CN109665329A - One kind exempting from the offline palletizing apparatus of pallet - Google Patents
One kind exempting from the offline palletizing apparatus of pallet Download PDFInfo
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- CN109665329A CN109665329A CN201811514840.4A CN201811514840A CN109665329A CN 109665329 A CN109665329 A CN 109665329A CN 201811514840 A CN201811514840 A CN 201811514840A CN 109665329 A CN109665329 A CN 109665329A
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- brick
- platform
- plate
- pushing block
- pushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- De-Stacking Of Articles (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses one kind to exempt from the offline palletizing apparatus of pallet, machine is returned including pallet, brick-pushing mechanism, once connect brick platform, secondary brick-pushing mechanism, it is secondary to connect brick platform, brick-pushing mechanism three times, brick platform is connect three times, full-automatic setting machine and piled bricks conveyer, brick-pushing mechanism can push to One-Story Brick from pallet return machine once connects brick platform, One-Story Brick secondary can be connect brick platform from once connecing brick platform and push to by the secondary brick-pushing mechanism, the brick-pushing mechanism three times can by One-Story Brick from it is secondary connect brick platform and push to connect brick platform three times, One-Story Brick can be transported to piled bricks conveyer from the clamping of brick platform is connect three times by the full-automatic setting machine, the brick-pushing mechanism three times includes for pushing the two of brick movable pushing block plates and the fixed pushing block plate of multiple thirds for realizing the operation of boxing out of One-Story Brick.Good operation stability of the present invention, palletization is reliable, and positioning accuracy is high, can be automatically by brick code at the piled bricks with lifting hole.
Description
Technical field
The invention belongs to building materials Palletizer fields, and in particular to one kind exempts from the offline palletizing apparatus of pallet.
Background technique
It is largely to be bundled into the pallet of piled bricks and bottom when transporting piled bricks at present in China production of construction materials field
One entirety is inserted into the through-hole of pallet using fork truck, realizes the transport of piled bricks.A large amount of pallet can be occupied when piled bricks stacking,
After piled bricks transports products factory, due to the limitation of the factors such as the handling of construction site, construction, pallet is longer return period, and holds in the palm
Disk is easy to be destroyed, and causes the serious waste of pallet resource, has violated save the cost, the theory of low-carbon environment-friendly, and existing
The piled bricks transportation techniques of pallet-free, are all to separate pallet, by brick code at the piled bricks with lifting hole, are brought into using tying up
Row tie up it is integral, using fork truck insertion piled bricks lifting hole, transported, such brick field can recycle pallet,
Improve resource utilization.
Most domestic producer is that band pallet ties up transport when transporting piled bricks, and what pallet was exempted from part of the manufacturer's use ties up fortune
Defeated mode, but intermediate lifting hole can only be by manually putting out vacant locations, and followed by code is at whole pile, then tie up and beat
Packet, this not only strong influence production efficiency, and waste of manpower resource, three kinds of stacking modes being widely used at present exist
The problem of: hand stowage low efficiency, personnel cost are high and since human error problem causes piled bricks unstable；Automation code
Pile, the most automatic code of not can completely need manually to reserve vacancy at the piled bricks with lifting hole, stacking lifting at hole
Position, have can completely automatic code at lifting hole device use principle mechanisms and the present invention it is variant；Intelligence
Robot arm stacking has no energy code at the device of the piled bricks with lifting hole at present.
A kind of automatic stacking device of concrete blocks and stacking process thereof of 103213849 B of Patent No. CN, the work
Skill includes code plate process, a pushing block process, side pushing block process, building block rotational sequence, secondary pushing block process and segment palletizing
Process.The stacking and stacking technology that the patent of invention is related to is suitable for relatively large mixed mud building block, since brick-pushing mechanism is single, brick
Layer can not achieve it is default push away brick, can not be automatically by brick code at the piled bricks with lifting hole, and due to current full-automatic setting machine
Has the function of being rotated by 90 ° stacking, building block rotational sequence has been not necessarily in this palletization.
Summary of the invention
The purpose of the present invention is to provide one kind to exempt from the offline palletizing apparatus of pallet, and good operation stability, palletization can
It leans on, positioning accuracy is high, can be automatically by brick code at the piled bricks with lifting hole.
Realize the technical solution of the object of the invention:
One kind exempting from the offline palletizing apparatus of pallet, including pallet returns to machine, a brick-pushing mechanism, once connects brick platform, secondary
Brick-pushing mechanism, secondary to connect brick platform, brick-pushing mechanism, connects brick platform, full-automatic setting machine and piled bricks conveyer three times three times, described
Brick-pushing mechanism can push to One-Story Brick from pallet return machine once connects brick platform, and the secondary brick-pushing mechanism can
By One-Story Brick from once connect brick platform push to it is secondary connect brick platform, the brick-pushing mechanism three times can connect One-Story Brick from secondary
Brick platform pushes to and connects brick platform three times, and One-Story Brick can be transported to by the full-automatic setting machine from the clamping of brick platform is connect three times
Piled bricks conveyer,
The brick-pushing mechanism three times includes the third pushing block mechanism for pushing brick, and third pushing block mechanism includes two
Movable pushing block plate and the fixed pushing block plate of multiple thirds, two movable pushing block plates can be rotated around third pushing block mechanism to realize and open
State and closed state, in the opening state of the movable pushing block plate, the activity when pushing brick of third pushing block mechanism is pushed away
Block plate not with its corresponding to the bricks of column contact not realizing the push of the column brick, in the closed state of the movable pushing block plate
When, third pushing block mechanism when pushing brick the activity pushing block plate with its corresponding to the bricks of column contact to realize pushing away for the column brick
It send, the fixed pushing block plate of the multiple third contacts to realize correspondence in the brick of third pushing block mechanism push brick Shi Junyu respective column
The push of the brick of column.
