CN110102503A - A kind of novel high speed sorting line - Google Patents
A kind of novel high speed sorting line Download PDFInfo
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- CN110102503A CN110102503A CN201910337692.1A CN201910337692A CN110102503A CN 110102503 A CN110102503 A CN 110102503A CN 201910337692 A CN201910337692 A CN 201910337692A CN 110102503 A CN110102503 A CN 110102503A
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- mould group
- pipeline
- material frame
- stepping
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- 230000002159 abnormal effect Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 100
- 238000010992 reflux Methods 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 230000007306 turnover Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000007812 deficiency Effects 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Manipulator (AREA)
Abstract
The invention discloses a kind of novel high speed sorting lines, including upper roller tube pipeline, stepping pipeline, blanking roller pipeline, feeding manipulator mould group, barcode scanning NG manipulator module and multiple automatic fraction collectors, after product is placed in roller tube pipeline, the feeding manipulator mould group can grab the product on upper roller tube pipeline on stepping pipeline, the barcode scanning NG manipulator module can carry out barcode scanning to the product on stepping pipeline and cache abnormal product NG, stepping pipeline can scan the product information obtained according to barcode scanning NG manipulator module and product correspondence is transported on a corresponding automatic fraction collector, corresponding product can be grabbed and further realize sorting blanking by blanking roller pipeline by the automatic fraction collector.This kind of novel high speed sorting line has many advantages, such as that reliable performance stabilization, high degree of automation, the efficiency of separation are high, saves labour turnover, Improving The Quality of Products.
Description
Technical field
The present invention relates to the screening installation of field of battery production, especially a kind of novel high speed sorting line.
Background technique
Currently, lithium ion battery has many advantages, such as high-energy-density, long circulation life, memory-less effect, low self-discharge rate.With
The development of battery technology and mature, nowadays lithium battery has been commonly utilized in various electronic products and electric car, apply
Extensively.
Lithium battery in use, single a battery finite energy, for the product of some power consumption, it usually needs will be more
A battery forms battery module by mode in series or in parallel and is carried out again using existing battery module is generally existing
Battery capacity decaying is too fast, service life short problem, this is because the nonuniformity between battery cell and cause.Therefore, according to
Battery is carried out classification and uses the important means for being the reduction battery capacity rate of decay and extension battery life by the performance of battery.Such as
What utilizes simple, reliable, efficient battery sorting method, sub-elects single lithium battery as consistent to be as possible made into battery pack mould
Block has great importance to lithium ion battery in large-scale promotion and application, existing device for separating batteries due to structure and
Limitation in design, generally existing easy stifled line, stability is poor, the efficiency of separation is low, the degree of automation is not high, high labor cost
Etc. technical disadvantages.
In view of this, the purpose of the present invention is to provide a kind of new technical solutions to solve existing technological deficiency.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of novel high speed sorting line, solves the prior art and deposits
In the technological deficiencies such as structure is complicated, stability is poor, the degree of automation is low, high labor cost, the efficiency of separation are low.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of novel high speed sorting line, including upper roller tube pipeline, stepping pipeline, blanking roller pipeline, feeding
Manipulator module, barcode scanning NG manipulator module and multiple automatic fraction collectors, after product is placed in roller tube pipeline, the feeding
Manipulator module can grab the product on upper roller tube pipeline on stepping pipeline, and the barcode scanning NG manipulator module can
Barcode scanning is carried out to the product on stepping pipeline and caches abnormal product NG, stepping pipeline can be according to barcode scanning NG manipulator
Product correspondence is transported on a corresponding automatic fraction collector by the product information that the scanning of mould group obtains, and the automatic fraction collector can
Corresponding product is grabbed and sorting blanking is further realized by blanking roller pipeline.
As an improvement of the above technical solution, the upper roller tube pipeline, stepping pipeline and blanking roller pipeline
It is the double-deck pipeline, upper roller tube pipeline is provided with feeding reflux elevator on it between layer end and bottom endwall,
The material frame for filling product conveys on the upper layer of upper roller tube pipeline, and the feeding manipulator mould group will be on upper roller tube pipeline
Product in the material frame of layer grabs the upper layer of stepping pipeline, and the empty material frame of product is taken in upper roller tube pipeline upper layer
It is flowed back into the lower layer of upper roller tube pipeline by feeding reflux elevator, sky is expected by the lower layer of the blanking roller pipeline
Frame is conveyed to automatic fraction collector, and the automatic fraction collector grabs the product on stepping pipeline upper layer in material frame, automatic sorting
After the material frame of machine is completely expected, the material frame that automatic fraction collector is completely expected is transported in the upper layer of blanking roller pipeline and realizes blanking.
