CN106865275B - A kind of container loading system of pallet line outer circulation - Google Patents

A kind of container loading system of pallet line outer circulation Download PDF

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Publication number
CN106865275B
CN106865275B CN201510915479.6A CN201510915479A CN106865275B CN 106865275 B CN106865275 B CN 106865275B CN 201510915479 A CN201510915479 A CN 201510915479A CN 106865275 B CN106865275 B CN 106865275B
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pallet
roller machine
track
automatic butt
guided vehicle
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CN106865275A (en
Inventor
赵金成
李文艺
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Shanghai Aodi Automation Equipment Co Ltd
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Shanghai Aodi Automation Equipment Co Ltd
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Abstract

The present invention relates to a kind of container loading systems of pallet line outer circulation, including automatic butt platform (1), hinged track (8), multi-functional rail guided vehicle (2), pallet drives into roller machine (3), pallet is driven out to roller machine (5) and pallet cross-line transplanter (4), automatic butt platform (1) is upper and lower liftable, the moveable automatic butt platform (1) in left and right, hinged track (8) is slidably mounted on automatic butt platform (1) upper end, it is formed by connecting by rigid track and expansion rail, multi-functional rail guided vehicle (2) is slidably connected on hinged track (8), pallet drives into roller machine (3) and pallet is driven out to the side that roller machine (5) is vertically set on automatic platform, pallet cross-line transplanter (4) setting drives into roller machine (3) in pallet and pallet is driven out between roller machine (5), structure At half frame-shaped construction.Compared with prior art, the present invention has many advantages, such as that high-efficient, positioning is quasi-.

Description

A kind of container loading system of pallet line outer circulation
Technical field
The present invention relates to a kind of container loading systems, more particularly, to a kind of container entrucking system of pallet line outer circulation System.
Background technique
In face of the container entrucking of bag class or carton product, most of producers protrude into container using Expansion belt conveyor and match The mode of hand stowage is closed to complete, labor intensity of workers is big, and stacking form is irregular, and labor efficiency is low, the mark of general 40 ruler Case loading time is 2 hours.Automation Co., Ltd many at this stage is all in research and development Loading automatization this project, mainstream at present Technical solution is by single bag or the conveying synthesis of single case is driven into case, real by the lifting and swinging and transverse moving left and right of mechanism itself Existing parabolic type stacking.There are mechanism positioning to be not allowed for this solution, parabolic stacking form is irregular, entrucking plot ratio reduces, The problems such as entrucking low efficiency, the distance technique marketization still have many technological difficulties to need to break through.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of high-efficient, positioning standards Pallet line outer circulation container loading system.
The purpose of the present invention can be achieved through the following technical solutions: a kind of container entrucking system of pallet line outer circulation System, including automatic butt platform, hinged track, multi-functional rail guided vehicle, pallet drive into roller machine, pallet is driven out to roller machine and support Disk cross-line transplanter,
The automatic butt platform is upper and lower liftable, the moveable automatic butt platform in left and right, can guarantee hinged rail It multi-functional rail guided vehicle on road and is accurately positioned between container;
The hinged track is slidably mounted on automatic butt platform upper end, is connected by rigid track with expansion rail It forms,
The multi-functional rail guided vehicle is movably placed in hinged track,
The pallet drives into roller machine and pallet is driven out to the side that roller machine is vertically set on automatic platform, described The setting of pallet cross-line transplanter drives into roller machine in pallet and pallet is driven out between roller machine, constitutes half frame-shaped construction,
Stop in use, container truck reaches after docking with automatic butt platform, the adjustment of automatic butt platform is left up and down Right position is directed at multi-functional rail guided vehicle with packaging tank inlet, and multi-functional rail guided vehicle travels to pallet and drives into roller machine To just fork afterwards by pallet drive into roller machine conveying Lai the pallet for installing bag and stamping then driven under the drive of expansion rail In container, realize that bag stamps automatic loading, then multi-functional rail guided vehicle exits container and is driven out to roller machine to just with pallet, Pallet, which is put to pallet, to be driven out on roller machine and is driven out to roller machine through pallet and pallet cross-line transplanter is delivered to pallet and drives into rolling On cylinder machine, the circulation of pallet is realized, then bag is stamped and is deposited on pallet, and is repeated the above steps.
