CN106865275A - A kind of container loading system of pallet line outer circulation - Google Patents
A kind of container loading system of pallet line outer circulation Download PDFInfo
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- CN106865275A CN106865275A CN201510915479.6A CN201510915479A CN106865275A CN 106865275 A CN106865275 A CN 106865275A CN 201510915479 A CN201510915479 A CN 201510915479A CN 106865275 A CN106865275 A CN 106865275A
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- pallet
- roller machine
- track
- automatic butt
- away
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- 238000011068 load Methods 0.000 title claims abstract description 30
- 238000010276 construction Methods 0.000 claims abstract description 4
- 230000001141 propulsive Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 230000001737 promoting Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 210000004279 Orbit Anatomy 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000001360 synchronised Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing Effects 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
Abstract
The present invention relates to a kind of container loading system of pallet line outer circulation,Including automatic butt platform (1),Hinged track (8),Multi-functional rail guided vehicle (2),Pallet sails roller machine (3) into,Pallet rolls roller machine (5) and pallet cross-line transplanter (4) away from,Automatic butt platform (1) is upper and lower liftable,Moveable automatic butt platform (1) in left and right,Hinged track (8) is slidably mounted on automatic butt platform (1) upper end,It is formed by connecting by rigid track and expansion rail,Multi-functional rail guided vehicle (2) is slidably connected in hinged track (8),Pallet sails roller machine (3) into and pallet rolls the side that roller machine (5) is vertically set on automatic platform away from,Pallet cross-line transplanter (4) is arranged on that pallet sails roller machine (3) into and pallet is rolled away between roller machine (5),Constitute half frame-shaped construction.Compared with prior art, the present invention has the advantages that efficiency high, positioning are accurate.
Description
Technical field
The present invention relates to a kind of container loading system, more particularly, to a kind of container entrucking of pallet line outer circulation
System.
Background technology
In face of the container entrucking of bag class or carton product, most of producers stretch into container using Expansion belt conveyor
The mode of hand stowage is coordinated to complete, labor strength is big, and stacking form is irregular, and efficiency is low, one
As 40 chis standard packing box loading time be 2 hours.Automation Co., Ltd many at this stage is all in research and development Loading automatization
This problem, the technical scheme of current main flow is by single bag or the conveying synthesis of single case is sailed into case, by mechanism
The lifting and swinging and transverse moving left and right of itself realize parabolic type stacking.There is mechanism's positioning and forbidden, thrown in this solution
Thing stacking form is irregular, entrucking plot ratio is reduced, the low problem of entrucking efficiency, and the distance technique marketization still has
Many technological difficulties need to break through.
The content of the invention
The purpose of the present invention is exactly to provide a kind of efficiency high, positioning for the defect for overcoming above-mentioned prior art to exist
The container loading system of accurate pallet line outer circulation.
The purpose of the present invention can be achieved through the following technical solutions：A kind of container entrucking of pallet line outer circulation
System, including automatic butt platform, hinged track, multi-functional rail guided vehicle, pallet sail roller machine, pallet into and sail
Go out roller machine and pallet cross-line transplanter,
Described automatic butt platform is upper and lower liftable, the moveable automatic butt platform in left and right, can guarantee that and is hinged
It is accurately positioned between multi-functional rail guided vehicle and container on track；
Described hinged track is slidably mounted on automatic butt platform upper end, is connected by rigid track and expansion rail
Connect and form,
Described multi-functional rail guided vehicle is movably placed in hinged track,
Described pallet sails roller machine into and pallet rolls the side that roller machine is vertically set on automatic platform away from, described
Pallet cross-line transplanter be arranged on that pallet sails roller machine into and pallet is rolled away between roller machine, constitute half frame-shaped construction,
When using, container truck reached and stop after being docked with automatic butt platform, and the adjustment of automatic butt platform is upper and lower
Right position, makes multi-functional rail guided vehicle be aligned with packaging tank inlet, and multi-functional rail guided vehicle is travelled to pallet and sailed
Enter forked after roller machine is aligned by pallet sail into roller machine conveying come install the pallet that bag is stamped, then, in expansion rail
Sailed into container under the drive in road, realize that bag stamps automatic loading, then multi-functional rail guided vehicle exits container simultaneously
Roller machine is rolled away from pallet to align, pallet is put to pallet to be rolled away from roller machine and roll roller machine and pallet away from through pallet
Cross-line transplanter is delivered to pallet and sails on roller machine, realizes the circulation of pallet, then bag is stamped is deposited on pallet,
And repeat the above steps.
Described automatic butt platform includes upper rectangle rack, lower rectangle rack and support connector, described upper rectangle rack
It is identical with lower rectangle rack, and be placed in parallel up and down, centre is vertical with multiple support connectors being disposed vertically to be connected
Connect.