As a further improvement of the above technical scheme, between the upper layer both ends of the stepping pipeline and its lower layer both ends
It is provided with stepping reflux elevator, the stepping reflux elevator positioned at stepping pipeline end is used for stepping pipeline upper layer
Jig pallet be transported to stepping pipeline lower layer, the stepping reflux elevator positioned at the stepping pipeline other end will be for will be located at
The jig tray lift of stepping pipeline lower layer is to the upper layer of stepping pipeline；
As a further improvement of the above technical scheme, the stepping reflux elevator includes elevator rack and is mounted on
Hoister guide rail, elevator driving motor, elevator feed screw nut pair in elevator rack, the hoister guide rail pass through cunning
Seat is equipped with the elevator carrier module for bearing fixture pallet, and the nut of the elevator feed screw nut pair is fixedly attached to
On elevator carrier module, the output end of the elevator driving motor is connected to one end of elevator feed screw nut pair and can lead to
It crosses elevator feed screw nut pair driving elevator carrier module to slide on hoister guide rail, the elevator carrier module includes
Carrier module frame, the carrier module guide belt component being mounted on carrier module frame and for driving carrier module guide
The carrier module guide driving motor of belt component movement；The carrier module guide driving motor can drive guide belt component
It operates and realizes flowing in or out for jig pallet.
As a further improvement of the above technical scheme, the manipulator module includes robot gantry and is mounted on machinery
The X-axis slide rail on handset mounting top, the first X-axis driving assembly and the second X-axis driving assembly are pacified on the X-axis slide rail
Equipped with the first Y-axis mould group and the second Y-axis mould group, the first X-axis driving assembly and the second X-axis driving assembly can respectively drive
One Y-axis mould group and the second Y-axis mould group are slided on X-axis slide rail, and the output end of the first Y-axis mould group is provided with mutually solely
Vertical the first Z axis mould group and the second Z axis mould group, the output end of the second Y-axis mould group are provided with mutually independent third Z axis mould
Group and the 4th Z axis mould group, the output end of the first Z axis mould group, the second Z axis mould group, third Z axis mould group and the 4th Z axis mould group
It is mounted on feeding clip claw assembly.
As a further improvement of the above technical scheme, the knot of the first X-axis driving assembly and the second X-axis driving assembly
Structure is identical, includes X-axis driving motor and X-axis feed screw nut pair, and the output end of X-axis driving motor is connected to X-axis feed screw nut
Secondary input terminal, the nut of the X-axis feed screw nut pair of the first X-axis driving assembly are fixedly attached to the first Y-axis mould group and can drive
First Y-axis mould group is slided on X-axis slide rail, and the nut of the X-axis feed screw nut pair of the second X-axis driving assembly is fixedly attached to
Second Y-axis mould group simultaneously can drive the second Y-axis mould group to slide on X-axis slide rail；
As a further improvement of the above technical scheme, the structure of the first Y-axis mould group and the second Y-axis mould group is identical,
First Y-axis mould group include be mounted on X-axis slide rail the first Y-axis be slidably installed plate and setting the first Y-axis slide pacify
The first Y-axis slide rail, the first Y-axis driving assembly, the second Y-axis driving assembly in loading board, the first Z axis mould group and the second Z axis
Mould group is arranged on the first Y-axis slide rail, and the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to the first Z of driving
Axle mould group and the second Z axis mould group are slided on the first Y-axis slide rail；
As a further improvement of the above technical scheme, the second Y-axis mould group includes being mounted on X-axis slide rail
It is slidably installed in the second Y-axis and plate and the second Y-axis slide rail, third Y-axis driving group that the second Y-axis is slidably installed on plate is set
Part, the 4th Y-axis driving assembly, third Z axis mould group and the 4th Z axis mould group are arranged on the second Y-axis slide rail, and third Y-axis is driven
Dynamic component and the 4th Y-axis driving assembly are respectively used to driving third Z axis mould group and the 4th Z axis mould group in the second Y-axis slide rail
Upper sliding；
As a further improvement of the above technical scheme, the first Y-axis driving assembly, the second Y-axis driving assembly, third
Y-axis driving assembly and the 4th Y-axis driving assembly include Y-axis driving motor and drive the Y-axis silk of its operating by Y-axis driving motor
Stem nut pair, the nut in Y-axis feed screw nut pair in the first Y-axis driving assembly are fixedly attached to the first Z axis mould group and can bands
Dynamic first Z axis mould group is slided on the first Y-axis slide rail, the nut in Y-axis feed screw nut pair in the second Y-axis driving assembly
It is fixedly attached to the second Z axis mould group and the second Z axis mould group can be driven to slide on the first Y-axis slide rail, third Y-axis driving group
The nut in Y-axis feed screw nut pair in part is fixedly attached to third Z axis mould group and third Z axis mould group can be driven in the second Y-axis
It is slided on slide rail, the nut in Y-axis feed screw nut pair in the 4th Y-axis driving assembly is fixedly attached to the 4th Z axis mould group
And the 4th Z axis mould group can be driven to slide on the second Y-axis slide rail.
As a further improvement of the above technical scheme, the first Z axis mould group, the second Z axis mould group, third Z axis mould group
And the 4th Z axis mould group structure it is identical, include that Z axis is slidably installed and plate and is mounted on the Z axis sliding that Z axis is slidably installed on plate
Guide rail, Z axis driving motor, Z axis belt pulley set are equipped with Z axis output mounting plate on the Z axis slide rail, drive after the Z
For motor for driving Z axis belt pulley set to operate, the Z axis belt pulley set includes that belt and the belt are connected to the Z axis
It exports on mounting plate and is further driven to Z axis output mounting plate and slided on Z axis slide rail, the feeding clip claw assembly installation
On Z axis output mounting plate；
As a further improvement of the above technical scheme, the feeding clip claw assembly includes connection frame and is mounted on connection frame
The clamping jaw of bottom drives cylinder, and the output end of the clamping jaw driving cylinder is equipped with the clamping jaw being arranged in pairs.
