CN115123604B - Automatic packaging assembly line for photovoltaic glass - Google Patents
Automatic packaging assembly line for photovoltaic glass Download PDFInfo
- Publication number
- CN115123604B CN115123604B CN202210710882.5A CN202210710882A CN115123604B CN 115123604 B CN115123604 B CN 115123604B CN 202210710882 A CN202210710882 A CN 202210710882A CN 115123604 B CN115123604 B CN 115123604B
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- Prior art keywords
- rod
- conveying table
- tape
- automatic
- bonding machine
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- 239000011521 glass Substances 0.000 title claims abstract description 55
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 36
- 239000012785 packaging film Substances 0.000 claims abstract description 20
- 229920006280 packaging film Polymers 0.000 claims abstract description 20
- 238000010030 laminating Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000010009 beating Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 126
- 230000000149 penetrating effect Effects 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 15
- 230000001012 protector Effects 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims description 2
- 239000011324 bead Substances 0.000 description 7
- 238000010409 ironing Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 210000002489 tectorial membrane Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
- B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an automatic packaging assembly line for photovoltaic glass, which comprises a manual auxiliary line feeding area, an automatic tape-beating area, an automatic film-covering film-winding area and a manual auxiliary line discharging area which are sequentially arranged; the automatic tape-bonding area comprises a horizontal tape bonding machine, a short-side tape bonding machine and a long-side tape bonding machine which are sequentially arranged, a first track is arranged between the horizontal tape bonding machine and the short-side tape bonding machine, a second track is vertically arranged on one side of the first track, a first conveying table positioned on the first track is arranged at the positions of the horizontal tape bonding machine and the short-side tape bonding machine, and a second conveying table positioned on the second track is arranged at the positions of the long-side tape bonding machine; the manual auxiliary winding area, the automatic film laminating and winding area and the manual auxiliary winding area are respectively provided with a third conveying table; the first conveying table, the second conveying table and the third conveying table are respectively provided with a first driving component. According to the invention, the stacked photovoltaic glass can be subjected to assembly line operation, the wrapping packaging film is automatically banded and covered, manual packaging is not needed, the automation degree is high, and the working efficiency is high.
Description
Technical Field
The invention relates to the field of packaging, in particular to an automatic packaging assembly line for photovoltaic glass.
Background
At present, a photovoltaic glass factory mostly adopts a manual mode to carry out packaging operation on photovoltaic finished glass. The manual packaging work efficiency is relatively low, the labor intensity is also high, if the automatic packaging mode is updated to be used for packaging, the labor intensity of workers can be greatly reduced, operators are reduced, the work efficiency can be greatly improved, and the consistency and quality of finished packaging products can be ensured.
Disclosure of Invention
The invention aims to provide an automatic packaging assembly line for photovoltaic glass.
The invention has the innovation points that the assembly line operation can be carried out on the piled photovoltaic glass, the automatic tape-punching and the covering of the winding packaging film are realized, the manual packaging is not needed, the automation degree is high, and the working efficiency is high.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
an automatic packaging assembly line for photovoltaic glass comprises a manual auxiliary line feeding area, an automatic tape-beating area, an automatic film-covering and film-winding area and a manual auxiliary line discharging area which are sequentially arranged; the automatic tape-bonding area comprises a horizontal tape-bonding machine, a short-side tape-bonding machine and a long-side tape-bonding machine which are sequentially arranged, a first track is arranged between the horizontal tape-bonding machine and the short-side tape-bonding machine, a second track is vertically arranged on one side of the first track, a first conveying table positioned on the first track is arranged at the positions of the horizontal tape-bonding machine and the short-side tape-bonding machine, and a second conveying table positioned on the second track is arranged at the positions of the long-side tape-bonding machine; the manual auxiliary winding area, the automatic film laminating and winding area and the manual auxiliary winding area are respectively provided with a third conveying table; and the first conveying table, the second conveying table and the third conveying table are respectively provided with a first driving assembly. Can carry out pipelining to the photovoltaic glass that the pile up neatly, automatic tape-casting, cover winding packaging film need not artifical packing, degree of automation is high, work efficiency is high.
Preferably, the manual auxiliary winding area comprises tray guide mechanisms positioned at two ends of the third conveying table, and the two tray guide mechanisms are positioned at the same side of the third conveying table; each tray guide mechanism comprises a support column, a connecting plate and a roller, wherein the connecting plate is arranged at one end of the support column close to the third conveying table, the roller is vertically arranged at one side of the connecting plate away from the support column and is positioned above the table top of the third conveying table, and a vertical plate is arranged on the support column; the connecting plate is equipped with the screw rod towards one side of pillar, and the one end that the connecting plate was kept away from to the screw rod penetrates in the riser, threaded connection has two nuts on the screw rod, and two nuts are located the inside and outside both sides of riser respectively. For the convenience is subsequent to carry out operations such as beating area to pile up neatly photovoltaic glass, when fork truck material loading, remove photovoltaic glass for one side and roller contact of photovoltaic glass, fix a position pile up neatly photovoltaic glass, need not manual adjustment, be convenient for follow-up operations such as beating area, tectorial membrane, packaging film. When the photovoltaic glass moves along the first conveying table, the roller can reduce abrasion on one side of the photovoltaic glass. The arrangement of the screw and the nut enables the distance between the roller and the vertical plate to be adjustable so as to adjust the positioning of the photovoltaic glass according to the requirement, and the applicability is improved.
