CN113562239A - Marshalling does not have tray and stays fork truck hole aerated brick baling line - Google Patents
Marshalling does not have tray and stays fork truck hole aerated brick baling line Download PDFInfo
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- CN113562239A CN113562239A CN202110856687.9A CN202110856687A CN113562239A CN 113562239 A CN113562239 A CN 113562239A CN 202110856687 A CN202110856687 A CN 202110856687A CN 113562239 A CN113562239 A CN 113562239A
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- brick
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- stacking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/02—Bundling bricks or other building blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/22—Feeding, e.g. conveying, single articles by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
Abstract
The invention discloses a marshalling tray-free forklift hole-left aerated brick packing line which comprises a front-end brick pile conveying line, wherein a brick holding machine is arranged at the upper end of the front-end brick pile conveying line; a brick holding robot is arranged at the side of the brick holding machine; a marshalling platform is arranged on one side, away from the brick holding machine, of the brick holding robot; the marshalling platform is a transfer mechanism; the output side of the transfer mechanism is provided with at least one group of chain type conveying platforms; at least one buffer storage platform is arranged between the brick holding machine and the marshalling platform; a fixed plate and a movable plate are arranged on two sides of the cache table; a cylinder is fixed on one surface of the movable plate, which is far away from the fixed plate; the other end of the cylinder is installed with the cache table; the marshalling pallet-free forklift hole-reserved aerated brick packing line provided by the invention enters a piling link through a robot again; after the bricks are stacked by unloading the bricks, the bricks are sent out to be stacked, processed by forklift holes, wrapped by a film wrapping machine, packaged by a packaging machine and enter a stop waiting position to wait for the whole stack of the forklift to be taken away.
Description
Technical Field
The invention particularly relates to a marshalling no-tray forklift hole aerated brick packing line, and belongs to the technical field of packing lines.
Background
The aerated brick factory normally produces two existing modes: the manual loading and unloading vehicle and the wrapping wire with the tray require long-time frequent physical activity, and the labor force is lost at the present stage due to dirty work, high danger and high strength; the packing line with the trays needs to buy or manufacture a large number of trays (5-20 million trays are needed in medium-sized enterprises in normal production, and the pressed money of the trays exceeds 500 million yuan in common enterprises), the trays are lost, damaged, rusted and the like frequently when reaching a project site, so that the trays cannot be used, and the pulling back transportation cost and the loading and unloading cost are added to the operation cost of a brick factory after the brick factory is pulled to a construction site.
Disclosure of Invention
In order to solve the problems, the invention provides a marshalling pallet-free forklift hole aerated brick packing line which can solve the problems of packing, loading, unloading, stacking and delivery of aerated bricks at the rear end of production.
The marshalling pallet-free forklift hole-remaining aerated brick packing line comprises a front-end brick pile conveying line, wherein a brick holding machine is arranged at the upper end of the front-end brick pile conveying line; a brick holding robot is arranged at the side of the brick holding machine; a marshalling platform is arranged on one side, away from the brick holding machine, of the brick holding robot; the marshalling platform is a transfer mechanism; the output side of the transfer mechanism is provided with at least one group of chain type conveying platforms; at least one buffer storage platform is arranged between the brick holding machine and the marshalling platform; a fixed plate and a movable plate are arranged on two sides of the cache table; a cylinder is fixed on one surface of the movable plate, which is far away from the fixed plate; the other end of the cylinder is installed with the cache table; the marshalling platform, the buffer storage platform and the brick holding machine output stacking positions are all in the rotating circumferential range of the brick holding robot; the chain type conveying platform is provided with a packing device along the direction of an output line; blank and pretreatment: (the dimension width of the vertical bricks of the aerated brick mould box is 600, the height is 1200, the lengths are not uniform, the common dimensions are 4 meters, 4.2 meters, 6 meters and the like, and the dimension of the cut aerated bricks is too much); because the proper packing size of 1.2mX1.2 meters can not be ensured to be packed together for each brick, the whole brick needs to be classified; detecting the position through the signal, and starting pre-partitioning after positioning; the base machine with the adjustable clamping jaws clamps the composite brick type to a grouping line in a classified manner according to the actual production condition;
weaving into a stack: the method comprises the steps of carrying out grabbing, placing, rotating, single-side fine adjustment and other operations on the height and the number of bricks (the width of each package is 1.2 meters or close to each other, and the width of each package is different from 10 to 30) by a mechanical hand or a holding and clamping mechanism so as to realize the whole package of bricks;
processing and re-sequencing forklift holes: according to the ideal insertion height and width of the forklift, reasonable insertion positions are designed for each brick; the brick at the position of the forklift hole to be taken is placed to the buffer storage table through the design on the robot clamp or the design on the forklift hole processing clamp of the double-holding clamp mechanism, and the forklift hole is realized; the taken out bricks are sorted and pushed in place through a buffer platform to complete signals, and when 1.2mX1.2m is taken out, the bricks enter a stacking link again through a robot arm; and the whole line sends the whole mold brick out of the base from the finished product clamp and sends the blank out of the pretreatment working section to be assembled into a stack, the forklift hole is processed, the film is wound by a film winding machine, the packaging machine is packaged, and the whole line enters a stop waiting position to wait for the forklift to take away the whole stack.
