating of operating personnel. And for the distribution of the indicator lamps, the indicator lamps are at least arranged at the front half part of the conveying line so as to meet the indication requirement of the brick placing station.
Further, as for the way of conveying the brick rows on the conveying line, the brick rows can be conveyed in a conventional way, and in order to match with light indication, the brick rows can be pushed in a way, specifically, a plurality of pushing components capable of circularly moving are configured on the conveying line, and a pushing space for pushing the brick rows is formed between every two adjacent pushing components; the brick row placing and conveying method specifically comprises the following steps: the bricks with set quantity are placed in the pushing space to form a row of brick rows, the rear end parts of the bricks in the brick rows in the pushing space are pushed by the pushing parts to move forwards, and the pushing parts push the rear end parts of the bricks to be aligned. And the pushing part can be a push rod or a push plate to push the rear end parts of the bricks in the brick row, so that the bricks are aligned in the conveying process, and the formed pushing space is more convenient for operators to accurately place the bricks in cooperation with the indicator lamps. In addition, the brick row placing and conveying method further comprises the following steps: after the pushing component pushes the brick row to leave the conveying line, the pushing component in the overturning process continues to push the brick row to move for a set distance and then leave the brick row. Specifically, because the pushing component is adopted to push the brick row to move, under the supporting condition that the brick row leaves the conveying line, the track formed by the pushing component in the overturning process is utilized, the brick row can be continuously pushed to move for a certain distance through the pushing component, and the brick row can be ensured to more reliably move to the next station (such as a loading platform). And the next row of bricks can continue to push the previous row of bricks to move under the pushing action of the pushing component so as to obtain a neat layer of bricks.
In a second embodiment, as shown in fig. 1-7, the present invention provides a tile stacking and packaging system, comprising:
the brick row pushing device comprises a first conveying line 100, wherein a plurality of pushing components 1-1 capable of moving circularly are arranged on the first conveying line 100, a pushing space for pushing a brick row is formed between every two adjacent pushing components 1-1, and the pushing components 1-1 are further used for continuing to push the brick row for a set distance after the brick row leaves the tail end of the first conveying line 100;
the loading platform 300 is arranged at the tail end of the first conveying line 100 and used for receiving the brick rows sequentially output by the first conveying line 100 and forming a brick layer;
the grabbing and stacking mechanism 400 is used for grabbing the bricks on the carrying platform 300 to stack to form brick stacks;
a second transfer line 600, the second transfer line 600 being for transferring a brick pile;
a baling device 500, the baling device 500 being disposed at the second conveyor line 600 and being configured to bale stacks of bricks on the second conveyor line 600.
In actual use, the operator places the brick in the push space formed between the two push members 1-1. And in the cyclic movement process of the pushing component 1-1, the pushing component 1-1 can push the bricks in the pushing space to move forwards and simultaneously enable the end parts of the bricks to be flush, so that the plurality of bricks are automatically and orderly processed in the brick conveying process.
Meanwhile, the length of the pushing part 1-1 is fixed, so that the number of bricks in the pushing space can be limited. Like this, operating personnel alright with countless count, only need according to the length that the propelling movement space was injectd place the brick of sufficient volume can, make things convenient for operating personnel field operation to the phenomenon that the brick was put or was put more to the reduction appears and takes place.
Bricks are pushed to move by the pushing component 1-1 on the first conveying line 100 and are finally pushed to the carrying platform 300 by the pushing component 1-1, and when the quantity of rows of bricks on the carrying platform 300 reaches a set requirement, the bricks are grabbed by the grabbing and stacking mechanism 400 and then stacked; then, the brick piles formed by the grabbing and stacking mechanism 400 are conveyed to the packing device 500 through the second conveying line 600; finally, the brick pile is packed by the packing apparatus 500 to complete the packing operation.
In one embodiment of the present application, in order to enable bricks moved onto carrier platform 300 to be placed in order in the front-back and left-right directions, the brick stacking and packaging system further includes: the trim mechanism 200.
The tidying mechanism 200 comprises a pushing assembly, a transition table top 2-1 and two first guide parts 2-5, wherein the two first guide parts 2-5 are oppositely arranged and arranged on the transition table top 2-1; the pushing assembly comprises a telescopic cylinder 2-2, a lifting cylinder 2-3 and a push plate 2-4, the telescopic cylinder 2-2 is transversely arranged along the length direction of the first guide part 2-5, the lifting cylinder 2-3 is longitudinally arranged on a telescopic part of the telescopic cylinder 2-2, the push plate 2-4 is longitudinally arranged on a lifting part of the lifting cylinder 2-3, the push plate 2-4 is used for sliding between the two first guide parts 2-5, and the transition table top 2-1 is located between the carrying platform 300 and the first conveying line 100.
Specifically, during actual use, the first conveyor line 100 moves the bricks onto the transition table 2-1 by pushing the members 1-1, and each row of bricks can be guided by the first guide members 2-5 on both sides to align both sides. In this way, after a number of rows of bricks have been pushed onto the transition table 2-1 via the pushing member 1-1, on the one hand the pushing member 1-1 will align the ends of the same row of bricks, and on the other hand the first guide member 2-5 will enable the two sides of the rows of bricks to be flush, so that when palletizing, the rows of bricks of the same layer will be more flush. And when the number of the brick rows on the transition table top 2-1 reaches the set number, the brick rows on the transition table top 2-1 are pushed to the carrying platform 300 through the pushing assembly. When the brick row on the transition table top 2-1 needs to be pushed, the lifting cylinder 2-3 drives the push plate 2-4 to move downwards, so that the push plate 2-4 is located between the two guide parts, and then the telescopic cylinder 2-2 drives the push plate 2-4 to move, so that the brick row is pushed to the carrying platform 300.