Described support connector include left and right adjustment track, underframe, upper frame, lifting the axis of guide and drive system,
Described underframe is connected by the way that toothed belt transmission is secondary with left and right adjustment track,
The described lifting axis of guide is provided with two, and respectively positioned at the both sides of underframe, the described lifting axis of guide is by upper and lower
The rod member composition being slidably socketed, its one end is fixedly connected underframe, and the other end is fixedly connected upper frame,
Described upper frame is respectively provided on two sides with a directive wheel being connected with hinged track, is opened in described hinged track
There is a chute matched with the directive wheel, chute drives track to slide along directive wheel, it is ensured that expansion rail stretches out,
The linearity of retraction track.
Described drive system includes first reducing motors, hoist cylinder and track driver element, and described first subtracts
Speed motor is connected with described toothed belt transmission pair, drives automatic butt platform in left and right adjustment moving on rails, institute
The hoist cylinder stated is connected with upper frame, drives upper frame to be moved up and down along the lifting axis of guide, described track driver element
The rack pinion pair being connected including the second reducing motors being connected with each other and with hinged track, drives hinged track
Extend and retract.
Described multi-functional rail guided vehicle includes L-shaped car body and scissor-type propulsive mechanism, described scissor-type
Propulsive mechanism is slidably connected on the upright arm of L-shaped car body up and down, and the scissor-type propulsive mechanism is provided with and pushes away
The push pedal that dynamic bag is stamped, push pedal lower section be provided with the fork that the loadings bag of horizontal positioned is stamped, when need by fork loading
Bag is stamped when unloading, and promotes bag to stamp by described push pedal and unloads.
The walking of multi-functional rail guided vehicle, lifting, push function, the transport, the heap that realize whole product of contracting for fixed output quotas be high, just
Bit function.
Described pallet sails roller machine into and pallet rolls roller machine away from and is telescopic roller conveyer.
Described pallet sails roller machine into and transports the pallet that loading bag is stamped by roller transfer function, using Telescopic
The top that the pallet stamped of bag is put into described fork will be loaded,
Described pallet rolls roller machine away from by roller transfer function conveying tray, and accepts described using Telescopic
Fork on pallet.
The bottom of described pallet is made up of multiple transversely arranged no-power drums, and both sides are fixed with side plate, pallet
The no-power drum of bottom, reduces the propelling resistance of multi-functional rail guided vehicle delivery device, reduces abrasion, prolongs
Long life.
Described expansion rail bottom is provided with auxiliary support wheel, can effectively overcome because ground is uneven and load inequality causes
Influence of the container inclined bottom surface to track.
Compared with prior art, the present invention has advantages below：
(1) cooperation and dolly that roller machine, pallet roll roller machine and pallet cross-line transplanter away from are sailed into by pallet
Reciprocating motion so that pallet is online outer can be recycled, and reduce cost, improve entrucking efficiency；
(2) automatic butt platform possess laterally, lifting displacement function, can guarantee that in hinged track multi-functional has
It is accurately positioned between rail dolly and container；
(3) automatic butt platform is provided with guiding mechanism, it is ensured that expansion rail stretches out, the straight line of retraction track
Property；
(4) expansion rail leading portion is provided with auxiliary support wheel, can effectively overcome because ground is uneven and load inequality causes
Influence of the container inclined bottom surface to track；
(5) walking, lifting, the push function of multi-functional rail guided vehicle, realizes transport, the heap of whole product of contracting for fixed output quotas
It is high, with regard to bit function；
(6) the line outer circulation shunting of pallet with collaborate and pallet is whole with the quick position assurance of dolly fork contracts for fixed output quotas
Pile type stabilization of the product in transportation；
(7) tray bottom is no-power drum, reduces the propelling resistance of multi-functional rail guided vehicle delivery device,
Abrasion is reduced, is increased the service life；
(8) present invention be the whole bag push-in type loading system of limited substep, overcome parabolic type stacking pile type it is irregular,
The shortcomings of inefficient, plot ratio is reduced.
