CN110626697A - Distribution stacking system for warehouse logistics and working method - Google Patents
Distribution stacking system for warehouse logistics and working method Download PDFInfo
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- CN110626697A CN110626697A CN201910981305.8A CN201910981305A CN110626697A CN 110626697 A CN110626697 A CN 110626697A CN 201910981305 A CN201910981305 A CN 201910981305A CN 110626697 A CN110626697 A CN 110626697A
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- conveyor
- warehouse logistics
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- 238000009826 distribution Methods 0.000 title claims description 44
- 238000000034 method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims description 46
- 230000009471 action Effects 0.000 claims description 23
- 241000252254 Catostomidae Species 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 2
- 238000011017 operating method Methods 0.000 claims 2
- 230000008569 process Effects 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0421—Storage devices mechanical using stacker cranes with control for stacker crane operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention relates to a distributing and stacking system for warehouse logistics, which comprises a conveyor for conveying articles, wherein a scanner module is arranged above the tail end of the conveyor, a distributing mechanism module is arranged behind the scanner module, trays for stacking the articles are arranged in front of and on the left side and the right side of the tail end of the conveyor, stacking robot modules are respectively arranged above the trays, and the conveyor, the scanner module, the distributing mechanism module and the stacking robot modules are connected with a control computer. The invention changes the former modes of code scanning, allocating and stacking, and has flexible and small equipment and smaller occupied space; after code scanning and identification, automatic allocation and arrangement can be realized; the small-range area can realize simultaneous stacking of three groups of different expressages. The structure is exquisite, and area is few, and work efficiency is high, and the system is reliable and stable.
Description
Technical Field
The invention relates to the technical field of warehouse logistics equipment, in particular to an intelligent distribution stacking system and a working method.
Background
The rise in the field of e-commerce logistics has brought about a plurality of devices for sorting, distributing and stacking stored expresses. The main stream of distribution stacking equipment owned by the market at present is to use a balance wheel in the middle of a production line to sort, convey express products to a terminal through a conveyor or a sliding slope type, and stack the express products by using a stacking robot or a manual work.
The disadvantages of the above scheme are: 1, large occupied space; 2, the investment cost of equipment (a line dividing and shifting robot and a stacking robot) is high; 3, the manual sorting, distributing and stacking cost is wasted; 4, the field operation is complex, and the like, so a new intelligent distribution stacking system needs to be developed.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a distribution stacking system for warehouse logistics and a working method of the system.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the utility model provides a allocate pile up neatly system for storage commodity circulation, includes a conveyer that is used for conveying article, and the terminal top of conveyer is provided with the scanner module, and scanner module rear is provided with the mechanism module of allocating, and the terminal the place ahead and the left and right sides of conveyer are provided with the tray that is used for the article pile up neatly, and the tray top is provided with pile up neatly machine people module respectively, a control computer is connected to conveyer, scanner module, allocate mechanism module, pile up neatly machine people module.
The conveyor is a belt conveyor.
The distribution mechanism module comprises a plurality of distribution rods, and the distribution rods are connected with the distribution cylinder.
Each group of stacking robot modules is provided with a sucker for stacking objects, the sucker is connected with an up-and-down motion linear module, and the up-and-down motion linear module is connected with a left-and-right motion linear module.
The up-and-down motion linear module and the left-and-right motion linear module are arranged on the portal frame, the left-and-right motion linear module moves horizontally along the portal frame, and the up-and-down motion linear module moves horizontally and vertically along the left-and-right motion linear module.
The uppermost end of the up-and-down motion linear module is provided with a servo motor for driving up-and-down motion, one side edge of the left-and-right motion linear module is provided with a servo motor for driving left-and-right motion, and the side edge of the portal frame is provided with a servo motor for driving horizontal motion along the portal frame.
The portal frame of every pile up neatly machine people module of group is provided with a plurality of inductors that are used for responding to the article transfer condition, and the quantity of inductor corresponds with sucking disc quantity.
And the portal frames of the stacking robot modules on the left side and the right side are respectively provided with a position sensor.
The article is provided with an identification code which can be identified by the scanner module.
