CN114604456A - Refractory brick packaging process - Google Patents
Refractory brick packaging process Download PDFInfo
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- CN114604456A CN114604456A CN202210150517.3A CN202210150517A CN114604456A CN 114604456 A CN114604456 A CN 114604456A CN 202210150517 A CN202210150517 A CN 202210150517A CN 114604456 A CN114604456 A CN 114604456A
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- 239000011449 brick Substances 0.000 title claims abstract description 68
- 238000012858 packaging process Methods 0.000 title claims abstract description 20
- 238000012856 packing Methods 0.000 claims abstract description 44
- 239000012528 membrane Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000004806 packaging method and process Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000010009 beating Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 5
- 238000002054 transplantation Methods 0.000 abstract description 3
- 230000000149 penetrating effect Effects 0.000 description 7
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- 238000010304 firing Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/22—Feeding, e.g. conveying, single articles by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
Abstract
The invention relates to a refractory brick packaging process, wherein the packaging process of a whole line comprises the following steps: artifical fork truck puts the good resistant firebrick of whole pile up neatly on the goods yard conveyer, then the transfer chain buffer memory conveyer in proper order is carried backward to twine the membrane machine and twines the membrane, carry to the level and beat the position of taking and beat the area, carry to beat perpendicularly and take the position cooperation jacking rotatory transplantation dolly to carry out two sides multichannel and beat the area, carry the good resistant firebrick of whole pile up neatly to shipment position through the dolly at last and wait for artifical fork truck to transport away, can fix on the tray the good resistant firebrick fastening of whole pile up neatly after whole packing is accomplished. The whole line is convenient to operate, large in load and high in stability, a whole stack of stacked refractory bricks are fixedly fastened on the tray, and the refractory bricks are prevented from scattering in the transportation process. The invention uses full-automatic equipment for packing, is easy to operate, improves the packing efficiency, has consistent finished product size, does not need to be completed by cooperation of a plurality of workers, has low working strength of the workers and saves manpower and material resources.
Description
Technical Field
The invention relates to the technical field of refractory bricks, in particular to a refractory brick packaging process.
Background
A refractory brick is a building material brick that has the same "fire-resistant" attribute as its name. It is a fire-resistant material made up by using fire-resistant clay or other fire-resistant raw material through the processes of firing, and can be undergone the processes of various physical and chemical changes and mechanical action at high temp. Refractory bricks are not common in our lives, but appear in some buildings closely related to our lives, such as house buildings, kiln buildings, thermal equipment, and the like.
Firebrick materials are generally divided into two categories: unshaped refractory and shaped refractory. The shaped refractory material is generally a refractory brick, the shape of which has standard rules and can also be temporarily processed when being built and cut as required. The refractory brick is a fire brick for short, is made of refractory clay or other refractory raw materials by firing, is faint yellow or brown, is mainly used for building smelting furnaces, can resist the high temperature of 1580-1770 ℃, and is a refractory material with a certain shape and size.
The packing process of resistant firebrick usually needs the cooperation of many workers to accomplish, need to pass the chase on the base in the stereoplasm pipe with the strapping cover that packs from one side, pull out the strapping with the stereoplasm pipe from the chase at the opposite side together with the stereoplasm pipe, then wrap up the encirclement to the brick pillar with the realization of the stereoplasm pipe by-pass fire brick pillar, later take out the stereoplasm pipe, and with the butt fusion of strapping both ends of portable electric baling press, the packing brick pillar, but in actual operation, the strapping easily landing in the stereoplasm pipe, influence the packing progress, reduce packing efficiency. The present resistant firebrick scene is mostly the manual packaging packing, and operational environment is abominable, and the dust is big, and ambient temperature is high, and artificial intensity of labour is big, and the inefficiency packing is inconsistent, and resistant firebrick product weight is big, and the finished product size is little, and the traditional mechanical packing mode degree of difficulty is big.
Disclosure of Invention
In view of the facts that most of refractory brick packaging in the prior art is manual packaging, the working environment is severe, dust is large, the environmental temperature is high, the labor intensity of workers is large, packaging efficiency is low, packaging is inconsistent, the weight of refractory brick products is large, the size of finished products is small, and the difficulty of a traditional mechanical packaging mode is large, the invention provides the refractory brick packaging process.