Preferably, the horizontal tape-bonding machine comprises a first tape storage mechanism and a first portal frame, wherein a first lifting mechanism is arranged on the first portal frame, and a first machine head and a tape moving frame horizontally arranged at the first machine head are arranged on the first lifting mechanism; a base is arranged below the deck frame, a turntable is arranged on the base, a second driving assembly for driving the turntable to rotate is arranged below the base, the first conveying table is arranged on the turntable, support plates are respectively arranged on two sides of the first conveying table in the conveying direction, and a plurality of corner protection clamping mechanisms are arranged on each support plate; one side of base is equipped with feed bin and robot, it is provided with two sucking discs to rotate on the robot. The robot adjusts the angle of two sucking discs according to the shape of angle bead to absorb the angle bead in the feed bin, support the angle bead tightly on photovoltaic glass through angle bead clamping mechanism, through first tape storage mechanism, first elevating system, first aircraft nose and deck frame, can be fixed the angle bead level, horizontal taping machine simple structure, convenient operation, whole automation has saved the labour, has improved work efficiency.
Preferably, each corner protector clamping mechanism comprises a first cylinder and a pressing plate; guide rods are respectively arranged on the support plates, each first cylinder is arranged on the guide rods, the piston rods face the conveying table, and the pressing plates are vertically arranged on the piston rods of the first cylinders.
Preferably, a positioning component is vertically arranged on the base; the positioning assembly comprises a second cylinder, a position sensor and a positioning rod vertically arranged on a piston rod of the second cylinder; one end of the positioning rod, which is far away from the second cylinder, is provided with a guide conical surface; the position sensor is arranged on the base, and induction blocks which are induced by the position sensor are respectively arranged below two sides of the conveying direction of the conveying table; the second cylinder is vertically arranged on the base, the piston rod faces upwards, positioning blocks are respectively arranged below two sides of the conveying direction of the conveying table, and positioning holes for the positioning rods to penetrate out are formed in the positioning blocks. In the rotating process of the turntable, the position sensor senses the sensing block and then controls the second driving assembly to stop working, and the turntable can continuously rotate forwards due to inertia, so that the conveying table drives the photovoltaic glass plate to be askew and not in the conveying direction, and the horizontal packing is influenced; after the locating rod penetrates into the locating hole, the turntable can be prevented from continuously rotating forwards under the action of inertia, so that the glass stack and the conveying table are kept in the conveying direction, and horizontal packaging is facilitated. The guide conical surface is arranged to facilitate the penetration of the positioning rod into the positioning hole.
Preferably, the automatic tape-beating areas are provided with tape storage mechanisms, and the tape storage mechanisms are provided with manual and automatic integrated brake connecting rod devices; the brake connecting rod device comprises a bottom plate, a stand column and a support column which are vertically arranged on the bottom plate, and a cross rod which is horizontally arranged between the stand column and the support column, wherein a reel is rotatably arranged at the upper end of the support column, and an automatic brake mechanism, a manual brake mechanism and a lever mechanism are arranged on the bottom plate; the lever mechanism comprises a lever, a connecting rod assembly, a braking plate and a braking block; the bottom plate is provided with a first supporting seat positioned between the upright post and the supporting column, the lever is rotatably arranged on the first supporting seat, the lower end of the upright post is provided with a through hole for one end of the lever to pass out, the other end of the lever is rotatably connected with the lower end of the connecting rod assembly, the braking vane is arranged between the cross rod and the reel and is parallel to the cross rod, the braking vane is rotatably connected with the cross rod through a rotating shaft, and the upper end of the connecting rod assembly is rotatably connected with one end of the braking vane; an annular groove is formed in one side, facing the cross rod, of the unreeling disc, and the brake block is located at one end, far away from the connecting rod assembly, of the brake plate and faces the annular groove; the manual brake mechanism is located between the first supporting seat and the upright post, one end of the manual brake mechanism is located below the lever, and the automatic brake mechanism is located right above one end of the lever, which is far away from the connecting rod assembly.
Preferably, the automatic braking mechanism comprises a sliding block, a hanging rod and a hanging block; the sliding block slides up and down along the vertical direction of the upright post, a feeding wheel with the axis parallel to the axis of the reel is arranged on the sliding block, the hanging rod is arranged on the sliding block, and the hanging block is arranged at the lower end of the hanging rod and is positioned right above one end of the lever far away from the connecting rod assembly; the lever is located one end below of hanging the piece and is equipped with the buffer block, and the lower extreme and the bottom plate of buffer block are connected.
Preferably, the manual brake mechanism comprises a second supporting seat, a pedal, a tilting rod, a first spring and a second spring; the tilting rod is rotatably arranged on the second supporting seat, one end of the tilting rod is connected with the pedal, the other end of the tilting rod is positioned below the lever, one end of the first spring is connected with the lower part of the lever, the other end of the first spring is connected with the bottom plate, and the first spring is positioned between the first supporting seat and the tilting rod; the second spring is located between the second supporting seat and the pedal, one end of the second spring is connected with the lower portion of the warping rod, and the other end of the second spring is connected with the bottom plate.