Further, the brick-pushing mechanism three times further includes third fixed frame and third trip oil cylinder, and the third is solid
Determining rack includes that more root posts and two crossbeams at the top of the column and two curb girders, the inside of two curb girders are symmetrical
It is provided with interior sliding rail, third pushing block mechanism is realized by the third side guide wheel of its side and the interior sliding rail cooperation the
One end of movement in three fixed frames, the third trip oil cylinder is fixedly connected with a crossbeam, the third trip oil cylinder
The other end is fixedly connected with third pushing block mechanism.
Further, third pushing block mechanism further includes fixed plate, third upper block and two push plate cylinders, and described
Three upper blocks are matched with the upper rail on the top of two curb girders, described two activity pushing block plates and the fixed pushing block plate of multiple thirds
Positioned at the front end of the fixed plate, the fixed pushing block plate of multiple thirds is fixedly connected with the fixed plate, the activity pushing block plate energy
Enough rotated by short pin shaft around the fixed plate to realize the switching of on and off, each push plate cylinder one end with
The fixed plate is fixedly connected, and the other end of the push plate cylinder is fixedly connected with corresponding movable pushing block plate.
Further, the full-automatic setting machine include cross rotary code base clamp hand, hydraulicefficiency elevation structure, walking carriage,
The bottom end of setting machine main stand and hydraulic station, the cross rotary code base clamp hand and hydraulicefficiency elevation structure connects, described hydraulic
Elevating mechanism is fixedly connected with walking carriage, and the walking carriage is set on setting machine main stand and can be along setting machine master
Body machine frame movement.
Further, the cross rotary code base clamp hand includes a pair of flexible clamp hand in the horizontal and vertical of level, often
The clamping of One-Story Brick can be realized along respective direction horizontal relative motions to the flexible clamp hand, and a pair of wherein
The middle position of flexible clamp hand is provided with the skid prevention rubber sheet parallel to flexible clamp hand brick folding face with this, can prevent setting machine from clamping
In the process since the longer tenesmus for causing intermediate brick of One-Story Brick spread length is fallen, and skid prevention rubber sheet width dimensions are less than normal,
It not will cause among piled bricks that there are larger standoff effects piled bricks stability, layer brick be finally transported to the limit of piled bricks conveyer and is stopped
Region.
Further, it includes that pallet returns to oil cylinder, pallet returns to machine adjustable shelf and pallet returns to machine that the pallet, which returns to machine,
Fixed frame, the pallet return to machine adjustable shelf and are realized by the edge pulley for returning to side slideway cooperation in machine fixed frame with pallet
Pallet returns to the movement in machine fixed frame, and the pallet, which returns to oil cylinder, can drive pallet to return to machine adjustable shelf along pallet return machine
Fixed frame is mobile.
Further, the piled bricks conveyer include driven roller device, transporting chain plate, motor, driving drum apparatus and
Stack machine rack is sent, driven roller device and driving drum apparatus are set in the both ends of transporting chain plate, and the motor driven is actively
Drum apparatus rotation is to drive transporting chain plate cycle operation.
Further, a brick-pushing mechanism includes the first fixed frame, first stroke oil cylinder and the first pushing block mechanism, described
The front inner of first fixed frame is symmetrical arranged wood side-guide, for the first side guide wheel horizontal line of the first pushing block mechanism two sides
It walks, the rear upper surface of first fixed frame is symmetrically arranged with sliding rail on first, for leading on the first of the first pushing block mechanism
Wheel walking, first stroke oil cylinder one end are fixedly connected with the first fixed frame, the other end of first stroke oil cylinder and the first pushing block
Mechanism connection, the front end of first pushing block mechanism are provided with the first fixed pushing block plate.
Further, the secondary brick platform that connects includes secondary connecing brick platform rack, secondary connecing brick platform board, secondary connect brick
Platform limited block and the secondary brick platform light source that connects close to switch, it is described it is secondary connect brick platform board and be set to secondary connect brick platform machine
On frame, it is described it is secondary connect brick platform limited block and it is secondary connect brick platform light source and be set to close to switch described secondary connect brick platform
One end of plate.
Further, it is described connect three times brick platform include fixed frame, movable machine frame, pulling plate cylinder, movable platform plate and
Fixed platform plate, the fixed platform plate are connected on fixed frame, and movable platform plate is connected on movable machine frame, the activity
Rack two sides are equipped with the sliding rail in walking guide wheel and fixed frame two sides and cooperate, and pulling plate cylinder one end is connect with fixed frame,
The other end of pulling plate cylinder is connect with movable machine frame, and the fixed platform plate and movable platform plate are in sustained height and pulling plate
The flexible movable platform plate that is able to drive of cylinder is realized docking with fixed platform plate and is separated.
The present invention is directed to illustrate for brick code to be related in specific production procedure at the mechanical device for being lifted hole piled bricks is had
Conveying pallet and layer brick enter the device that pallet returns to machine, the recyclable device of pallet and the bundle and package transportational process of piled bricks
It is old process, without being developed in details.