The automatic butt platform include upper rectangle rack, lower rectangle rack and support connector, the upper rectangle rack and Lower rectangle rack is identical, and is placed in parallel up and down, intermediate vertical with multiple support connectors being disposed vertically to connect.
The support connector includes left and right adjustment track, and chassis, goes up and down guiding axis and drive system at upper frame,
The chassis is connect by toothed belt transmission pair with left and right adjustment track,
There are two the lifting guiding axis is set, the two sides of chassis are located at, the lifting guiding axis is by upper downslide The rod piece composition of dynamic socket, one end are fixedly connected with chassis, and the other end is fixedly connected with upper frame,
The upper frame two sides are respectively equipped with the directive wheel connecting with hinged track, are provided in the hinged track The sliding slot to match with the directive wheel, sliding slot drive track to slide along directive wheel, ensure that expansion rail stretches out, retracts track Linearity.
The drive system includes first reducing motors, lifting cylinder and track driving unit, and described first slows down Motor is connect with the toothed belt transmission pair, and driving automatic butt platform adjusts moving on rails, the lifting in left and right Oil cylinder is connect with upper frame, drives upper frame to move up and down along lifting guiding axis, the track driving unit includes interconnected Second reducing motors and the rack pinion pair connecting with hinged track drive hinged track to extend and retract.
The multi-functional rail guided vehicle includes L-shaped car body and scissor-type propulsive mechanism, and the scissor-type promotes Mechanism is slidably connected to up and down on the upright arm of L shape car body, which is equipped with the push plate for pushing bag to stamp, The fork that horizontal positioned loading bag is stamped is equipped with below push plate, when needing the bag that will be loaded on fork to stamp to unload, by described Push plate push bag to stamp and unload.
The walking of multi-functional rail guided vehicle, lifting, push function realize transport, the heap height, function in place of whole product of contracting for fixed output quotas Energy.
The pallet drive into roller machine and pallet to be driven out to roller machine be telescopic roller conveyer.
The pallet drives into roller machine and transports the pallet for loading bag and stamping by roller transfer function, will using Telescopic The top that the pallet that bag is stamped is put into the fork is loaded,
The pallet is driven out to roller machine by roller transfer function conveying tray, and described using Telescopic undertaking Pallet on fork.
The bottom of the pallet is made of multiple transversely arranged no-power drums, and two sides are fixed with side plate, tray bottom The no-power drum in portion reduces the propelling resistance of multi-functional rail guided vehicle delivery device, reduces abrasion, extends and uses the longevity Life.
The expansion rail bottom is equipped with auxiliary support wheel, can effectively overcome because ground is uneven and load unevenness causes to collect Influence of the vanning inclined bottom surface to track.
Compared with prior art, the invention has the following advantages that
(1) roller machine is driven by pallet, pallet is driven out to roller machine and the cooperation of pallet cross-line transplanter and trolley it is past Multiple movement reduces costs so that can be recycled outside pallet is online, improves entrucking efficiency;
(2) automatic butt platform has lateral, lifting displacement function, can guarantee the multi-functional rail guided vehicle in hinged track It is accurately positioned between container;
(3) automatic butt platform is equipped with guiding mechanism, ensure that expansion rail stretches out, retracts the linearity of track;
(4) expansion rail leading portion is equipped with auxiliary support wheel, can effectively overcome because ground is uneven and load unevenness leads to packaging Influence of the case inclined bottom surface to track;
(5) walking, lifting of multi-functional rail guided vehicle, push function, transport, the heap for realizing whole product of contracting for fixed output quotas are high, in place Function;
(6) the line outer circulation of pallet is shunted exists with the whole product of contracting for fixed output quotas of the quick position assurance of interflow and pallet and trolley fork Pile type in transportational process is stablized;
(7) tray bottom is no-power drum, reduces the propelling resistance of multi-functional rail guided vehicle delivery device, reduces Abrasion, prolongs the service life;
(8) present invention is the whole packet push-in type loading system of limited substep, overcome parabolic type stacking pile type is irregular, efficiency not The disadvantages of high, plot ratio reduces.