Preferably, the short-side taping machine and the long-side taping machine have the same structure and comprise a second portal frame and a second tape storage mechanism positioned at one side of the second portal frame; the transverse rod of the second portal frame is provided with a second lifting mechanism, the second lifting mechanism is provided with a second machine head, a threading groove is formed along the trend of the second portal frame, the threading groove is positioned at the second machine head to be disconnected, and a through groove communicated with the threading groove is communicated at the second machine head; the two vertical rods of the second portal frame are respectively provided with an arrow penetrating belt conveyer, the two arrow penetrating belt conveyer mechanisms are oppositely arranged, and when the two arrow penetrating belt conveyer mechanisms are in relative movement butt joint, the notch of the groove penetrating belt is communicated with the end part of the arrow penetrating belt conveyer; the arrow threading belt mechanism comprises a base, a housing, an arrow threading groove, a sliding rail and a third driving assembly; the housing is arranged on the base, the sliding rail is arranged in the housing and along the length direction of the housing, the arrow penetrating groove is arranged on the sliding rail in a sliding manner, and the third driving assembly is arranged outside the housing and is suitable for driving the arrow penetrating groove to move. Adopt the mode of arrow tape feed to wearing, the plastic steel band of being convenient for wears out from the bottom of transporting the tray, and the angle bead around the photovoltaic glass board of being convenient for is tied up perpendicularly and is packed, and degree of automation is high, and operating speed is fast, and packing efficiency is high.
Preferably, the automatic film laminating and winding area comprises a film laminating machine and a film winding machine; the laminating machine comprises a frame, mounting plates are respectively arranged above two ends of the frame, one side of each mounting plate is a feeding end, the other side of each mounting plate is a discharging end, and a clamping mechanism, a cutting mechanism and a plurality of guide rollers are arranged between the two mounting plates; two ends of each guide roller are respectively connected with the two mounting plates; the clamping mechanisms are symmetrically arranged and respectively positioned below the guide rollers at the feeding end and the discharging end; the cutting mechanism is arranged on one of the clamping mechanisms; the feeding end and the discharging end are respectively provided with a bracket which is positioned below the guide roller and parallel to the guide roller, and each clamping mechanism is arranged on the corresponding bracket; each clamping mechanism comprises two third air cylinders and clamping plates, wherein the two third air cylinders are respectively arranged at two ends of the bracket, a piston rod faces towards a film placing end of the packaging film, and two ends of each clamping plate are respectively arranged on the piston rod; the clamping plate is provided with a sliding groove along the length direction; the cutting mechanism comprises a fourth cylinder and a cutter assembly arranged on a piston rod of the fourth cylinder, the fourth cylinder is arranged on a clamping plate on one side, the cutter assembly comprises a mounting seat arranged on the piston rod of the fourth cylinder, a cutter arranged on the mounting seat and a pulley arranged on the mounting seat, the pulley slides along a sliding groove, and the cutting end of the cutter faces the film releasing end of the packaging film and exposes the sliding groove. An automatic lamination can be performed on top of the photovoltaic glass stack.
The beneficial effects of the invention are as follows:
according to the invention, the corner protector is tightly attached to the side edge of the photovoltaic glass by the horizontal taping machine, horizontal taping is realized, vertical taping is realized on the short side and the long side of the photovoltaic glass stack by the short side taping machine and the long side taping machine respectively, the top of the photovoltaic glass stack is coated by the film laminating machine, and the periphery of the photovoltaic glass stack is coated by the film winding machine, so that the automatic packaging of the photovoltaic glass is realized, the degree of automation is high, the number of operators is reduced, the working efficiency is greatly improved, and the consistency and quality of packaging finished products are ensured.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the tray guide mechanism.
Fig. 3 is a schematic structural view of a brake linkage.
Fig. 4 is a schematic structural view of a brake block and an annular groove.
Fig. 5 is a schematic structural view of the manual brake mechanism.
Fig. 6 is a schematic structural view of a horizontal taping machine.
Fig. 7 is a schematic structural view of the corner protector clamping mechanism.
Fig. 8 is a schematic structural view of the positioning assembly.
Fig. 9 is a schematic structural view of a long-side taping machine.
Fig. 10 is a schematic view of the arrow threading belt mechanism.
Fig. 11 is a schematic structural view of a laminator.
Fig. 12 is a schematic structural view of the clamping mechanism.
Fig. 13 is a schematic structural view of the cutting mechanism.
Fig. 14 is a schematic structural view of a film winding machine.
