CN110102503A - A kind of novel high speed sorting line - Google Patents

Abstract

The invention discloses a new type of high-speed sorting line, which includes a feeding roller conveying line, a graded conveying line, a feeding roller conveying line, a feeding manipulator module, a code-scanning NG manipulator module and a plurality of automatic sorting After the product is placed on the feeding roller conveyor line, the feeding manipulator module can grab the product on the feeding roller conveyor line to the binning conveyor line, and the code scanning NG manipulator module can Scan codes on the products on the grading conveying line and cache abnormal products in NG. The grading conveying line can transport the products to a corresponding automatic sorting machine according to the product information obtained by scanning the code scanning NG manipulator module. The automatic sorting machine can grab the corresponding products and further realize the sorting and discharging through the feeding roller conveyor line. This new type of high-speed sorting line has the advantages of reliable and stable performance, high degree of automation, high sorting efficiency, saving labor costs, and improving product quality.

Description

A new type of high-speed sorting line

technical field

The invention relates to sorting equipment in the field of battery production, in particular to a novel high-speed sorting line.

Background technique

At present, lithium-ion batteries have the advantages of high specific energy, long cycle life, no memory effect, and low self-discharge rate. With the development and maturity of battery technology, lithium batteries are now widely used in various electronic products and electric vehicles, and are widely used.

When lithium batteries are used, the energy of a single battery is limited. For some power-consuming products, it is usually necessary to connect multiple batteries in series or in parallel to form a battery module before use. Existing battery modules generally have batteries The problem of rapid capacity decay and short life is caused by the inconsistency between battery cells. Therefore, classifying batteries according to their performance is an important means to reduce the rate of battery capacity decay and prolong battery life. How to use a simple, reliable, and efficient battery sorting method to sort out single lithium batteries that are as consistent as possible to make battery pack modules is of great significance to the large-scale promotion and application of lithium-ion batteries. Due to the limitations of the structure and design of the sorting equipment, there are generally technical shortcomings such as easy line blocking, poor stability, low sorting efficiency, low degree of automation, and high labor costs.

In view of this, the purpose of the present invention is to provide a new technical solution to solve the existing technical defects.

Contents of the invention

In order to overcome the deficiencies of the prior art, the present invention provides a new type of high-speed sorting line, which solves the technical defects of the prior art such as complex structure, poor performance stability, low degree of automation, high labor cost, and low sorting efficiency.

The technical solution adopted by the present invention to solve its technical problems is:

A new type of high-speed sorting line, including feeding roller conveyor line, grading conveyor line, unloading roller conveyor line, feeding manipulator module, code-scanning NG manipulator module and multiple automatic sorting machines. After the feeding roller conveying line, the feeding manipulator module can grab the products on the feeding roller conveying line to the binning conveying line, and the code-scanning NG manipulator module can grab the products on the binning conveying line The products on the screen are scanned and the abnormal products are NG cached. The binning conveyor line can transport the products to a corresponding automatic sorting machine according to the product information scanned by the scanning NG manipulator module. The automatic sorting machine The corresponding products can be grabbed and further sorted and unloaded through the unloading roller conveyor line.

As an improvement of the above technical solution, the feeding roller conveying line, the stepping conveying line and the unloading roller conveying line are all double-layer conveying lines, and the feeding roller conveying line is set between the upper end and the lower end There is a feeding return elevator, and the material box full of products is conveyed on the upper layer of the feeding roller conveyor line, and the feeding manipulator module grabs the products in the material box on the upper layer of the feeding roller conveyor line to the bin The upper layer of the conveyor line, the empty material frame that has been taken from the upper layer of the feeding roller conveyor line is returned to the lower layer of the feeding roller conveyor line through the feeding backflow hoist, and the lower layer of the feeding roller conveyor line will be The empty material frame is conveyed to the automatic sorting machine, and the automatic sorting machine grabs the products on the upper layer of the grading conveying line into the material frame. After the material frame of the automatic sorting machine is full, the full material of the automatic sorting machine The frame is conveyed into the upper layer of the discharge roller conveyor line and realizes discharge.

As a further improvement of the above technical solution, a grading return hoist is provided between the two ends of the upper layer of the grading conveying line and the two ends of the lower layer, and the grading return hoist located at the end of the grading conveying line is used to transfer the grading The fixture tray on the upper layer of the conveyor line is transported to the lower layer of the grading conveyor line, and the grading return hoist located at the other end of the grading conveyor line is used to lift the fixture tray located on the lower layer of the grading conveyor line to the upper layer of the grading conveyor line;

As a further improvement of the above technical solution, the step-by-step return hoist includes a hoist frame and a hoist guide rail installed on the hoist frame, a hoist drive motor, a hoist screw nut pair, and the hoist guide rail A hoist bearing module for carrying the fixture tray is installed through the slide seat, the nut of the hoist screw nut pair is fixedly connected to the hoist load module, and the output end of the hoist drive motor is connected to the hoist screw One end of the nut pair can drive the hoist carrying module to slide on the hoist guide rail through the hoist screw nut pair, and the hoist carrying module includes a carrying module frame, a carrying module guide belt assembly installed on the carrying module frame and The material guiding drive motor of the carrying module used to drive the movement of the material guiding belt assembly of the carrying module; the material guiding driving motor of the carrying module can drive the material guiding belt assembly to run and realize the inflow or outflow of the jig tray.