In order to solve the technical problems, the invention adopts the following technical scheme: a refractory brick packaging process comprising the steps of:
loading: placing the whole stack of stacked refractory bricks on a first loading conveyor by a manual forklift, starting the first loading conveyor to convey the whole stack of refractory bricks, conveying the whole stack of refractory bricks from the first loading conveyor to a second loading conveyor, and then entering the next step;
and (3) winding a film: the finished refractory bricks are conveyed to an online film wrapping machine through a second loading conveyor, and when a goods in-place detection device on the online film wrapping machine detects that the whole stack of refractory bricks are wrapped by the online film wrapping machine;
conveying goods: after the whole stack of refractory bricks is subjected to film winding treatment, the refractory bricks are sequentially conveyed to a horizontal belt beater by a third conveyor and a fourth conveyor;
packaging: bundling a whole stack of refractory bricks in the horizontal direction by a horizontal belt beating machine; after the bundling is finished, the whole stack of refractory bricks are conveyed to the jacking rotary transplanting trolley through the fourth conveyor, and then the whole stack of refractory bricks are moved to the lower pressing through sword packaging machine for packaging through the jacking rotary transplanting trolley;
shipment: after the packaging is finished, the whole stack of refractory bricks is transferred to five positions of a delivery conveyor through a jacking rotary transplanting trolley, and then is conveyed to a delivery position through a sixth delivery conveyor to wait for workers to transport away the goods.
Further, the first goods feeding conveyor comprises a support, a first motor and a first roller, the ground feet are installed at the bottom of the support, the first roller is arranged at the top of the support (101), the first motor is placed in the middle of the height of the support, and the first motor is connected with the first roller through a chain.
Further, one end of the first roller is provided with a roller chain wheel, the roller chain wheel is a double-row chain wheel, a chain is installed between the roller chain wheels, a chain is installed between the roller chain wheel and a chain wheel installed on the first motor, the first motor drives the first two rollers to rotate through the chain, and the first two adjacent rollers are connected through the chain to drive the first rollers to rotate.
The on-line film wrapping machine further comprises a film frame, an upright post, a rotary table, a swing arm and a slewing bearing, wherein the upright post is arranged at one end of the on-line film wrapping machine, the film frame is installed on a carriage inside the upright post through a bolt, the carriage is fixed on the upright post through a sliding block, and a motor inside the upright post lifts the carriage through a chain to drive the film frame to ascend and descend at the upright post.
A swing arm is arranged on one side of the upright column close to the membrane frame, the swing arm is fixed on the upright rod, and a heating wire and a hairbrush are installed at one end of the swing arm;
keep away from one side of swing arm at heater strip and brush and install the carousel, the bottom of carousel is provided with cylinder motor and carousel motor, the carousel motor is fixed in the carousel top, and under carousel motor gear stretched the carousel under through the axle, the carousel was fixed with slewing bearing's that installs below the carousel inner circle, and slewing bearing's outer ring gear passes through the bolt and twines the chassis of membrane machine on line fixed to with carousel motor gear engagement, cylinder motor is connected with the conveying cylinder chain, one side of carousel is provided with double-layered membrane mechanism.
The online film wrapping machine can effectively improve the packaging grade, can prevent goods from being damaged in the carrying process, and plays roles in dust prevention, moisture prevention and cleaning.
Further, horizontal taping machine includes elevator motor, storage area storehouse and packing aircraft nose, elevator motor's pivot department has cup jointed the elevator motor shaft, the elevator motor shaft passes through sprocket chain and drives the packing aircraft nose lift, one side of packing aircraft nose has the storage area storehouse through the bolt fastening, one side of storing up the area storehouse has the tep reel through the bolt fastening, one side of packing aircraft nose is provided with the aircraft nose and advances the area mouth, and elevator motor directly links with the elevator motor shaft, drives the rising or the decline of packing aircraft nose through the elevator motor shaft, the packing aircraft nose passes through the bolt with the trough of belt and is connected as an organic wholely with elevator motor.
