CN109335741B - Efficient non-pause automatic loading system and method for box body - Google Patents

Efficient non-pause automatic loading system and method for box body Download PDF

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Publication number
CN109335741B
CN109335741B CN201810903577.1A CN201810903577A CN109335741B CN 109335741 B CN109335741 B CN 109335741B CN 201810903577 A CN201810903577 A CN 201810903577A CN 109335741 B CN109335741 B CN 109335741B
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China
Prior art keywords
platform
box body
rod
box
sliding
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CN201810903577.1A
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CN109335741A (en
Inventor
王全涛
康超
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Tsingtao Brewery Co Ltd
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Tsingtao Brewery Co Ltd
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Priority to CN201810903577.1A priority Critical patent/CN109335741B/en
Publication of CN109335741A publication Critical patent/CN109335741A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • B65G67/08Loading land vehicles using endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/09Stacking of articles by adding to the top of the stack from alongside
    • B65G57/10Stacking of articles by adding to the top of the stack from alongside by devices, e.g. reciprocating, acting directly on articles for horizontal transport to the top of stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

Abstract

The invention relates to an efficient non-pause automatic loading system for a box body, which comprises a control system, a loading platform, a transfer frame fixedly arranged on the loading platform, a conveyor belt and a stacking device connected with the conveyor belt, wherein the conveyor belt penetrates through the lower part of the transfer frame, the stacking device comprises a walking platform and an upright post fixedly arranged on the walking platform, a longitudinal rail is fixedly arranged on the upright post, a lifting platform capable of moving up and down along the longitudinal rail is arranged on the longitudinal rail, a platform capable of sliding up and down along the slide rail is arranged on the slide rail, a buffering platform is arranged at the joint of the conveyor belt and the platform, a transverse rod capable of sliding along a horizontal push guide rail is arranged on the horizontal push guide rail, a vertical lifting rod is arranged on the transverse rod, and a horizontal push plate is arranged on the vertical. The structure can ensure that the conveying belt does not stop when the stacking device works, and the original continuous transmission box body with the speed is always installed.