As a further improvement of the above technical solution, the manipulator module includes a manipulator frame and an X-axis sliding guide rail installed on the upper part of the manipulator frame, a first X-axis driving assembly and a second X-axis driving assembly, and the X-axis sliding guide rail The first Y-axis module and the second Y-axis module are installed on it, and the first X-axis drive assembly and the second X-axis drive assembly can respectively drive the first Y-axis module and the second Y-axis module in the X The output end of the first Y-axis module is provided with a first Z-axis module and a second Z-axis module independent of each other, and the output end of the second Y-axis module is provided with mutual Independent third Z-axis module and fourth Z-axis module, the output ends of the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module are installed With loading jaw assembly.

As a further improvement of the above technical solution, the first X-axis driving assembly and the second X-axis driving assembly have the same structure, both including an X-axis driving motor and an X-axis screw nut pair, and the output end of the X-axis driving motor is connected to The input end of the X-axis screw nut pair, the nut of the X-axis screw nut pair of the first X-axis driving assembly is fixedly connected to the first Y-axis module and can drive the first Y-axis module to slide on the X-axis sliding guide rail , the nut of the X-axis screw nut pair of the second X-axis drive assembly is fixedly connected to the second Y-axis module and can drive the second Y-axis module to slide on the X-axis sliding guide rail;

As a further improvement of the above technical solution, the first Y-axis module and the second Y-axis module have the same structure, and the first Y-axis module includes a sliding mounting plate on the first Y-axis mounted on the X-axis sliding guide rail And the first Y-axis sliding guide rail, the first Y-axis driving assembly, and the second Y-axis driving assembly arranged on the first Y-axis sliding mounting plate, the first Z-axis module and the second Z-axis module are arranged on the first On the Y-axis sliding guide rail, the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to drive the first Z-axis module and the second Z-axis module to slide on the first Y-axis sliding guide;

As a further improvement of the above technical solution, the second Y-axis module includes a second Y-axis sliding mounting plate mounted on the X-axis sliding guide rail and a second Y-axis sliding mounting plate arranged on the second Y-axis sliding mounting plate. The guide rail, the third Y-axis driving assembly, the fourth Y-axis driving assembly, the third Z-axis module and the fourth Z-axis module are arranged on the second Y-axis sliding guide rail, the third Y-axis driving assembly and the fourth Y-axis The driving components are respectively used to drive the third Z-axis module and the fourth Z-axis module to slide on the second Y-axis sliding guide rail;

As a further improvement of the above technical solution, the first Y-axis drive assembly, the second Y-axis drive assembly, the third Y-axis drive assembly and the fourth Y-axis drive assembly all include a Y-axis drive motor and are driven by the Y-axis drive motor. Its running Y-axis screw nut pair, the nut in the Y-axis screw nut pair in the first Y-axis drive assembly is fixedly connected to the first Z-axis module and can drive the first Z-axis module to move on the first Y-axis Sliding on the sliding guide rail, the nut in the Y-axis screw nut pair in the second Y-axis driving assembly is fixedly connected to the second Z-axis module and can drive the second Z-axis module to slide on the first Y-axis sliding guide rail, The nut in the Y-axis screw nut pair in the third Y-axis driving assembly is fixedly connected to the third Z-axis module and can drive the third Z-axis module to slide on the second Y-axis sliding guide rail, and the fourth Y-axis drive The nut in the Y-axis screw nut pair in the assembly is fixedly connected to the fourth Z-axis module and can drive the fourth Z-axis module to slide on the second Y-axis sliding guide rail.

As a further improvement of the above technical solution, the structures of the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module are the same, and they all include a Z-axis sliding mounting plate and The Z-axis sliding guide rail, the Z-axis driving motor, and the Z-axis pulley group installed on the Z-axis sliding mounting plate, the Z-axis output mounting plate is installed on the Z-axis sliding guide rail, and the Z rear driving motor is used to drive the Z-axis The pulley set operates, the Z-axis pulley set includes a belt and the belt is connected to the Z-axis output mounting plate and further drives the Z-axis output mounting plate to slide on the Z-axis sliding guide rail, and the loading jaw assembly Installed on the Z-axis output mounting plate;

As a further improvement of the above technical solution, the feeding jaw assembly includes a connecting frame and a jaw driving cylinder installed at the bottom of the connecting frame, and the output end of the jaw driving cylinder is equipped with paired jaws.

As a further improvement of the above technical solution, the automatic sorter includes a sorter frame and a sorter lifting assembly and a sorter manipulator assembly arranged inside the sorter frame, and the sorter frame also has Material frame inflow channel and material frame outflow channel, after the empty material frame enters the automatic sorter from the material frame inflow channel, the lifting assembly of the sorting machine will lift the empty material frame to the preset position, and the sorting machine manipulator assembly will The corresponding products on the binning conveying line are grabbed and placed in the empty material box on the automatic sorting machine. After the empty material box is full, the material box full of products flows out from the material box outflow channel and further enters the unloading Roller conveyor line to realize unloading.