As a further improvement of the above technical scheme, the automatic fraction collector includes that sorting machine rack and setting are sorting
The sorting machine lifting assembly of machine machine frame inside, sorting machine mechanical arm assembly, also have in sorting machine rack material frame flow channel and
Material frame flow pass, after empty material frame enters automatic fraction collector from material frame flow channel, the sorting machine lifting assembly is by empty material frame
Predeterminated position is promoted, product corresponding on stepping pipeline is grabbed and is placed on automatic point by the sorting machine mechanical arm assembly
It selects in the empty material frame on machine, after empty material frame is completely expected, the material frame for being loaded with product flows out a stepping of going forward side by side from the material frame flow pass
Enter into blanking roller pipeline to realize blanking.
As a further improvement of the above technical scheme, the sorting machine lifting assembly includes sorting machine lift rail and divides
Machine lifting cylinder is selected, the sorting machine lift rail is provided with sorting machine lifting plate, the sorting machine lifting cylinder by slide
Output end be connected to sorting machine lifting plate and sorting machine lifting plate can be driven to slide up and down along sorting machine lift rail；
The sorting machine mechanical arm assembly includes sorting machine X-axis mould group, the sorting that sorting machine X-axis mould group output end is arranged in
Machine Y-axis mould group, the sorting machine Z axis mould group that sorting machine Y-axis mould group output end is set and it is mounted on sorting machine Z axis mould group output end
Sorting machine clip claw assembly.
As a further improvement of the above technical scheme, there is the blanking roller pipeline superstructure and lower layer to tie
Structure, the material frames that blanking roller pipeline is provided with multiple matching automatic fraction collectors in layer structure and understructure on it are picked
Component, material frame pick component and are mounted on superstructure or understructure bottom by lifting drive, and material frame picks component packet
Material frame is included to pick component framework and be arranged in that the material frame that material frame is picked on component framework picks belt component, material frame picks driving electricity
Machine, the material frame, which picks driving motor, can drive material frame to pick belt component operating, and the lifting drive can drive entirely
Material frame is picked component and is risen or fallen, and material frame is picked after component rises to highest point, and the material frame picks the upper edge of belt component
Higher than the roller being located on same layer structure on blanking roller conveyer belt, the superstructure and understructure of blanking roller conveyer belt
On be reserved with and pick the clearance position that belt component passes through for material frame.
As a further improvement of the above technical scheme, the upper roller tube pipeline, stepping pipeline, feeding manipulator
Mould group, barcode scanning NG manipulator module and automatic fraction collector are symmetrical arranged in two groups of sorting mechanisms, and two groups of sorting mechanisms share one
Blanking roller pipeline, each stepping pipeline are correspondingly arranged there are six automatic fraction collector, can carry out six gears to product
It is sorted；
As a further improvement of the above technical scheme, the barcode scanning NG manipulator module includes scan components, NG machinery
Hand component and NG product caching component.
The beneficial effects of the present invention are: the present invention provides a kind of novel high speed sorting line, this kind of novel high speed sorting line
It is provided with roller tube pipeline, stepping pipeline, blanking roller pipeline, feeding manipulator mould group, barcode scanning NG machinery fingerprint
Group and automatic fraction collector and by upper roller tube pipeline, stepping pipeline, blanking roller pipeline, feeding manipulator mould group,
Barcode scanning NG manipulator module and automatic fraction collector realize the battery sorting work of automation, with easy to implement, reliable performance is steady
Fixed advantage, it is high to have the characteristics that be not easy stifled line, high degree of automation, the efficiency of separation in application, significant increase battery
Production efficiency and reduce cost of labor.
In short, this kind of novel high speed sorting line solves, of the existing technology structure is complicated, stability is poor, automatic
The technological deficiencies such as change degree is low, high labor cost, the efficiency of separation are low.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is assembling schematic diagram of the present invention；
Fig. 2 is the assembling schematic diagram of another angle of the present invention；
Fig. 3 is the assembling schematic diagram of stepping reflux elevator in the present invention；
Fig. 4 is the assembling schematic diagram of feeding manipulator mould group in the present invention；
Fig. 5 is the assembling schematic diagram of automatic fraction collector in the present invention；
Fig. 6 is the assembling schematic diagram of blanking roller pipeline in the present invention；
Fig. 7 is the assembling schematic diagram that material frame picks component in the present invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, being related in patent
All connection/connection relationships, not singly refer to that component directly connects, and refer to can according to specific implementation situation, by addition or
Reduce couple auxiliary, Lai Zucheng more preferably coupling structure.Each technical characteristic in the invention, in not conflicting conflict
Under the premise of can with combination of interactions, referring to Fig.1-7.
Referring in particular to Fig. 1, Fig. 2, a kind of novel high speed sorting line, including upper roller tube pipeline 1, stepping pipeline 2, under
Roller tube pipeline 3, feeding manipulator mould group 4, barcode scanning NG manipulator module 5 and multiple automatic fraction collectors 6, product is placed in feeding
After roller pipeline 1, the product on upper roller tube pipeline 1 can be grabbed stepping pipeline 2 by the feeding manipulator mould group 4
On, the barcode scanning NG manipulator module 5 can carry out barcode scanning to the product on stepping pipeline 2 and cache abnormal product NG,
Stepping pipeline 2 can scan the product information obtained according to barcode scanning NG manipulator module 5 and product correspondence is transported to corresponding one
On a automatic fraction collector 6, corresponding product can be grabbed and further pass through blanking roller pipeline 3 by the automatic fraction collector 6
Realize sorting blanking.