Through the technical scheme, the rollers are arranged on two sides of the packing machine head, the square guide rail in the vertical direction is arranged on the inner side of the rack, and the roller is in contact with the square guide rail, so that the packing machine head can move up and down along the square guide rail; the horizontal strapping machine straps the package piece twice in parallel and straps twice in perpendicular, so that unmanned full automation is realized, the cost performance is high, and manpower and material resources are saved.
Further, the jacking rotary transplanting trolley comprises a transplanting mechanism, the transplanting mechanism comprises a first roller and a third motor, the first roller is arranged on the lower surface of a chassis of the jacking rotary transplanting trolley, and the third motor is arranged on the upper surface of a guide rail of the base;
the jacking rotary transplanting trolley comprises a jacking mechanism, the jacking mechanism comprises a plurality of hydraulic cylinders, and piston rods of the hydraulic cylinders are connected with the lower surface of the mounting plate;
the trolley for jacking rotary transplantation comprises a rotary mechanism, the rotary mechanism comprises an outer tooth slewing bearing, a motor four-output end and a rotary table, the motor four-output end comprises a second gear, an outer gear ring of the outer tooth slewing bearing is mounted on the upper surface of the mounting plate, and the upper surface of an inner ring of the outer tooth slewing bearing is fixedly connected with the lower surface of the rotary table.
According to the jacking rotary transplanting trolley, the transplanting, jacking, rotating and conveying functions are integrated, the space occupation is reduced, the integration degree is high, and the automation is completely realized.
Further, press down and wear sword baling press and include elevator motor one, lift driving gear, baling press head one and store up tape unit and construct, elevator motor one is connected with lift driving gear transmission, elevator motor one is fixed in baling press head top through the bolt, the both sides of baling press head one all are provided with the dead lever, fixed mounting has the area way on the dead lever, one side of area way is installed through the bolt and is worn sword slot case, it wears the sword groove to be provided with in the sword slot case, wear one side of sword slot case and install and store up tape unit, it has tape reel one through bolt fixedly connected with.
Through above-mentioned technical scheme, push down the sword baling press and carry out vertical direction to the package and tie up, this equipment realizes unmanned full-automatic, the sexual valence relative altitude, and has that the appearance is pleasing to the eye, tie up the power tightly, the trouble is few, easy maintenance, suitable goods height range extensively etc. has a bit.
Further, the first loading conveyor, the second loading conveyor, the third conveyor, the fourth conveyor, the fifth discharging conveyor and the sixth discharging conveyor are identical in structure.
The third conveying line is a caching station, the fourth conveying line is a station below the packing machine, the goods can be packed by the horizontal packing machine after being conveyed to the fourth conveying line, the fifth conveying line is a station to be stored for goods discharge, and the sixth conveying line is a station for forklift discharging.
Further, the bottom of the film clamping mechanism is connected with an air cylinder.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention is mainly used for an automatic flow packaging line for packaging refractory bricks, and the packaging process of the whole line comprises the following steps: artifical fork truck puts the good resistant firebrick of whole pile up neatly on the goods yard conveyer, then the transfer chain buffer memory conveyer in proper order is carried backward to twine the membrane machine and twines the membrane, carry to the level and beat the position of taking and beat the area, carry to beat perpendicularly and take the position cooperation jacking rotatory transplantation dolly to carry out two sides multichannel and beat the area, carry the good resistant firebrick of whole pile up neatly to shipment position through the dolly at last and wait for artifical fork truck to transport away, can fix on the tray the good resistant firebrick fastening of whole pile up neatly after whole packing is accomplished. The whole line is convenient to operate, large in load and high in stability, and the stacked refractory bricks are firmly fixed on the tray, so that the refractory bricks are prevented from scattering in the transportation process.
2. The invention uses full-automatic equipment for packing, is easy to operate, improves the packing efficiency, has consistent finished product size, does not need to be completed by cooperation of a plurality of workers, has low working strength of the workers and saves manpower and material resources.