In order to allow the row of bricks pushed by the pushing member 1-1 to smoothly enter the space formed between the two first guide members 2-5, a bell mouth is formed between the ends of the two first guide members 2-5 facing the first conveying line 100. Thus, the brick row can smoothly enter between the two first guide parts 2-5 through the bell mouth guide, so that the two side parts of the brick row are leveled through the first guide parts 2-5.
The tidying mechanism 200 further comprises a mounting rack 2-7, the mounting rack 2-7 is arranged on the telescopic portion of the telescopic cylinder 2-2, a plurality of lifting cylinders 2-3 are arranged on the mounting rack 2-7, and a push plate 2-4 is arranged on each lifting cylinder 2-3. Specifically, a plurality of lifting cylinders 2-3 can be configured on the telescopic cylinder 2-2 through mounting frames 2-7, and a push plate 2-4 is correspondingly configured on each lifting cylinder 2-3, so that pushing operation can be performed on brick rows of different specifications.
In order to align the rows of bricks more effectively, the transition table 2-1 is also provided with a clamping assembly for driving the two first guide members 2-5 to move relative to each other. The clamping assembly comprises two first clamping cylinders 2-6 which are oppositely arranged, the first clamping cylinders 2-6 are arranged on the transition table board, and the first guide parts 2-5 are arranged on piston rods of the corresponding first clamping cylinders 2-6. Specifically, after the brick rows with the set number of rows are placed on the transition table top, the corresponding first guide parts 2-5 are driven to move by the first clamping cylinders 2-6, so that the brick rows are clamped between the two first guide parts 2-5, and thus the brick rows can be squeezed in an aligned manner on the left side and the right side. The rows of bricks are in a relatively neat state in the circumferential direction by the mutual matching of the pushing part 1-1 and the first guiding part 2-5, and then are pushed onto the carrying platform 300 in a neat posture by the pushing plate 2-4. Likewise, in order to realize a row of extruded bricks, for two first guides, one of them is fixed directly on the transition table 2-1, while the other is movable, in particular: the clamping assembly comprises a second clamping cylinder, the second clamping cylinder is arranged on one side of the transition table board, a first guide component 2-5 is arranged on a piston rod of the second clamping cylinder, and the other first guide component 2-5 is fixedly arranged on the transition table board 2-1.
In one embodiment of the present application, for the first conveyor line 100, it further includes:
a frame 1-2;
the circulating conveying component 1-4 is arranged on the rack 1-2 and used for circulating operation on the rack 1-2;
wherein a plurality of pushing members 1-1 are arranged side by side on the endless conveying member 1-4.
Specifically, the frame 1-2 is used as a supporting structure for installing the endless conveying members 1-4, wherein the endless conveying members 1-4 can move circularly, and the entity of the endless conveying members 1-4 can be two parallel endless chains, or the entity of the endless conveying members 1-4 can be two parallel endless steel wires, or the entity of the endless conveying members 1-4 can be a conveying belt. Taking the circular conveying component 1-4 as an endless chain as an example, the frame 1-2 is correspondingly provided with a chain wheel for installing the endless chain, and a motor is also arranged for driving the chain wheel to rotate. And a plurality of pushing members 1-1 are arranged side by side and connected between two endless chains.
And for the pushing member 1-1, it can follow the endless chain to move circularly to push the brick row forward. The representing entity can be a push plate or a push rod. Taking the push rod as an example, in order to conveniently install the push rod between the two endless chains, the push component 1-1 further comprises two support frames 1-6, the push rod is arranged between the two support frames 1-6, and the support frames 1-6 are arranged on the circulating conveying component 1-4. Specifically, the support frames 1-6 are integrally in an inverted T-shaped structure, and the push rod is arranged between the two support frames 1-6 far away from the annular chain in a hanging manner. The push rod of unsettled arrangement can satisfy the promotion requirement of brick row on the one hand highly, and on the other hand can continue to exert thrust so that the reliable removal of brick row reaches next station through the push rod to the brick row after the brick row leaves first transfer chain 100, and then improves the continuity of operation. Preferably, in order to reduce the friction between the brick row and the push rod, the push rod is sleeved with a rotatable roller 1-5. In particular, for the brick row separated from the first conveying line 100, the push rod continuously moves downwards along with the annular chain, so that the friction generated by the brick row is relieved by the rollers 1-5, and the use reliability is improved.
In order to meet the conveying requirements of bricks with different specifications and sizes and improve the universality, adjusting plates 1-7 which can move relatively are respectively arranged on the edges of two sides of the rack 1-2; two adjacent pushing members 1-1 form the pushing space between two regulating plates. In the actual use process, when bricks with different specifications and sizes are conveyed, the length of a pushing space formed between the two pushing components 1-1 can be limited by adjusting the distance between the two adjusting plates, so that different conveying requirements can be met.