In the figure:
1. manually assisting in an online area; 11. a tray guide mechanism; 111. a support post; 112. a connecting plate; 113. a roller; 114. a screw; 115. a nut; 12. a third conveying table; 2. a horizontal taping machine; 21. a first tape storage mechanism; 22. a first portal frame; 23. a deck frame; 24. a turntable; 25. a storage bin; 26. a robot; 27. a second cylinder; 28. a position sensor; 29. a positioning rod; 291. a guide conical surface; 3. an angle bead clamping mechanism; 31. a first cylinder; 32. a pressing plate; 4. a short-side tape-bonding machine; 41. a first track; 42. a first conveying table; 43. a positioning block; 44. an induction block; 5. a brake lever device; 51. an automatic braking mechanism; 511. a slide block; 512. a boom; 513. hanging blocks; 52. a manual brake mechanism; 521. a foot pedal; 522. a tilting rod; 523. a second support base; 524. a first spring; 525. a second spring; 53. a lever mechanism; 531. a lever; 532. a connecting rod assembly; 533. a brake plate; 534. a brake block; 535. a first support base; 54. placing a reel; 541. an annular groove; 55. a buffer block; 6. a long-side tape-bonding machine; 61. a second portal frame; 62. a second tape storage mechanism; 63. a threading slot; 64. a second track; 65. a second conveying table; 7. arrow threading belt mechanism; 71. a housing; 72. arrow penetrating grooves; 721. a positioning groove; 722. a positioning block; 73. a slide rail; 74. a third drive assembly; 75. a limit frame; 76. a fourth cylinder; 8. a film laminating machine; 81. a feed end; 82. a guide roller; 83. a clamping mechanism; 831. a third cylinder; 832. a clamping plate; 84. a cutting mechanism; 841. a fourth cylinder; 85. a mounting base; 851. a cutter; 852. a pulley; 86. a frame; 87. a chute; 88. a discharge end; 89. a connecting plate; 891. a pinch roller; 9. a film winding machine; 91. a third portal frame; 92. an L-shaped cantilever; 93. a packaging film stretching mechanism; 94. a film cutting and ironing mechanism; 95. a second motor; 10. and (5) manually assisting in the offline area.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1, an automatic packaging assembly line for photovoltaic glass comprises a manual auxiliary winding area 1, an automatic tape-beating area, an automatic film-covering and film-winding area and a manual auxiliary winding area 10 which are sequentially arranged.
As shown in fig. 1 and 2, the manual auxiliary winding area 1 and the manual auxiliary winding area 10 are both provided with a third conveying table 12, the manual auxiliary winding area 1 comprises tray guide mechanisms 11 positioned at two ends of the third conveying table 12, and the two tray guide mechanisms 11 are positioned at the same side of the third conveying table 12. In the invention, the tray guide mechanism 11 comprises a support 111, a connecting plate 112 and a roller 113; the shape of the support column 111 can be L-shaped or T-shaped, the lower end of the vertical edge of the support column 111 is vertical to the bottom surface, and the transverse edge of the support column 111 faces the table top of the third conveying table 12; the connecting plate 112 is arranged at one end of the transverse edge of the support column 111, which is close to the third conveying table 12; the rollers 113 are vertically arranged on one side of the connecting plate 112 away from the supporting column 111. The upright plates are arranged on the upright posts 111, a screw 114 is arranged on one side, facing the upright posts 111, of the connecting plate 112, two nuts 115 are connected with the screw 114 in a threaded manner after the screw 114 penetrates out of the upright plates on the upright posts 111, and the two nuts 115 are respectively positioned on two sides of the upright plates on the upright posts 111 so as to fix the screw 114.
As shown in fig. 1, the automatic taping area comprises a horizontal taping machine 2, a short-side taping machine 4 and a long-side taping machine 6 which are sequentially arranged, a first track 41 is arranged between the horizontal taping machine 2 and the short-side taping machine 4, a second track 64 is vertically arranged on one side of the first track 41, a first conveying table 42 positioned on the first track 41 is arranged at the positions of the horizontal taping machine 2 and the short-side taping machine 4, and a second conveying table 65 positioned on the second track 64 is arranged at the position of the long-side taping machine 6.
As shown in fig. 3, the horizontal taping machine 2, the short-side taping machine 4 and the long-side taping machine 6 are all provided with tape storage mechanisms, the tape storage mechanisms are all provided with manual and automatic integrated brake link devices 5, each brake link device 5 comprises a bottom plate, a vertical column and a support column are vertically arranged on the bottom plate, a cross rod is horizontally arranged between the vertical column and the support column, the upper end of the support column is rotatably provided with a reel 54, steel-plastic tapes are wound on the reel 54, and an annular groove 541 is formed in one side, facing the support column, of the reel 54.
As shown in fig. 3 and 4, a manual braking mechanism 52 and a lever mechanism 53 are arranged on the bottom plate, and an automatic braking mechanism 51 is arranged on the upright post. The lever mechanism 53 includes a lever 531, a link assembly 532, a braking plate 533, and a braking block 534, a first support seat 535 disposed between the upright post and the supporting post is disposed on the bottom plate, the first support seat 535 is shaped like a U, the lever 531 is rotatably disposed in the first support seat 535, and the setting direction of the lever 531 is the same as the setting direction of the cross bar. The braking plate 533 is arranged in parallel with the cross rod and is positioned between the cross rod and the reel 54, the braking plate 533 is rotationally connected with the cross rod through a rotating shaft, and the upper end of the connecting rod is rotationally connected with one end of the braking plate 533. The brake shoes 534 are located at the end of the braking plate 533 remote from the connecting rod and facing the annular groove 541.