Drawings
FIG. 1 is a process diagram of the present invention;
FIG. 2 is a front view of a first pick-up conveyor of the present invention;
FIG. 3 is a side view of a first pick-up conveyor of the present invention;
FIG. 4 is a top view of the first pick-up conveyor of the present invention;
FIG. 5 is a schematic view of an on-line film wrapping machine according to the present invention;
FIG. 6 is a top view of the on-line film wrapping machine of the present invention;
FIG. 7 is a front view of the horizontal taping machine of the present invention;
FIG. 8 is a side view of the horizontal taping machine of the present invention;
FIG. 9 is a top view of the horizontal taping machine of the present invention;
FIG. 10 is a schematic structural view of the lifting rotary transplanting trolley of the present invention;
FIG. 11 is a schematic view of the rotary structure of the lifting rotary transplanting trolley of the invention;
FIG. 12 is a schematic structural view of the driving rotation of the lifting rotary transplanting trolley of the invention;
FIG. 13 is a schematic view of the structure of the through sword baler of the present invention.
Wherein, 1, a first goods feeding conveyor; 101. a support; 102. a roller sprocket; 103. a chain; 104. a first motor; 105. a sprocket; 106. a first roller; 107. ground feet;
2. a second loading conveyor;
3. an online film wrapping machine; 301. a film frame; 302. a column; 303. a turntable; 304. swinging arms; 305. a slewing bearing; 306. a conveying roller; 307. a drum motor; 308. a turntable motor; 309. a film clamping mechanism; 3010. heating wires; 3011. a brush;
4. a third conveyor; 5. a fourth conveyor;
6. a horizontal strapping machine; 601. a lifting motor; 602. a lifting motor shaft; 603. a reel; 604. a tape storage bin; 605. a belt inlet of the machine head; 606. a packaging machine head; 607. a belt groove is formed;
7. jacking and rotating the transplanting trolley; 701. a transplanting mechanism; 702. a jacking mechanism; 703. a rotation mechanism; 704. a guide rail; 705. a rack; 706. mounting a plate;
70101. a first roller; 70102. a third motor;
70201. a hydraulic cylinder;
70301. the external tooth slewing bearing; 70302. a fourth motor; 70303. a second gear; 70304. a rotating table;
8. pressing down through sword baling press; 801. a first lifting motor; 802. a lifting driving gear; 803. a rack; 804. carrying out a lane; 805. a sword penetrating belt groove is formed; 806. threading a sword belt slot box; 807. a tape storage mechanism; 808. a first belt disc; 809. a first packer head;
9. a fifth delivery conveyor; 10. and a delivery conveyor six.
Detailed Description
In order to make the technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following specific embodiments.
The embodiment of the invention discloses a refractory brick packaging process.
Referring to fig. 1-13, a refractory brick packaging process includes the steps of:
loading: the method comprises the following steps that a manual forklift puts a whole stack of stacked refractory bricks on a first loading conveyor 1, after the conveyor automatically detects goods, a first motor 104 on the first loading conveyor 1 is started, a first roller chain wheel 102 is arranged at one end of a first roller 106, the first roller chain wheel 102 is a double-row chain wheel, a chain 103 is arranged between the first roller chain wheels 102, the chain 103 is arranged between the first roller chain wheel 102 and a chain wheel 105 arranged on the first motor 104, the first motor 104 drives the first two rollers 106 to rotate through the chain 103, the adjacent first rollers 106 are connected through the chain 103, all the first rollers 106 are driven to rotate, the purpose of conveying the whole stack of refractory bricks is achieved, and the whole stack of refractory bricks are conveyed from the first loading conveyor 1 to a second loading conveyor 2 and then enter the next step;
and (3) winding a film: the whole stack of refractory bricks is conveyed to the online film wrapping machine 3 through the second goods conveyor 2, after goods on the online film wrapping machine 3 are detected by the photoelectric detection of goods in place, the roller motor 307 stops, so that the whole stack of refractory bricks can be stopped at the central position of the turntable 303, the turntable motor 308 is meshed with the rotary support 305 through a gear arranged on a shaft, so that the turntable 303 is driven to rotate, the film is tensioned when the turntable 303 rotates as the film is clamped by the film clamping mechanism 309, so that the film feeding switch on the film frame 301 is triggered to feed the film, the film frame 301 is driven by the motor in the upright post 302 to move upwards, so that the spirally wrapped film is wrapped on the surface of the goods, the film frame 301 is converted into downward movement after reaching the top of the goods and is interwoven and wrapped with the first wrapping stroke, after the film frame 301 reaches the lower limit, the film is wrapped for a