Furthermore, the machine frame 1-2 is also provided with a wear-resisting plate 1-8, and the wear-resisting plate 1-8 is used for supporting bricks in the pushing space. In particular, the brick row pushed by the pushing component 1-1 can fall on the wear-resistant plate 1-8 for support, and in actual use, the brick row pushed by the pushing component 1-1 slides on the wear-resistant plate 1-8, and the wear-resistant plate 1-8 supports the brick row at the bottom. Alternatively, several rollers (not shown) arranged side by side for supporting the bricks in the pushing space may be provided on the frame 1-2. Or the rack 1-2 is further provided with a conveying belt, the conveying belt is used for supporting the bricks in the pushing space, the conveying belt supports the brick row, and the linear speed of the conveying belt cannot be higher than that of the pushing component 1-1, so that the pushing component 1-1 can apply pushing force to the brick row.
Further, since the direction of feeding bricks is generally on one side of the first conveyor line 100 for the convenience of an operator to place bricks, for this purpose, the first conveyor line 100 may include two endless conveyor members 1 to 4 arranged side by side, wherein the length of one endless conveyor member 1 to 4 is greater than that of the other endless conveyor member 1 to 4. One end parts of the two circulating conveying components 1-4 are flush, and the other end parts form a vacant space, so that one operator can stand at the vacant space to place bricks in the pushing space of the longer circulating conveying component 1-4, and the other operator can stand at the side of the shorter circulating conveying component 1-4 to correspondingly place bricks, and operation of a plurality of operators is facilitated.
In a preferred embodiment, for the brick stack needing to be carried by a forklift after stacking, corresponding forklift holes are reserved in the stacking process, and for this reason, a smaller number of bricks need to be placed at intervals of a certain number of pushing spaces in the process of placing the bricks in the pushing spaces so as to form the forklift holes in stacking. In order to enable an operator to accurately place a small number of bricks in a specified pushing space, a plurality of indicator lamps 1-9 are further arranged on the rack 1-2, and the indicator lamps 1-9 are used for lighting and prompting the specified pushing space. Specifically, a plurality of indicator lamps 1-9 can be arranged at intervals along the conveying direction of the brick row, and in actual use, for the pushing space where a small number of bricks need to be placed, the indicator lamps 1-9 are alternately lighted, so that the pushing space moving along is used for indicating the position, the condition that operators can accurately place the bricks is ensured, and the stacking quality is improved.
In one embodiment of the present application, the carrier platform 300 comprises:
a stent (not labeled);
the fixed table top 3-1 is arranged on the rack 1-2, and the fixed table top 3-1 is arranged on the rack 1-2;
two movable table tops 3-2, the two movable table tops 3-2 can be arranged on the frame 1-2 in a relatively sliding way, and the fixed table top 3-1 is positioned between the two movable table tops 3-2. Specifically, if the multirow brick row that is not pile up neatly fork truck porose layer moves to carrying platform 300 on, then snatch through snatching pile up neatly mechanism 400 and carry out the pile up neatly can. After the rows of bricks on the hole layer of the forklift truck are moved to the carrying platform 300, two moving table tops are controlled to be far away from the fixed table top 3-1 so as to pull open the dimension of the forklift truck holes, and then the grabbing and stacking mechanism 400 grabs and stacks the bricks in the pulled-open posture to form corresponding forklift truck holes.
The carrier platform 300 comprises driving means for driving the two moving tables 3-2 to slide in relation to each other. The driving part comprises a first air cylinder 3-7 and a synchronous connecting rod assembly 3-8, the synchronous connecting rod assembly 3-8 comprises a first connecting rod and two second connecting rods, the second connecting rods are hinged to the corresponding end parts of the first connecting rods, the middle parts of the first connecting rods are hinged to the bottom of the fixed table board 3-1, the second connecting rods are hinged to the moving table board 3-2 on the corresponding side, and the first air cylinders 3-7 are hinged between the first connecting rods and the support. Specifically, the first air cylinder 3-7 can synchronously drive the movable table top 3-2 to be close to or far from the fixed table top 3-1 through the synchronous connecting rod component 3-8. In order to ensure that the movable table top 3-2 can slide smoothly, a sliding rail (not labeled) may be further disposed on the bracket, and the movable table top 3-2 may be slidably disposed on the sliding rail.
Preferably, to realign the rows of bricks, the loading platform 300 further comprises: two second guiding parts 3-4, the two second guiding parts 3-4 are oppositely arranged, and the second guiding parts 3-4 are positioned at the corresponding side of the moving table top 3-2. The carrier platform 300 further comprises: two second cylinders 3-3, on which second guide members 3-4 are provided. Specifically, when the rows of bricks on the non-palletizing forklift orifice layer move to the loading platform 300, the rows of bricks are squeezed and aligned by the second guide parts 3-4, so that the rows of bricks are kept in an orderly state when the grabbing and palletizing mechanism 400 grabs the rows of bricks. Correspondingly, a first baffle is arranged at the tail end of the fixed table top 3-1, a second baffle is arranged at the tail end of the movable platform, and the baffle at the tail end plays a role in leveling the brick rows.
In order to meet the purpose that the movable table top 3-2 can be far away from the fixed table top 3-1, the carrying platform 300 further comprises a lifting assembly 3-5, wherein the lifting assembly 3-5 comprises a third air cylinder and a lifting frame, the third air cylinder is vertically arranged, the lifting frame is arranged on the third air cylinder and is positioned below the fixed table top 3-1 and the movable table top 3-2, and the second air cylinder 3-3 is arranged at the corresponding end part of the lifting frame. Specifically, after the rows of bricks on the hole layer of the stacking forklift are moved to the carrying platform 300, the lifting assembly 3-5 drives the second guide part 3-4 and the second cylinder 3-3 to move downwards so as to leave a space for the moving table-board 3-2 to move outwards.