Description

Efficient non-pause automatic loading system and method for box body
Technical Field
The invention relates to an efficient automatic loading system for a non-pause box body.
Background
With the development of economic level, the labor cost in production is continuously increased, and more enterprises face the common phenomena of rapid increase of production cost and lack of labor force. The loading work, especially the loading of the container, is a work kind with high labor intensity, low technical content, first wage treatment, bad working environment and large personnel mobility, and is very difficult to recruit and manage.
At present, the logistics industry, whether the link of storage or transportation, all reaches higher automation level, and the loading link is the loading link still generally to adopt the manual work to put things in good order in the carriage still.
In the existing box body stacking system, after boxes conveyed by a conveying belt are arranged in a row, the conveying line stops working, a stacking device pushes the arranged row of boxes to a stack body, then the stacking device returns, and the conveying line is opened again. By adopting the structure, the conveying line is opened ceaselessly, stopped and then opened, the efficiency is low, the abrasion to the parts is serious, and the coordination of all the parts is easy to cause uncoordinated condition.
Disclosure of Invention
The invention aims to provide an efficient automatic loading system and method for a non-pause box body.
In order to solve the technical problems, the efficient non-pause automatic loading system for the box bodies comprises a control system, a loading platform, a transfer frame fixedly arranged on the loading platform, a conveying belt and a stacking device connected with the conveying belt, wherein the conveying belt penetrates through the lower part of the transfer frame, the stacking device comprises a walking platform and a stand column fixedly arranged on the walking platform, a longitudinal rail is fixedly arranged on the stand column, a lifting platform capable of moving up and down along the longitudinal rail is arranged on the longitudinal rail, a horizontal sliding rod is arranged on the lifting platform, the lifting platform and the horizontal sliding rod are connected with a driving device, a second stand column is fixedly arranged at the front end of the horizontal sliding rod, a sliding rail is arranged on the second stand column, a platform capable of sliding up and down along the sliding rail is arranged on the sliding rail, a flat plate is connected on the platform, a buffer platform is arranged at the joint of the conveying belt and the platform, and the length, set up the flat push device on the platform, the flat push device includes the flat push cylinder of push pedal and connection push pedal, set up rodless sliding guide type cylinder in the push pedal, set up the attachment plate on the rodless sliding guide type cylinder, set up universal ball on dull and stereotyped and the buffering platform, be equipped with the gap on dull and stereotyped and the buffering platform, dull and stereotyped and buffering platform below sets up the device of allocating, the buffering platform top sets up the flat push device.
The horizontal pushing device comprises a guide rail arranged above the buffering platform, a cross rod capable of sliding along the horizontal pushing guide rail is arranged on the horizontal pushing guide rail, a vertical lifting rod is arranged on the cross rod, and a horizontal pushing plate is arranged on the vertical lifting rod.
Set up box merging devices on the conveyer belt, box merging devices includes that box merging devices includes two fixed axles, installs two horizontal poles on two fixed axles respectively, with two montants and the cycle drive device of horizontal pole articulated, two horizontal poles and two montants are constituteed and are wound two fixed axle pivoted parallelograms, and cycle drive device is connected to one of them montant.
Set up box distance guiding mechanism on the conveyer belt, box distance guiding mechanism is including setting up the square frame in the conveyer belt top, install the gear on four angles in square frame both sides, install the chain on the gear of both sides, install two push rods on the chain, square frame installs servo motor, servo motor drive gear rotates, drives the chain and rotates around the frame.
The distribution device comprises an air cylinder fixed below the flat plate, the air cylinder comprises a cylinder body and a piston rod, a shifting piece is arranged on the piston rod, a shifting claw is arranged on the shifting piece, and the shifting claw extends out of the gap.
The invention also relates to a high-efficiency non-pause automatic loading and stacking method for boxes, wherein boxes transmitted from a conveyor belt firstly reach a buffer platform, are distributed to two sides of the buffer platform through a distributing device and are arranged in a row, then a vertical lifting rod is driven by a driving device to move downwards to drive a flat push plate to move downwards, a cross rod is driven by the driving device to move forwards along a flat push guide rail to push a row of boxes onto a flat plate, the distributing device below the flat plate divides the row of boxes to two sides to leave a middle space, the boxes are continuously transmitted from the conveyor belt, at the moment, the distributing device on the buffer platform does not work, the flat push plate is lifted and retreated to the back of the boxes on the buffer platform to descend, then single boxes are pushed forwards to the flat plate, the distributing device distributes the single boxes in place until the boxes on the flat plate 13 are fully discharged, and the boxes transmitted from the conveyor belt come to the buffer platform, the distribution device on the buffering platform starts to work, the boxes are distributed to the two sides of the buffering platform to be arranged, meanwhile, the lifting platform, the horizontal sliding rod, the horizontal pushing device and the like start to work, the lifting platform rises, meanwhile, the horizontal sliding rod moves forwards, the horizontal pushing device puts a whole row of boxes in place after the boxes are put in place, and then the platform returns to wait for the next row of boxes to work circularly.