certain number of turns, the film clamping mechanism 309 is loosened, and the film clamping mechanism 309 is driven by the air cylinder to shrink downwards into the turntable 303, the last circle of the rotary disc 303 is rotated to the original point position and stopped, the swing arm 304 swings anticlockwise, the film clamping mechanism 309 is driven by the air cylinder to extend out of the rotary disc 303 upwards and clamp the wound film, a heating wire 3010 on the swing arm 304 scalds and breaks the film, the swing arm 304 is pushed forwards, and the broken film is pushed to the side face of the goods through a brush 3011 and is adhered to the side face of the goods by the viscosity of the film; the roller motor 307 is restarted to rotate the conveying roller 306 to send out the goods, the swing arm 304 rotates clockwise to return to the position, and one-time film coating is completed;
conveying goods: after the whole stack of refractory bricks is subjected to film wrapping treatment, goods are conveyed to a third conveyor 4 through a conveying roller 306 on a turntable 303 and conveyed to a horizontal belt beater 6 through the third conveyor 4 and a fourth conveyor 5;
packaging: the packing belt in the belt disk 603 is driven by a motor in the belt storage bin 604 to store a certain amount of packing belt in the belt storage bin 604, and the packing belt in the belt storage bin 604 is conveyed into a packing machine head 606 through a machine head belt inlet 605;
when the goods reach the packing position, the belt groove 607 is driven by the chain wheel of the lifting motor 601 to move downwards to a set packing height, the friction wheel inside the packing machine head 606 rotates to send out a packing belt, the packing belt penetrates into the packing machine head 606 through the belt groove 607 and tightly presses the packing belt head, the packing machine head 606 is driven by the motor to move along the horizontal direction to contact with the upper part of the goods and then stops, the friction wheel of the packing machine head 606 reverses, the packing belt is tightened and bonded to break the belt, the packing machine head 606 returns, and moves upwards to the upper limit under the drive of the chain wheel of the lifting motor 601 to complete the horizontal bundling of the whole stack of refractory bricks, and one-time packing is completed;
after the whole stack of refractory bricks are bundled in the horizontal direction, the whole stack of refractory bricks are conveyed to a jacking rotary transplanting trolley 7 through a fourth conveyor 5;
the jacking rotary transplanting trolley 7 is provided with a motor III 70102 through the bottom of the jacking rotary transplanting trolley 7, the motor III 70102 drives a roller I70101 to roll, so that a rotary table 70304 at the upper part of the trolley is driven to move to a rotary table 70304, when the trolley moves to a rotary table 70304, a hydraulic cylinder 70201 jacks up goods, an external tooth slewing bearing 70301 is meshed with a second gear 70303, and a motor IV 70302 rotates to drive the whole rotary table 70304 to rotate 90 degrees clockwise, and after the trolley is lifted and rotated to a position, the whole stack of refractory bricks are moved to the interior of a downward pressing and penetrating sword packaging machine 8 to be packaged;
the whole stack of refractory bricks are moved to the interior of a lower pressing through sword baler 8 for baling, a baling belt in a belt reel 808 is stored in a belt storage mechanism 807, the baling belt in the belt storage mechanism 807 is directly connected to a first baler 809 from the outside, after the goods reach a baling station, a sword penetrating belt groove 805 is driven by a motor to extend out of a sword penetrating belt groove box 806 to be connected with a left side belt channel, a friction wheel in the first baler 809 rotates to send out the baling belt, the baling belt penetrates through the sword penetrating belt groove 805 through a belt channel 804 and then penetrates through the first baler 809 and tightly presses the baling belt head, the first baler 809 descends along a rack 803 under the drive of a lifting motor I801 and a lifting driving gear 802 to the first baler 809 to be contacted with the upper part of the goods and then stops, the first baler 809 friction wheel rotates reversely to tighten and bond the baling belt, the baling belt rises to a limit position, the sword penetrating belt groove 805 is retracted to a sword penetrating belt groove bin, finishing one-time taping;
after the whole stack of refractory bricks are pressed down to penetrate through the sword baling press 8 to complete the baling, the whole stack of refractory bricks are conveyed to a station to be stored for delivery of the conveyor line 5, the whole stack of refractory bricks are conveyed to the conveyor line 6 through the conveyor line 5, the conveyor line 6 is a station for delivery of a forklift, and finally the whole stack of refractory bricks are manually conveyed away.