Compared with prior art, the present invention its remarkable advantage is:
(1) part among full-automatic setting machine code base clamp hand of the invention is provided with skid prevention rubber sheet, is used to additional lock
It holds, it is therefore an objective to prevent during layer brick holder, since brick layer spread length is longer, be arranged in the brick tenesmus in middle position
It falls, keeps full-automatic setting machine relatively reliable, efficient in transportation level brick；
(2) brick-pushing mechanism of the invention and secondary brick-pushing mechanism are provided with stroke oil cylinder, and the displacement of stroke oil cylinder can
Accurate control can drive the completion of pushing block mechanism to push away brick movement, layer brick can be transported to designated position, eliminate brick layer transverse direction and
Axial clearance, and the length that the stroke oil cylinder in secondary brick-pushing mechanism can be flexible according to the variation adjustment of the stacking number of plies, mainly
By the secondary signal control for connecing the proximity sensor at brick platform stop zone, arrive the layer brick of different columns precisely
Up to the secondary stop zone for connecing brick platform；
(3) the pushing block mechanism in brick-pushing mechanism three times of the invention is provided with fixed pushing block plate and movable pushing block plate, push plate
Cylinder both ends are separately connected pushing block mechanism and movable pushing block plate, and the opening and closing of movable pushing block plate can be achieved in stretching for push plate cylinder, into
Row completed when pushing away brick movement it is different push away brick effect, be the basis for realizing default stacking；The stroke oil cylinder of setting can carry out accurate
Layer brick can precisely be transported to and be connect on brick platform three times by Bit andits control；
(4) the platform board back for connecing brick platform three times of the invention is provided with pulling plate cylinder, be separately connected fixed frame and
The flexible layer brick that can be driven on movable platform plate of movable platform plate, pulling plate cylinder is mobile, and the fixed platform plate of fixed frame
On layer brick remain stationary so that the distance of brick layer restriction spaced intermediate, stayed for the skid prevention rubber sheet among full-automatic setting machine
Suitable position out meets the clamping requirement of full-automatic setting machine；
(5) present invention can independent operating, automatically by brick code at lifting hole piled bricks, both increased pallet circulation benefit
With, raising resource utilization, and personnel cost is saved, labor intensity of workers is alleviated, the automation journey of brick production is improved
Degree, high production efficiency are suitble to large-scale promotion.
Detailed description of the invention
Fig. 1 is the schematic diagram that the present invention exempts from the offline palletizing apparatus of pallet.
Fig. 2 is the structural schematic diagram that pallet of the present invention returns to machine.
Fig. 3 is the overlooking structure diagram of piled bricks conveyer of the present invention.
Fig. 4 is the side structure schematic view of piled bricks conveyer of the present invention.
Fig. 5 is the top view of a brick-pushing mechanism of the invention.
Fig. 6 is the main view of a brick-pushing mechanism of the invention.
Fig. 7 is the top view of the secondary brick-pushing mechanism of the present invention.
Fig. 8 is the main view of the secondary brick-pushing mechanism of the present invention.
Fig. 9 is the top view of brick-pushing mechanism three times of the invention.
Figure 10 is the main view of brick-pushing mechanism three times of the invention.
Figure 11 is the side view of brick-pushing mechanism three times of the invention.
Figure 12 is the secondary top view for connecing brick platform of the present invention.
Figure 13 is the secondary main view for connecing brick platform of the present invention.
Figure 14 is the partial structure diagram that the present invention connects brick platform three times.
Figure 15 is that the present invention connects brick platform three times and connects brick schematic diagram.
Figure 16 is that the present invention connects movable platform plate action schematic diagram on brick platform three times.
Figure 17 is the schematic diagram of full-automatic setting machine of the invention.
Figure 18 is the structural schematic diagram of code base clamp hand of the present invention.
Figure 19 is that brick-pushing mechanism carries out the default schematic diagram for pushing away brick to the present invention three times.
Figure 20 is 1 yard of the present example piled bricks schematic diagram gone out.
Figure 21 is 2 yards of the present example piled bricks schematic diagrames gone out.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
In conjunction with Fig. 1, one kind exempting from the offline palletizing apparatus of pallet, including pallet returns to 1, brick-pushing mechanism 2 of machine, once connects brick
Platform 3, secondary brick-pushing mechanism 4 is secondary to connect brick platform 5, three times brick-pushing mechanism 6, connects brick platform 7, full-automatic 8 He of setting machine three times
Piled bricks conveyer 9, One-Story Brick can be returned to push on machine 1 by a brick-pushing mechanism 2 from pallet once connects brick platform 3,
The secondary brick-pushing mechanism 4 can by One-Story Brick from once connect brick platform 3 push to it is secondary connect brick platform 5, it is described to push away brick three times
Mechanism 6 can by One-Story Brick from it is secondary connect brick platform 5 and push to connect brick platform 7 three times, the full-automatic setting machine 8 can be by list
Layer brick is transported to piled bricks conveyer 9 from the clamping of brick platform 7 is connect three times,
The brick-pushing mechanism three times 6 includes the third pushing block mechanism 63 for pushing brick, and third pushing block mechanism 63 is wrapped
Two movable pushing block plates 632 and the fixed pushing block plate 634 of multiple thirds are included, two movable pushing block plates 632 can be around third block-pushing machine
Structure 63 is rotated to realize opening state and closed state, in the opening state of the movable pushing block plate 632, third pushing block mechanism
63 when pushing brick the activity pushing block plate 632 not with its corresponding to the bricks of column contact to not realize the push of the column brick,
When the closed state of the activity pushing block plate 632, third pushing block mechanism 63 the activity pushing block plate 632 and its institute when pushing brick
The brick contact of respective column is to realize the push of the column brick, and the fixed pushing block plate 634 of the multiple third is in third pushing block mechanism 63
The brick contact of push brick Shi Junyu respective column is to realize the push of the brick of respective column.
In conjunction with Fig. 9-11, the brick-pushing mechanism three times 6 further includes third fixed frame 61 and third trip oil cylinder 62, described
Third fixed frame 61 include more root posts and two crossbeams 611 and two curb girders 612 at the top of the column, two
The inside of curb girder 612 is symmetrically arranged with interior sliding rail, and third pushing block mechanism 63 is cooperated by its side with the interior sliding rail
Third side guide wheel 637 realize movement in third fixed frame 61, one end of the third trip oil cylinder 62 and a crossbeam
611 are fixedly connected, and the other end of the third trip oil cylinder 62 is fixedly connected with third pushing block mechanism 63, the third block-pushing machine
Structure 63 further includes fixed plate 636, third upper block 633 and two push plate cylinders 631, the third upper block 633 and two sides
The upper rail on the top of beam 612 matches, and described two activity pushing block plates 632 and the fixed pushing block plate 634 of multiple thirds are located at institute
The front end of fixed plate 636 is stated, the fixed pushing block plate 634 of multiple thirds is fixedly connected with the fixed plate 636, the activity pushing block plate
632 switchings that can be rotated by short pin shaft 635 around the fixed plate 636 to realize on and off, it is each described to push away
631 one end of plate cylinder is fixedly connected with the fixed plate 636, the other end of the push plate cylinder 631 and corresponding movable pushing block
Plate 632 is fixedly connected.The brick-pushing mechanism three times 6 can be according to needs specifically setting activity pushing block plate 632 and the fixation of layer brick
The quantity of pushing block plate 634 and position.