The structure can ensure that the conveying belt does not stop when the stacking device works, and the original continuous transmission box body with the speed is always installed. The working efficiency is greatly improved, the abrasion caused by continuous opening and stopping can be reduced, the work of each mechanism keeps continuity, and the synchronous coordination of each mechanism is easier to adjust through control software.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of an efficient non-stop automatic loading system for boxes according to the present invention.
Fig. 2 is a schematic view of the construction of the palletizing device.
Fig. 3 is a schematic structural diagram of the dispensing device.
Fig. 4 is a top view of the platform and the buffer platform.
Fig. 5 is a schematic view of the working steps of the palletizing device.
Fig. 6 is a schematic view of the working steps of the palletizing device.
Fig. 7 is a schematic view of the working steps of the palletizing device.
Fig. 8 is a schematic view of the working steps of the palletizing device.
Fig. 9 is a schematic view of the working steps of the palletizing device.
Fig. 10 is a schematic structural view of the box pushing mechanism.
Fig. 11 is an operation state diagram of the box pushing mechanism.
Fig. 12 is a perspective view of the casing distance adjustment mechanism.
Fig. 13 is an operation state diagram of the casing distance adjusting mechanism.
Fig. 14 is an operation state diagram of the casing distance adjusting mechanism.
Fig. 15 is a schematic structural view of the box merging device.
Fig. 16 is an operation state diagram of the box merging device.
Fig. 17 is an operation state diagram of the box merging device.
Detailed Description
As shown in fig. 1 to 17, the efficient automatic loading system for non-stop boxes of the invention comprises a control system, a loading platform 1, a transfer frame 2 fixedly installed on the loading platform 1, a conveyor belt 3 and a stacking device 4 connected with the conveyor belt 3, wherein as shown in fig. 1, the conveyor belt 3 passes through the lower part of the transfer frame 2, the stacking device 4 comprises a walking platform 5 and four upright posts 6 fixedly arranged on the walking platform 5, as shown in fig. 2, longitudinal rails 7 are fixedly installed on the upright posts 6, a lifting platform 8 capable of moving up and down along the longitudinal rails 7 is installed on the longitudinal rails 7, a horizontal sliding rod 9 is installed on the lifting platform 8, the lifting platform 8 and the horizontal sliding rod 9 are connected with a driving device, a second upright post 10 is fixedly installed at the front end of the horizontal sliding rod 9, a sliding rail is arranged on the second upright post 10, a sliding rail is installed on the sliding rail, a platform 12 capable of sliding up and down along the sliding rail is installed on, three gaps 141 are formed between the universal balls 14, an air cylinder is arranged below the platform 12 and comprises a cylinder body 151 and a piston rod 152, a shifting piece 17 is arranged on the piston rod 152, three shifting claws 18 are arranged on the shifting piece 17, and the shifting claws 18 extend out of the gaps 141.
As shown in FIG. 3, a horizontal pushing device is arranged on the platform 12, the horizontal pushing device comprises a pushing plate 19 and a horizontal pushing cylinder 28 connected with the pushing plate 19, and the horizontal pushing cylinder 28 can be a multi-stage cylinder, as shown in FIG. 4. The push plate 19 is provided with a rodless sliding guide rail type cylinder 29, the rodless sliding guide rail type cylinder 29 is provided with an additional plate 30, after the boxes on the flat plate are stacked, the platform 12 moves up and down and back and forth under the driving of the driving device, the rodless sliding guide rail type cylinder 29 is started after the boxes are in place, the additional plate 30 is unfolded, and then the horizontal pushing cylinder 28 is started to push the two rows of boxes on the flat plate to be placed at corresponding stacking positions. And the stacking device is provided with a laser range finder.
As shown in fig. 4, a buffer platform 20 is arranged at the joint of the conveyor belt 3 and the platform 12, the buffer platform 20 is shorter than the platform 12, the buffer platform 20 is also provided with universal balls 14, a gap 141 is arranged between the universal balls 14, an air cylinder is arranged below the buffer platform 20, the air cylinder comprises a cylinder body 151 and a piston rod 152, a shifting piece 17 is arranged on the piston rod 152, three shifting claws 18 are arranged on the shifting piece 17, and the shifting claws 18 extend out of the gap 141.
As shown in fig. 10 and 11, a box pushing mechanism is disposed above the buffering platform 20, the box pushing mechanism includes a horizontal pushing guide rail 21, a cross bar 22 capable of sliding along the horizontal pushing guide rail 21 is disposed on the horizontal pushing guide rail 21, a vertical lifting rod 23 is disposed on the cross bar 22, and a horizontal pushing plate 24 is disposed on the vertical lifting rod 23.
The boxes 25 conveyed from the conveyor belt 3 reach the buffer platform 20 first, are distributed to both sides of the buffer platform by the distributing device, and are arranged in a row as shown in fig. 5. Then the vertical lifting rod 23 is driven by a driving device to move downwards, the driving device can be a gear and rack mechanism or a belt arranged on the vertical lifting rod 23 and the cross rod 22, the horizontal pushing plate 24 is driven to move downwards, the cross rod 22 is also provided with a driving device, or can be a gear and rack mechanism or a belt arranged on the cross rod 22 and the horizontal pushing guide rail 21, and the cross rod 22 moves forwards along the horizontal pushing guide rail 21 to push a row of boxes onto the flat plate 13, as shown in fig. 6. The distribution device below the plate 13 divides the row of boxes to two sides, leaving a space in the middle, as shown in fig. 7. The conveyor belt 3 continues to convey the boxes, at this time, the distributing device on the buffer platform does not work, the flat push plate 24 rises and retreats to the back of the boxes on the buffer platform 20, descends, pushes the single boxes forwards to the flat plate 13, and the distributing device distributes the single boxes in place until the boxes on the flat plate 13 are full as shown in fig. 8.