Preferably, the upper roller tube pipeline 1, stepping pipeline 2 and blanking roller pipeline 3 are the double-deck conveying
Line, upper roller tube pipeline 1 are provided with feeding reflux elevator 7 on it, fill product between layer end and bottom endwall
Material frame conveys on the upper layer of upper roller tube pipeline 1, and the feeding manipulator mould group 4 is by the material on upper 1 upper layer of roller tube pipeline
Product in frame grabs the upper layer of stepping pipeline 2, and the empty material frame that product is taken in upper 1 upper layer of roller tube pipeline passes through
Feeding reflux elevator 7 flows back into the lower layer of roller tube pipeline 1, and sky is expected by the lower layer of the blanking roller pipeline 3
Frame is conveyed to automatic fraction collector 6, and the automatic fraction collector 6 grabs the product on 2 upper layer of stepping pipeline in material frame, and automatic point
After selecting the material frame of machine 6 completely to expect, the material frame that automatic fraction collector 6 is completely expected is transported in the upper layer of blanking roller pipeline 3 and realizes
Blanking.
Preferably, stepping reflux is provided between the upper layer both ends of the stepping pipeline 2 and its lower layer both ends to be promoted
Machine 8, the stepping reflux elevator 8 positioned at 2 end of stepping pipeline are used to for the jig pallet on 2 upper layer of stepping pipeline being transported to
2 lower layer of stepping pipeline, the stepping reflux elevator 8 positioned at 2 other end of stepping pipeline will be for that will be located under stepping pipeline 2
The jig tray lift of layer is to the upper layer of stepping pipeline 2；
Referring in particular to Fig. 3, it is preferable that the stepping reflux elevator 8 is including elevator rack 81 and is mounted on elevator
Hoister guide rail 82, elevator driving motor 83, elevator feed screw nut pair 84 in rack 81, the hoister guide rail 82 are logical
It crosses slide and elevator carrier module 85 for bearing fixture pallet is installed, the nut of the elevator feed screw nut pair 84 is solid
Surely it is connected on elevator carrier module 85, the output end of the elevator driving motor 83 is connected to elevator feed screw nut pair
84 one end simultaneously can drive elevator carrier module 85 to slide on hoister guide rail 82 by elevator feed screw nut pair 84, institute
Stating elevator carrier module 85 includes carrier module frame 851, the carrier module guide skin being mounted on carrier module frame 851
Carrier module guide driving motor 853 with component 852 and for driving carrier module guide belt component 852 to move；It is described
Carrier module guide driving motor 853 can drive guide belt component 852 to operate and realize flowing in or out for jig pallet.
Referring in particular to Fig. 4, it is preferable that the manipulator module 4 is including robot gantry 41 and is mounted on robot gantry
The X-axis slide rail 420 on 41 tops, the first X-axis driving assembly 421 and the second X-axis driving assembly 422, the X-axis slide rail
First Y-axis mould group 43 and the second Y-axis mould group 44, the first X-axis driving assembly 421 and the second X-axis driving group are installed on 420
Part 422 can respectively drive the first Y-axis mould group 43 and the second Y-axis mould group 44 is slided on X-axis slide rail 420, first Y-axis
The output end of mould group 43 is provided with mutually independent first Z axis mould group 451 and the second Z axis mould group 452, the second Y-axis mould group
44 output end is provided with mutually independent third Z axis mould group 453 and the 4th Z axis mould group 454, the first Z axis mould group 451,
The output end of second Z axis mould group 452, third Z axis mould group 453 and the 4th Z axis mould group 454 is mounted on feeding clip claw assembly 46.