As shown in fig. 3, the automatic braking mechanism 51 includes a slider 511, a boom 512, and a hanging block 513, wherein the slider 511 slides up and down along the vertical direction of the upright, a feeding roller having an axis parallel to the axis of the unreeling reel 54 is provided on the slider 511, and the steel-plastic tape on the unreeling reel 54 is wound around the feeding roller. The suspender 512 slides and sets up on slider 511 and is located the stand and keep away from the side of support column, and the hanging block 513 sets up in the lower extreme of suspender 512 and is located lever 531 and keep away from the one end of connecting rod directly over. The lever 531 is provided with a buffer block 55 below one end of the hanging block 513, and the lower end of the buffer block 55 is connected with the bottom plate.
As shown in fig. 3 and 5, the manual brake mechanism 52 includes a second support seat 523, a pedal 521, a tilting lever 522, a first spring 524, and a second spring 525, wherein the second support seat 523 has the same shape as the first support seat 535, the tilting lever 522 is rotatably disposed in the second support seat 523, one end of the tilting lever 522 is connected to the pedal 521, and the other end of the tilting lever 522 is located below the lever 531; the first spring 524 is located between the first supporting seat 535 and the warping rod 522, one end of the first spring 524 is connected with the lower part of the lever 531, and the other end of the first spring 524 is connected with the bottom plate; the second spring 525 is located between the second support seat 523 and the foot pedal 521, and one end of the second spring 525 is connected with the lower portion of the warp beam 522, and the other end of the second spring 525 is connected with the bottom plate.
As shown in fig. 1, 6 and 7, the horizontal tape dispenser 2 includes a first tape storage mechanism 21 and a first portal frame 22, a first lifting mechanism is disposed on the first portal frame 22, a first machine head and a tape moving frame 23 horizontally disposed at the first machine head are disposed on the first lifting mechanism, a base is disposed below the tape moving frame 23, a turntable 24 is disposed on the base, and a second driving assembly for driving the turntable 24 to rotate is disposed below the base. The first conveying table 42 is provided on the turntable 24, and support plates are provided on both sides of the conveying direction of the first conveying table 42. A plurality of corner protector clamping mechanisms 3 are arranged on each support plate, and each corner protector clamping mechanism 3 comprises a first cylinder 31 and a pressing plate 32; guide rods are respectively arranged on the support plates, each first cylinder 31 is mounted on the guide rods, the piston rods face the first conveying table 42, the pressing plate 32 is vertically arranged on the piston rods of the first cylinders 31, and the shape of the pressing plate 32 can be, but is not limited to, T-shaped. One side of the base is provided with a stock bin 25 and a robot 26, and the robot 26 is rotatably provided with two suckers.
As shown in fig. 8, a positioning assembly is vertically arranged on the base, and the positioning assembly comprises a second cylinder 27, a position sensor 28 and a positioning rod 29. The second air cylinder 27 is vertically arranged on the base, the positioning rod 29 is vertically arranged on a piston rod of the second air cylinder 27, and one end of the positioning rod 29, which is far away from the second air cylinder 27, is provided with a guide conical surface 291; positioning blocks 43 are respectively arranged below two sides of the first conveying table 42 in the conveying direction, and positioning holes for the positioning rods 29 to penetrate through are formed in the positioning blocks 43. The position sensor 28 is mounted on the base, and sensing blocks 44 sensed by the position sensor 28 are respectively arranged below two sides of the conveying direction of the first conveying table 42.
As shown in fig. 9 and 10, the short-side taping machine 4 and the long-side taping machine 6 have the same structure and comprise a second portal frame 61 and a second tape storage mechanism 62 positioned at one side of the second portal frame 61, a second lifting mechanism is arranged on a cross rod of the second portal frame 61, a second machine head is arranged on the second lifting mechanism, a penetrating groove 63 is arranged along the trend of the second portal frame 61, and the penetrating groove 63 is disconnected at the second machine head; the two vertical rods of the second portal frame 61 are respectively provided with an arrow threading belt mechanism 7, and the two arrow threading belt mechanisms 7 are oppositely arranged. The arrow threading belt mechanism 7 comprises a base, a housing 71, an arrow threading groove 72, a sliding rail 73 and a third driving assembly 74; the housing 71 is arranged on the base, the sliding rail 73 is arranged in the housing 71 and along the length direction of the housing 71, the arrow penetrating groove 72 is arranged on the sliding rail 73 in a sliding manner, and the third driving assembly 74 is arranged outside the housing 71 and is suitable for driving the arrow penetrating groove 72 to move. Limiting frames 75 are respectively arranged at two ends of the cross rod of the second portal frame 61, and fourth air cylinders 76 which respectively drive the corresponding limiting frames 75 to slide along the length direction of the cross rod are arranged on the second portal frame 61. The opposite ends of the two arrow penetrating grooves 72 are respectively provided with an adaptive positioning groove 721 and a positioning block 722.