In conjunction with Figure 17-18, the full-automatic setting machine 8 includes cross rotary code base clamp hand 81, hydraulicefficiency elevation structure 82, row
Walk trolley 83, setting machine main stand 84 and hydraulic station 85, the cross rotary code base clamp hand 81 and hydraulicefficiency elevation structure 82
Bottom end connection, the hydraulicefficiency elevation structure 82 are fixedly connected with walking carriage 83, and the walking carriage 83 is set to setting machine master
It can move in body rack 84 and along setting machine main stand 84, the cross rotary code base clamp hand 81 is in horizontal transverse direction and indulges
To including a pair of flexible clamp hand 812, each pair of flexible clamp hand 812 can be along respective direction horizontal relative motions with reality
The clamping of existing One-Story Brick, and be provided in the middle position of wherein a pair of flexible clamp hand 812 and this is to flexible 812 brick folding of clamp hand
The parallel skid prevention rubber sheet 811 in face.
In conjunction with Fig. 2, it includes that pallet returns to oil cylinder 11, pallet returns to machine adjustable shelf 12 and pallet returns that the pallet, which returns to machine 1,
Machine fixed frame 13 is returned, the pallet returns to machine adjustable shelf 12 by returning to the edge that side slideway cooperates in machine fixed frame 13 with pallet
Pulley 121, which is realized, returns to the movement in machine fixed frame 13 in pallet, and the pallet, which returns to oil cylinder 11, can drive pallet to return to machine
Adjustable shelf 12 returns to machine fixed frame 13 along pallet and moves.
In conjunction with Fig. 3-4, the piled bricks conveyer 9 includes driven roller device 91, transporting chain plate 92, motor, drive roll
Device 93 and stack machine rack 94 being sent, driven roller device 91 and driving drum apparatus 93 are set in the both ends of transporting chain plate 92,
The rotation of motor driven driving drum apparatus 93 is to drive 92 cycle operation of transporting chain plate.
In conjunction with Fig. 5-6, a brick-pushing mechanism 2 includes the first fixed frame 21, first stroke oil cylinder 22 and the first block-pushing machine
Structure 23, the front inner of first fixed frame 21 are symmetrical arranged wood side-guide 211, for the of 23 two sides of the first pushing block mechanism
The rear upper surface of one side guide wheel, 233 walking in a horizontal state, first fixed frame 21 is symmetrically arranged with sliding rail 212 on first, for
First upper block 231 of the first pushing block mechanism 23 is walked, and 22 one end of first stroke oil cylinder is fixedly connected with the first fixed frame 21,
The other end of first stroke oil cylinder 22 is connect with the first pushing block mechanism 23, and the front end of first pushing block mechanism 23 is provided with first
Fixed pushing block plate 232.
In conjunction with Fig. 7-8, secondary 4 structure of brick-pushing mechanism is similar with 2 structure of brick-pushing mechanism, including the second fixed frame
41, second stroke oil cylinder 42 and the second pushing block mechanism 43, the second pushing block of flexible driving mechanism of second stroke cylinder 42 therein
43 realize pushing block movement.
In conjunction with Figure 12-13, it is described it is secondary connect brick platform 5 include it is secondary connect brick platform rack 51, it is secondary connect brick platform board 53,
Close to switch 10, the secondary brick platform board 53 that connects is set to the secondary brick platform limited block 52 and the secondary brick platform light source that connects of connecing
It is secondary to connect in brick platform rack 51, it is described secondary to connect brick platform limited block 52 and secondary connect brick platform light source and set close to switch 10
It is placed in described secondary one end for connecing brick platform board 53.
The structure for once connecing brick platform 3 is similar with secondary 5 structure of brick platform that connects, and need to only do on placement position and size suitable
The adjustment of answering property.
In conjunction with Figure 14, the brick platform 7 that connects three times is put down including fixed frame 71, movable machine frame 72, pulling plate cylinder 73, activity
Platen 74 and fixed platform plate 75, the fixed platform plate 75 are connected on fixed frame 71, and movable platform plate 74 is connected in work
On motivation frame 72,72 two sides of movable machine frame are equipped with the sliding rail in walking guide wheel 721 and 71 two sides of fixed frame and cooperate, and draw
73 one end of plate cylinder is connect with fixed frame 71, and the other end of pulling plate cylinder 73 is connect with movable machine frame 72, the fixed platform
Plate 75 and movable platform plate 74 are in sustained height and the flexible of pulling plate cylinder 73 is able to drive movable platform plate 74 and fixes
Platform board 75 realizes docking and separation.
Figure 15-16 give connect brick platform 7 three times connect brick schematic diagram, referring to Figure 15, single layer brick is pushed into connect brick three times
After on platform 7, part brick is located on fixed platform plate 75, and part brick is located on movable platform plate 74, in fixed platform plate
75 with the boundary of movable platform plate 74 keep be also two rows of bricks boundary, referring to Figure 16, the driving of pulling plate cylinder 73 at this time is lived
Moving platform plate 74 moves right a small distance, so that two-part brick, which has also separated a small distance, forms a gap,
Gap completion clamping is protruded into convenient for the skid prevention rubber sheet 811 of full-automatic setting machine 8.