In the third embodiment, as for the packing device 500, a conventional packing device 500 may be adopted, and in order to implement cross packing, two packing devices 500 may be configured, where one packing device 500 may pack a brick pile back and forth, and the other packing device 500 implements packing in the left-right direction, and specifically, reference may be made to the configuration of the packing device 500 of a conventional brick pile.
In order to effectively reduce the space occupation, the packing device 500 may adopt a rotation and translation packing manner to implement that the single packing device 500 completes the packing processing in the cross direction, and the specific structure is described with reference to the drawing.
As shown in fig. 8-15, the baling device 500, includes: a support frame 1, a rotation module 2 and a translation packing module 3. The rotating module 2 comprises a rotating guide part 21, a rotating frame 22 and a first driving mechanism 23, wherein the rotating guide part 21 is arranged at the top of the supporting frame 1, the rotating frame 22 is rotatably arranged on the rotating guide part 21, and the first driving mechanism 23 is used for driving the rotating frame 22 to rotate relative to the rotating guide part 21; the translational packing module 3 comprises a sliding installation part 31, a packing head 32, a packing chute 33 and a second driving mechanism 34, wherein the sliding installation part 31 is slidably arranged on the rotating frame 22, the packing head 32 is arranged on the sliding installation part 31 in a way of moving up and down, the packing chute 33 is arranged on the sliding installation part 31, and the second driving mechanism 34 is used for driving the sliding installation part 31 to move back and forth relative to the rotating frame 22.
In the actual use process, the packing head 32 is supplied with a packing belt for packing by an external packing material distributor, and the specific structural form of the packing head 32 can refer to the packing head of a conventional packing machine, which is not limited or described herein. Meanwhile, the packing chute 33 used in cooperation with the packing head 32 is used for transporting the packing tape output from the packing head 32, and during the packing process by tightening the packing head 32, the packing tape can be detached from the packing chute 33 and bound to the stacking surface of the bricks to be packed. Similarly, the specific structure of the packaging chute 33 can refer to the structure of the packaging chute in the conventional packaging machine, and is not limited or described herein.
And in the packing process, can satisfy the rotatory requirement of translation packing module 3 through rotatory module 2, and translation packing module 3 is by driving packing head 32 and packing chute 33 translation. And then can rotate around the brick heap of waiting to pack through translation packing module 3 in order to satisfy the packing requirement of two mutually perpendicular directions, simultaneously, translation packing module 3 can be piled up the removal along waiting to pack the brick and can be piled up in order to realize piling up at the brick and pack and form many packing area. The specific process is as follows: the brick pile to be packaged is transported to a packaging station formed by the support frame 1 through a conveyor line or a forklift, the rotating module 2 drives the translation packaging module 3 to move along a first direction (such as a length direction) of the brick pile to be packaged, and multiple packaging operations are completed on the brick pile at intervals of a set distance, so that a required number of packaging belts are bundled on the brick pile; then, the rotating module 2 drives the translational packing module 3 to rotate outside the brick pile, so that the translational packing module 3 rotates to a second direction (such as a width direction), and then the translational packing module 3 moves in the width direction, and the bundling requirement of a plurality of packing belts in the second direction is fulfilled.
In the packing process, the brick pile to be packed does not need to move, and the translation packing module 3 only needs to be driven to rotate and move through the rotating module 2, so that the requirement of vertical cross packing on the surface of the brick pile can be met, two packing devices do not need to be configured, the operation cost of an enterprise is reduced on the one hand, and the occupied area of the packing device is smaller compared with the two devices on the other hand.
Further, since the overall weight of the translational packing module 3 is heavy, in order to ensure that the translational packing module 3 can be stably and reliably supported by the rotating module 2 and drive it to rotate, the rotating guide portion 21 includes a slewing bearing 211, a fixing portion of the slewing bearing is disposed at the top of the supporting frame 1, and the rotating frame 22 is disposed on the rotating portion of the slewing bearing 211. Specifically, slewing bearing 211 has steady rotation performance and good bearing capacity, can bear the whole weight of translation packing module 3 through slewing bearing 211, like this, provides drive power through first actuating mechanism 23 and drives swivel mount 22 and rotate to satisfy translation packing module 3's rotation requirement.
Preferably, in order to further improve the rotational stability and the safety of use, the rotary guide 21 further includes an annular slide rail 212, the annular slide rail 212 surrounds the outside of the pivoting support 211 and is disposed on the top of the supporting frame 1, and the rotating frame 22 is further slidably disposed on the annular slide rail 212. The annular slide rail 212 is located at the periphery of the pivoting support 211 and is used for guiding the rotation of the rotating frame 22, and when the annular slide rail 212 guides the rotation of the rotating frame 22, the annular slide rail 212 can also play a role in assisting the bearing of the weight of the rotating frame 22, so that the improvement of the rotation stability and the use safety and reliability of the rotating frame 22 is facilitated. Wherein, the annular slide rail 212 is provided with an annular guide groove 2121, the rotating frame 22 is provided with a roller 220, and the roller 220 is located in the annular guide groove 2121 for rolling. Specifically, the rotary frame 22 meets the requirements of guiding sliding and bearing weight by configuring the rollers 220 to cooperate with the annular guide slots 2121 on the annular slide rails 212. Wherein, the annular slide rail 212 can be processed by steel members such as I-steel.