As shown in fig. 1, 11 and 12, the automatic film laminating and winding area comprises a film laminating machine 8 and a film winding machine 9, the film laminating machine 8 comprises a frame 86, mounting plates are respectively arranged above two ends of the frame 86, one side of each mounting plate is a feeding end 81, and the other side of each mounting plate is a discharging end 88. A plurality of guide rollers 82, a clamping mechanism 83 and a cutting mechanism 84 are arranged between the two mounting plates. The two ends of the guide roller 82 are respectively connected with a mounting plate, and a motor for driving the guide roller 82 to rotate is arranged on the outer side of the mounting plate. The feeding end 81 and the discharging end 88 are respectively provided with a bracket positioned below the guide roller 88, and the two brackets are symmetrically arranged. The clamping mechanism 83 is respectively arranged at the corresponding bracket, the clamping mechanism 83 comprises two third air cylinders 831 and clamping plates 832, the two third air cylinders 831 are arranged at the two ends of the bracket, the two ends of the clamping plates 832 are respectively arranged on the piston rods of the two third air cylinders 831, and the clamping plates 832 are provided with sliding grooves 87 along the length direction. A plurality of connecting plates 89 are arranged on the bracket at the discharge end 88, and a pinch roller 891 is arranged at one end of each connecting plate 89 far away from the bracket.
As shown in fig. 13, the cutting mechanism 84 is provided on the clamping plate 832 of one of the clamping mechanisms 83, and the cutting mechanism 84 includes a fourth cylinder 841 provided in parallel with the clamping plate 832 and a cutter assembly provided on a piston rod of the fourth cylinder 841; the cutter assembly comprises a mounting seat 85 arranged on a piston rod of a fourth cylinder 841, a cutter 851 arranged on the mounting seat 85 and a pulley 852 arranged on the mounting seat 85, wherein the fourth cylinder 841 is positioned at one end of the bracket, the pulley 852 is positioned in the chute 87, the cutting end of the cutter 851 faces the film releasing end of the packaging film, and the chute 87 is exposed.
As shown in fig. 14, the film winding machine 9 includes a third portal frame 91 and an L-shaped cantilever 92, the third portal frame 91 is provided with a second motor 95 for driving the L-shaped cantilever 92 to rotate, one side of the L-shaped cantilever 92 away from the third portal frame 91 is provided with a vertically lifting packaging film stretching mechanism 93, and a film breaking and ironing mechanism 94 is arranged in the third portal frame 91 and is suitable for ironing and breaking the packaging film unreeled on the packaging film stretching mechanism 93. The laminating machine 8 and the film winding machine 9 are respectively provided with a third conveying table 12, and the first conveying table 42, the second conveying table 65 and the third conveying table 12 are respectively provided with a first driving component.
In the invention, the automatic packaging assembly line of the photovoltaic glass further comprises a master controller, and the horizontal taping machine 2, the short-side taping machine 4, the long-side taping machine 6, the laminating machine 8 and the film winding machine 9 are respectively provided with the controllers.
The first tape storage mechanism 21 and the second tape storage mechanism 62 are identical in structure and are disclosed in chinese patent with the grant publication number CN 215972277U. The deck frame 23 is disclosed in chinese patent publication No. CN 107487478B. The film breaking and ironing mechanism 93 is disclosed in chinese patent with the issued notice number CN 210437528U.
In view of the above-mentioned, it is desirable,
the working process of the automatic packaging assembly line of the photovoltaic glass comprises the following steps:
firstly, placing a photovoltaic glass stack at a third conveying table 12 of a manual auxiliary line feeding area 1 through a forklift so that one side of the photovoltaic glass stack is in contact with a roller 113, moving the photovoltaic glass stack onto a first conveying table 42 by the third conveying table 12, moving the photovoltaic glass stack to the position right below a travelling belt frame 23 by the first conveying table 42, controlling a sucker to absorb a corner protector in a storage bin by a robot and placing the corner protector at a designated position of the photovoltaic glass stack, and then driving a pressing plate 32 to press against the corner protector by a first cylinder 31 to finish the placement of the corner protector at one side; then the first conveying table 42 is driven by the turntable 24 to rotate 180 degrees, the first air cylinder 31 drives the pressing plate 32 to press against the corner protector on one side again, and the corner protector on the other side is placed, so that the corner protectors are placed on two opposite sides of the photovoltaic glass stack; finally, the first belt storage mechanism 21 works, the first lifting mechanism drives the first machine head and the belt feeding frame 23 to descend to the corner protector, and the corner protector is horizontally bundled;
the photovoltaic glass stack passes through a first conveying table 42 and moves to a short-side taping machine 4 along a first track 41 for short-side taping and bundling; next, the photovoltaic glass pack is conveyed onto a second conveying table 65, the second conveying table 65 moves the photovoltaic glass pack to the position of the long-side taping machine 6 along the second track 64, two third driving assemblies 74 respectively drive arrow penetrating grooves 72 to penetrate out of the housing 71 to the bottom of the photovoltaic glass pack tray, the two arrow penetrating grooves 72 are butted, the second tape storage mechanism unwinds the steel-plastic tape, the steel-plastic tape penetrates into the penetrating grooves 63 and penetrates into the butted two arrow penetrating grooves 72 along the penetrating grooves 63 and finally returns to the position of the machine head second machine head, and long-side taping and bundling are achieved;
the second conveying table 65 returns to the laminator 8 along the second track 64 and conveys the photovoltaic glass pack onto the third conveying table 12 at the laminator 8; the packaging film is placed above the guide roller 82, and the motor drives the guide roller 82 to rotate so as to drive the packaging film to be automatically unreeled through friction force; in the process that the third conveying table 12 drives the photovoltaic glass stack to pass out from the lower part of the guide roller 82, the packaging film covers the top of the photovoltaic glass stack, after unreeling is finished, the third air cylinder 831 drives the two end clamping plates 832 to move inwards and clamp the unreeling end of the packaging film, and the fourth air cylinder 841 drives the cutter 851 to move along the chute 87 so as to cut the unreeling end of the packaging film;