Further, the packaging equipment comprises a transverse strapping machine or a laminating machine; and a longitudinal strapping machine is arranged on the output side of the transverse strapping machine or the laminating machine.
Further, the front end brick pile conveying line comprises a chain type or roller type conveyor for front end small pile conveying; a stacker crane is arranged on the output side of the conveyor; the conveyor and the stacker crane are transited by a stacker crane; and the output stacking positions of the stacker crane and the brick holding machine are transited by the brick holding machine.
Further, a stacking detection area is arranged on the input side of the chain type conveying platform; a detection robot is arranged in the stacking detection area, and when the brick pile enters the stacking detection area, the detection robot detects the layer height and the hole site of the forklift; and if the detection is passed, outputting the brick pile, otherwise, giving an alarm.
And furthermore, the stacker crane and the brick holding machine are arranged on the same running sliding track.
Still further, the unstacking machine comprises a unstacking platform; the sliding push plates are arranged on two sides of the stacking platform and used for stacking; the sliding push plate is driven by a hydraulic cylinder.
Still further, the operation process of the front-end brick pile conveying line is as follows:
the brick bodies on the steam curing trolley are sent into a conveyor through a brick stacking machine and stacked, the conveyor conveys each small stack in a stacking mode, and when the small stacks are conveyed to the tail end of the conveyor and are sensed by a proximity switch, a conveyor belt stops; the stacker crane is triggered, the stacker crane descends to lift the small stack and ascends, and the conveyor belt continues to move forwards; the small stacks are sent to the stacker crane by the stacker crane and are placed in sequence in a front-back or left-right alternating mode according to the beat when the stacker crane moves downwards to place the stacks; when the PLC receives stacking signals of the stacker reporter twice or preset times, the stacker reporter is triggered to carry out stacking operation, and after the stacker reporter is triggered, the PLC delays and then sends signals to the stacker embracing machine; carrying out stack holding operation by a stack holding machine; and conveying the piled brick stacks to an output stacking position of a brick holding machine to wait for the brick holding robot to carry out marshalling operation.
Further, the working process of the brick holding robot is as follows:
the brick holding robot stacks the piled bricks of the output stacking position of the brick holding machine to the grouping platform layer by layer, and in the process of stacking the piled bricks, the stacking head needs to rotate 90 degrees at the front layer and the rear layer, so that the adjacent layers of the stacked piled bricks are mutually and vertically crossed; when the bricks are stacked on the brick layer needing to be reserved in the forklift hole sites, the brick holding robot places the whole row of bricks on the position of the brick pile, the stacking head keeps clamping the bricks at the forklift hole sites, the bricks at other positions are released, then the brick holding robot drives the bricks to ascend, and the brick holding robot rotates to convey the rest bricks to the temporary storage table, so that the forklift hole sites are reserved on the brick layer; after the brick body is sent into the buffer memory platform, the brick body is pushed to fixed plate one side by the fly leaf, and after the buffer memory platform satisfied the brick body quantity of brick pillar one deck, the pile up neatly was got with the brick clamp to the brick body of buffer memory by brick machine holding robot, and when unsatisfied one deck quantity, the buffer memory platform continued the buffer memory.
Further, the working process of the chain type conveying platform is as follows:
after the marshalling platform finishes stacking, the brick pile is sent to a chain type conveying platform, the chain type conveying platform conveys forwards, and the packaging equipment finishes transverse belt beating or film covering in sequence and then carries out longitudinal belt beating; and finally, delivering the packed brick piles out of the packing line, and forking out of the stacks through a forklift.
