CN110550251A - Intelligent packaging system for finished product line - Google Patents
Intelligent packaging system for finished product line Download PDFInfo
- Publication number
- CN110550251A CN110550251A CN201910912032.1A CN201910912032A CN110550251A CN 110550251 A CN110550251 A CN 110550251A CN 201910912032 A CN201910912032 A CN 201910912032A CN 110550251 A CN110550251 A CN 110550251A
- Authority
- CN
- China
- Prior art keywords
- slide
- sliding
- manipulator
- rail
- slide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
- B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
An intelligent finished product line packaging system comprises a gantry truss and a support column in contact with the ground, wherein a rectangular frame is mounted at the top of the support column, first slide rails are arranged on two side edges of the rectangular frame, and two parallel slide support rods are transversely arranged on the rectangular frame and slide along the first slide rails; a second sliding rail is arranged on the side surface of the sliding support rod, a manipulator is arranged on the second sliding rail, the manipulator slides along the second sliding rail, and the sliding direction of the manipulator is perpendicular to the sliding direction of the sliding support rod on the first sliding rail; the manipulator includes third slide rail and manipulator installation component, and the third slide rail is installed on manipulator installation component, and the third slide rail slides along manipulator installation component, and manipulator installation component is fixed motionless, and the slip direction of third slide rail respectively with the slip direction of first slide rail and the slip direction mutually perpendicular of second slide rail. The invention provides an intelligent packaging system for a finished product line, which is used for carrying, taping and winding a finished product line and improving the production efficiency.
Description
Technical Field
The invention relates to the field of finished product line packaging, in particular to an intelligent finished product line packaging system.
background
after the processing is accomplished, can be with the finished product line of finished product line winding one-tenth axle dress, when transporting away finished product line, need pack the packing with convenient transportation to many rolls of finished product line, the packing process is including beating the area and winding the membrane, but because finished product line is by many rings of electromagnetic wire wound, its weight can't rely on the manpower to carry, has caused the puzzlement for follow-up packing.
Disclosure of Invention
the invention aims to provide an intelligent packaging system for a finished product line, aiming at overcoming the defects in the background art and realizing the carrying, taping and film winding packaging work of the finished product line.
In order to achieve the purpose, the invention adopts the following technical scheme:
the intelligent packaging system for the finished product line comprises a gantry truss, wherein the gantry truss comprises a support column which is in contact with the ground, a rectangular frame is mounted at the top of the support column, first slide rails are arranged on two side edges of the rectangular frame, and two parallel slide support rods are transversely arranged on the rectangular frame and slide along the first slide rails;
A second sliding rail is arranged on the side surface of the sliding support rod, a manipulator is arranged on the second sliding rail, the manipulator slides along the second sliding rail, and the sliding direction of the manipulator is perpendicular to the sliding direction of the sliding support rod on the first sliding rail;
The manipulator comprises a third slide rail and a manipulator installation assembly, the third slide rail is installed on the manipulator installation assembly, the third slide rail slides along the manipulator installation assembly, the manipulator installation assembly is fixed, and the sliding direction of the third slide rail is perpendicular to the sliding direction of the first slide rail and the sliding direction of the second slide rail respectively.
Preferably, the manipulator mounting assembly comprises a second fixing plate and a fixing cover, the fixing cover covers the third slide rail on the second fixing plate, third slide blocks are mounted on two sides of the fixing cover, and the third slide blocks and the third slide rail are matched with each other to enable the third slide rail to slide up and down along the slide blocks;
the bottom of the second fixing plate is provided with a second sliding block, and the second sliding block and the second sliding rail are matched with each other to enable the second sliding block to slide left and right on the second sliding rail, so that the second fixing plate is driven to slide left and right on the second sliding rail.
preferably, the bottom at the two ends of the sliding support rod is provided with the first fixing plate, the bottom of the first fixing plate is provided with the first sliding block, and the first sliding block is matched with the first sliding rail, so that the sliding support rod slides back and forth along the first sliding rail.
preferably, a first servo drive is mounted on the first fixing plate, and the first servo drive provides power to support the first fixing plate to slide back and forth along the first slide rail;
A second servo drive is mounted on the second fixing plate and mounted on the same side of the fixing cover, and the second servo drive provides power to support the second fixing plate to slide left and right along the second sliding rail;
and a third servo drive is arranged on the second fixing plate, is arranged opposite to the second servo drive and penetrates through the second fixing plate to be linked with a third slide rail, and provides power to support the third slide rail to slide up and down along the third slide block.
Preferably, the tail ends of the first sliding rail, the second sliding rail and the third sliding rail are fixedly provided with limiting blocks, and buffering cushions are fixed on the limiting blocks.