As a further improvement of the above technical solution, the lifting assembly of the sorting machine includes a lifting guide rail of the sorting machine and a lifting cylinder of the sorting machine, the lifting guide rail of the sorting machine is provided with a lifting plate of the sorting machine through a sliding seat, and the lifting plate of the sorting machine is arranged on the lifting guide rail of the sorting machine. The output end of the lifting cylinder of the machine is connected to the lifting plate of the sorting machine and can drive the lifting plate of the sorting machine to slide up and down along the lifting guide rail of the sorting machine;

The sorter manipulator assembly includes a sorter X-axis module, a sorter Y-axis module arranged at the output end of the sorter X-axis module, and a sorter Z module arranged at the output end of the sorter Y-axis module. The axis module and the sorting machine jaw assembly installed at the output end of the Z-axis module of the sorting machine.

As a further improvement of the above technical solution, the feeding roller conveying line has an upper structure and a lower structure, and the feeding roller conveying line is provided with a plurality of material frames matching the automatic sorting machine on the upper structure and the lower structure The pick-up component, the material frame pick-up component is installed on the bottom of the upper structure or the lower structure through the lifting drive device, the material frame pick-up component includes the material frame pick-up component frame, the material frame pick-up belt assembly set on the material frame pick-up component frame, and the material frame pick-up drive Motor, the material frame transfer drive motor can drive the material frame transfer belt assembly to run, the lifting drive device can drive the entire material frame transfer assembly to rise or fall, after the material frame transfer assembly rises to the highest point, the material frame transfer belt The upper edge of the component is higher than the roller on the same layer structure on the unloading roller conveyor belt, and the upper structure and the lower structure of the unloading roller conveyor belt are reserved for the passage of the frame pick-up belt assembly .

As a further improvement of the above technical solution, the feeding roller conveying line, the grading conveying line, the feeding manipulator module, the code scanning NG manipulator module and the automatic sorting machine are symmetrically arranged in two sets of sorting mechanisms. The sorting mechanism shares a feeding roller conveyor line, and each binning conveyor line is equipped with six automatic sorting machines, which can sort products in six gears;

As a further improvement of the above technical solution, the code-scanning NG manipulator module includes a scanning component, an NG manipulator component and an NG product cache component.

The beneficial effects of the present invention are: the present invention provides a novel high-speed sorting line, the novel high-speed sorting line is provided with a feeding roller conveying line, a graded conveying line, a feeding roller conveying line, and a feeding manipulator Module, code scanning NG manipulator module and automatic sorting machine and through the feeding roller conveyor line, grading conveyor line, unloading roller conveyor line, feeding manipulator module, code scanning NG manipulator module and automatic sorting machine The selection machine realizes automatic battery sorting work, which has the advantages of convenient implementation, reliable and stable performance, and has the characteristics of not easy to block the line, high degree of automation and high sorting efficiency in application, which greatly improves the production efficiency of batteries and reduces labor costs.

In short, this new type of high-speed sorting line solves the technical defects of the existing technology such as complex structure, poor performance stability, low degree of automation, high labor cost, and low sorting efficiency.

Description of drawings

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Fig. 1 is a schematic diagram of assembly of the present invention;

Fig. 2 is the assembly schematic diagram of another angle of the present invention;

Fig. 3 is the assembling schematic diagram of stepping return hoist among the present invention;

Fig. 4 is the assembling schematic diagram of feeding manipulator module among the present invention;

Fig. 5 is the assembly schematic diagram of automatic sorting machine among the present invention;

Fig. 6 is the assembling schematic diagram of the unloading roller conveying line in the present invention;

Fig. 7 is a schematic diagram of the assembly of the middle material frame transfer assembly of the present invention.

Detailed ways

The idea, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to The protection scope of the present invention. In addition, all the connection/connection relationships involved in the patent do not simply refer to the direct connection of components, but mean that a better connection structure can be formed by adding or reducing connection accessories according to specific implementation conditions. Each technical feature in the present invention can be combined interactively on the premise of not conflicting with each other, refer to Figures 1-7.

Specifically refer to Figure 1 and Figure 2, a new type of high-speed sorting line, including feeding roller conveyor line 1, binning conveyor line 2, unloading roller conveyor line 3, feeding manipulator module 4, code scanning NG manipulator Module 5 and a plurality of automatic sorting machines 6, after the products are placed on the feeding roller conveyor line 1, the feeding manipulator module 4 can grab the products on the feeding roller conveyor line 1 to be transported in grades On line 2, the code-scanning NG manipulator module 5 can scan codes on the products on the grading conveying line 2 and cache abnormal products in NG, and the grading conveying line 2 can be obtained by scanning with the code-scanning NG manipulator module 5 According to the product information, the product is correspondingly transported to a corresponding automatic sorting machine 6, and the automatic sorting machine 6 can grab the corresponding product and further realize sorting and discharging through the feeding roller conveying line 3.