Lower mask body introduces the palletization of the present apparatus:
A kind of brick palletizing method reserving through-hole, the stacking for the One-Story Brick that the method arranges for realizing M, N is arranged are described
M >=5, N >=2, the value of described M, N make the overall profile of the One-Story Brick closest to square, the method packet
Include following steps:
Step 1: carrying out gap for the first layer One-Story Brick sent and handle, and is in close contact between treated brick, referring to
Fig. 1, the One-Story Brick being placed on pallet are initially entered from the anteposition that pallet returns to machine 1, and the layer brick on pallet and pallet is placed
It is returned on machine adjustable shelf 12 to pallet, pallet returns to the driving pallet of oil cylinder 11 and returns to machine adjustable shelf 12 towards pallet return machine at this time
When 1 limit stop zone movement, One-Story Brick with pallet reach pallet and return to machine limit stop area, the light of the position at this time
Source makes pallet return to oil cylinder 11 and stops, the layer brick on pallet and pallet accurately stops, a brick-pushing mechanism 2 close to switch motion
Starting to act, layer brick is pushed to and once connects brick platform 3, eliminates the lateral clearance of brick layer, pallet stays in pallet and returns on machine 1,
Separate pallet and layer brick, then layer brick waits and push away brick operation in next step, and pallet then returns to machine 1 by pallet and is sent to bottom, waits
The recycling of pallet, the arrival of layer brick once connect brick platform 3,
The second stroke oil cylinder 42 in secondary brick-pushing mechanism 4 starts to drive the movement of the second pushing block mechanism 43 at this time, by layer brick
It is pushed to and secondary connects brick platform 5 (module of boxing out), when brick layer reaches the secondary stop zone for connecing brick platform 5, the light of the position
Source is acted close to switch 10, and the second stroke oil cylinder 42 for controlling secondary brick-pushing mechanism 4 stops, and so that layer brick is reached designated position, is disappeared
Except the axial clearance of layer brick, limited block 52 can prevent layer brick offside, wait and push away brick operation in next step, complete layer brick is gone at this time
Gap processing；
First layer One-Story Brick is connect from the secondary feeding of brick platform 5 that connects by brick platform 7 by brick-pushing mechanism 6 three times three times later,
The push plate cylinder 631 in brick-pushing mechanism 6 keeps elongation three times as shown in figs. 9-11 at this time, and movable pushing block plate 632 is fixed with third
Pushing block plate 634 is vertical concordant, and third trip oil cylinder 62 drives third pushing block mechanism 63 to act, and flood layer brick is pushed to and is connect three times
First layer single layer brick clamp to piled bricks conveyer 9 (is connect brick platform 7, full-automatic code by full-automatic setting machine 8 by brick platform 7 three times
Stacking module is collectively formed in base machine 8 and piled bricks conveyer 9), 812 transverse and longitudinal of code base clamp hand of full-automatic setting machine 8 struts simultaneously downwards
It runs close to layer brick, skid prevention rubber sheet 811 is embedded into the gap of the centre of layer brick, and code base clamp hand, which starts to collapse, holds layer brick tightly, opens
Beginning carries out clamping transport to layer brick, and the layer brick holder connect on brick platform 7 three times is transported to the stacking stop zone of piled bricks conveyer 9
Domain, at this time piled bricks conveyer 9 be in etc. the stage to be palletized, remain stationary, at this time realize first layer One-Story Brick stacking；
Step 2: determining that the brick layer number boxed out, the brick layer number boxed out are P layers to P+Q layers, P >=2, institute
State Q >=0；
Step 3: if P > 2, four is thened follow the steps, step 7 is otherwise executed；
Step 4: carrying out gap for the second layer One-Story Brick sent and handle, and is in close contact between treated brick, later
Second layer One-Story Brick is sent into module of boxing out, then second layer One-Story Brick is sent into stacking module from module of boxing out, by second layer list
Code realizes the stacking of second layer One-Story Brick on first layer One-Story Brick after layer brick rotates integrally 90 ° by full-automatic setting machine 8；
Step 5: keep that the stacking mode of the One-Story Brick of odd-level is identical as first layer, stacking of the One-Story Brick of even level
Mode is identical as the second layer until code is to P-1 layers；
Step 6: carrying out gap for the P layers of One-Story Brick sent and handle, and is in close contact between treated brick, later
By P layers of One-Story Brick be sent into it is secondary connect brick platform 5, the A of P layers of One-Story Brick and column b brick are stayed in and secondary connect brick platform 5 simultaneously
It is pushed into the secondary buffer area for connecing brick platform 5, brick of remaining column is normally sent into and connects brick platform 7 three times, specifically: referring to Figure 19, the
Push plate cylinder 631 in three pushing block mechanisms 63 retracts, and opens movable pushing block plate 632, is in 90 degree with the fixed pushing block plate 634 of third
Distribution, then third trip oil cylinder 62 drive third pushing block mechanism 63 act, can to brick layer by default A arrange and B column brick in the form of
It is pushed to and connects brick platform 7 three times (referring to Figure 19, two column brick shown in figure is opened due to movable pushing block plate 632 so not having
Push and stayed in original place), will send to connecing P layers of One-Story Brick code of brick platform 7 three times on P-1 layers of One-Story Brick, the A and
B is non-conterminous, executes step 8；
Step 7: carrying out gap for the second layer One-Story Brick sent and handle, and is in close contact between treated brick, later
Second layer One-Story Brick is sent into module of boxing out, the A of second layer One-Story Brick and column b brick are stayed in into mould of boxing out in module of boxing out
Block and the buffer area for being pushed into module of boxing out, the brick of remaining column are normally sent into stacking module, will be sent to the second layer list of stacking module
Layer brick code is on first layer One-Story Brick, the A and B non-conterminous (mode is identical with step 6)；
Step 8: if Q=0, the stacking for layer of boxing out is completed at this time；If Q >=1, continuation code is boxed out the brick of layer, is kept
The stacking mode of P+1 layers to P+Q layers of brick is identical as P layer until completing P+Q layers of stacking to complete layer of boxing out
Stacking；
Step 9: continuation code is boxed out the brick on layer, and P+Q+1 layers of, P+ identical as P-1 layers of stacking mode are kept
Q+1 layers up adjacent layer brick be staggered 90 ° of stackings until the complete the last layer brick of code is completed to the first pile brick stacking.Piled bricks conveying
Machine 9 enters piled bricks delivery phase, uniform motion transports to the good piled bricks of entire code after the completion of the piled bricks with lifting hole
Bundle and package area, after the completion of bundle and package, fork truck insertion piled bricks lifting hole is transported.