And each group of stacking robot modules is provided with a plurality of suckers, and the suckers are arranged in parallel to form a corner vacuum sucker module.
A working method of a distributing and stacking system for warehouse logistics is characterized in that,
a) the article with the identification code is placed on a conveyor to be conveyed;
b) the goods are conveyed to the scanner module by the conveyor for coding and identification;
c) the distribution mechanism module is used for distributing;
d) the stacking robot module senses the articles, and a group of articles corresponding to the number of suckers of the stacking robot module are in place;
f) and the sucker on the stacking robot module adsorbs the articles and places the articles on the appointed station of the tray.
In the step c), if the articles enter the trays at the left side and the right side of the tail end of the conveyor, the distribution mechanism module only needs secondary action; the first action content is angular position moving positioning, namely, the article turns to the left and right to move forwards; and the second action content is the positioning of the angle position of the article, and then the article is conveyed to a corresponding tray baffle for the next action.
In the step c), if the article enters the tray in front of the tail end of the conveyor, the distribution mechanism module only needs to act once, the action content is the angular position of the article to be positioned, and then the article is directly conveyed to the corresponding tray baffle to carry out the next action.
Has the advantages that: the invention changes the former code scanning, distributing and stacking mode, and has the following advantages: 1, the equipment is flexible, small and exquisite and occupies small space; 2, automatic allocation and arrangement can be realized after code scanning identification; 3, the small-scale region can realize the simultaneous stacking of 3 groups of different expressages. The structure is exquisite, and area is few, and work efficiency is high, and the system is reliable and stable.
Drawings
The accompanying drawings of the present invention are provided to describe the relevant components in detail. In the drawings, parts are given part names by reference number.
FIG. 1 is a schematic perspective view of a dispensing and stacking system according to the present invention;
FIG. 2 is a schematic top view of the pallet dividing system according to the present invention;
FIG. 3 is a schematic side view of a pallet indexing system according to the present invention;
fig. 4 is a schematic diagram illustrating the principle of the distribution mechanism module according to the present invention.
Wherein: 1. a conveyor; 2. a scanner module; 3. a distribution conveyor module; 4. a tray; 5. a palletizing robot module; 6. A baffle plate; 31. a distributor servo motor; 32. a distribution cylinder assembly; 33. a distribution cylinder assembly; 34. a spacer bar; 35. a distribution frame; 51. a corner vacuum chuck module; 52. a linear module moving up and down; 53. a linear module moving left and right; 54. a gantry; 55. a Z-axis servomotor; 56. a servo motor for driving the up-and-down movement; 57. the servo motor drives the linear module to move left and right horizontally along the portal frame; 58. an inductor; 59. a position sensor.
Detailed Description
The invention will be further illustrated with reference to the following specific examples.
Referring to fig. 1, 2 and 3, a distributing and stacking system for warehouse logistics comprises a conveyor 1 for conveying articles, a scanner module 2 is arranged above the tail end of the conveyor, a distributing mechanism module 3 is arranged behind the scanner module, trays 4 for stacking the articles are arranged in front of the tail end of the conveyor and on the left side and the right side of the tail end of the conveyor, a stacking robot module 5 is arranged above the trays respectively, and the conveyor 1, the scanner module 2, the distributing mechanism module 3 and the stacking robot module 5 are connected with a control computer.
The conveyor is a belt conveyor.
Referring to fig. 4, the distribution mechanism module includes a distribution machine servo motor 31, a distribution cylinder assembly 32, a distribution cylinder assembly 33, a spacer 34, and a distribution frame 35. The express delivery carton is carried to station department to the plane conveyer belt, and the quick-witted servo motor 31 transmission plane conveyer belt of allocation advances or stops, and allocation cylinder subassembly 32, 33 guide the express delivery carton to the station route, and the parting strip 35 acts on the express delivery carton and keeps apart.
With continued reference to fig. 1-3, the palletizing robot modules are composed of three groups, the three groups are identical in motion principle and structure, and each group is composed of three linear modules (including servo driving mechanisms). Each straight line module comprises: servo motor, straight line module base, built-in synchronous belt part constitute. The motion principle of each linear module is consistent: the sensor is installed at each station of the distributing mechanism, the sensor sends information to the stacking distributing machine control part when sensing express cartons, and the control part sends instructions to the linear module servo motor to execute actions.