Preferably, the feeding roller conveying line 1, the stepping conveying line 2 and the unloading roller conveying line 3 are all double-layer conveying lines, and the feeding roller conveying line 1 is set between the upper end and the lower end There is a feeding return hoist 7, and the material frame full of products is conveyed on the upper layer of the feeding roller conveyor line 1, and the material feeding manipulator module 4 grasps the product in the material frame on the upper layer of the feeding roller conveyor line 1 Taken to the upper layer of the sub-grade conveying line 2, the empty material frame of the product in the upper layer of the feeding roller conveying line 1 is returned to the lower layer of the feeding roller conveying line 1 through the feeding return hoist 7, and the lower layer of the feeding roller conveying line 1 The lower layer of the material roller conveying line 3 conveys the empty material frame to the automatic sorting machine 6, and the automatic sorting machine 6 grabs the products on the upper layer of the graded conveying line 2 into the material frame, and the material of the automatic sorting machine 6 After the frame is full, the full material frame of the automatic sorter 6 is transported to the upper layer of the feeding roller conveying line 3 and realizes feeding.

Preferably, between the two ends of the upper layer and the two ends of the lower layer of the grading conveying line 2, a grading return hoist 8 is arranged, and the grading return hoist 8 at the end of the grading conveying line 2 is used to transport the grading The fixture pallet on the upper layer of line 2 is transported to the lower layer of the graded conveying line 2, and the graded return elevator 8 located at the other end of the graded conveying line 2 is used to lift the fixture pallet located on the lower layer of the graded conveying line 2 to the graded conveying upper layer of line 2;

With specific reference to Fig. 3, preferably, the stepping return hoist 8 includes a hoist frame 81 and a hoist guide rail 82 installed on the hoist frame 81, a hoist drive motor 83, and a hoist screw nut pair 84 , the hoist guide rail 82 is installed with a hoist carrying module 85 for carrying the fixture tray through a slide seat, and the nut of the hoist screw nut pair 84 is fixedly connected to the hoist carrying module 85, and the hoist drives The output end of the motor 83 is connected to one end of the hoist screw nut pair 84 and can drive the hoist bearing module 85 to slide on the hoist guide rail 82 through the hoist screw nut pair 84, and the hoist bearing module 85 includes a bearing module Frame 851, the load-carrying module guide belt assembly 852 installed on the load-carrying module frame 851, and the load-carrying module guide drive motor 853 for driving the load-carrying module guide belt assembly 852 to move; the load-carrying module guide drive motor 853 can drive The material guide belt assembly 852 operates and realizes the inflow or outflow of the jig tray.

Specifically referring to FIG. 4 , preferably, the manipulator module 4 includes a manipulator frame 41 and an X-axis sliding guide rail 420 installed on the top of the manipulator frame 41, a first X-axis drive assembly 421 and a second X-axis drive assembly 422, A first Y-axis module 43 and a second Y-axis module 44 are installed on the X-axis sliding guide rail 420, and the first X-axis driving assembly 421 and the second X-axis driving assembly 422 can respectively drive the first Y-axis The module 43 and the second Y-axis module 44 slide on the X-axis sliding guide rail 420, and the output end of the first Y-axis module 43 is provided with a first Z-axis module 451 and a second Z-axis module 451 which are independent of each other. group 452, the output end of the second Y-axis module 44 is provided with a third Z-axis module 453 and a fourth Z-axis module 454 that are independent of each other, the first Z-axis module 451, the second Z-axis The output ends of the module 452 , the third Z-axis module 453 and the fourth Z-axis module 454 are all equipped with a loading jaw assembly 46 .

Preferably, the first X-axis driving assembly 421 and the second X-axis driving assembly 422 have the same structure, and both include an X-axis driving motor and an X-axis screw nut pair, and the output end of the X-axis driving motor is connected to the X-axis wire The input end of the rod nut pair, the nut of the X-axis screw nut pair of the first X-axis driving assembly 421 is fixedly connected to the first Y-axis module 43 and can drive the first Y-axis module 43 on the X-axis sliding guide rail 420 Sliding, the nut of the X-axis screw nut pair of the second X-axis driving assembly 422 is fixedly connected to the second Y-axis module 44 and can drive the second Y-axis module 44 to slide on the X-axis sliding guide rail 420;

Preferably, the structure of the first Y-axis module 43 and the second Y-axis module 44 is the same, and the first Y-axis module 43 includes a sliding mounting plate on the first Y-axis mounted on the X-axis sliding guide rail 420 and The first Y-axis sliding guide rail, the first Y-axis driving assembly, the second Y-axis driving assembly, the first Z-axis module 451 and the second Z-axis module 452 are arranged on the first Y-axis sliding mounting plate. On a Y-axis sliding guide rail, the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to drive the first Z-axis module 451 and the second Z-axis module 452 to slide on the first Y-axis sliding guide rail;

Preferably, the second Y-axis module 44 includes a second Y-axis sliding mounting plate mounted on the X-axis sliding guide rail 420 , a second Y-axis sliding guide rail disposed on the second Y-axis sliding mounting plate, a second Y-axis sliding guide rail, and a second Y-axis sliding mounting plate. The three Y-axis drive components, the fourth Y-axis drive component, the third Z-axis module 453 and the fourth Z-axis module 454 are arranged on the second Y-axis slide rail, the third Y-axis drive component and the fourth Y-axis drive The components are respectively used to drive the third Z-axis module 453 and the fourth Z-axis module 454 to slide on the second Y-axis sliding guide rail;