Detailed description of the invention
When Fig. 1 is that multi-functional rail guided vehicle drives into roller machine with pallet and docks, structural schematic diagram of the invention;
When Fig. 2 is that multi-functional rail guided vehicle enters container, structural schematic diagram of the invention;
When Fig. 3 is that multi-functional rail guided vehicle is driven out to roller machine with pallet and docks, structural schematic diagram of the invention;
Fig. 4 is the top view of hinged track;
Fig. 5 is the left view of automatic butt platform;
Fig. 6 is the structural schematic diagram of multi-functional rail guided vehicle;
Fig. 7 is the structural schematic diagram of pallet;
Fig. 8 is the entrucking pile type figure being finally completed in container;
It is identified in figure are as follows: 1 automatic butt platform, 101 or so adjustment tracks, 102 chassis, 103 lifting guiding axis, 104 tops Frame, 105 directive wheels, 8 hinged tracks, 106 second reducing motors, 107 lifting cylinders, 108 toothed belt transmission pairs, 2 multi-functional have Rail trolley, 201 scissor-type propulsive mechanisms, 202 push plates, 203 forks, 3 pallets drive into roller machine, 4 pallet cross-line transplanters, 5 supports Disk is driven out to roller machine, 6 container trucks, 7 pallets, 701 no-power drums, 702 side plates.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Fig. 1-3, a kind of container loading system of pallet line outer circulation, including automatic butt platform 1, hingedly Track 8, multi-functional rail guided vehicle 2, pallet drive into roller machine 3, pallet is driven out to roller machine 5 and pallet cross-line transplanter 4,
The automatic butt platform 1 is upper and lower liftable, the moveable automatic butt platform 1 in left and right, be can guarantee hinged It multi-functional rail guided vehicle 2 on track 8 and is accurately positioned between container;
The hinged track 8 is slidably mounted on 1 upper end of automatic butt platform, is connected by rigid track and expansion rail It connects, is illustrated in figure 4 the top view of hinged track 8, the expansion rail bottom is equipped with auxiliary support wheel, can be effective gram Clothes are because ground is uneven and load unevenness leads to influence of the container inclined bottom surface to track.
The multi-functional rail guided vehicle 2 is movably placed in hinged track 8,
The pallet drives into roller machine 3 and pallet is driven out to the side that roller machine 5 is vertically set on automatic platform, described The setting of pallet cross-line transplanter 4 drive into roller machine 3 in pallet and pallet is driven out between roller machine 5, constitute half frame-shaped construction,
The automatic butt platform 1 include upper rectangle rack, lower rectangle rack and support connector, the upper rectangle rack and Lower rectangle rack is identical, and is placed in parallel up and down, intermediate vertical with multiple support connectors being disposed vertically to connect.
As shown in figure 5, the support connector includes left and right adjustment track 101, chassis 102, upper frame 104, lifting are led To axis 103 and drive system,
The chassis 102 is connect by toothed belt transmission pair 108 with left and right adjustment track 101,
There are two the lifting guiding axis 103 is set, it is located at the two sides of chassis 102, the lifting guiding axis 103 Rod piece by sliding up and down socket forms, and one end is fixedly connected with chassis 102, and the other end is fixedly connected with upper frame 104,
104 two sides of upper frame are respectively equipped with the directive wheel connecting with hinged track 8 105, the hinged rail The sliding slot to match with the directive wheel 105 is provided on road 8, sliding slot drives track to slide, ensure that expansion rail along directive wheel 105 Road stretches out, retracts the linearity of track.
The drive system includes first reducing motors, lifting cylinder 107 and track driving unit, and described first subtracts Speed motor is connect with the toothed belt transmission pair 108, and driving automatic butt platform 1 moves on left and right adjustment track 101, institute The lifting cylinder 107 stated is connect with upper frame 104, drives upper frame 104 to move up and down along lifting guiding axis 103, the track drives Moving cell includes second reducing motors 106 interconnected and the rack pinion pair that connect with hinged track 8, is driven hinged Track 8 extends and retracts.
As shown in fig. 6, the multi-functional rail guided vehicle 2 is that a kind of rail entrucking with scissor-type propulsive mechanism 201 is small Vehicle, including trolley base, fixed guide frame, a speed crane, two speed cranes, scissor-type propulsive mechanism 201,
The bottom end of the fixed guide frame is vertically fixed on one end of trolley base, constitutes L shape, institute with trolley base The trolley base stated is equipped with traveling wheel, railway limit block and the counterweight for preventing trolley from toppling over rolled in orbit convenient for trolley Block.
The one speed crane is connected by the first directive wheel 105 of its two sides with the sliding of fixed guide frame liftable It connects, the fixed guide frame two sides are provided with the first guide groove to match with first directive wheel 105.