At this time, the boxes transferred from the conveyor belt come to the buffer platform 20, and the distribution device on the buffer platform 20 starts to work, so as to distribute the boxes to both sides of the buffer platform 20 for arrangement, as shown in fig. 9. At the same time, the lifting platform 8, the horizontal sliding rod 9, the horizontal pushing device and the like start to work, the lifting platform 8 rises, the horizontal sliding rod 9 moves forwards, the horizontal pushing device stacks a whole row of boxes in place after the horizontal sliding rod 9 is placed in place, as shown in fig. 9, and then the platform 12 returns to wait for the next row of boxes.
The structure can ensure that the conveying belt does not stop when the stacking device works, and the original continuous transmission box body with the speed is always installed. The working efficiency is greatly improved, the abrasion caused by continuous opening and stopping can be reduced, the work of each mechanism keeps continuity, and the synchronous coordination of each mechanism is easier to adjust through control software.
Because the automatic stacking device has strict requirements on the interval between the boxes transmitted on the conveyor belt, if the distance between two adjacent boxes transmitted from front to back is inconsistent, a part which is set by a program and runs automatically can not work normally, and the front-back distance between the adjacent boxes needs to be adjusted more accurately.
As shown in fig. 12-14, a box distance adjusting mechanism is disposed on the conveying belt 3, the conveying belt below the box distance adjusting mechanism is an unpowered conveying belt, the box pushing mechanism includes a square frame 31 disposed above the conveying belt 3, the square frame includes i-shaped frames disposed on two sides of the conveying belt, four gears 32 are mounted on four corners of the i-shaped frames on two sides, annular chains 33 are mounted on the four gears 32 on two sides, the chains 33 form a rectangle, two push rods 34 are mounted between the chains 33 on two sides, the distance between the two push rods 34 on the annular chains 33 is equal, a servo motor 36 is mounted on the square frame 31, the servo motor 36 drives a driving gear on one corner to rotate 321 through chain transmission, the driving gears 321 on two sides are connected through a connecting rod 37 to rotate synchronously, thereby driving the chain 33 to rotate around the frame 31, so that the two push rods 34 can rotate periodically. When the box body moves to the position of the box body distance adjusting mechanism, the box body enters the position below the frame 31, the first push rod 341 moves to the left side of the frame 31 at the moment, the box body rises along the left side of the frame 31 and does not move in the horizontal direction, the box body can be blocked, the conveying belt below the box body distance adjusting mechanism is an unpowered conveying belt, the box body is supported at the leftmost side of the frame 31, and then the second push rod 342 moves leftwards along the bottom of the frame 31, so that the box body is pushed to continue to move forwards and enter a powered part of the conveying belt. Because the movement of the push rod 34 has strict periodicity, the spacing distances of the boxes passing through the box distance adjusting mechanism are completely equal, the boxes are pushed to the front of the stacking device in a timing and positioning mode, and the stacking device can run better.
The conveying belt 3 is further provided with a box merging device, as shown in fig. 15-17, the box merging device comprises two fixed shafts 40, two cross rods 41 respectively mounted on the two fixed shafts 40, two vertical rods hinged to the cross rods 41, and a driving cylinder 44 hinged to the vertical rods, the two vertical rods are respectively a left vertical rod 42 and a right vertical rod 43, the left vertical rod is hinged to a lever of the driving cylinder, the upper end of a cylinder barrel of the driving cylinder 44 is hinged to a fixed facility, the two cross rods 41 and the two vertical rods 42 form a parallelogram capable of rotating around the two fixed shafts 40, and the lower ends of the two vertical rods are slightly longer.
The boxes on the conveying belt 3 are uniformly transmitted leftwards at intervals, the driving cylinder 44 reciprocates, when the driving cylinder 44 is lifted upwards, the left vertical rod 42 is driven to move upwards, meanwhile, the right vertical rod 43 moves downwards, the right vertical rod 43 blocks the boxes 45, the blocked boxes 45 stop moving forwards, and the distance from the blocked boxes 45 to the rear box 46 is reduced. The driving cylinder 43 extends downwards to drive the left vertical rod 42 to move downwards, meanwhile, the right vertical rod 43 moves upwards, the box body 45 blocked by the right vertical rod 43 continues to move forwards and stops after touching the left vertical rod 42, and at the moment, the box body 46 behind the box body is attached to the box body 45. At this time, the driving cylinder 44 is lifted upwards to drive the left vertical rod 42 to move upwards, and the box body 45 and the box body 46 which are stuck together continue to move forwards. Therefore, the box bodies which are originally uniformly distributed are uniformly attached to each other two by two. The width that platform 12 can set up is big enough, can put two boxes side by side, and loading platform can put things in good order two rows of boxes at every turn, and the transmission speed of conveyer belt can improve like this, and under the unchangeable circumstances of loading platform action frequency, more boxes are put things in good order in the unit interval transmission, and efficiency is higher.
The box transmits forward through conveyer belt 3, and the distance adjustment of two adjacent boxes through box distance guiding mechanism is equal earlier, merges together through box merging devices again, pastes in two liang front and back and tightly delivers to pile up neatly device, and pile up neatly device once operates two-layer box. The box body combining device is not needed, the box bodies are directly conveyed to the stacking device one by one through the box body distance adjusting mechanisms, and the stacking device operates one box body at a time.