Preferably, the first Y-axis drive assembly, the second Y-axis drive assembly, the third Y-axis drive assembly and the fourth Y-axis drive assembly all include a Y-axis drive motor and a Y-axis driven by the Y-axis drive motor. The screw nut pair, the nut in the Y-axis screw nut pair in the first Y-axis driving assembly is fixedly connected to the first Z-axis module 451 and can drive the first Z-axis module 451 on the first Y-axis sliding guide rail Sliding, the nut in the Y-axis screw nut pair in the second Y-axis driving assembly is fixedly connected to the second Z-axis module 452 and can drive the second Z-axis module 452 to slide on the first Y-axis sliding guide rail, the second The nut in the Y-axis screw nut pair in the three-Y-axis driving assembly is fixedly connected to the third Z-axis module 453 and can drive the third Z-axis module 453 to slide on the second Y-axis sliding guide rail, and the fourth Y-axis The nut in the Y-axis screw nut pair in the driving assembly is fixedly connected to the fourth Z-axis module 454 and can drive the fourth Z-axis module 454 to slide on the second Y-axis sliding guide rail.

Preferably, the first Z-axis module 451, the second Z-axis module 452, the third Z-axis module 453 and the fourth Z-axis module 454 have the same structure, and they all include a Z-axis sliding mounting plate and a mounting plate. The Z-axis sliding guide rail, the Z-axis driving motor, and the Z-axis pulley set on the Z-axis sliding mounting plate, the Z-axis output mounting plate is installed on the Z-axis sliding guide rail, and the Z rear driving motor is used to drive the Z-axis pulley Group operation, the Z-axis pulley set includes a belt and the belt is connected to the Z-axis output mounting plate and further drives the Z-axis output mounting plate to slide on the Z-axis sliding guide rail, and the loading jaw assembly 46 Installed on the Z-axis output mounting plate;

Preferably, the feeding jaw assembly 46 includes a connecting frame 461 and a jaw driving cylinder 462 mounted on the bottom of the connecting frame 461 , and the output end of the jaw driving cylinder 462 is equipped with paired jaws 463 .

During loading, the X-axis module drives the first Y-axis module 43 and the second Y-axis module 44 to move to preset positions, and the first Y-axis module 43 drives the first Z-axis module 453 and the second Z-axis module 452 move to a suitable position, the second Y-axis module 44 drives the third Z-axis module 453 and the fourth Z-axis module 454 to move to a suitable position, and the Y-axis module After moving in place, the feeding jaw assembly 46 grips the product. After the product is gripped, the X-axis module, the Y-axis module and the Z-axis module cooperate to move to the preset position, and the feeding jaw assembly 46 Place the product at the preset position to complete one feeding. Continuously repeating the above process can realize continuous feeding with a high degree of automation. In addition, in one feeding, four sets of feeding jaw assemblies 6 can realize feeding of four products, which has high working efficiency and is suitable for large-scale automatic production.

Specifically referring to Fig. 5, preferably, described automatic sorter 6 comprises sorter frame 61 and the sorter lifting assembly 62 that is arranged on inside sorter frame 61, sorter manipulator assembly 63, sorter The frame 61 also has a material frame inflow channel and a material frame outflow channel. After the empty material frame enters the automatic sorter 6 from the material frame inflow channel, the sorter lifting assembly 62 will lift the empty material frame to a preset position. The sorting machine manipulator assembly 63 grabs and places the corresponding products on the classification conveying line 2 in the empty material frame on the automatic sorting machine 6. After the empty material frame is full, the material frame full of products is removed from the The material frame outflow channel flows out and further enters the unloading roller conveying line 3 to realize unloading.

Preferably, the sorting machine lifting assembly 62 includes a sorting machine lifting guide rail 621 and a sorting machine lifting cylinder 622, and the sorting machine lifting guide rail 621 is provided with a sorting machine lifting plate 623 through a slide seat, and the sorting machine The output end of the machine lifting cylinder 622 is connected to the sorting machine lifting plate 623 and can drive the sorting machine lifting plate 623 to slide up and down along the sorting machine lifting guide rail 621;

Preferably, the sorter manipulator assembly 63 includes a sorter X-axis module 631, a sorter Y-axis module 632 arranged at the output end of the sorter X-axis module 631, a sorter Y-axis module 632 arranged at the output end of the sorter Y-axis module The sorting machine Z-axis module 633 at the output end of the group 632 and the sorting machine jaw assembly 634 installed at the output end of the sorting machine Z-axis module 633 .