Compared with the prior art, the marshalling pallet-free forklift hole-reserved aerated brick packing line disclosed by the invention enters a braiding and stacking link again through a robot arm; after the bricks are stacked by unloading the bricks, the bricks are sent out to be stacked, processed by forklift holes, wrapped by a film wrapping machine, packaged by a packaging machine and enter a stop waiting position to wait for the whole stack of the forklift to be taken away.
Drawings
Fig. 1 is a schematic view of an arrangement structure of a front end of a brick holding robot according to embodiment 1 of the present invention.
Fig. 2 is a schematic view of a rear end arrangement structure of a brick holding robot in embodiment 1 of the present invention.
Fig. 3 is a schematic view of the arrangement structure of the front-end brick pile conveying line in embodiment 1 of the invention.
Fig. 4 is a schematic diagram of the arrangement structure of the packing device and the stacking detection area in embodiment 1 of the invention.
Detailed Description
Example 1:
the marshalling no-tray forklift hole aerated brick packing line shown in fig. 1 and fig. 2 comprises a front-end brick pile conveying line, wherein a brick holding machine 1 is arranged at the upper end of the front-end brick pile conveying line; a brick holding robot 2 is arranged on the side of the brick holding machine 1; a marshalling platform 3 is arranged on one side, away from the brick holding machine 1, of the brick holding robot 2; the marshalling platform 3 is a transfer mechanism; the output side of the transfer mechanism is provided with at least one group of chain type conveying platforms 4; at least one buffer platform 5 is arranged between the brick holding machine 1 and the marshalling platform 3; a fixed plate and a movable plate are arranged on two sides of the buffer table 5; a cylinder is fixed on one surface of the movable plate, which is far away from the fixed plate; the other end of the cylinder is installed with the cache table; the marshalling platform 3, the buffer storage platform 5 and the output stacking positions of the brick holding machine 1 are all in the rotating circumferential range of the brick holding robot 2; the chain type conveying platform 4 is provided with a packing device 6 along the direction of an output line; blank and pretreatment: (the dimension width of the vertical bricks of the aerated brick mould box is 600, the height is 1200, the lengths are not uniform, the common dimensions are 4 meters, 4.2 meters, 6 meters and the like, and the dimension of the cut aerated bricks is too much); because the proper packing size of 1.2mX1.2 meters can not be ensured to be packed together for each brick, the whole brick needs to be classified; detecting the position through the signal, and starting pre-partitioning after positioning; the base machine with the adjustable clamping jaws clamps the composite brick type to a grouping line in a classified manner according to the actual production condition;
weaving into a stack: the method comprises the steps of carrying out grabbing, placing, rotating, single-side fine adjustment and other operations on the height and the number of bricks (the width of each package is 1.2 meters or close to each other, and the width of each package is different from 10 to 30) by a mechanical hand or a holding and clamping mechanism so as to realize the whole package of bricks;
processing and re-sequencing forklift holes: according to the ideal insertion height and width of the forklift, reasonable insertion positions are designed for each brick; the brick at the position of the forklift hole to be taken is placed to the buffer storage table through the design on the robot clamp or the design on the forklift hole processing clamp of the double-holding clamp mechanism, and the forklift hole is realized; the taken out bricks are sorted and pushed in place through a buffer platform to complete signals, and when 1.2mX1.2m is taken out, the bricks enter a stacking link again through a robot arm; and the whole line sends the whole mold brick out of the base from the finished product clamp and sends the blank out of the pretreatment working section to be assembled into a stack, the forklift hole is processed, the film is wound by a film winding machine, the packaging machine is packaged, and the whole line enters a stop waiting position to wait for the forklift to take away the whole stack.
As shown in fig. 3, the front end brick pile conveying line comprises a chain or roller type conveyor (not shown) for front end small pile conveying; the output side of the conveyor is provided with a stacker crane 7; the conveyor and the unstacker 7 are transited by a stacker 8; and the output stacking positions of the stacker crane 7 and the brick holding machine are transited by the brick holding machine 1.
The stacker crane 8 and the brick holding machine 1 are arranged on the same operation sliding track 9. The unstacking machine 8 comprises a unstacking platform; the sliding push plates are arranged on two sides of the stacking platform and used for stacking; the sliding push plate is driven by a hydraulic cylinder.