Still further, for the rotating frame 22, the translational packing module 3 is carried thereon, and the requirement of sliding the translational packing module 3 can be satisfied. To this end, the rotating frame 22 may include two cross beams 221 and at least one reinforcing beam 222, the reinforcing beam 222 being connected between the two cross beams 221; each beam 221 is provided with a guide rail 2211, and the slide mounting portion 31 is slidably provided on the guide rail 2211. Specifically, the reinforcing beam 222 is connected between the two cross beams 221 by welding, the reinforcing beam 222 may be connected to the rotating portion of the slewing bearing 211 by bolting, and the rollers 220 are mounted at the end portions of the cross beams 221 so that the cross beams 221 are lapped on the endless slide rail 212. The cross beam 221 is further provided with a guide rail 2211, and the sliding of the sliding installation part 31 in the translational packing module 3 is guided by the guide rail 2211, so as to ensure smooth sliding of the sliding installation part 31. The top of the sliding installation portion 31 is provided with two oppositely arranged installation brackets 311, the installation brackets 311 are provided with sliders 312, and the sliders 312 are slidably arranged on the corresponding guide rails 2211.
Further, in order to meet the installation requirements of the packaging chute 33, both ends of the sliding installation part 31 are provided with downwardly extending connection brackets 313, and the packaging chute 33 includes two side belt slots 331 and two bottom belt slots 332, the side belt slots 331 are distributed on both sides of the packaging head 32 and are oppositely arranged, and the side belt slots 331 are vertically arranged on the corresponding side connection brackets 313. Wherein the lower end of at least one side strap slot 331 is provided with a transversely disposed bottom strap slot 332. Specifically, the entire sliding mounting portion 31 is of a frame structure, the corresponding connecting brackets 313 are disposed on two sides of the sliding mounting portion 31, and the connecting brackets 313 extend downward from the top of the sliding mounting portion 31, so that the requirement of longitudinal installation of the side belt grooves 331 can be met, and the bottom belt grooves 332 are transversely installed at the bottom of the connecting brackets 313. In actual use, the bottom belt grooves 332 may be respectively disposed at the bottoms of the side belt grooves 331, so that the bottom belt grooves 332 at the two sides move in opposite directions when packaging; alternatively, bottom strap slot 332 is disposed at the bottom of one side strap slot 331, and only one side bottom strap slot 332 is moved during packaging. Finally, a complete loop-like path co-strapping band feed is made up of the strapping head 32, side strap chute 331 and bottom strap chute 332.
The following description will be given taking an example in which two bottom grooves 332 are provided. As for the conveying path of the packing belt, the packing belt is supplied from the external packing material dispenser to the packing head 32, the packing head 32 conveys the packing belt to the side belt pocket 331 on one side thereof first, the packing belt output from the packing head 32 is conveyed via the side belt pocket 331 on one side and the bottom belt pocket 332 below the one side, then, enters the bottom belt pocket 332 below the other side and upwardly enters the side belt pocket 331 on the corresponding side, and finally, the packing belt is returned to the packing head 32. The conveying mode of the packing belt is similar to that of the packing belt in a conventional packer, and is not limited and described herein.
Wherein, in order to position the packed brick pile in the packing process, a positioning assembly 35 is further disposed on the connecting bracket 313, the positioning assembly 35 comprises a first telescopic mechanism 351 and a pressing part 352, the first telescopic mechanism 351 is transversely disposed on the connecting bracket 313, the pressing part 352 is disposed on a moving part of the first telescopic mechanism 351, and the pressing part 352 is located at one side of the side belt slot 331. Specifically, when a brick pile is packed, the brick pile is located between two connecting supports 313, and then the first telescopic mechanisms 351 on two sides act to enable the pressing part 352 to abut against the side of the brick pile, so that the packing and positioning of the brick pile are realized. The first telescopic mechanism 351 may be a cylinder, an electric push rod, or an oil cylinder.
In addition, in order to avoid the bottom strap channel 332 from hitting a pad on the bottom tray of a brick pile during the rotation and movement of the translational packing module 3, a telescopic structural design is adopted for the bottom strap channel 332, specifically: the bottom of the connecting bracket 313 is provided with a second telescopic mechanism 36 which is transversely arranged, and a bottom belt groove 332 is arranged on a moving part of the second telescopic mechanism 36; after the second telescoping mechanism 36 has extended the bottom strap channel 332, the two bottom strap channels 332 are butted together and the bottom strap channel 332 is joined with the corresponding side strap channel 331. Specifically, the second telescoping mechanism 36 can move the bottom belt groove 332, so that the two oppositely disposed bottom belt grooves 332 move in opposite directions. When the packaging is needed, the second telescoping mechanism 36 drives the bottom belt groove 332 to extend and move towards the inner side of the connecting bracket 313, and finally, the two bottom belt grooves 332 are butted together; meanwhile, the bottom belt groove 332 and the side belt groove 331 on the corresponding side are also connected together. When the translational packing module 3 needs to be rotated, the second telescoping mechanism 36 drives the bottom belt groove 332 to retract, so that the bottom belt groove 332 retracts to the inner side of the connecting support 313, and thus, during the rotation of the translational packing module 3, the connecting support 313 rotates around the outer side of the brick pile, and at the same time, the bottom belt groove 332 does not touch the brick pile. In order to satisfy the design of the second telescopic mechanism 36 with a small size and a compact device, the second telescopic mechanism 36 preferably employs a rodless cylinder, so that the overall size of the device can be minimized.