Preferably, the structure of the first X-axis driving assembly 421 and the second X-axis driving assembly 422 is identical, includes X-axis
Driving motor and X-axis feed screw nut pair, the output end of X-axis driving motor are connected to the input terminal of X-axis feed screw nut pair, the first X
The nut of the X-axis feed screw nut pair of axis driving assembly 421 is fixedly attached to the first Y-axis mould group 43 and can drive the first Y-axis mould group
43 slide on X-axis slide rail 420, and the nut of the X-axis feed screw nut pair of the second X-axis driving assembly 422 is fixedly attached to
Two Y-axis mould groups 44 simultaneously can drive the second Y-axis mould group 44 to slide on X-axis slide rail 420；
Preferably, the structure of the first Y-axis mould group 43 and the second Y-axis mould group 44 is identical, and the first Y-axis mould group 43 includes peace
Being slidably installed on X-axis slide rail 420 in the first Y-axis and is arranged in the first Y-axis that the first Y-axis is slidably installed on plate at plate
Slide rail, the first Y-axis driving assembly, the second Y-axis driving assembly, the first Z axis mould group 451 and the setting of the second Z axis mould group 452 exist
On first Y-axis slide rail, the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to the first Z axis mould group 451 of driving
And second Z axis mould group 452 slided on the first Y-axis slide rail；
Preferably, the second Y-axis mould group 44 includes being mounted on being slidably installed on X-axis slide rail 420 in the second Y-axis
Plate and the second Y-axis slide rail, third Y-axis driving assembly, the 4th Y-axis driving group that the second Y-axis is slidably installed on plate are set
Part, third Z axis mould group 453 and the 4th Z axis mould group 454 are arranged on the second Y-axis slide rail, third Y-axis driving assembly and the
It is sliding on the second Y-axis slide rail that four Y-axis driving assemblies are respectively used to driving third Z axis mould group 453 and the 4th Z axis mould group 454
It is dynamic；
Preferably, the first Y-axis driving assembly, the second Y-axis driving assembly, third Y-axis driving assembly and the 4th Y-axis are driven
Dynamic component includes Y-axis driving motor and drives the Y-axis feed screw nut pair of its operating, the first Y-axis driving group by Y-axis driving motor
The nut in Y-axis feed screw nut pair in part is fixedly attached to the first Z axis mould group 451 and the first Z axis mould group 451 can be driven
It is slided on one Y-axis slide rail, the nut in Y-axis feed screw nut pair in the second Y-axis driving assembly is fixedly attached to the second Z axis
Mould group 452 simultaneously can drive the second Z axis mould group 452 to slide on the first Y-axis slide rail, the Y-axis silk in third Y-axis driving assembly
Nut in stem nut pair is fixedly attached to third Z axis mould group 453 and third Z axis mould group 453 can be driven to lead in the sliding of the second Y-axis
It is slided on rail, the nut in Y-axis feed screw nut pair in the 4th Y-axis driving assembly is fixedly attached to the 4th Z axis mould group 454 and can
The 4th Z axis mould group 454 is driven to slide on the second Y-axis slide rail.
Preferably, the first Z axis mould group 451, the second Z axis mould group 452, third Z axis mould group 453 and the 4th Z axis mould group
454 structure is identical, includes that Z axis is slidably installed and plate and is mounted on Z axis slide rail, Z axis that Z axis is slidably installed on plate and drives
Motor, Z axis belt pulley set are moved, Z axis output mounting plate is installed on the Z axis slide rail, driving motor is for driving after the Z
Dynamic Z axis belt pulley set operating, the Z axis belt pulley set include belt and the belt is connected to the Z axis output mounting plate
It goes up and is further driven to Z axis output mounting plate and slided on Z axis slide rail, the feeding clip claw assembly 46 is mounted on the Z
Axis exports on mounting plate；
Preferably, the feeding clip claw assembly 46 includes connection frame 461 and the clamping jaw driving for being mounted on 461 bottom of connection frame
The output end of cylinder 462, the clamping jaw driving cylinder 462 is equipped with the clamping jaw 463 being arranged in pairs.
In feeding, the default position of the X-axis mould group driving first Y-axis mould group 43 of driving and the movement of the second Y-axis mould group 44
It sets, the first Y-axis mould group 43 drives the first Z axis mould group 453 and the second Z axis mould group 452 is moved to suitable position, and described the
Two Y-axis mould groups 44 driving third Z axis mould group 453 and the 4th Z axis mould group 454 are moved to suitable position, and Y-axis mould group is mobile in place
Afterwards, the feeding clip claw assembly 46 clamps product, after product is clamped, is cooperated by X-axis mould group, Y-axis mould group and Z axis mould group and is transported
Predeterminated position is moved, product is placed on predeterminated position by feeding clip claw assembly 46, completes a feeding.Constantly repeat above-mentioned mistake
Journey, so that it may realize feeding in continuous material, high degree of automation.In addition, four groups of feeding clip claw assemblies 6 can be realized in a feeding
To the feeding of four products, work efficiency is high, is suitble to mass automatic production.
Referring in particular to Fig. 5, it is preferable that the automatic fraction collector 6 includes sorting machine rack 61 and is arranged in sorting machine rack
Sorting machine lifting assembly 62, sorting machine mechanical arm assembly 63 inside 61 also have material frame flow channel in sorting machine rack 61
And material frame flow pass, after empty material frame enters automatic fraction collector 6 from material frame flow channel, the sorting machine lifting assembly 62 will be empty
Material frame is promoted to predeterminated position, and product corresponding on stepping pipeline 2 is grabbed and placed by the sorting machine mechanical arm assembly 63
In empty material frame on automatic fraction collector 6, after empty material frame is completely expected, the material frame for being loaded with product flows out simultaneously from the material frame flow pass
It enters further into blanking roller pipeline 3 to realize blanking.
Preferably, the sorting machine lifting assembly 62 includes sorting machine lift rail 621 and sorting machine lifting cylinder 622,
The sorting machine lift rail 621 is provided with sorting machine lifting plate 623 by slide, the sorting machine lifting cylinder 622 it is defeated
Outlet is connected to sorting machine lifting plate 623 and sorting machine lifting plate 623 can be driven to glide in sorting machine lift rail 621
It is dynamic；
Preferably, the sorting machine mechanical arm assembly 63 includes sorting machine X-axis mould group 631, is arranged in sorting machine X-axis mould group
The sorting machine Y-axis mould group 632 of 631 output ends, the sorting machine Z axis mould group 633 that 632 output end of sorting machine Y-axis mould group is set and
It is mounted on the sorting machine clip claw assembly 634 of 633 output end of sorting machine Z axis mould group.