Specifically referring to Fig. 6, Fig. 7, preferably, described unloading roller conveying line 3 has upper layer structure 31 and lower layer structure 32, and unloading roller conveying line 3 is all provided with multiple layers on its upper layer structure 31 and lower layer structure 32. A material frame transfer assembly 33 matching the automatic sorting machine 6, the material frame transfer assembly 33 is installed on the bottom of the superstructure 31 or the lower structure 32 by a lifting drive device, and the material frame transfer assembly 33 includes a material frame transfer assembly frame 331 and is arranged on the material frame. The material frame transfer belt assembly 332 on the frame transfer assembly frame 331, the material frame transfer drive motor, the material frame transfer drive motor can drive the material frame transfer belt assembly 332 to run, and the lifting drive device can drive the entire material frame transfer assembly 33 Ascending or descending, after the material frame transfer assembly 33 rises to the highest point, the upper edge of the material frame transfer belt assembly 332 is higher than the rollers on the same layer structure on the unloading roller conveyor belt 3, and the unloading roller conveys Both the upper structure 31 and the lower structure 32 of the belt 3 have reserved space for the passage of the frame pick-up belt assembly 332 .

Preferably, the feeding roller conveying line 1, the graded conveying line 2, the feeding manipulator module 4, the code-scanning NG manipulator module 5 and the automatic sorting machine 6 are symmetrically arranged in two groups of sorting mechanisms, and the two groups The sorting mechanism shares a feeding roller conveying line 3, and each classifying conveying line 2 is correspondingly equipped with six automatic sorting machines 6, which can sort products in six gears;

Preferably, the code-scanning NG manipulator module 5 includes a scanning component, an NG manipulator component and an NG product cache component.

When implementing the present invention, the material frame equipped with batteries in the upper process is transported to the position of the feeding manipulator module 4 through the feeding roller conveying line 1, and the material feeding manipulator module 4 sequentially grabs the batteries in the material frame to the binning Conveyor line 2 is the fixture tray, and the binning conveyor line 2 transports the fixture tray to the code-scanning NG manipulator module 5 to scan the code. According to the information scanned on the battery, the acquired data processing system will distribute the battery to 6 stalls One of the stalls, if the code scanning NG is abnormal, the scanning code NG manipulator module 5 will grab the battery to the cache position, and wait for the manual removal of the scanning code NG battery. The automatic sorting machine 6 of the corresponding gear grabs the batteries on the tray on the sorting conveying line 2 into the empty material frame and arranges them sequentially.

Feeding roller conveying line 1 material frame conveying process: the full material frame waits for the material to be taken away by the feeding manipulator module 4, and the empty material frame is lowered to the lower layer of the feeding roller conveying line 1 by the feeding return elevator 7, and then returns to the upper layer a process.

Feeding roller conveying line 3 material frame conveying process: the empty material frame is scanned by the lower layer of the feeding roller conveying line 3 and sent to the automatic sorting machine 6 through the system distribution, and the battery is filled into the material frame by the automatic sorting machine 6 Finally, the automatic sorting machine 6 transfers the full material frame to the upper layer of the feeding roller conveying line 3, and the feeding roller line 3 transports the full material frame to the next process.

Process of jig trays on grading conveying line 2: Empty fixture trays are buffered in the lower layer of grading conveying line 2, lifted to the upper layer of grading conveying line 2 by grading return elevator 8, and loaded by manipulator module 4 Grab the battery cells to the fixture tray, and the tray flows to the position of the scanning code NG manipulator module 5, scan the code to read the battery information, and the system transports the fixture tray to the automatic sorting machine 6 of the corresponding gear according to the battery information, The automatic sorting machine 6 grabs the battery to the battery material frame, the empty jig tray flows to the end of the line body, and the jig tray is lowered to the lower buffer of the binning conveyor line 2 by the binning return elevator 8, and the cycle is like this.

The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the described embodiments, those skilled in the art can also make various equivalent deformations or replacements without violating the spirit of the present invention , these equivalent modifications or replacements are all within the scope defined by the claims of the present application.

Claims (10)

1. a kind of novel high speed sorting line, it is characterised in that: including upper roller tube pipeline (1), stepping pipeline (2), blanking Roller pipeline (3), feeding manipulator mould group (4), barcode scanning NG manipulator module (5) and multiple automatic fraction collectors (6), product is set After upper roller tube pipeline (1), the feeding manipulator mould group (4) can grab the product on upper roller tube pipeline (1) To on stepping pipeline (2), the barcode scanning NG manipulator module (5) can carry out barcode scanning simultaneously to the product on stepping pipeline (2) Abnormal product NG is cached, stepping pipeline (2) can scan the product information obtained according to barcode scanning NG manipulator module (5) will Product correspondence is transported on a corresponding automatic fraction collector (6), and the automatic fraction collector (6) can grab corresponding product simultaneously Sorting blanking is further realized by blanking roller pipeline (3).

2. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the upper roller tube pipeline (1), Stepping pipeline (2) and blanking roller pipeline (3) are the double-deck pipeline, upper roller tube pipeline (1) layer end on it It is provided with feeding reflux elevator (7) between bottom endwall, fills the material frame of product on the upper layer of upper roller tube pipeline (1) Product in the material frame on upper roller tube pipeline (1) upper layer is grabbed stepping and conveyed by conveying, the feeding manipulator mould group (4) The upper layer of line (2), the empty material frame that product is taken in upper roller tube pipeline (1) upper layer pass through feeding reflux elevator (7) and return It flows in the lower layer of roller tube pipeline (1), empty material frame is conveyed to automatic point by the lower layer of the blanking roller pipeline (3) It selects machine (6), the automatic fraction collector (6) grabs the product on stepping pipeline (2) upper layer in material frame, automatic fraction collector (6) Material frame completely expect after, under the material frame that automatic fraction collector (6) is completely expected is transported in the upper layer of blanking roller pipeline (3) and realizes Material.