Each set of palletizing robot modules is provided with a suction cup 51 for palletizing objects, the suction cup is connected with an up-and-down movement linear module 52, and the up-and-down movement linear module is connected with a left-and-right movement linear module 53.
The up-down movement linear module 52 and the left-right movement linear module 53 are arranged on a portal frame 54, the left-right movement linear module 53 horizontally moves along the portal frame, and the up-down movement linear module 52 horizontally moves and moves up and down along the left-right movement linear module 53.
The uppermost end of the up-and-down motion linear module 52 is provided with a servo motor 55 for driving up-and-down motion, one side of the left-and-right motion linear module 53 is provided with a servo motor 56 for driving left-and-right motion, and the side of the portal frame is provided with a servo motor 57 for driving the left-and-right motion linear module to horizontally move along the portal frame.
A plurality of sensors 58 used for sensing the article conveying condition are arranged on the portal frame of each group of palletizing robot modules 5, and the number of the sensors corresponds to the number of the suckers 51.
And the portal frames of the stacking robot modules on the left side and the right side are respectively provided with a position sensor 59.
The article is provided with an identification code which can be identified by the scanner module.
Each group of the palletizing robot modules is provided with a plurality of suckers 51, and the suckers are arranged in parallel to form a corner vacuum sucker module.
A working method of a distribution stacking system for warehouse logistics comprises the following processes:
express delivery carton seals, pastes actions such as mark through packing and accomplishes, carries the motion to carry out express delivery code recognition to scanner module below through conveyer 1.
The express carton codes identified by the scanner module are transmitted to a human-computer interface control system, the system automatically distributes instructions to the position distribution cylinder executing element of the tray 4, and the distribution cylinder acts in linkage with the distribution rod 31 to move in an angle position for positioning.
Express delivery carton carries to continue to carry to advance on the good allocation conveyer 3 of angular position location through conveyer 1, and the express delivery carton carries to move to inductor 58 position on allocating conveyer 3, and inductor 58 senses the express delivery carton, allocates the cylinder action, allocates the pole and just advances the delivery position with the express delivery carton and puts the dress.
Express delivery carton transport motion stops advancing to 6 departments of baffle, wait for on second and the third express delivery carton carry the tray station that targets in place, three express delivery carton carries the back that targets in place, three inductor 58 responds the back respectively, servo motor 55, servo motor 56, servo motor 57 moves simultaneously according to the movement track that has set for, corner vacuum chuck module location, three express delivery carton of allocating conveyer tray station adsorb to set for the position on the tray 4 and put, accomplish a set of circulation and allocate the pile up neatly action. (1 or 2 or 3 express cartons can be adsorbed and stacked according to the setting).
Pile up neatly machine people module on left and right sides compares the pile up neatly machine people module in conveyer belt the place ahead, and express delivery carton motion track is different, and the direction has one process of turning round about, then does not have in conveyer belt the place ahead and turns round. Corresponding sensors are arranged at corresponding positions to achieve the purpose of turning or straight running.
If the articles enter the trays at the left side and the right side of the tail end of the conveyor, the distribution mechanism module only needs secondary action; the first action content is angular position moving positioning, namely, the article turns to the left and right to move forwards; and the second action content is the positioning of the angle position of the article, and then the article is conveyed to a corresponding tray baffle for the next action.
If the article enters the tray in front of the tail end of the conveyor, the distribution mechanism module only needs to act once, the angle position of the article is righted and positioned in the action content, and then the article is directly conveyed to the corresponding tray baffle plate to carry out the next action.
The invention changes the former code scanning, distributing and stacking mode, and has the following advantages: 1, the equipment is flexible, small and exquisite and occupies small space; 2, automatic allocation and arrangement can be realized after code scanning identification; 3, three different express delivery of group can be realized simultaneously pile up neatly in the small region. The structure is exquisite, and area is few, and work efficiency is high, and the system is reliable and stable.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention patent claims is defined by the appended claims and their equivalents.