As shown in fig. 4, the baling device 6 includes a transverse strapping machine 61 or a laminator; and a longitudinal tape beater 62 is arranged on the output side of the transverse tape beater 61 or the laminating machine.
Wherein, a stacking detection area 63 is arranged at the input side of the chain type conveying platform 4; a detection robot 64 is arranged in the stacking detection area 63, and when the brick pile enters the stacking detection area, the detection robot detects the layer height and the hole site of the forklift; and if the detection is passed, outputting the brick pile, otherwise, giving an alarm.
The operation process of the front-end brick pile conveying line is as follows:
the brick bodies on the steam curing trolley are sent into a conveyor through a brick stacking machine and stacked, the conveyor conveys each small stack in a stacking mode, and when the small stacks are conveyed to the tail end of the conveyor and are sensed by a proximity switch, a conveyor belt stops; the stacker crane is triggered, the stacker crane descends to lift the small stack and ascends, and the conveyor belt continues to move forwards; the small stacks are sent to the stacker crane by the stacker crane and are placed in sequence in a front-back or left-right alternating mode according to the beat when the stacker crane moves downwards to place the stacks; when the PLC receives stacking signals of the stacker reporter twice or preset times, the stacker reporter is triggered to carry out stacking operation, and after the stacker reporter is triggered, the PLC delays and then sends signals to the stacker embracing machine; carrying out stack holding operation by a stack holding machine; and conveying the piled brick stacks to an output stacking position of a brick holding machine to wait for the brick holding robot to carry out marshalling operation.
The brick holding robot has the following working process:
the brick holding robot stacks the piled bricks of the output stacking position of the brick holding machine to the grouping platform layer by layer, and in the process of stacking the piled bricks, the stacking head needs to rotate 90 degrees at the front layer and the rear layer, so that the adjacent layers of the stacked piled bricks are mutually and vertically crossed; when the bricks are stacked on the brick layer needing to be reserved in the forklift hole sites, the brick holding robot places the whole row of bricks on the position of the brick pile, the stacking head keeps clamping the bricks at the forklift hole sites, the bricks at other positions are released, then the brick holding robot drives the bricks to ascend, and the brick holding robot rotates to convey the rest bricks to the temporary storage table, so that the forklift hole sites are reserved on the brick layer; after the brick body is sent into the buffer memory platform, the brick body is pushed to fixed plate one side by the fly leaf, and after the buffer memory platform satisfied the brick body quantity of brick pillar one deck, the pile up neatly was got with the brick clamp to the brick body of buffer memory by brick machine holding robot, and when unsatisfied one deck quantity, the buffer memory platform continued the buffer memory.
The working process of the chain type conveying platform is as follows:
after the marshalling platform finishes stacking, the brick pile is sent to a chain type conveying platform, the chain type conveying platform conveys forwards, and the packaging equipment finishes transverse belt beating or film covering in sequence and then carries out longitudinal belt beating; and finally, delivering the packed brick piles out of the packing line, and forking out of the stacks through a forklift.
The above-described embodiments are merely preferred embodiments of the present invention, and all equivalent changes or modifications of the structures, features and principles described in the claims of the present invention are included in the scope of the present invention.
Claims (9)
1. The utility model provides a marshalling does not have tray and stays forklift hole aerated brick baling line which characterized in that: the brick holding machine comprises a front-end brick pile conveying line, wherein a brick holding machine is arranged at the upper end of the front-end brick pile conveying line; a brick holding robot is arranged at the side of the brick holding machine; a marshalling platform is arranged on one side, away from the brick holding machine, of the brick holding robot; the marshalling platform is a transfer mechanism; the output side of the transfer mechanism is provided with at least one group of chain type conveying platforms; at least one buffer storage platform is arranged between the brick holding machine and the marshalling platform; a fixed plate and a movable plate are arranged on two sides of the cache table; a cylinder is fixed on one surface of the movable plate, which is far away from the fixed plate; the other end of the cylinder is installed with the cache table; the marshalling platform, the buffer storage platform and the brick holding machine output stacking positions are all in the rotating circumferential range of the brick holding robot; and the chain type conveying platform is provided with a packing device along the direction of an output line.
2. The marshalling palletless forklift hole aerated brick baling line of claim 1, wherein: the packaging equipment comprises a transverse strapping machine or a laminating machine; and a longitudinal strapping machine is arranged on the output side of the transverse strapping machine or the laminating machine.