Further, the method also includes step 10: the stacking of the second pile brick is completed according to step 1 to step 9, at this time
The buffer area for module of boxing out has 2* (Q+1) column brick.
Further, the method also includes step 11: continue according to step 1 to step 9 to One-Story Brick stacking until
Columns >=M of the brick of the buffer area for module of boxing out stops sending brick at this time, and the brick of the buffer area for module of boxing out is taken out M column, will be from
The M column One-Story Brick that the buffer area for module of boxing out is taken out completes stacking, continues to send brick after completing stacking, the purpose of the step is to want
The brick for staying in buffer area before is handled.
Further, the brick for the brick layer boxed out is adjusted so that non-stay the gap the brick of this layer of brick column in stacking
The brick of aperture layer each column brick when on the brick of code to layer of boxing out has supporting-point, and (brick for the non-layer of boxing out on layer that prevents from boxing out is from boxing out
The through-hole of layer is fallen).
Palletization is shown with two specific examples below:
Example 1:
For a kind of floor tile having a size of 200*100*60 of stacking, designing every layer of brick has 6 rows 12 column (to guarantee that One-Story Brick is whole
Body profile is square), brick is having a size of 1200*1200 after removing gap.For the direction of make to box out layer, the bottom and top layer's brick
Unanimously, 16 layers are set altogether, stay through-hole in the 4th layer and layer 5.
The step of when the first pile brick of code, is as follows:
First layer brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
The brick for module of boxing out is sent to stacking module, by the brick stacking in stacking module.
Second layer brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
The brick for module of boxing out is sent to stacking module, the brick direction in stacking module is rotated by 90 °, by the brick stacking in stacking module.
Third layer brick: consistent with code first layer brick.
4th layer of brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
Adjust the gap of brick, the mobile a distance in the direction of third and fourth column brick to separate piled bricks symmetrical centre.Secondary series and the 5th are arranged
It stays in brick to box out module, first and third, four, six column bricks is sent to stacking module, be later again stored in secondary series and the 5th column brick slow
Rush area.By first, six column bricks to close to the mobile a distance in the direction of symmetrical centre.At this moment, the brick two sides on through-hole upper layer all can
There is supporting-point, will not be subjected to displacement.
Layer 5 brick: consistent with the 4th layer of brick.
Layer 6 brick: consistent with first layer brick.
Layer 7 brick: consistent with second layer brick.
……
16th layer of brick: consistent with first layer brick.
First pile brick terminates stacking, and shape is as shown in figure 20, and at this moment there are four column bricks in buffer area.
The step of when the second pile brick of code, is as follows:
First layer is to the 4th layer of brick: with the first layer of the first pile of code to the 4th layer of brick the step of is consistent.
Layer 5 brick: at this moment there are six column bricks in buffer area, is more than or equal to six column for carrying out brick, by the extra brick of six rows from buffer area
It takes out, is sent into module of boxing out, adjusts the gap of brick, secondary series and the 5th column brick are stayed in into original place, by first and third, four, six column bricks
It is sent to stacking module, secondary series and the 5th column brick are stored in buffer area again later, by the brick stacking in stacking module.
Layer 6 is to the 16th layer of brick: with the layer 6 of the first pile of code to the 16th layer of brick the step of is consistent.
Second pile brick terminates stacking, and at this moment there are two column bricks in buffer area.
The step of the step of when code third pile layer 6 brick is from code the first pile layer 6 brick is different, and its step are as follows:
There are six column bricks in buffer area after code first layer brick to layer 5 brick, is more than or equal to six column for carrying out brick, by the six extra bricks of column
It is taken out from buffer area, is sent into module of boxing out, the brick for module of boxing out is sent to stacking module, by the brick stacking in stacking module.
Layer 7 brick is to the 16th layer of brick: with layer 7 to the 16th layer of brick of code the first pile brick the step of is consistent.
Third pile brick terminates stacking, and at this moment buffer area does not have brick.
It follows that every three pile is a cycle.
Example 2:
For a kind of standard brick having a size of 238*51*113 of stacking, designing every layer of brick has 5 rows 12 column, removes brick size behind gap
For 1190*1122.It is consistent with the direction of top layer brick for the layer that makes to box out, the bottom, nine layers are set altogether, stay through-hole in the second layer.
The step of when the first pile brick of code, is as follows:
First layer brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
The brick for module of boxing out is sent to stacking module, by the brick stacking in stacking module.
Second layer brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
Secondary series and the 4th column brick permutation are stayed in into original place, first and third, five column bricks are sent to stacking module, adjust the gap of brick, third
Column brick does not move, and first, five column bricks are to close to the mobile a distance in the direction of symmetrical centre.At this moment, the brick energy on through-hole upper layer
Guarantee that there is supporting-point in side, it can be made not fall in the case where same layer brick is to its frictional force effect, the pressure effect of brick on upper layer
It is corrected the lower position that can make it.Secondary series and the 5th column brick are stored in buffer area again later, by the brick code in stacking module
Pile.
Third layer brick: consistent with first layer brick.