Preferably, a first group of manipulator installation assemblies and a second group of manipulator installation assemblies are respectively arranged on the two sliding support rods, the first group of manipulator installation assemblies comprise a product carrying manipulator and a CCD camera manipulator which are respectively arranged at the tail ends of the third slide rails, and the second group of manipulator installation assemblies comprise a product carrying manipulator and a pallet carrying manipulator which are respectively arranged at the tail ends of the third slide rails;
The product carrying manipulators arranged on the first group of manipulator mounting assemblies and the second group of manipulator mounting assemblies are matched with each other and used for carrying products;
the supporting plate carrying manipulator is used for carrying a supporting plate;
the CCD mechanical arm is used for identifying product labels and product position coordinates.
preferably, a product placing area is arranged right below the space between the two product carrying manipulators, and a recovery tray placing area and a stacking tray placing area are respectively arranged right below the supporting plate carrying manipulator.
Preferably, one end of the product placing area is provided with a conveying belt, the other end of the conveying belt is provided with a belt punching machine, and a winding machine is connected to the back of the belt punching machine.
Drawings
FIG. 1 is a schematic structural view of a gantry truss of the present invention;
FIG. 2 is a structural schematic of the taping machine of the present invention;
fig. 3 is a schematic view of the structure of the winding machine of the present invention.
Wherein: the gantry truss structure comprises a gantry truss 1, a support column 11, a rectangular frame 12, a sliding support rod 13, a first slide rail 2, a first fixing plate 21, a first slide block 22, a first servo drive 23, a second slide rail 3, a second fixing plate 31, a fixing cover 32, a second servo drive 33, a second slide block 34, a third slide rail 4, a third slide block 41, a third servo drive 42, a limiting block 5, a cushion pad 6, a tape printer 7 and a winding machine 8.
Detailed Description
the technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The orientation of the embodiment is based on the attached drawings of the specification.
The intelligent packaging system for the finished product line comprises a gantry truss 1, wherein the gantry truss 1 comprises a support column 11 which is in contact with the ground, a rectangular frame 12 is installed at the top of the support column 11, first slide rails 2 are arranged on two side edges of the rectangular frame 12, and two parallel slide support rods 13 are transversely arranged on the rectangular frame 12 and slide along the first slide rails 2;
a second slide rail 3 is arranged on the side surface of the sliding support rod 13, a manipulator is arranged on the second slide rail 3, the manipulator slides along the second slide rail 3, and the sliding direction of the manipulator is perpendicular to the sliding direction of the sliding support rod 13 on the first slide rail 2;
The manipulator includes third slide rail 4 and manipulator installation component, third slide rail 4 is installed on the manipulator installation component, third slide rail 4 along the manipulator installation component slides, the manipulator installation component is fixed, and the slip direction of third slide rail 4 is mutually perpendicular with the slip direction of first slide rail 2 and the slip direction of second slide rail 3 respectively.
The two sliding support rods 13 are erected on the rectangular frame 12 and slide along the x-axis direction of the rectangular frame 12, the two sliding support rods 13 can be started to slide at the same time or slide successively, and the two sliding support rods 13 can slide in the same direction or in opposite directions and are used according to actual production requirements;
The manipulators are erected on the side surfaces of the sliding support rods 13 through the second sliding rails 3 in a sliding mode and slide along the sliding support rods 13 in the z-axis direction, and similarly, two manipulators are arranged on each sliding support rod 13 and can slide in the same direction, in different directions, simultaneously or sequentially and are used according to actual production requirements;
The third sliding rail 4 slides along the direction of the y axis of the manipulator mounting assembly, the sliding root of the sliding is different from the sliding of the z axis, the third sliding rail 4 slides, and the sliding rails are kept still in the first two times of sliding;
The manipulator is controlled through the slip of three directions and carries the finished product line, reduces the pressure that the workman carried.
Preferably, the manipulator mounting assembly includes a second fixing plate 31 and a fixing cover 32, the fixing cover 32 covers the third slide rail 4 on the second fixing plate 31, third sliders 41 are mounted on two sides of the fixing cover 32, and the third sliders 41 and the third slide rail 4 are matched with each other so that the third slide rail 4 slides up and down along the sliders;
the bottom of the second fixing plate 31 is provided with a second sliding block 34, and the second sliding block 34 and the second sliding rail 3 are matched with each other, so that the second sliding block 34 slides left and right on the second sliding rail 3, and the second fixing plate 31 is driven to slide left and right on the second sliding rail 3.
Since the second fixing plate 31 is not able to slide along the sliding support rod 13 in the z-axis direction and then in the y-axis direction, the second fixing plate 31 is fixed and the third slide rail 4 is allowed to slide, thereby realizing the y-axis movement and solving the problem of structural limitation caused by the second fixing plate 31.
preferably, the bottom of the two ends of the sliding support rod 13 is provided with the first fixing plate 21, the bottom of the first fixing plate 21 is provided with the first slider 22, and the first slider 22 is matched with the first slide rail 2, so that the sliding support rod 13 slides back and forth along the first slide rail 2.