Referring in particular to Fig. 6, Fig. 7, it is preferable that the blanking roller pipeline 3 has superstructure 31 and understructure 32,
Blanking roller pipeline 3 is provided with the material frames of multiple matching automatic fraction collectors 6 in layer structure 31 and understructure 32 on it
Component 33 is picked, material frame picks component 33 and is mounted on 32 bottom of superstructure 31 or understructure by lifting drive, material
It includes that material frame picks component framework 331 and the material frame that material frame is picked on component framework 331 is arranged in and picks skin that frame, which picks component 33,
Band component 332, material frame pick driving motor, and the material frame, which picks driving motor, can drive material frame to pick the operating of belt component 332,
The lifting drive can drive entire material frame to pick component 33 and rise or fall, and material frame picks component 33 and rises to highest point
Afterwards, the upper edge that the material frame picks belt component 332 is higher than the roller being located on same layer structure on blanking roller conveyer belt 3,
It is reserved in the superstructure 31 and understructure 32 of blanking roller conveyer belt 3 and picks belt component 332 for material frame and pass through
Clearance position.
Preferably, the upper roller tube pipeline 1, stepping pipeline 2, feeding manipulator mould group 4, barcode scanning NG machinery fingerprint
Group 5 and automatic fraction collector 6 are symmetrical arranged in two groups of sorting mechanisms, and two groups of sorting mechanisms share a blanking roller pipeline 3, often
One stepping pipeline 2 is correspondingly arranged there are six automatic fraction collector 6, can be carried out six gears to product and be sorted；
Preferably, the barcode scanning NG manipulator module 5 includes scan components, NG mechanical arm assembly and NG product caching group
Part.
When the present invention is embodied, upper process is delivered to equipped with the material frame of battery by upper roller tube pipeline 1
Expect 4 position of manipulator module, feeding manipulator mould group 4 successively grabs battery in material frame to the jig pallet of stepping pipeline 2,
Jig pallet is delivered to 5 position barcode scanning of barcode scanning NG manipulator module by stepping pipeline 2, according to the information of barcode scanning on battery, after
It data processing system is by battery-allocated a to gear in 6 gears, if barcode scanning NG is abnormal, barcode scanning NG machinery fingerprint
Group 5 grabs battery to cache location, to manually take barcode scanning NG battery away.The automatic fraction collector 6 of corresponding gear conveys stepping
The battery on pallet on line 2 is grabbed to being arranged successively in empty material frame.
Upper 1 material frame of roller tube pipeline conveys process: full material frame waits for that feeding manipulator mould group 4 takes material away, empty material frame by
Feeding reflux elevator 7 is down to 1 lower layer of roller tube pipeline, returns again to a process.
3 material frame of blanking roller pipeline conveys process: empty material frame after 3 lower layer's barcode scanning of blanking roller pipeline through system by dividing
With automatic fraction collector 6 is delivered to, after battery is filled material frame by automatic fraction collector 6, automatic fraction collector 6 transfers load to down full material frame
Full material frame is delivered to lower process by blanking roller line 3 by 3 upper layer of roller tube pipeline.
Jig pallet process on stepping pipeline 2: empty jig pallet is cached in the lower layer of stepping pipeline 2, by dividing
Shelves reflux elevator 8 is promoted to the upper layer of stepping pipeline 2, and feeding manipulator mould group 4 grabs in battery core to jig pallet, pallet
It is flow to the position of barcode scanning NG manipulator module 5, barcode scanning reads battery information, and system is delivered to according to battery information, jig pallet
The automatic fraction collector 6 of corresponding gear, automatic fraction collector 6 grab battery to battery material frame, and empty jig pallet flow to wire body tail end,
Jig pallet is down to 2 lower layer of stepping pipeline caching by stepping reflux elevator 8, is so recycled.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of novel high speed sorting line, it is characterised in that: including upper roller tube pipeline (1), stepping pipeline (2), blanking
Roller pipeline (3), feeding manipulator mould group (4), barcode scanning NG manipulator module (5) and multiple automatic fraction collectors (6), product is set
After upper roller tube pipeline (1), the feeding manipulator mould group (4) can grab the product on upper roller tube pipeline (1)
To on stepping pipeline (2), the barcode scanning NG manipulator module (5) can carry out barcode scanning simultaneously to the product on stepping pipeline (2)
Abnormal product NG is cached, stepping pipeline (2) can scan the product information obtained according to barcode scanning NG manipulator module (5) will
Product correspondence is transported on a corresponding automatic fraction collector (6), and the automatic fraction collector (6) can grab corresponding product simultaneously
Sorting blanking is further realized by blanking roller pipeline (3).
2. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the upper roller tube pipeline (1),
Stepping pipeline (2) and blanking roller pipeline (3) are the double-deck pipeline, upper roller tube pipeline (1) layer end on it
It is provided with feeding reflux elevator (7) between bottom endwall, fills the material frame of product on the upper layer of upper roller tube pipeline (1)
Product in the material frame on upper roller tube pipeline (1) upper layer is grabbed stepping and conveyed by conveying, the feeding manipulator mould group (4)
The upper layer of line (2), the empty material frame that product is taken in upper roller tube pipeline (1) upper layer pass through feeding reflux elevator (7) and return
It flows in the lower layer of roller tube pipeline (1), empty material frame is conveyed to automatic point by the lower layer of the blanking roller pipeline (3)
It selects machine (6), the automatic fraction collector (6) grabs the product on stepping pipeline (2) upper layer in material frame, automatic fraction collector (6)
Material frame completely expect after, under the material frame that automatic fraction collector (6) is completely expected is transported in the upper layer of blanking roller pipeline (3) and realizes
Material.