The two speed cranes are connect by lifting chain with a speed crane liftable, the lifting chain It there are two and if is disposed vertically, one end is fixedly connected on fixed guide frame, and the other end bypasses the cunning on a speed crane top Wheel is fixed on plate, and the plate, which can slide up and down, to be mounted on two speed cranes.
The two speed crane two sides be equipped with the second directive wheel 105, a speed crane two sides be provided with The second guide groove that second directive wheel 105 matches.
Described 201 one end of scissor-type propulsive mechanism is vertically fixed on the outside of two speed cranes, and other end connection pushes The push plate 202 of cargo, is equipped with the fork 203 of horizontal positioned loading cargo below, and the fork 203 is equipped with for solid 7 positioning pin of pallet for loading the pallet 7 of cargo is determined, so that the pallet 7 when pushing cargo of scissor-type propulsive mechanism 201 is not joined With the movement of cargo, it remain stationary.
When needing to unload the cargo loaded on fork 203, cargo is pushed by the scissor-type propulsive mechanism 201 It unloads, the push plate 202 is placed vertically.
The scissor-type propulsive mechanism 201 is one group of parallelogram connection-rod being arranged symmetrically, when pushing cargo, institute The shape that the parallelogram connection-rod being arranged symmetrically stated is opened and closed with scissors realizes the propulsion that stroke amplifies step by step, this to promote Oil cylinder obtains biggish advance with lesser stroke, it is simple and reliable for structure, push away it is fast it is fast, propelling resistance is small, run smoothly, without making an uproar Sound.
Walking, the lifting, push function of multi-functional rail guided vehicle 2 realize transport, the heap height, function in place of whole product of contracting for fixed output quotas Energy.
The pallet drive into roller machine 3 and pallet to be driven out to roller machine 5 be telescopic roller conveyer.
The pallet drives into roller machine 3 and transports the pallet 7 for loading bag and stamping by roller transfer function, and passes through the function that stretches The pallet 7 that loading bag can be stamped is put into the top of the fork 203,
The pallet is driven out to roller machine 5 by roller transmission mechanism conveying tray 7, and is accepted by cantilever telescoping mechanism Pallet 7 on the fork 203.
As shown in fig. 7, the bottom of the pallet 7 is made of multiple transversely arranged no-power drums 701, two sides are fixed There is side plate 702, the no-power drum 701 of 7 bottom of pallet reduces the propelling resistance of multi-functional 2 delivery device of rail guided vehicle, subtracts Abrasion is lacked, has prolonged the service life.
Present invention is mainly used for the flow type enterprises container automatic loadings such as cement, feed, beverage.
Specific work process of the present invention is as follows:
1. container truck 6 reaches entrucking area, stop after the adjusted depth of parallelism with 1 length direction of automatic butt platform, After automatic butt platform 1 is lateral, lifting position adjusts, the accurate contraposition of multi-functional rail guided vehicle 2 and container is realized;
2. multi-functional rail guided vehicle 2, which drives to, drives into 3 position of roller machine to just awaiting orders afterwards with pallet;
3. pallet 7 is placed to pallet and drives on 3 outer end of roller machine, after the completion of robot palletizer stacking, pallet drives into rolling Cylinder machine 3, which stretches out and pallet 7 is transported to multi-functional 2 top of rail guided vehicle waiting, forks (such as Fig. 1);
4. multi-functional rail guided vehicle 2 forks and drives into container together with expansion rail after pallet 7, realized after boosted, push Automatic loading (such as Fig. 2);
5. after the completion of the first pile entrucking, trolley exits outside container case and is driven out to roller machine 5 with pallet and is aligned, pallet is put down 7, pallet is driven out to the other end (such as Fig. 3) that roller machine 5 retracts and pallet 7 is transported to this line;
6. pallet 7 comes back to pallet through pallet cross-line transplanter 4 and drives on 3 initial position of roller machine, the second packet is carried out Entrucking;
7. 36 bags of every pile, 2 piles are stacked in container inner height direction, and 11 pile of length direction heap amounts to 22 piles;Trolley completes 22 Secondary round-trip, expansion rail completes 11 removals, completion entrucking (such as Fig. 8) in 64 minutes.