Preferably, a first servo driver 23 is mounted on the first fixing plate 21, and the first servo driver 23 provides power to support the first fixing plate 21 to slide back and forth along the first slide rail 2;
a second servo drive 33 is installed on the second fixing plate 31, the second servo drive 33 is installed on the same side of the fixing cover 32, and the second servo drive 33 provides power to support the second fixing plate 31 to slide left and right along the second slide rail 3;
a third servo drive 42 is mounted on the second fixing plate 31, the third servo drive 42 is disposed opposite to the second servo drive 33, the third servo drive 42 passes through the second fixing plate 31 to be linked with the third slide rail 4, and the third servo drive 42 provides power to support the third slide rail 4 to slide up and down along the third slide block 41.
The sliding of each sliding rail needs to be supported by power provided by servo drive, and the first servo drive 23, the second servo drive 33 and the third servo drive 42 are all small servo drives, so that the weight trouble can not be caused to the whole frame body when the first servo drive, the second servo drive and the third servo drive are installed on the gantry truss 1, and the burden of the gantry truss 1 can be greatly reduced.
preferably, the tail ends of the first slide rail 2, the second slide rail 3 and the third slide rail 4 are fixedly provided with a limiting block 5, and a cushion pad 6 is fixed on the limiting block 5.
Because the length of the rectangular frame 12, the sliding support rod 13 and the third slide rail 4 is limited, in order to prevent the sliding to the edge of the slide rail in the sliding process, the sliding is blocked, the end of each slide rail is provided with a limit block 5, and simultaneously, in order to prevent the limit block 5 from being excessively impacted with the fixed plate, a buffer cushion 6 is arranged on the limit block 5 for buffering.
Preferably, a first group of manipulator installation assemblies and a second group of manipulator installation assemblies are respectively arranged on the two sliding support rods 13, the first group of manipulator installation assemblies comprise a product carrying manipulator and a CCD camera manipulator which are respectively arranged at the tail end of the third slide rail 4, and the second group of manipulator installation assemblies comprise the product carrying manipulator and a pallet carrying manipulator which are respectively arranged at the tail end of the third slide rail 4;
The product carrying manipulators arranged on the first group of manipulator mounting assemblies and the second group of manipulator mounting assemblies are matched with each other and used for carrying products;
The supporting plate carrying manipulator is used for carrying a supporting plate;
the CCD mechanical arm is used for identifying product labels and product position coordinates.
Preferably, a product placing area is arranged right below the space between the two product carrying manipulators, and a recovery tray placing area and a stacking tray placing area are respectively arranged right below the supporting plate carrying manipulator.
Preferably, as shown in fig. 2 and 3, a conveyor belt is arranged at one end of the product placement area, a tape printer 7 is arranged at the other end of the conveyor belt, and a winding machine 8 is connected to the rear of the tape printer 7. The tape printer 7 and the winding machine 8 are both existing products and are used in cooperation with the system.
The working flow of the system is as follows: firstly, a supporting plate carrying mechanical arm grabs a tray in a stacking tray placing area and places the tray on a product placing area, then the product carrying mechanical arm grabs a finished product line and places the finished product line on the tray, a CCD mechanical arm is used for identifying a label on the finished product line, after identification is successful, the product carrying mechanical arm grabs the finished product line on the tray and places the finished product line on a conveyer belt, after stacking is completed, the finished product line is conveyed to a belt beating machine 7 for beating the belt, then the finished product line is conveyed to a winding machine 8 for winding, after winding is completed, a producer forks the finished product line, and after all products in the product placing area are carried, the supporting plate carrying mechanical arm arranges the trays in the product placing area to the tray placing area.
the technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (8)
1. the utility model provides a finished product line intelligence packaging system which characterized in that: the gantry truss comprises a support column which is in contact with the ground, a rectangular frame is mounted at the top of the support column, first slide rails are arranged on two side edges of the rectangular frame, and two parallel slide support rods are transversely arranged on the rectangular frame and slide along the first slide rails;
a second sliding rail is arranged on the side surface of the sliding support rod, a manipulator is arranged on the second sliding rail, the manipulator slides along the second sliding rail, and the sliding direction of the manipulator is perpendicular to the sliding direction of the sliding support rod on the first sliding rail;
The manipulator comprises a third slide rail and a manipulator installation assembly, the third slide rail is installed on the manipulator installation assembly, the third slide rail slides along the manipulator installation assembly, the manipulator installation assembly is fixed, and the sliding direction of the third slide rail is perpendicular to the sliding direction of the first slide rail and the sliding direction of the second slide rail respectively.