3. The marshalling palletless forklift hole aerated brick baling line of claim 1, wherein: the front-end brick pile conveying line comprises a chain type or roller type conveyor for conveying front-end small piles; a stacker crane is arranged on the output side of the conveyor; the conveyor and the stacker crane are transited by a stacker crane; and the output stacking positions of the stacker crane and the brick holding machine are transited by the brick holding machine.
4. The marshalling palletless forklift hole aerated brick baling line of claim 1, wherein: a stacking detection area is arranged at the input side of the chain type conveying platform; a detection robot is arranged in the stacking detection area, and when the brick pile enters the stacking detection area, the detection robot detects the layer height and the hole site of the forklift; and if the detection is passed, outputting the brick pile, otherwise, giving an alarm.
5. The marshalling palletless forklift hole aerated brick baling line of claim 4, wherein: the stacker crane and the brick holding machine are arranged on the same operation sliding track.
6. The marshalling palletless forklift hole aerated brick baling line of claim 4, wherein: the unstacking machine comprises a unstacking platform; the sliding push plates are arranged on two sides of the stacking platform and used for stacking; the sliding push plate is driven by a hydraulic cylinder.
7. The marshalling palletless forklift hole aerated brick baling line of claim 4, wherein: the operation process of the front-end brick pile conveying line is as follows:
the brick bodies on the steam curing trolley are sent into a conveyor through a brick stacking machine and stacked, the conveyor conveys each small stack in a stacking mode, and when the small stacks are conveyed to the tail end of the conveyor and are sensed by a proximity switch, a conveyor belt stops; the stacker crane is triggered, the stacker crane descends to lift the small stack and ascends, and the conveyor belt continues to move forwards; the small stacks are sent to the stacker crane by the stacker crane and are placed in sequence in a front-back or left-right alternating mode according to the beat when the stacker crane moves downwards to place the stacks; when the PLC receives stacking signals of the stacker reporter twice or preset times, the stacker reporter is triggered to carry out stacking operation, and after the stacker reporter is triggered, the PLC delays and then sends signals to the stacker embracing machine; carrying out stack holding operation by a stack holding machine; and conveying the piled brick stacks to an output stacking position of a brick holding machine to wait for the brick holding robot to carry out marshalling operation.
8. The marshalling palletless forklift hole aerated brick baling line of claim 1, wherein: the brick holding robot has the following working process:
the brick holding robot stacks the piled bricks of the output stacking position of the brick holding machine to the grouping platform layer by layer, and in the process of stacking the piled bricks, the stacking head needs to rotate 90 degrees at the front layer and the rear layer, so that the adjacent layers of the stacked piled bricks are mutually and vertically crossed; when the bricks are stacked on the brick layer needing to be reserved in the forklift hole sites, the brick holding robot places the whole row of bricks on the position of the brick pile, the stacking head keeps clamping the bricks at the forklift hole sites, the bricks at other positions are released, then the brick holding robot drives the bricks to ascend, and the brick holding robot rotates to convey the rest bricks to the temporary storage table, so that the forklift hole sites are reserved on the brick layer; after the brick body is sent into the buffer memory platform, the brick body is pushed to fixed plate one side by the fly leaf, and after the buffer memory platform satisfied the brick body quantity of brick pillar one deck, the pile up neatly was got with the brick clamp to the brick body of buffer memory by brick machine holding robot, and when unsatisfied one deck quantity, the buffer memory platform continued the buffer memory.
9. The marshalling palletless forklift hole aerated brick baling line of claim 1, wherein: the working process of the chain type conveying platform is as follows:
after the marshalling platform finishes stacking, the brick pile is sent to a chain type conveying platform, the chain type conveying platform conveys forwards, and the packaging equipment finishes transverse belt beating or film covering in sequence and then carries out longitudinal belt beating; and finally, delivering the packed brick piles out of the packing line, and forking out of the stacks through a forklift.
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| CN202110856687.9A CN113562239A (en) | 2021-07-28 | 2021-07-28 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
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| CN202110856687.9A CN113562239A (en) | 2021-07-28 | 2021-07-28 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113443195A (en) * | 2021-06-23 | 2021-09-28 | 浙江瑞港机械有限公司 | Pallet-free building block stacking and packaging assembly line |
| CN115196080A (en) * | 2022-07-08 | 2022-10-18 | 优客智能装备有限公司 | Full-automatic tray-free packaging and forking process for aerated concrete blocks |
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