3. a kind of novel high speed sorting line according to claim 2, it is characterised in that: the stepping pipeline (2) it is upper Stepping reflux elevator (8) is provided between layer both ends and its lower layer both ends, the stepping for being located at stepping pipeline (2) end returns Stream elevator (8) is used to the jig pallet on stepping pipeline (2) upper layer being transported to stepping pipeline (2) lower layer, is located at stepping Stepping reflux elevator (8) of pipeline (2) other end is used to arrive the jig tray lift for being located at stepping pipeline (2) lower layer The upper layer of stepping pipeline (2)；

Stepping reflux elevator (8) includes that elevator rack (81) and the elevator being mounted on elevator rack (81) are led Rail (82), elevator driving motor (83), elevator feed screw nut pair (84), the hoister guide rail (82) are installed by slide There is the elevator carrier module (85) for bearing fixture pallet, the nut of the elevator feed screw nut pair (84) is fixedly connected To on elevator carrier module (85), the output end of the elevator driving motor (83) is connected to elevator feed screw nut pair (84) one end simultaneously can drive elevator carrier module (85) in hoister guide rail (82) by elevator feed screw nut pair (84) Upper sliding, the elevator carrier module (85) include carrier module frame (851), are mounted on carrier module frame (851) Carrier module guide belt component (852) and for drive carrier module guide belt component (852) move carrier module Guide driving motor (853)；The carrier module guide driving motor (853) can drive guide belt component (852) operating simultaneously Realize flowing in or out for jig pallet.

4. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the manipulator module (4) includes Robot gantry (41) and it is mounted on the X-axis slide rail (420) on robot gantry (41) top, the first X-axis driving assembly (421) and the second X-axis driving assembly (422) the first Y-axis mould group (43) and second, are installed on the X-axis slide rail (420) Y-axis mould group (44), the first X-axis driving assembly (421) and the second X-axis driving assembly (422) can respectively drive the first Y-axis mould Group (43) and the second Y-axis mould group (44) are slided on X-axis slide rail (420), and the output end of the first Y-axis mould group (43) is set It is equipped with mutually independent first Z axis mould group (451) and the second Z axis mould group (452), the output end of the second Y-axis mould group (44) It is provided with mutually independent third Z axis mould group (453) and the 4th Z axis mould group (454), the first Z axis mould group (451), the 2nd Z The output end of Axle mould group (452), third Z axis mould group (453) and the 4th Z axis mould group (454) is mounted on feeding clip claw assembly (46)。

5. a kind of novel high speed sorting line according to claim 4, it is characterised in that: the first X-axis driving assembly (421) and the structure of the second X-axis driving assembly (422) is identical, includes X-axis driving motor and X-axis feed screw nut pair, and X-axis is driven The output end of dynamic motor is connected to the input terminal of X-axis feed screw nut pair, the X-axis feed screw nut pair of the first X-axis driving assembly (421) Nut be fixedly attached to the first Y-axis mould group (43) and the first Y-axis mould group (43) can be driven sliding on X-axis slide rail (420) Dynamic, the nut of the X-axis feed screw nut pair of the second X-axis driving assembly (422) is fixedly attached to the second Y-axis mould group (44) and can drive Second Y-axis mould group (44) is slided on X-axis slide rail (420)；

The structure of the first Y-axis mould group (43) and the second Y-axis mould group (44) is identical, and the first Y-axis mould group (43) includes being mounted on X Being slidably installed plate and that the first Y-axis that the first Y-axis is slidably installed on plate is arranged in is sliding on axis slide rail (420) in the first Y-axis Dynamic guide rail, the first Y-axis driving assembly, the second Y-axis driving assembly, the first Z axis mould group (451) and the setting of the second Z axis mould group (452) On the first Y-axis slide rail, the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used to the first Z axis mould group of driving (451) and the second Z axis mould group (452) is slided on the first Y-axis slide rail；

The second Y-axis mould group (44) includes being mounted on being slidably installed in the second Y-axis on X-axis slide rail (420) plate and to set Set the second Y-axis slide rail, the third Y-axis driving assembly, the 4th Y-axis driving assembly being slidably installed on plate in the second Y-axis, third Z axis mould group (453) and the 4th Z axis mould group (454) are arranged on the second Y-axis slide rail, third Y-axis driving assembly and the 4th Y It is sliding on the second Y-axis slide rail that axis driving assembly is respectively used to driving third Z axis mould group (453) and the 4th Z axis mould group (454) It is dynamic；