Claims (13)
1. The utility model provides a allocate pile up neatly system for storage commodity circulation, characterized by includes a conveyer that is used for conveying article, and the terminal top of conveyer is provided with the scanner module, and scanner module rear is provided with the mechanism module of allocating, and the terminal the place ahead of conveyer and the left and right sides are provided with the tray that is used for the article pile up neatly, and the tray top is provided with pile up neatly machine people module respectively, a control computer is connected to conveyer, scanner module, allocate mechanism module, pile up neatly machine people module.
2. The system of claim 1, wherein the conveyor is a belt conveyor.
3. The system according to claim 1, wherein the distribution mechanism module comprises a plurality of distribution rods connected to the distribution cylinders.
4. The distribution and stacking system for warehouse logistics according to claim 1, wherein each stacking robot module is provided with a sucker for stacking objects, the sucker is connected with an up-and-down movement linear module, and the up-and-down movement linear module is connected with a left-and-right movement linear module.
5. The distribution and stacking system for warehouse logistics according to claim 4, wherein the up-and-down motion linear module and the left-and-right motion linear module are arranged on the portal frame, the left-and-right motion linear module moves horizontally along the portal frame, and the up-and-down motion linear module moves horizontally and up-and-down along the left-and-right motion linear module.
6. The distribution and stacking system for warehouse logistics according to claim 4, wherein the top end of the up-and-down movement linear module is provided with a servo motor for driving up-and-down movement, one side of the left-and-right movement linear module is provided with a servo motor for driving left-and-right movement, and one side of the portal frame is provided with a servo motor for driving horizontal movement along the portal frame.
7. The distribution stacking system for warehouse logistics according to claim 4, wherein a plurality of sensors for sensing the object transfer condition are arranged on the portal frame of each stacking robot module, and the number of the sensors corresponds to the number of the suckers.
8. The distribution and stacking system for warehouse logistics according to claim 4, wherein the portal frames of the stacking robot modules on the left side and the right side are respectively provided with a position sensor.
9. The distribution and stacking system for warehouse logistics according to claim 1, wherein the objects are provided with identification codes which can be identified by the scanner module.
10. The distribution and stacking system for warehouse logistics according to claim 1, wherein each group of stacking robot modules is provided with a plurality of suckers, and the suckers are arranged side by side to form a corner vacuum sucker module.
11. A working method of a distributing and stacking system for warehouse logistics is characterized in that,
a) the article with the identification code is placed on a conveyor to be conveyed;
b) the goods are conveyed to the scanner module by the conveyor for coding and identification;
c) the distribution mechanism module is used for distributing;
d) the stacking robot module senses the articles, and a group of articles corresponding to the number of suckers of the stacking robot module are in place;
f) and the sucker on the stacking robot module adsorbs the articles and places the articles on the appointed station of the tray.
12. The operating method of a distribution and stacking system for warehouse logistics as claimed in claim 11, wherein in step c), if the objects enter the left and right trays at the end of the conveyor, the distribution mechanism module only needs to perform secondary actions; the first action content is angular position moving positioning, namely, the article turns to the left and right to move forwards; and the second action content is the positioning of the angle position of the article, and then the article is conveyed to a corresponding tray baffle for the next action.
13. The operating method of the distribution and stacking system for warehouse logistics as claimed in claim 11, wherein in step c), if the object enters the tray in front of the end of the conveyor, the distribution mechanism module only needs to perform one action, the action content is the angular position of the object is adjusted and positioned, and then the object is directly conveyed to the corresponding tray baffle for the next action.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111674937A (en) * | 2020-04-30 | 2020-09-18 | 昆明理工大学 | Stacking mechanism |
CN114260188A (en) * | 2021-12-30 | 2022-04-01 | 宁波智能制造技术研究院有限公司 | Multi-station multi-equipment intelligent transportation and carrying regulation and control method |
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CN114260188A (en) * | 2021-12-30 | 2022-04-01 | 宁波智能制造技术研究院有限公司 | Multi-station multi-equipment intelligent transportation and carrying regulation and control method |
CN114260188B (en) * | 2021-12-30 | 2023-12-08 | 宁波智能制造技术研究院有限公司 | Multi-station multi-equipment intelligent transportation and carrying regulation and control method |
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