3. a kind of novel high speed sorting line according to claim 2, it is characterised in that: the stepping pipeline (2) it is upper
Stepping reflux elevator (8) is provided between layer both ends and its lower layer both ends, the stepping for being located at stepping pipeline (2) end returns
Stream elevator (8) is used to the jig pallet on stepping pipeline (2) upper layer being transported to stepping pipeline (2) lower layer, is located at stepping
Stepping reflux elevator (8) of pipeline (2) other end is used to arrive the jig tray lift for being located at stepping pipeline (2) lower layer
The upper layer of stepping pipeline (2)；
Stepping reflux elevator (8) includes that elevator rack (81) and the elevator being mounted on elevator rack (81) are led
Rail (82), elevator driving motor (83), elevator feed screw nut pair (84), the hoister guide rail (82) are installed by slide
There is the elevator carrier module (85) for bearing fixture pallet, the nut of the elevator feed screw nut pair (84) is fixedly connected
To on elevator carrier module (85), the output end of the elevator driving motor (83) is connected to elevator feed screw nut pair
(84) one end simultaneously can drive elevator carrier module (85) in hoister guide rail (82) by elevator feed screw nut pair (84)
Upper sliding, the elevator carrier module (85) include carrier module frame (851), are mounted on carrier module frame (851)
Carrier module guide belt component (852) and for drive carrier module guide belt component (852) move carrier module
Guide driving motor (853)；The carrier module guide driving motor (853) can drive guide belt component (852) operating simultaneously
Realize flowing in or out for jig pallet.
4. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the manipulator module (4) includes
Robot gantry (41) and it is mounted on the X-axis slide rail (420) on robot gantry (41) top, the first X-axis driving assembly
(421) and the second X-axis driving assembly (422) the first Y-axis mould group (43) and second, are installed on the X-axis slide rail (420)
Y-axis mould group (44), the first X-axis driving assembly (421) and the second X-axis driving assembly (422) can respectively drive the first Y-axis mould
Group (43) and the second Y-axis mould group (44) are slided on X-axis slide rail (420), and the output end of the first Y-axis mould group (43) is set
It is equipped with mutually independent first Z axis mould group (451) and the second Z axis mould group (452), the output end of the second Y-axis mould group (44)
It is provided with mutually independent third Z axis mould group (453) and the 4th Z axis mould group (454), the first Z axis mould group (451), the 2nd Z
The output end of Axle mould group (452), third Z axis mould group (453) and the 4th Z axis mould group (454) is mounted on feeding clip claw assembly
(46)。
5. a kind of novel high speed sorting line according to claim 4, it is characterised in that: the first X-axis driving assembly
(421) and the structure of the second X-axis driving assembly (422) is identical, includes X-axis driving motor and X-axis feed screw nut pair, and X-axis is driven
The output end of dynamic motor is connected to the input terminal of X-axis feed screw nut pair, the X-axis feed screw nut pair of the first X-axis driving assembly (421)
Nut be fixedly attached to the first Y-axis mould group (43) and the first Y-axis mould group (43) can be driven sliding on X-axis slide rail (420)
Dynamic, the nut of the X-axis feed screw nut pair of the second X-axis driving assembly (422) is fixedly attached to the second Y-axis mould group (44) and can drive
Second Y-axis mould group (44) is slided on X-axis slide rail (420)；
The structure of the first Y-axis mould group (43) and the second Y-axis mould group (44) is identical, and the first Y-axis mould group (43) includes being mounted on X
Being slidably installed plate and that the first Y-axis that the first Y-axis is slidably installed on plate is arranged in is sliding on axis slide rail (420) in the first Y-axis
Dynamic guide rail, the first Y-axis driving assembly, the second Y-axis driving assembly, the first Z axis mould group (451) and the setting of the second Z axis mould group (452)
On the first Y-axis slide rail, the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to the first Z axis mould group of driving
(451) and the second Z axis mould group (452) is slided on the first Y-axis slide rail；
The second Y-axis mould group (44) includes being mounted on being slidably installed in the second Y-axis on X-axis slide rail (420) plate and to set
Set the second Y-axis slide rail, the third Y-axis driving assembly, the 4th Y-axis driving assembly being slidably installed on plate in the second Y-axis, third
Z axis mould group (453) and the 4th Z axis mould group (454) are arranged on the second Y-axis slide rail, third Y-axis driving assembly and the 4th Y
It is sliding on the second Y-axis slide rail that axis driving assembly is respectively used to driving third Z axis mould group (453) and the 4th Z axis mould group (454)
It is dynamic；
The first Y-axis driving assembly, the second Y-axis driving assembly, third Y-axis driving assembly and the 4th Y-axis driving assembly wrap
It includes Y-axis driving motor and drives the Y-axis feed screw nut pair of its operating by Y-axis driving motor, the Y-axis in the first Y-axis driving assembly
Nut in feed screw nut pair is fixedly attached to the first Z axis mould group (451) and the first Z axis mould group (451) can be driven in the first Y-axis
It is slided on slide rail, the nut in Y-axis feed screw nut pair in the second Y-axis driving assembly is fixedly attached to the second Z axis mould group
(452) and the second Z axis mould group (452) can be driven to slide on the first Y-axis slide rail, the Y-axis silk in third Y-axis driving assembly
Nut in stem nut pair is fixedly attached to third Z axis mould group (453) and third Z axis mould group (453) can be driven sliding in the second Y-axis
It is slided on dynamic guide rail, the nut in Y-axis feed screw nut pair in the 4th Y-axis driving assembly is fixedly attached to the 4th Z axis mould group
(454) and the 4th Z axis mould group (454) can be driven to slide on the second Y-axis slide rail.