the third conveying table 12 continuously conveys the photovoltaic glass stack covered with the top film to the lower part of the third portal frame 91, the second motor 95 drives the L-shaped cantilever 92 to horizontally rotate so as to horizontally wind the packaging film around the photovoltaic glass stack through the packaging film stretching mechanism 93, and the winding film is ironed and broken through the film ironing breaking mechanism 94; the third conveying table 12 conveys the packaged photovoltaic glass stacks to the manual auxiliary offline area 10, and the photovoltaic glass stacks are removed by a forklift, so that full-automatic packaging of the photovoltaic glass is completed.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Claims (6)
1. An automatic packaging assembly line for photovoltaic glass is characterized in that,
the device comprises a manual auxiliary winding area, an automatic tape-beating area, an automatic film-covering and film-winding area and a manual auxiliary winding area which are sequentially arranged;
the automatic tape-bonding area comprises a horizontal tape-bonding machine, a short-side tape-bonding machine and a long-side tape-bonding machine which are sequentially arranged, a first track is arranged between the horizontal tape-bonding machine and the short-side tape-bonding machine, a second track is vertically arranged on one side of the first track, a first conveying table positioned on the first track is arranged at the positions of the horizontal tape-bonding machine and the short-side tape-bonding machine, and a second conveying table positioned on the second track is arranged at the positions of the long-side tape-bonding machine;
the manual auxiliary winding area, the automatic film laminating and winding area and the manual auxiliary winding area are respectively provided with a third conveying table;
the first conveying table, the second conveying table and the third conveying table are respectively provided with a first driving group;
the manual auxiliary line feeding area comprises tray guide mechanisms positioned at two ends of the third conveying table, and the two tray guide mechanisms are positioned at the same side of the third conveying table;
each tray guide mechanism comprises a support column, a connecting plate and a roller, wherein the connecting plate is arranged at one end of the support column close to the third conveying table, the roller is vertically arranged at one side of the connecting plate away from the support column and is positioned above the table top of the third conveying table, and a vertical plate is arranged on the support column;
a screw rod is arranged on one side of the connecting plate, facing the support column, and one end of the screw rod, far away from the connecting plate, penetrates into the vertical plate;
the horizontal tape-bonding machine comprises a first tape storage mechanism and a first portal frame, wherein a first lifting mechanism is arranged on the first portal frame, and a first machine head and a tape moving frame horizontally arranged at the first machine head are arranged on the first lifting mechanism;
a base is arranged below the deck frame, a turntable is arranged on the base, a second driving assembly for driving the turntable to rotate is arranged below the base, the first conveying table is arranged on the turntable, support plates are respectively arranged on two sides of the first conveying table in the conveying direction, and a plurality of corner protection clamping mechanisms are arranged on each support plate;
one side of the base is provided with a stock bin and a robot, and the robot is rotatably provided with two suckers;
each corner protector clamping mechanism comprises a first cylinder and a pressing plate;
the support plates are respectively provided with a guide rod, each first cylinder is arranged on the guide rod, the piston rod faces the first conveying table, and the pressing plate is vertically arranged on the piston rod of the first cylinder;
a positioning component is vertically arranged on the base;
the positioning assembly comprises a second cylinder, a position sensor and a positioning rod vertically arranged on a piston rod of the second cylinder;
one end of the positioning rod, which is far away from the second cylinder, is provided with a guide conical surface;
the position sensor is arranged on the base, and induction blocks which are induced by the position sensor are respectively arranged below two sides of the first conveying table in the conveying direction;
the second cylinder is vertically arranged on the base, the piston rod faces upwards, positioning blocks are respectively arranged below two sides of the conveying direction of the first conveying table, and positioning holes for the positioning rods to penetrate out are formed in the positioning blocks.
2. The automatic packaging assembly line for the photovoltaic glass according to claim 1, wherein the automatic taping areas are provided with taping mechanisms, and the taping mechanisms are provided with manual and automatic integrated brake connecting rod devices;
the brake connecting rod device comprises a bottom plate, a stand column and a support column which are vertically arranged on the bottom plate, and a cross rod which is horizontally arranged between the stand column and the support column, wherein a reel is rotatably arranged at the upper end of the support column, and an automatic brake mechanism, a manual brake mechanism and a lever mechanism are arranged on the bottom plate;
the lever mechanism comprises a lever, a connecting rod assembly, a braking plate and a braking block;
the bottom plate is provided with a first supporting seat positioned between the upright post and the supporting column, the lever is rotatably arranged on the first supporting seat, the lower end of the upright post is provided with a through hole for one end of the lever to pass out, the other end of the lever is rotatably connected with the lower end of the connecting rod assembly, the braking vane is arranged between the cross rod and the reel and is parallel to the cross rod, the braking vane is rotatably connected with the cross rod through a rotating shaft, and the upper end of the connecting rod assembly is rotatably connected with one end of the braking vane;
an annular groove is formed in one side, facing the cross rod, of the unreeling disc, and the brake block is located at one end, far away from the connecting rod assembly, of the brake plate and faces the annular groove;
the manual brake mechanism is located between the first supporting seat and the upright post, one end of the manual brake mechanism is located below the lever, and the automatic brake mechanism is located right above one end of the lever, which is far away from the connecting rod assembly.