Claims (5)

1. The utility model provides an automatic loading system of high-efficient no pause box which characterized in that: the stacking device comprises a control system, a loading platform, a transport frame fixedly installed on the loading platform, a conveyor belt and a stacking device connected with the conveyor belt, wherein the conveyor belt penetrates through the lower part of the transport frame, the stacking device comprises a walking platform and a stand column fixedly arranged on the walking platform, a longitudinal rail is fixedly installed on the stand column, a lifting platform capable of moving up and down along the longitudinal rail is installed on the longitudinal rail, a horizontal sliding rod is installed on the lifting platform, the lifting platform and the horizontal sliding rod are connected with a driving device, a second stand column is fixedly installed at the front end of the horizontal sliding rod, a sliding rail is arranged on the second stand column, the sliding rail is installed with a platform capable of sliding up and down along the sliding rail, a flat plate is connected on the platform, a buffer platform is arranged at the joint of the conveyor belt and the platform, the length of the buffer platform is shorter than that of the platform, a horizontal pushing device is arranged on the platform, a rodless sliding guide rail type cylinder is arranged on the push plate, an additional plate is arranged on the rodless sliding guide rail type cylinder, universal balls are arranged on the flat plate and the buffer platform, gaps are formed in the flat plate and the buffer platform, a distributing device is arranged below the flat plate and the buffer platform, and a horizontal pushing device is arranged above the buffer platform; the conveying belt is provided with a box body combining device, the box body combining device comprises two fixed shafts, two cross rods respectively installed on the two fixed shafts, two vertical rods hinged with the cross rods and a period driving device, the two cross rods and the two vertical rods form a parallelogram capable of rotating around the two fixed shafts, and one vertical rod is connected with the period driving device.
2. The efficient non-stop automatic loading system for boxes according to claim 1, wherein: the horizontal pushing device comprises a horizontal pushing guide rail arranged above the buffering platform, a transverse rod capable of sliding along the horizontal pushing guide rail is arranged on the horizontal pushing guide rail, a vertical lifting rod is arranged on the transverse rod, and a horizontal pushing plate is arranged on the vertical lifting rod.
3. The efficient non-stop automatic loading system for boxes according to claim 1, wherein: set up box distance guiding mechanism on the conveyer belt, box distance guiding mechanism is including setting up the square frame in the conveyer belt top, install the gear on four angles in square frame both sides, install the chain on the gear of both sides, install two push rods on the chain, square frame installs servo motor, servo motor drive gear rotates, drives the chain and rotates around square frame.
4. The efficient non-stop automatic loading system for boxes according to claim 1, wherein: the distribution device comprises an air cylinder fixed below the flat plate, the air cylinder comprises a cylinder body and a piston rod, a shifting piece is arranged on the piston rod, a shifting claw is arranged on the shifting piece, and the shifting claw extends out of the gap.
5. An efficient non-stop box automatic loading and stacking method applying the efficient non-stop box automatic loading system of claim 2, characterized in that: the box body transferred from the conveyer belt firstly reaches the buffer platform, is divided into two sides of the buffer platform by the distributing device and is arranged in a row, then the vertical lifting rod is driven by the driving device to move downwards to drive the flat push plate to move downwards, the cross rod is driven by the driving device to move forwards along the flat push guide rail to push a row of box bodies onto the flat plate, the distributing device below the flat plate divides the row of box bodies towards two sides to leave a middle space, the box body is continuously transferred from the conveyer belt, at the moment, the distributing device on the buffer platform does not work, the flat push plate is lifted and retreated to the back of the box body on the buffer platform, and is descended to push a single box body forwards to the flat plate, the distributing device distributes the single box body in place until the box body on the flat plate is full, the box body transferred from the conveyer belt comes to the buffer platform, the distributing device on the buffer platform starts to work to distribute the box bodies to the two sides, meanwhile, the lifting platform, the horizontal sliding rod and the horizontal pushing device start to work, the lifting platform rises, the horizontal sliding rod moves forwards, the horizontal pushing device puts a whole row of box bodies in place after the horizontal sliding rod is put in place, then the platform returns to wait for the next row of box bodies to work circularly.
CN201810903577.1A 2018-08-09 2018-08-09 Efficient non-pause automatic loading system and method for box body Active CN109335741B (en)

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CN112061816B (en) * 2020-11-10 2021-03-30 山东伟豪思智能仓储装备有限公司 Automatic loading system of container

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