2. The finished product line intelligent packaging system of claim 1, wherein:
The manipulator mounting assembly comprises a second fixing plate and a fixing cover, the fixing cover covers the third slide rail on the second fixing plate, third slide blocks are mounted on two sides of the fixing cover, and the third slide blocks and the third slide rail are matched with each other to enable the third slide rail to slide up and down along the slide blocks;
the bottom of the second fixing plate is provided with a second sliding block, and the second sliding block and the second sliding rail are matched with each other to enable the second sliding block to slide left and right on the second sliding rail, so that the second fixing plate is driven to slide left and right on the second sliding rail.
3. The finished product line intelligent packaging system of claim 2, wherein:
The bottom at the both ends of slip bracing piece is provided with first fixed plate, first slider is installed to the bottom of first fixed plate, first slider with first slide rail mutually supports, makes the slip bracing piece along slide around the first slide rail.
4. the finished product line intelligent packaging system of claim 3, wherein:
a first servo drive is mounted on the first fixing plate and provides power to support the first fixing plate to slide back and forth along the first sliding rail;
a second servo drive is mounted on the second fixing plate and mounted on the same side of the fixing cover, and the second servo drive provides power to support the second fixing plate to slide left and right along the second sliding rail;
and a third servo drive is arranged on the second fixing plate, is arranged opposite to the second servo drive and penetrates through the second fixing plate to be linked with a third slide rail, and provides power to support the third slide rail to slide up and down along the third slide block.
5. The finished product line intelligent packaging system of claim 4, wherein:
the tail ends of the first sliding rail, the second sliding rail and the third sliding rail are fixedly provided with limiting blocks, and buffering cushions are fixed on the limiting blocks.
6. the finished product line intelligent packaging system of claim 2, wherein:
a first group of mechanical arm mounting assemblies and a second group of mechanical arm mounting assemblies are respectively arranged on the two sliding support rods, the first group of mechanical arm mounting assemblies comprise a product carrying mechanical arm and a CCD camera mechanical arm which are respectively arranged at the tail end of the third sliding rail, and the second group of mechanical arm mounting assemblies comprise the product carrying mechanical arm and a supporting plate carrying mechanical arm which are respectively arranged at the tail end of the third sliding rail;
The product carrying manipulators arranged on the first group of manipulator mounting assemblies and the second group of manipulator mounting assemblies are matched with each other and used for carrying products;
The supporting plate carrying manipulator is used for carrying a supporting plate;
The CCD mechanical arm is used for identifying product labels and product position coordinates.
7. the finished product line intelligent packaging system of claim 6, wherein:
And a product placing area is arranged right below the space between the two product carrying manipulators, and a recovery tray placing area and a stacking tray placing area are respectively arranged right below the supporting plate carrying manipulator.
8. The finished line intelligent packaging system of claim 7, wherein:
One end of the product placing area is provided with a conveying belt, the other end of the conveying belt is provided with a belt beating machine, and a winding machine is connected to the back of the belt beating machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910912032.1A CN110550251A (en) | 2019-09-25 | 2019-09-25 | Intelligent packaging system for finished product line |
Applications Claiming Priority (1)
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CN201910912032.1A CN110550251A (en) | 2019-09-25 | 2019-09-25 | Intelligent packaging system for finished product line |
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CN110550251A true CN110550251A (en) | 2019-12-10 |
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CN201910912032.1A Pending CN110550251A (en) | 2019-09-25 | 2019-09-25 | Intelligent packaging system for finished product line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114348352A (en) * | 2022-01-19 | 2022-04-15 | 湖南兵器建华精密仪器有限公司 | Manipulator material taking and overturning device for grenade packaging |
CN114604456A (en) * | 2022-02-18 | 2022-06-10 | 山东大宏智能设备股份有限公司 | Refractory brick packaging process |
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US6122895A (en) * | 1997-01-30 | 2000-09-26 | Gerhard Schubert Gmbh | Process and apparatus for introducing products into containers |
CN203143047U (en) * | 2013-02-25 | 2013-08-21 | 广州达意隆包装机械股份有限公司 | Stacking packing machine |
CN106140531A (en) * | 2015-04-09 | 2016-11-23 | 北京海登赛思工业智能技术有限公司 | Spraying powder on wheel hub operation changes three coordinate translation robot devices |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114348352A (en) * | 2022-01-19 | 2022-04-15 | 湖南兵器建华精密仪器有限公司 | Manipulator material taking and overturning device for grenade packaging |
CN114604456A (en) * | 2022-02-18 | 2022-06-10 | 山东大宏智能设备股份有限公司 | Refractory brick packaging process |
CN114604456B (en) * | 2022-02-18 | 2024-03-08 | 山东大宏智能设备股份有限公司 | Refractory brick packaging technology |
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