The first Y-axis driving assembly, the second Y-axis driving assembly, third Y-axis driving assembly and the 4th Y-axis driving assembly wrap It includes Y-axis driving motor and drives the Y-axis feed screw nut pair of its operating by Y-axis driving motor, the Y-axis in the first Y-axis driving assembly Nut in feed screw nut pair is fixedly attached to the first Z axis mould group (451) and the first Z axis mould group (451) can be driven in the first Y-axis It is slided on slide rail, the nut in Y-axis feed screw nut pair in the second Y-axis driving assembly is fixedly attached to the second Z axis mould group (452) and the second Z axis mould group (452) can be driven to slide on the first Y-axis slide rail, the Y-axis silk in third Y-axis driving assembly Nut in stem nut pair is fixedly attached to third Z axis mould group (453) and third Z axis mould group (453) can be driven sliding in the second Y-axis It is slided on dynamic guide rail, the nut in Y-axis feed screw nut pair in the 4th Y-axis driving assembly is fixedly attached to the 4th Z axis mould group (454) and the 4th Z axis mould group (454) can be driven to slide on the second Y-axis slide rail.

6. a kind of novel high speed sorting line according to claim 4, it is characterised in that: the first Z axis mould group (451), The structure of second Z axis mould group (452), third Z axis mould group (453) and the 4th Z axis mould group (454) is identical, includes Z axis sliding Mounting plate and it is mounted on Z axis slide rail, Z axis driving motor, Z axis belt pulley set that Z axis is slidably installed on plate, the Z axis is sliding Z axis output mounting plate is installed, driving motor is for driving Z axis belt pulley set to operate after the Z, the Z axis skin on dynamic guide rail Belt wheel group includes that belt and the belt are connected on the Z axis output mounting plate and are further driven to Z axis output mounting plate It is slided on Z axis slide rail, the feeding clip claw assembly (46) is mounted on the Z axis output mounting plate；

The feeding clip claw assembly (46) includes connection frame (461) and the clamping jaw driving cylinder for being mounted on connection frame (461) bottom (462), the output end of clamping jaw driving cylinder (462) is equipped with the clamping jaw (463) being arranged in pairs.

7. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the automatic fraction collector (6) includes Sorting machine rack (61) and setting are in the internal sorting machine lifting assembly (62) of sorting machine rack (61), sorting machine mechanical arm assembly (63), in sorting machine rack (61) also have material frame flow channel and material frame flow pass, empty material frame from material frame flow channel into After entering automatic fraction collector (6), the sorting machine lifting assembly (62) promotes empty material frame to predeterminated position, the sorting machine machinery Corresponding product on stepping pipeline (2) is grabbed and is placed in the empty material frame on automatic fraction collector (6) by hand component (63), empty After material frame is completely expected, the material frame for being loaded with product flows out from the material frame flow pass and enters further into blanking roller pipeline (3) to realize blanking in.

8. a kind of novel high speed sorting line according to claim 7, it is characterised in that: the sorting machine lifting assembly (62) Including sorting machine lift rail (621) and sorting machine lifting cylinder (622), the sorting machine lift rail (621) passes through slide It is provided with sorting machine lifting plate (623), the output end of the sorting machine lifting cylinder (622) is connected to sorting machine lifting plate (623) and sorting machine lifting plate (623) can be driven to slide up and down along sorting machine lift rail (621)；

The sorting machine mechanical arm assembly (63) include sorting machine X-axis mould group (631), setting it is defeated in sorting machine X-axis mould group (631) The sorting machine Y-axis mould group (632) of outlet, setting sorting machine Y-axis mould group (632) output end sorting machine Z axis mould group (633) and It is mounted on the sorting machine clip claw assembly (634) of sorting machine Z axis mould group (633) output end.

9. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the blanking roller pipeline (3) With superstructure (31) and understructure (32), blanking roller pipeline (3) layer structure (31) and understructure on it (32) material frame that multiple matchings automatic fraction collector (6) are provided on is picked component (33), and material frame picks component (33) and passes through liter Drop driving device is mounted on superstructure (31) or understructure (32) bottom, and it includes that material frame picks group that material frame, which picks component (33), Part frame (331) and setting pick that the material frame on component framework (331) picks belt component (332), material frame picks drive in material frame Dynamic motor, the material frame, which picks driving motor, can drive material frame to pick belt component (332) operating, and the lifting drive can It drives entire material frame to pick component (33) to rise or fall, material frame is picked after component (33) rises to highest point, and the material frame connects The upper edge of belt component (332) is sent to be higher than the roller being located on same layer structure on blanking roller conveyer belt (3), blanking roller is defeated It send to be reserved in the superstructure (31) and understructure (32) of band (3) and picks what belt component (332) passed through for material frame Clearance position.

10. a kind of novel high speed sorting line according to claim 1, it is characterised in that: the upper roller tube pipeline (1), stepping pipeline (2), feeding manipulator mould group (4), barcode scanning NG manipulator module (5) and automatic fraction collector (6) are in two groups Sorting mechanism is symmetrical arranged, and two groups of sorting mechanisms share a blanking roller pipeline (3), and each stepping pipeline (2) is right It should be arranged there are six automatic fraction collector (6), six gears can be carried out to product and sorted；

The barcode scanning NG manipulator module (5) includes scan components, NG mechanical arm assembly and NG product caching component.