In the packing head 32, according to different requirements of brick stacking heights, in the packing process, a third telescopic mechanism 37 and a lifting platform 38 are further arranged on the sliding mounting portion 31, the third telescopic mechanism 37 is vertically arranged on the sliding mounting portion 31, the lifting platform 38 is arranged on a moving portion of the third telescopic mechanism 37, and the packing head 32 is arranged on the lifting platform 38. In particular, the third telescopic mechanism 37 can drive the lifting platform 38 to ascend and descend so as to meet the packing requirements of brick stacks with different height sizes. Correspondingly, in order to enable the lifting platform 38 to be lifted smoothly, the lifting platform 38 is provided with a guide rod 39 and a sliding sleeve 391 arranged on the sliding installation portion 31.
Of these, for the first driving mechanism 23 and the second driving mechanism 34, a motor is generally used to provide the driving force, and in order to improve the accuracy of controlling the movement and rotation, a servo motor is preferably used to improve the accuracy. For example: the motor of the first driving mechanism 23 is provided with a gear, and the rotating portion of the slewing bearing 211 is provided with a ring gear, and the gear is meshed with the ring gear to realize the rotation of the rotating frame 22. Similarly, a gear is disposed on the motor of the second driving mechanism 34, and a rack 2212 is disposed on the beam 221, and the gear engages with the rack 2212 to move the sliding mounting portion 31.
In a preferred embodiment, in order to realize adaptive adjustment of the position and number of the packing belts, a first detection module 301 for detecting the size of a brick pile to be packed is arranged on the sliding mounting part 31. Specifically, the first detection module 301 is capable of detecting the size of a brick stack, and during the movement of the slide mount 31 along the brick stack, the size of the brick stack in this direction can be detected by the first detection module 301 following the movement of the slide mount 31; and then, packing according to a preset packing rule according to the specifically measured size. And the rule set for the number of packages stacked in a certain direction for different sizes of bricks is not limited and will not be described in detail herein.
Meanwhile, the bottom of the brick pile to be packaged is usually supported by a tray, and the packaging belt needs to penetrate through a forklift hole in the tray and avoid a cushion block at the bottom of the tray. In consideration of the influence of the pallet, the sliding mount 31 is further provided with a second detection module 302 for detecting the position of a forklift hole carrying the pallet to be packed, and specifically, during the movement of the sliding mount 31 along the brick pile, on one hand, the first detection module 301 can detect the size of the brick pile itself, and on the other hand, the second detection module 302 can measure the pallet below the brick pile to determine the position of the forklift hole on the pallet. In this way, in the packing process, the packing position and the number of the packing belts are determined according to the whole size of the brick pile and the position of the forklift holes on the pallet, so that the self-adaptive packing operation is realized.
There are various forms for the presentation entities of the first detection module 301 and the second detection module 302. For example: the first detection module 301 and the second detection module 302 may adopt a mode of a photoelectric sensor, and the photoelectric sensor can detect whether a brick pile is blocked in front of the photoelectric sensor, so that the size parameter of the brick pile and the position of a forklift hole on a tray can be detected according to a switching signal of the photoelectric sensor and the moving displacement of the sliding mounting portion 31 driven by the servo motor. Alternatively, the first detection module 301 and the second detection module 302 may use an image collector (such as a camera) to obtain the outer dimension of the brick pile and the positions of the forklift holes and the pads on the tray by using an image recognition technology, and a specific method related to image processing may refer to a conventional image processing technology, which is not limited or described herein.
The mode of the transmission connection of the output power of the motor can be a mode of adding a speed reducer on a rotating shaft of the motor, and is not limited and described herein.
The invention also provides a packing method of the packing device, which specifically comprises the following steps: a brick pile to be packed is conveyed below the support frame 1, the translational packing module 3 is moved in a first direction to complete a plurality of packing operations on the brick pile, and then the translational packing module 3 is rotated by 90 degrees and moved in a second direction to complete a plurality of packing operations on the brick pile.
The method specifically comprises the following steps: in actual use, the brick pile to be packed is transported to a packing station of a packing apparatus by a conveyor line or a forklift. And (3) carrying out the packing operation in the first direction by moving the translation packing module 3, and after the processing is finished, rotating the translation packing module 3 and continuously moving the translation packing module 3 so as to carry out the packing operation in the second direction.
The specific packaging operation comprises the following steps:
step 1, after the brick pile to be packaged is conveyed to the lower part of the supporting frame 1, the translational packaging module 3 moves along a first direction and measures the length dimension of the brick pile to be packaged in the first direction. A brick pile is placed at a packing station formed by the support frame 1, and then the rotating module 2 drives the translating packing module 3 to move along a first direction of the brick pile so as to measure a dimension of the brick pile in the first direction by the first detecting module 301.
And 2, calculating the bundling number and the bundling position of the bundling belt in the first direction according to the measured information of the length and the size of the brick pile to be bundled in the first direction. After the translational packing module 3 slides from one end of the slide rail to the other end in the step 1 and measurement is completed, a certain number of packing belts are packed at the periphery of the brick pile at a certain interval according to the size of the brick pile in the first direction and by combining a preset packing rule.
And 3, moving the translation packaging module in the reverse direction along the first direction, and bundling a packaging belt at the packaging position calculated on the brick pile to be packaged. In particular, the translational packing module 3 is driven to move in reverse to pack a brick pile in a first direction.
And 4, the rotating module 2 drives the translational packing module 3 to rotate 90 degrees at the outer side of the brick pile to be packed, and the translational packing module 3 moves along the second direction and measures the length dimension of the brick pile to be packed in the second direction. After the packing operation in the first direction is completed, the translation packing module 3 needs to be rotated, so that the translation packing module 3 rotates to the second direction to perform the cross packing processing. After the translational packing module 3 completes the packing operation in the first direction, it moves to one end of the slide rail to avoid the stack of bricks, and then rotates 90 degrees.