4th layer of brick: future, brick was sent to gap module, and gap module is gone to eliminate the gap between brick, was sent into module of boxing out,
The brick for module of boxing out is sent to stacking module, the brick direction in stacking module is rotated by 90 °, by the brick stacking in stacking module.
Layer 5 brick: consistent with first layer brick.
Layer 6 brick: consistent with the 4th layer of brick.
……
9th layer of brick: consistent with first layer.
First pile brick terminates stacking, and shape is as shown in figure 21, and at this moment there are two column bricks in buffer area.
It is consistent when the step of when the second pile brick of code is with code the first pile brick.When second pile brick terminates stacking, there are four column in buffer area
Brick.
The step of the step of when code third pile third layer brick is from code the first pile third layer brick is different, and its step are as follows:
There are six column bricks in buffer area after first layer brick and second layer brick code are complete, is more than or equal to five column for carrying out brick, from buffer area
The five extra bricks of column are taken out, module of boxing out is sent into, the brick for module of boxing out is sent to stacking module, by the brick stacking in stacking module.
4th layer of brick is to the 9th layer of brick: with the 4th layer of code the first pile brick to the 9th layer of brick the step of is consistent.
Third pile brick terminates stacking, and at this moment there is row's brick in buffer area.
It is consistent when the step of when the 4th pile brick of code is with code the first pile brick.When 4th pile brick terminates stacking, there are three column in buffer area
Brick.
It is consistent when the step of when the 5th pile brick of code is with code third pile brick.When third pile brick terminates stacking, buffer area does not have brick.
It follows that every five pile is a cycle.
Basic principles and main features and advantage of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (10)
1. one kind exempts from the offline palletizing apparatus of pallet, which is characterized in that including pallet return machine (1), a brick-pushing mechanism (2), one
Secondary to connect brick platform (3), secondary brick-pushing mechanism (4), secondary to connect brick platform (5), brick-pushing mechanism (6), connect brick platform three times three times
(7), full-automatic setting machine (8) and piled bricks conveyer (9), a brick-pushing mechanism (2) can return to One-Story Brick from pallet
It pushes on machine (1) and once connects brick platform (3), the secondary brick-pushing mechanism (4) can be by One-Story Brick from once connecing brick platform (3)
Push to it is secondary connect brick platform (5), the brick-pushing mechanism three times (6) can push to One-Story Brick from the secondary brick platform (5) that connects
It connects three times brick platform (7), One-Story Brick can be transported to brick from brick platform (7) clamping is connect three times by the full-automatic setting machine (8)
Pile conveyer (9),
The brick-pushing mechanism three times (6) includes the third pushing block mechanism (63) for pushing brick, third pushing block mechanism (63)
Fixed pushing block plate (634) including two movable pushing block plates (632) and multiple thirds, two activity pushing block plates (632) can be around the
Three pushing block mechanisms (63) are rotated to realize opening state and closed state, in the opening state of the movable pushing block plate (632),
Third pushing block mechanism (63) when pushing brick the activity pushing block plate (632) not with its corresponding to the bricks of column contact to not realize
The push of the column brick, in the closed state of the movable pushing block plate (632), third pushing block mechanism (63) when pushing brick described in
Movable pushing block plate (632) contacts to realize the push of the column brick, the fixed pushing block of the multiple third with its corresponding brick arranged
Plate (634) realizes the push of the brick of respective column in the brick contact of third pushing block mechanism (63) push brick Shi Junyu respective column.
2. the apparatus according to claim 1, which is characterized in that the brick-pushing mechanism three times (6) further includes the fixed machine of third
Frame (61) and third trip oil cylinder (62), the third fixed frame (61) include more root posts and are located at the top of the column
Two crossbeam (611) He Lianggen curb girders (612), be symmetrically arranged with interior sliding rail on the inside of two curb girders (612), the third pushes away
Block mechanism (63) is by third side guide wheel (637) realization with the interior sliding rail cooperation of its side in third fixed frame (61)
One end of interior movement, the third trip oil cylinder (62) is fixedly connected with a crossbeam (611), the third trip oil cylinder (62)
The other end be fixedly connected with third pushing block mechanism (63).
3. the apparatus of claim 2, which is characterized in that third pushing block mechanism (63) further includes fixed plate
(636), third upper block (633) and two push plate cylinders (631), the third upper block (633) and two curb girders (612)
The upper rail on top matches, and described two activity pushing block plates (632) and multiple thirds fixed pushing block plate (634) are positioned at described solid
The front end of fixed board (636), multiple thirds fixed pushing block plate (634) are fixedly connected with the fixed plate (636), the activity pushing block
The switching that plate (632) can be rotated by short pin shaft (635) around the fixed plate (636) to realize on and off, often
A described push plate cylinder (631) one end is fixedly connected with the fixed plate (636), the other end of the push plate cylinder (631) with
Corresponding activity pushing block plate (632) is fixedly connected.
4. device according to claim 1-3, which is characterized in that the full-automatic setting machine (8) includes cross
Rotary code base clamp hand (81), hydraulicefficiency elevation structure (82), walking carriage (83), setting machine main stand (84) and hydraulic station
(85), the cross rotary code base clamp hand (81) connect with the bottom end of hydraulicefficiency elevation structure (82), the hydraulicefficiency elevation structure
(82) it is fixedly connected with walking carriage (83), the walking carriage (83) is set on setting machine main stand (84) and can be along
Setting machine main stand (84) is mobile.
5. device according to claim 4, which is characterized in that the cross rotary code base clamp hand (81) is in horizontal transverse direction
With longitudinal including a pair of flexible clamp hand (812), each pair of flexible clamp hand (812) can be opposite along respective direction level
The clamping to realize One-Story Brick is moved, and the middle position of a pair of flexible clamp hand (812) is provided with wherein and this is to flexible
The parallel skid prevention rubber sheet (811) in clamp hand (812) brick folding face.