It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only, since various other embodiments will become apparent to those skilled in the art upon reference to the following detailed description.
Claims (10)
1. The refractory brick packaging process is characterized by comprising the following steps:
loading: placing the whole stack of stacked refractory bricks on a loading conveyor I (1) by using a manual forklift, starting the loading conveyor I (1) to convey the whole stack of refractory bricks, conveying the whole stack of refractory bricks from the loading conveyor I (1) to a loading conveyor II (2), and entering the next step;
and (3) winding a film: the refractory bricks are conveyed to an online film wrapping machine (3) through a second loading conveyor (2), and when a goods in-place detection device on the online film wrapping machine (3) detects that the whole stack of refractory bricks are wrapped, the online film wrapping machine (3) carries out film wrapping treatment on the whole stack of refractory bricks;
conveying goods: after the whole stack of refractory bricks is subjected to film winding treatment, the refractory bricks are conveyed to a horizontal belt beating machine (6) through a third conveyor (4) and a fourth conveyor (5) in sequence;
packaging: a horizontal taping machine (6) is used for binding the whole stack of refractory bricks in the horizontal direction; after the bundling is finished, the whole stack of refractory bricks is conveyed to a jacking rotary transplanting trolley (7) through a fourth conveyor (5), and then is moved to the interior of a lower pressing through sword packaging machine (8) through the jacking rotary transplanting trolley (7) for packaging;
and (4) shipment: after packaging is finished, the whole stack of refractory bricks is transferred to a fifth delivery conveyor (9) through a jacking rotary transplanting trolley (7), and then is conveyed to a delivery position through a sixth delivery conveyor (10) to wait for workers to transport the goods away.
2. The firebrick packaging process as claimed in claim 1, characterized in that said first loading conveyor (1) comprises a bracket (101), a first motor (104) and a first roller (106), the bottom of said bracket (101) is provided with feet (107), the top of said bracket (101) is provided with a plurality of first rollers (106), said first motor (104) is placed in the middle of the height of said bracket (101), and said first motor (104) is connected with said first rollers (106) through chains.
3. The firebrick packaging process as claimed in claim 2, characterized in that one end of said first roller (106) is provided with a first roller chain wheel (102), said first roller chain wheel (102) is a double-row chain wheel, said first roller chain wheel (102) is provided with a chain (103) between itself and a first motor (104) mounted chain wheel (105), said first motor (104) drives the two first rollers (106) to rotate through the chain (103), and the two adjacent first rollers (106) are connected through the chain (103) to drive all the first rollers (106) to rotate.
4. The firebrick packaging process according to claim 1, characterized in that the online film wrapping machine (3) comprises a film frame (301), a column (302), a turntable (303), a swing arm (304) and a rotary support (305), wherein the column (302) is arranged at one end of the online film wrapping machine (3), the film frame (301) is mounted on a carriage inside the column (302) through a bolt connection, the carriage is fixed on the column (302) through a slide block, and a motor inside the column (302) lifts the carriage through a chain to drive the film frame (301) to ascend and descend at the column (302);
a swing arm (304) is arranged on one side, close to the membrane frame (301), of the upright post (302), the swing arm (304) is fixed on the upright post, and a heating wire (3010) and a hairbrush (3011) are mounted at one end of the swing arm (304);
install carousel (303) in heater strip (3010) and brush (3011) one side of keeping away from swing arm (304), the bottom of carousel (303) is provided with drum motor (307) and carousel motor (308), carousel motor (308) are fixed in carousel (303) top, and under carousel motor (308) gear stretched to carousel (303) through the axle, carousel (303) were fixed with the inner circle of installing slewing bearing (305) below carousel (303), and the outer ring gear of slewing bearing (305) passes through the bolt and fixes with the chassis of twining membrane machine (3) on line to with carousel motor (308) gear engagement, drum motor (307) are connected with transport cylinder (306) chain, one side of carousel (303) is provided with presss from both sides membrane mechanism (309).