3. The automated photovoltaic glass packaging line of claim 2, wherein,
the automatic braking mechanism comprises a sliding block, a hanging rod and a hanging block;
the sliding block slides up and down along the vertical direction of the upright post, a feeding wheel with the axis parallel to the axis of the reel is arranged on the sliding block, the hanging rod is arranged on the sliding block, and the hanging block is arranged at the lower end of the hanging rod and is positioned right above one end of the lever far away from the connecting rod assembly;
the lever is located one end below of hanging the piece and is equipped with the buffer block, and the lower extreme and the bottom plate of buffer block are connected.
4. The automatic packaging line for photovoltaic glass according to claim 3, characterized in that,
the manual brake mechanism comprises a second supporting seat, a pedal, a tilting rod, a first spring and a second spring;
the tilting rod is rotatably arranged on the second supporting seat, one end of the tilting rod is connected with the pedal, the other end of the tilting rod is positioned below the lever, one end of the first spring is connected with the lower part of the lever, the other end of the first spring is connected with the bottom plate, and the first spring is positioned between the first supporting seat and the tilting rod;
the second spring is located between the second supporting seat and the pedal, one end of the second spring is connected with the lower portion of the warping rod, and the other end of the second spring is connected with the bottom plate.
5. The automated photovoltaic glass packaging line of claim 1, wherein,
the short-side tape-bonding machine and the long-side tape-bonding machine have the same structure and comprise a second portal frame and a second tape storage mechanism positioned at one side of the second portal frame;
the transverse rod of the second portal frame is provided with a second lifting mechanism, the second lifting mechanism is provided with a second machine head, a threading groove is formed along the trend of the second portal frame, the threading groove is positioned at the second machine head to be disconnected, and a through groove communicated with the threading groove is communicated at the second machine head;
the two vertical rods of the second portal frame are respectively provided with an arrow penetrating belt conveyer, the two arrow penetrating belt conveyer mechanisms are oppositely arranged, and when the two arrow penetrating belt conveyer mechanisms are in relative movement butt joint, the notch of the groove penetrating belt is communicated with the end part of the arrow penetrating belt conveyer;
the arrow threading belt mechanism comprises a base, a housing, an arrow threading groove, a sliding rail and a third driving assembly;
the housing is arranged on the base, the sliding rail is arranged in the housing and along the length direction of the housing, the arrow penetrating groove is arranged on the sliding rail in a sliding manner, and the third driving assembly is arranged outside the housing and is suitable for driving the arrow penetrating groove to move.
6. The automated photovoltaic glass packaging line of claim 1, wherein,
the automatic film covering and winding area comprises a film covering machine and a film winding machine;
the laminating machine comprises a frame, mounting plates are respectively arranged above two ends of the frame, one side of each mounting plate is a feeding end, the other side of each mounting plate is a discharging end, and a clamping mechanism, a cutting mechanism and a plurality of guide rollers are arranged between the two mounting plates;
two ends of each guide roller are respectively connected with the two mounting plates;
the clamping mechanisms are symmetrically arranged and respectively positioned below the guide rollers at the feeding end and the discharging end;
the cutting mechanism is arranged on one of the clamping mechanisms;
the feeding end and the discharging end are respectively provided with a bracket which is positioned below the guide roller and parallel to the guide roller, and each clamping mechanism is arranged on the corresponding bracket;
each clamping mechanism comprises two third air cylinders and clamping plates, wherein the two third air cylinders are respectively arranged at two ends of the bracket, a piston rod faces towards a film placing end of the packaging film, and two ends of each clamping plate are respectively arranged on the piston rod;
the clamping plate is provided with a sliding groove along the length direction;
the cutting mechanism comprises a fourth cylinder and a cutter assembly arranged on a piston rod of the fourth cylinder, the fourth cylinder is arranged on a clamping plate on one side, the cutter assembly comprises a mounting seat arranged on the piston rod of the fourth cylinder, a cutter arranged on the mounting seat and a pulley arranged on the mounting seat, the pulley slides along a sliding groove, and the cutting end of the cutter faces the film releasing end of the packaging film and exposes the sliding groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210710882.5A CN115123604B (en) | 2022-06-22 | 2022-06-22 | Automatic packaging assembly line for photovoltaic glass |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210710882.5A CN115123604B (en) | 2022-06-22 | 2022-06-22 | Automatic packaging assembly line for photovoltaic glass |
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| CN115123604A CN115123604A (en) | 2022-09-30 |
| CN115123604B true CN115123604B (en) | 2024-02-20 |
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| CN115123604A (en) | 2022-09-30 |
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