6. a kind of novel high speed sorting line according to claim 4, it is characterised in that: the first Z axis mould group (451),
The structure of second Z axis mould group (452), third Z axis mould group (453) and the 4th Z axis mould group (454) is identical, includes Z axis sliding
Mounting plate and it is mounted on Z axis slide rail, Z axis driving motor, Z axis belt pulley set that Z axis is slidably installed on plate, the Z axis is sliding
Z axis output mounting plate is installed, driving motor is for driving Z axis belt pulley set to operate after the Z, the Z axis skin on dynamic guide rail
Belt wheel group includes that belt and the belt are connected on the Z axis output mounting plate and are further driven to Z axis output mounting plate
It is slided on Z axis slide rail, the feeding clip claw assembly (46) is mounted on the Z axis output mounting plate；
The feeding clip claw assembly (46) includes connection frame (461) and the clamping jaw driving cylinder for being mounted on connection frame (461) bottom
(462), the output end of clamping jaw driving cylinder (462) is equipped with the clamping jaw (463) being arranged in pairs.
7. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the automatic fraction collector (6) includes
Sorting machine rack (61) and setting are in the internal sorting machine lifting assembly (62) of sorting machine rack (61), sorting machine mechanical arm assembly
(63), in sorting machine rack (61) also have material frame flow channel and material frame flow pass, empty material frame from material frame flow channel into
After entering automatic fraction collector (6), the sorting machine lifting assembly (62) promotes empty material frame to predeterminated position, the sorting machine machinery
Corresponding product on stepping pipeline (2) is grabbed and is placed in the empty material frame on automatic fraction collector (6) by hand component (63), empty
After material frame is completely expected, the material frame for being loaded with product flows out from the material frame flow pass and enters further into blanking roller pipeline
(3) to realize blanking in.
8. a kind of novel high speed sorting line according to claim 7, it is characterised in that: the sorting machine lifting assembly (62)
Including sorting machine lift rail (621) and sorting machine lifting cylinder (622), the sorting machine lift rail (621) passes through slide
It is provided with sorting machine lifting plate (623), the output end of the sorting machine lifting cylinder (622) is connected to sorting machine lifting plate
(623) and sorting machine lifting plate (623) can be driven to slide up and down along sorting machine lift rail (621)；
The sorting machine mechanical arm assembly (63) include sorting machine X-axis mould group (631), setting it is defeated in sorting machine X-axis mould group (631)
The sorting machine Y-axis mould group (632) of outlet, setting sorting machine Y-axis mould group (632) output end sorting machine Z axis mould group (633) and
It is mounted on the sorting machine clip claw assembly (634) of sorting machine Z axis mould group (633) output end.
9. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the blanking roller pipeline (3)
With superstructure (31) and understructure (32), blanking roller pipeline (3) layer structure (31) and understructure on it
(32) material frame that multiple matchings automatic fraction collector (6) are provided on is picked component (33), and material frame picks component (33) and passes through liter
Drop driving device is mounted on superstructure (31) or understructure (32) bottom, and it includes that material frame picks group that material frame, which picks component (33),
Part frame (331) and setting pick that the material frame on component framework (331) picks belt component (332), material frame picks drive in material frame
Dynamic motor, the material frame, which picks driving motor, can drive material frame to pick belt component (332) operating, and the lifting drive can
It drives entire material frame to pick component (33) to rise or fall, material frame is picked after component (33) rises to highest point, and the material frame connects
The upper edge of belt component (332) is sent to be higher than the roller being located on same layer structure on blanking roller conveyer belt (3), blanking roller is defeated
It send to be reserved in the superstructure (31) and understructure (32) of band (3) and picks what belt component (332) passed through for material frame
Clearance position.
10. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the upper roller tube pipeline
(1), stepping pipeline (2), feeding manipulator mould group (4), barcode scanning NG manipulator module (5) and automatic fraction collector (6) are in two groups
Sorting mechanism is symmetrical arranged, and two groups of sorting mechanisms share a blanking roller pipeline (3), and each stepping pipeline (2) is right
It should be arranged there are six automatic fraction collector (6), six gears can be carried out to product and sorted；
The barcode scanning NG manipulator module (5) includes scan components, NG mechanical arm assembly and NG product caching component.
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| CN201910337692.1A CN110102503B (en) | 2019-04-25 | 2019-04-25 | High-speed sorting line |
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|---|---|---|---|
| CN201910337692.1A CN110102503B (en) | 2019-04-25 | 2019-04-25 | High-speed sorting line |
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