5. The refractory brick packaging process according to claim 1, wherein the horizontal strapping machine (6) comprises a lifting motor (601), a belt storage bin (604) and a baling head (606), a lifting motor shaft (602) is sleeved at the rotating shaft of the lifting motor (601), the lifting motor shaft (602) drives the packing machine head (606) to lift through a chain wheel and a chain, a belt storage bin (604) is fixed on one side of the packing machine head (606) through a bolt, a tape reel (603) is fixed on one side of the tape storage bin (604) through a bolt, a machine head tape inlet (605) is arranged on one side of the packaging machine head (606), a lifting motor (601) is directly connected with a lifting motor shaft (602), the lifting motor shaft (602) drives the packing machine head (606) to ascend or descend, the packing machine head (606) and the belt groove (607) are connected with the lifting motor (601) into a whole through bolts.
6. The refractory brick packaging process according to claim 1, characterized in that the lifting rotary transplanting trolley (7) comprises a transplanting mechanism (701), the transplanting mechanism (701) comprises a roller I (70101) and a motor III (70102), the roller I (70101) is installed on the lower surface of a chassis of the lifting rotary transplanting trolley (7), and the motor III (70102) is installed on the upper surface of a base guide rail (704);
the jacking rotary transplanting trolley (7) comprises a jacking mechanism (702), the jacking mechanism (702) comprises a plurality of hydraulic cylinders (70201), and piston rods of the hydraulic cylinders (70201) are connected with the lower surface of the mounting plate (706);
jacking rotation transplanting trolley (7) includes rotary mechanism (703), rotary mechanism (703) include external tooth slewing bearing (70301), motor four (70302) and revolving stage (70304), motor four (70302) output includes second gear (70303), the outer ring gear of external tooth slewing bearing (70301) is installed at mounting panel (706) upper surface, and the upper surface of inner circle of external tooth slewing bearing (70301) and revolving stage (70304) lower surface fixed connection.
7. The refractory brick packaging process according to claim 1, wherein the lower press-through sword baler (8) comprises a first lifting motor (801), a first lifting driving gear (802), a first baler head (809) and a belt storage mechanism (807), the lifting motor I (801) is in transmission connection with the lifting driving gear (802), the lifting motor I (801) is fixed above the packing head I (809) through a bolt, both sides of the first packer head (809) are provided with fixed rods, belt channels (804) are fixedly arranged on the fixed rods, one side of the belt path (804) is provided with a rapier-passing belt slot box (806) through bolts, a rapier-passing belt groove (805) is arranged in the rapier-passing belt groove box (806), a belt storage mechanism (807) is arranged at one side of the rapier-passing belt groove box (806), the tape storage mechanism (807) is fixedly connected with a first tape reel (808) through a bolt.
8. The refractory brick packaging process according to claim 1, wherein the first loading conveyor (1), the second loading conveyor (2), the third conveyor (4), the fourth conveyor (5), the fifth delivery conveyor (9) and the sixth delivery conveyor (10) are identical in structure.
9. The firebrick packaging process as claimed in claim 4, characterized in that a cylinder is connected to the bottom of the film clamping mechanism (309).
10. The refractory brick packaging process according to claim 1, wherein the goods-in-place detection device on the online film wrapping machine (3) adopts a photoelectric detection structure.
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| CN202210150517.3A CN114604456B (en) | 2022-02-18 | 2022-02-18 | Refractory brick packaging technology |
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| CN202210150517.3A CN114604456B (en) | 2022-02-18 | 2022-02-18 | Refractory brick packaging technology |
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Cited By (1)
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|---|---|---|---|---|
| CN115123604A (en) * | 2022-06-22 | 2022-09-30 | 中建材（宜兴）新能源有限公司 | Automatic packaging assembly line for photovoltaic glass |
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| Publication number | Publication date |
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| CN114604456B (en) | 2024-03-08 |
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