And 5, calculating the bundling number and the bundling position of the bundling belt in the second direction according to the measured length size information in the second direction. When the packing is performed in the second direction, after the dimension in the second direction of the brick pile is measured through the step 4, the packing position and the number of times of packing in the second direction are calculated again.
And 6, moving the translation packaging module in the reverse direction along the second direction, and bundling a packaging belt at the packaging position calculated on the brick pile to be packaged.
Further, in the packaging process, considering the influence of a brick stack bottom tray, the step 1 further includes: and in the process that the translational packing module 3 moves along the first direction, detecting the position of a forklift hole at the bottom of the brick pile to be packed along the first direction. Specifically, the position of a forklift hole in the first direction of the tray is detected through the second detection module 302, and then when the packing position is calculated, the cushion block for opening the tray is avoided, so that the packing belt penetrates through the forklift hole to be packed. Correspondingly, the step 2 further comprises: and calculating the bundling number and the bundling position of the bundling belt in the first direction according to the measured information of the length and the size of the brick piles to be bundled in the first direction and the position information of the forklift holes.
Likewise, in the process of packing a brick pile in the second direction, the step 4 further includes: in the process that the translation packaging module 3 moves along the second direction, detecting the position of a forklift hole in the second direction of the tray at the bottom of the brick pile to be packaged; the step 5 further comprises: and calculating the bundling number and the bundling position of the packaging belt in the second direction according to the measured information of the length and the size of the brick piles to be packaged in the second direction and the position information of the forklift holes.
Based on the above technical solution, optionally, in another embodiment of the present invention, in order to implement a function integration design, after a brick pile is packed, a film wrapping process is performed on a surface of the brick pile, as shown in fig. 15, a film wrapping module 4 is disposed on one of the connecting supports 313, and the film wrapping module is configured to convey a film outwards and wrap the film around the brick pile to be packed. In the actual use process, after the brick stack is packaged by the translation packaging module 3; by utilizing the sliding mounting part 31 to rotate along with the rotating module 2, the film is conveyed outwards through the film winding module 4 in the rotating process of the sliding mounting part 31, so that the film can be wound on the packaged brick pile, and further, the automatic film winding operation is realized. Wrap membrane module 4 and utilize the rotation function of slidable mounting portion 31 to realize automatic membrane of twining for the function of equipment is diversified, and the degree of integrating is higher, reduces the purchase quantity of equipment in the factory, more is favorable to reducing the area of equipment. The expression entity of the film winding module 4 can adopt equipment in the conventional technology, such as: chinese patent No. 2004100353283 discloses a film dispenser for use in a packaging machine for wrapping a plastic film web around an object, however, other devices capable of feeding the film outward may be adopted by those skilled in the art according to actual needs, and no limitation or detail description is given herein.
In order to wrap films for brick piles with different heights, the connecting support 313 is further provided with a lifting mechanism 41, and the lifting mechanism 41 can drive the film winding module 4 to move up and down, so that the film wrapping requirements of the brick piles with different heights are met. Correspondingly, during the film wrapping process of the brick pile, the bottom is also provided with a clamping mechanism 42 for clamping the end of the film, the clamping mechanism 42 clamps the free end of the film, and then the film can be tightly wrapped on the surface of the brick pile during the rotation process of the film wrapping module 4. Similarly, in order to realize automatic film cutting, a film cutting mechanism 43 is provided, and after the film is wound, the film is automatically cut by the film cutting mechanism 43. For concrete representation entities of the clamping mechanism 42 and the film breaking mechanism 43, reference may be made to a related configuration structure in a packaging machine for wrapping a plastic film web around an object, which is disclosed in chinese patent No. 2004100353283, and no limitation and description are made herein.
For the first direction and the second direction described in the above embodiments, the length direction of the brick stack may be the first direction, and the width direction of the brick stack may be the second direction, which is not limited herein.

Claims (10)

1. A brick row placing and conveying method is used for stacking to form a brick pile, wherein the brick pile formed by stacking comprises a brick layers, each brick layer comprises b brick rows, each brick row comprises m or n bricks, and m is greater than n; the method is characterized in that:
the brick row placing and conveying method comprises the following steps: for the brick rows conveyed by the conveying line, n bricks are placed in each row in b rows of brick rows in one layer of brick layers for forming forklift holes; and placing m bricks in each row of the b rows of brick rows in the rest layers of brick layers; and after the a layers of brick layers are stacked to form brick stacks, forklift holes are formed in the corresponding brick layers for placing n bricks in each row.
2. The brick row placement and conveying method according to claim 1, further comprising: the conveying line carries out light indication to the row b brick row in the one deck brick layer that is arranged in forming the fork truck hole through the pilot lamp at the in-process that carries the brick row.
3. The brick row placement and conveying method according to claim 2, wherein during conveying of b rows of brick rows in one layer of brick layers for forming forklift holes on the conveying line, the indicator lamps are alternately lighted to indicate the b rows of brick rows moving along with the indicator lamps.
4. The brick row placing and conveying method according to any one of claims 1 to 3, wherein a plurality of pushing members capable of circularly moving are arranged on the conveying line, and a pushing space for pushing a brick row is formed between two adjacent pushing members;
the brick row placing and conveying method specifically comprises the following steps: the bricks with set quantity are placed in the pushing space to form a row of brick rows, the rear end parts of the bricks in the brick rows in the pushing space are pushed by the pushing parts to move forwards, and the pushing parts push the rear end parts of the bricks to be aligned.