Claims (5)

1. a kind of container loading system of pallet line outer circulation, which is characterized in that including automatic butt platform (1), hinged rail Road (8), multi-functional rail guided vehicle (2), pallet drive into roller machine (3), pallet is driven out to roller machine (5) and pallet cross-line transplanter (4),
The automatic butt platform (1) be upper and lower liftable, the moveable automatic butt platform (1) in left and right,
The hinged track (8) is slidably mounted on automatic butt platform (1) upper end, is connected by rigid track and expansion rail It connects,
The multi-functional rail guided vehicle (2) is slidably connected on hinged track (8),
The pallet drives into roller machine (3) and pallet is driven out to the side that roller machine (5) is vertically set on automatic platform, described Pallet cross-line transplanter (4) setting drive into roller machine (3) in pallet and pallet is driven out between roller machine (5), half frame shape of composition Structure,
Stop in use, container truck (6) reaches after docking with automatic butt platform (1), in automatic butt platform (1) adjustment Lower left-right position is directed at multi-functional rail guided vehicle (2) with packaging tank inlet, multi-functional rail guided vehicle (2) traveling to and pallet Drive into roller machine (3) to just fork afterwards by pallet drive into roller machine (3) conveying Lai the pallet (7) that bag is stamped that installs then stretching It is driven into container under the drive of contracting track, realizes that bag stamps automatic loading, then multi-functional rail guided vehicle (2) exits container simultaneously Roller machine (5) is driven out to pallet to be driven out on roller machine (5) to just, pallet (7) is put to pallet and be driven out to roller machine (5) through pallet Pallet is delivered to pallet cross-line transplanter (4) to drive on roller machine (3), realizes the circulation of pallet (7), then bag is stamped and is deposited into On pallet (7), and repeat the above steps;
The automatic butt platform (1) includes upper rectangle rack, lower rectangle rack and support connector, and the upper rectangle rack is under Rectangle rack is identical, and is placed in parallel up and down, intermediate vertical with multiple support connectors being disposed vertically to connect;
The expansion rail bottom is equipped with auxiliary support wheel.
2. a kind of container loading system of pallet line outer circulation according to claim 1, which is characterized in that the branch Supportting connector includes left and right adjustment track (101), and chassis (102), goes up and down guiding axis (103) and drive system at upper frame (104),
The chassis (102) is connect by toothed belt transmission secondary (108) with left and right adjustment track (101),
There are two the lifting guiding axis (103) is set, it is located at the two sides of chassis (102), the lifting guiding axis (103) it is made of the rod piece for sliding up and down socket, one end is fixedly connected with chassis (102), and the other end is fixedly connected with upper frame (104),
Described upper frame (104) two sides are respectively equipped with the directive wheel (105) connecting with hinged track (8), and described is hinged The sliding slot to match with the directive wheel (105) is provided on track (8),
The drive system includes first reducing motors, lifting cylinder (107) and track driving unit, and described first slows down Motor is connect with the toothed belt transmission secondary (108), and driving automatic butt platform (1) is transported in left and right adjustment track (101) Dynamic, the lifting cylinder (107) is connect with upper frame (104), and upper frame (104) is driven to move up and down along lifting guiding axis (103), The track driving unit includes second reducing motors interconnected (106) and the gear teeth that connect with hinged track (8) Transmission drives hinged track (8) to extend and retract.
3. a kind of container loading system of pallet line outer circulation according to claim 1, which is characterized in that described is more Function rail guided vehicle (2) includes L-shaped car body and scissor-type propulsive mechanism (201), the scissor-type propulsive mechanism (201) It is slidably connected on the upright arm of L shape car body up and down, which is equipped with the push plate for pushing bag to stamp (202), the fork (203) that horizontal positioned loading bag is stamped is equipped with below push plate (202), when needing will to load on fork (203) Bag stamp when unloading, push bag to stamp by the push plate (202) and unload.
4. a kind of container loading system of pallet line outer circulation according to claim 3, which is characterized in that the support Disk drive into roller machine (3) and pallet to be driven out to roller machine (5) be telescopic roller conveyer.
5. a kind of container loading system of pallet line outer circulation according to claim 1, which is characterized in that the support The bottom of disk (7) is made of multiple transversely arranged no-power drums (701), and two sides are fixed with side plate (702).
CN201510915479.6A 2015-12-10 2015-12-10 A kind of container loading system of pallet line outer circulation Active CN106865275B (en)

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CN110525308B (en) * 2019-08-08 2020-08-18 淮安信息职业技术学院 Container loading control device based on applied mathematical model
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