6. device according to claim 5, which is characterized in that it includes that pallet returns to oil cylinder that the pallet, which returns to machine (1),
(11), pallet returns to machine adjustable shelf (12) and pallet returns to machine fixed frame (13), and the pallet returns to machine adjustable shelf (12) and passes through
The edge pulley (121) for returning to machine fixed frame (13) interior side slideway cooperation with pallet is realized to be returned in machine fixed frame (13) in pallet
Movement, the pallet, which returns to oil cylinder (11) pallet can be driven to return to machine adjustable shelf (12), returns to machine fixed frame (13) along pallet
It is mobile.
7. device according to claim 6, which is characterized in that the piled bricks conveyer (9) includes driven roller device
(91), it transporting chain plate (92), motor, driving drum apparatus (93) and send stack machine rack (94), driven roller device (91) and main
Dynamic drum apparatus (93) are set in the both ends of transporting chain plate (92), motor driven driving drum apparatus (93) rotation to
Drive transporting chain plate (92) cycle operation.
8. device according to claim 7, which is characterized in that brick-pushing mechanism (2) include the first fixed frame (21),
First stroke oil cylinder (22) and the first pushing block mechanism (23), the front inner of first fixed frame (21), which is symmetrical arranged, to break away
Rail (211), for the first side guide wheel (233) walking in a horizontal state of first pushing block mechanism (23) two sides, first fixed frame
(21) rear upper surface is symmetrically arranged with sliding rail on first (212), for the first upper block (231) of the first pushing block mechanism (23)
Walking, first stroke oil cylinder (22) one end are fixedly connected with the first fixed frame (21), the other end of first stroke oil cylinder (22)
It is connect with the first pushing block mechanism (23), the front end of first pushing block mechanism (23) is provided with first fixed pushing block plate (232).
9. device according to claim 8, which is characterized in that the secondary brick platform (5) that connects includes secondary connecing brick platform
Rack (51), secondary brick platform board (53), the secondary brick platform limited block (52) and the secondary brick platform light source that connects of connecing of connecing are close to opening
Close (10), it is described it is secondary connect brick platform board (53) be set to it is secondary connect in brick platform rack (51), it is described it is secondary connect brick platform limit
Position block (52) and secondary close switch (10) of brick platform light source that connect are set to described secondary one end for connecing brick platform board (53).
10. device according to claim 9, which is characterized in that the brick platform (7) that connects three times includes fixed frame
(71), movable machine frame (72), pulling plate cylinder (73), movable platform plate (74) and fixed platform plate (75), the fixed platform plate
(75) it is connected on fixed frame (71), movable platform plate (74) is connected on movable machine frame (72), the movable machine frame (72)
Two sides are equipped with the sliding rail in walking guide wheel (721) and fixed frame (71) two sides and cooperate, pulling plate cylinder (73) one end and fixation
Rack (71) connection, the other end of pulling plate cylinder (73) are connect with movable machine frame (72), the fixed platform plate (75) and activity
Platform board (74) is in sustained height and the flexible of pulling plate cylinder (73) is able to drive movable platform plate (74) and fixed platform
Plate (75) realizes docking and separation.
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| CN201811514840.4A CN109665329B (en) | 2018-12-12 | 2018-12-12 | Tray-free offline stacking device |
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|---|---|---|---|
| CN201811514840.4A CN109665329B (en) | 2018-12-12 | 2018-12-12 | Tray-free offline stacking device |
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| CN113060349A (en) * | 2021-03-20 | 2021-07-02 | 广西师范大学 | Full-automatic brick packaging method |
| CN113443195A (en) * | 2021-06-23 | 2021-09-28 | 浙江瑞港机械有限公司 | Pallet-free building block stacking and packaging assembly line |
| CN113562239A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
| CN114408591A (en) * | 2022-01-27 | 2022-04-29 | 福建群峰机械有限公司 | Green brick cross hole-reserving stacking equipment and hole-reserving method thereof |
| CN114735479A (en) * | 2022-04-30 | 2022-07-12 | 泉州泉工实业有限公司 | Stacking production line |
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| JPH0818692B2 (en) * | 1988-01-26 | 1996-02-28 | 九築工業株式会社 | Refractory brick three-dimensional pile dispensing device |
| CN201353828Y (en) * | 2009-03-04 | 2009-12-02 | 杨正光 | Double-board circulation fully-automatic palletizer |
| CN105858237B (en) * | 2014-11-25 | 2017-12-01 | 泉州市万昌机械制造有限公司 | Stack bricks method |
| CN204980403U (en) * | 2015-09-02 | 2016-01-20 | 北京瑞图科技发展有限公司 | No tray building block pile up neatly system |
| CN205998658U (en) * | 2016-08-31 | 2017-03-08 | 江苏腾宇机械制造有限公司 | A kind of automatic hydraulic stacking machine |
| KR101743416B1 (en) * | 2017-03-22 | 2017-06-02 | 코렉스 엔지니어링 컴퍼니 리미티드 | An automatic loading system of an article of manufacture having a hexahedral shape |
| CN207209429U (en) * | 2017-09-20 | 2018-04-10 | 福建泉工股份有限公司 | One kind pushes away brick stacking production line |
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| CN113443195A (en) * | 2021-06-23 | 2021-09-28 | 浙江瑞港机械有限公司 | Pallet-free building block stacking and packaging assembly line |
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| CN114735479A (en) * | 2022-04-30 | 2022-07-12 | 泉州泉工实业有限公司 | Stacking production line |
| CN114735480A (en) * | 2022-04-30 | 2022-07-12 | 泉州泉工实业有限公司 | Brick pushing and hole reserving system |
| CN114735480B (en) * | 2022-04-30 | 2024-03-29 | 泉州泉工实业有限公司 | Brick pushing and hole reserving system |
| CN114735479B (en) * | 2022-04-30 | 2024-04-26 | 福建泉工智能环保科技有限公司 | Stacking production line |
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