5. The brick row placement and conveying method according to claim 4, further comprising: after the pushing component pushes the brick row to leave the conveying line, the pushing component in the overturning process continues to push the brick row to move for a set distance and then leave the brick row.
6. A brick stacking packaging system, comprising:
the brick pushing device comprises a conveying line, a plurality of pushing components and a pushing component, wherein the conveying line is provided with the plurality of pushing components capable of moving circularly, a pushing space for pushing a brick row is formed between every two adjacent pushing components, and the pushing components are further used for continuing to push the brick row for a set distance after the brick row leaves the tail end of the conveying line;
the carrying platform is arranged at the tail end of the conveying line and used for receiving the brick rows sequentially output by the conveying line and forming a brick layer;
the grabbing and stacking mechanism is used for grabbing the brick layers on the carrying platform to be stacked to form brick stacks;
and the packaging device is used for bundling and packaging the formed brick piles.
7. The brick stacking and packaging system of claim 6, wherein the conveyor line further comprises:
a frame;
the circulating conveying component is arranged on the rack and is used for circulating operation on the rack;
wherein a plurality of the pushing members are arranged side by side on the endless conveying member;
the brick stacking and packaging system of claim 7, wherein the endless conveying member is two parallel endless chains or two parallel endless steel wires; or the circulating conveying component is a conveying belt;
the tile code packaging system of claim 7, wherein the pushing member is a pusher plate; or the pushing component comprises two oppositely arranged support frames and a push rod, the push rod is arranged between the two support frames, and the support frames are arranged on the circulating conveying component;
the brick stacking packaging system according to claim 7, wherein a plurality of indicator lights are further arranged on the rack, and the indicator lights are used for lighting the appointed pushing space for prompting.
8. The tile stacking packaging system of claim 6, further comprising:
the trimming mechanism comprises a pushing assembly, a transition table board and two first guide parts, wherein the two first guide parts are oppositely arranged and arranged on the transition table board; the promotion subassembly includes telescoping cylinder, lift cylinder and push pedal, the telescoping cylinder is followed the length direction transverse arrangement of first guide part, the lift cylinder vertically sets up on the flexible portion of telescoping cylinder, the push pedal vertically sets up on the lift portion of lift cylinder, the push pedal is used for two slide between the first guide part, the transition mesa is located cargo platform with between the transfer chain.
9. The tile code packaging system of claim 6, wherein the carrier platform comprises:
a support;
the fixed table top is arranged on the rack;
the two movable table tops are arranged on the rack in a relatively sliding mode, and the fixed table top is located between the two movable table tops.
10. The tile code packaging system of claim 6, wherein the packaging device comprises:
a support frame;
the rotating module comprises a rotating guide part, a rotating frame and a first driving mechanism, the rotating guide part is arranged at the top of the supporting frame, the rotating frame is rotatably arranged on the rotating guide part, and the first driving mechanism is used for driving the rotating frame to rotate relative to the rotating guide part;
translation packing module, translation packing module includes sliding installation department, packing head, packing chute and second actuating mechanism, sliding installation department slidable sets up on the swivel mount, the setting that the packing head can reciprocate is in on the sliding installation department, the packing chute sets up on the sliding installation department, second actuating mechanism is used for the drive sliding installation department for swivel mount reciprocating motion.
CN202010953434.9A 2020-08-31 2020-09-11 Brick stacking and packaging system and brick row placing and conveying method Withdrawn CN112224513A (en)

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CN202010900297 2020-08-31

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CN202021981439.4U Active CN214002198U (en) 2020-08-31 2020-09-11 Brick stacking and packaging system
CN202210362385.0A Active CN114802921B (en) 2020-08-31 2020-09-11 Packing system for stacking bricks
CN202010953434.9A Withdrawn CN112224513A (en) 2020-08-31 2020-09-11 Brick stacking and packaging system and brick row placing and conveying method
CN202021982401.9U Active CN214002199U (en) 2020-08-31 2020-09-11 Brick stacking conveying line and brick stacking packaging system
CN202011305914.0A Active CN112265677B (en) 2020-08-31 2020-11-19 Packaging system and brick stacking method
CN202110152763.8A Withdrawn CN112722389A (en) 2020-08-31 2021-02-04 Packaging device, packaging system and using method thereof
CN202120316141.XU Active CN214824386U (en) 2020-08-31 2021-02-04 Packaging equipment and packaging system
CN202111006820.8A Active CN113772164B (en) 2020-08-31 2021-08-30 Packaging system and method of use

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CN202011305914.0A Active CN112265677B (en) 2020-08-31 2020-11-19 Packaging system and brick stacking method
CN202110152763.8A Withdrawn CN112722389A (en) 2020-08-31 2021-02-04 Packaging device, packaging system and using method thereof
CN202120316141.XU Active CN214824386U (en) 2020-08-31 2021-02-04 Packaging equipment and packaging system
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CN114604456A (en) * 2022-02-18 2022-06-10 山东大宏智能设备股份有限公司 Refractory brick packaging process
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CN114735261A (en) * 2021-10-23 2022-07-12 青岛梵荣达科技有限公司 AGV system with self-winding film function and control method thereof
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CN113562239A (en) * 2021-07-28 2021-10-29 山东路友新材料有限公司 Marshalling does not have tray and stays fork truck hole aerated brick baling line
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