Brief description of the drawings
When Fig. 1 is docked for multi-functional rail guided vehicle sails roller machine into pallet, structural representation of the invention；
When Fig. 2 is that multi-functional rail guided vehicle enters container, structural representation of the invention；
When Fig. 3 is docked for multi-functional rail guided vehicle rolls roller machine away from pallet, structural representation of the invention；
Fig. 4 is the top view of hinged track；
Fig. 5 is the left view of automatic butt platform；
Fig. 6 is the structural representation of multi-functional rail guided vehicle；
Fig. 7 is the structural representation of pallet；
Fig. 8 is the entrucking pile type figure being finally completed in container；
It is designated in figure：1 automatic butt platform, 101 or so adjustment tracks, 102 underframe, the 103 lifting axis of guides,
104 upper frames, 105 directive wheels, 8 hinged tracks, 106 second reducing motors, 107 hoist cylinders, 108 is synchronous
V belt translation pair, 2 multi-functional rail guided vehicles, 201 scissor-type propulsive mechanisms, 202 push pedals, 203 forks, 3 pallets
Sail roller machine into, 4 pallet cross-line transplanters, 5 pallets roll roller machine, 6 container trucks, 7 pallets, 701 away from
No-power drum, 702 side plates.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Fig. 1-3, a kind of container loading system of pallet line outer circulation, including automatic butt platform 1,
Hinged track 8, multi-functional rail guided vehicle 2, pallet sail into roller machine 3, pallet roll away from roller machine 5 and pallet across
Line transplanter 4,
Described automatic butt platform 1 is upper and lower liftable, the moveable automatic butt platform 1 in left and right, be can guarantee that
It is accurately positioned between multi-functional rail guided vehicle 2 and container in hinged track 8；
Described hinged track 8 is slidably mounted on the upper end of automatic butt platform 1, by rigid track and expansion rail
Road is formed by connecting, and is illustrated in figure 4 the top view of hinged track 8, and described expansion rail bottom is provided with auxiliary branch
Support wheel, can effectively overcome because ground is uneven and load inequality causes influence of the container inclined bottom surface to track.
Described multi-functional rail guided vehicle 2 is movably placed in hinged track 8,
Described pallet sails roller machine 3 into and pallet rolls the side that roller machine 5 is vertically set on automatic platform away from,
Described pallet cross-line transplanter 4 is arranged on that pallet sails roller machine 3 into and pallet is rolled away between roller machine 5, constitutes
Half frame-shaped construction,
Described automatic butt platform 1 includes upper rectangle rack, lower rectangle rack and support connector, described upper rectangle
Frame is identical with lower rectangle rack, and is placed in parallel up and down, middle vertical with multiple support connectors being disposed vertically
Connection.
As shown in figure 5, described support connector include left and right adjustment track 101, underframe 102, upper frame 104,
The lifting axis of guide 103 and drive system,
Described underframe 102 is connected by toothed belt transmission secondary 108 with left and right adjustment track 101,
The described lifting axis of guide 103 is provided with two, and respectively positioned at the both sides of underframe 102, described lifting is oriented to
Axle 103 is made up of the rod member for sliding up and down socket, and its one end is fixedly connected underframe 102, and the other end is fixedly connected top
Frame 104,
Described upper frame 104 is respectively provided on two sides with a directive wheel 105 being connected with hinged track 8, described hinge
Integrates with the chute matched with the directive wheel 105 that be provided with 8, and chute drives track to slide along directive wheel 105,
Ensure that expansion rail stretch out, the linearity of retraction track.
Described drive system includes first reducing motors, hoist cylinder 107 and track driver element, described the
One reducing motor is connected with described toothed belt transmission secondary 108, drives automatic butt platform 1 in left and right adjustment track
Moved on 101, described hoist cylinder 107 is connected with upper frame 104, drive upper frame 104 along the lifting axis of guide 103
Move up and down, described track driver element include the second reducing motors 106 being connected with each other and with hinged track 8
The rack pinion pair of connection, drives hinged track 8 to extend and retract.
As shown in fig. 6, described multi-functional rail guided vehicle 2 is a kind of rail dress with scissor-type propulsive mechanism 201
Car dolly, including the propulsion of trolley base, fixed guide frame, a speed crane, two speed cranes, scissor-type
Mechanism 201,
The bottom of described fixed guide frame is vertically fixed on one end of trolley base, and L-shaped is constituted with trolley base
Shape, described trolley base is provided with to be easy to the dolly road wheel for rolling in orbit, railway limit block and prevents small
The balancing weight that car is toppled over.
A described speed crane is slided by the first directive wheel 105 of its both sides with fixed guide frame liftable
Connection, described fixed guide frame both sides are provided with the first gathering sill matched with the first described directive wheel 105.
Two described speed cranes are connected by lifting chain with a speed crane liftable, described lifting chain
Bar is provided with two and is disposed vertically, and one end is fixedly connected on fixed guide frame, and the other end bypasses a speed crane
The pulley on top is fixed on flat board, and described flat board can slide up and down on two speed cranes.
Two described speed crane both sides are provided with the second directive wheel 105, and a described speed crane both sides are provided with
The second gathering sill matched with the second described directive wheel 105.
Described one end of scissor-type propulsive mechanism 201 is vertically fixed on two speed cranes outside, and other end connection is pushed away
The push pedal 202 of dynamic goods, is provided with the fork 203 of the loading goods of horizontal positioned, described fork 203 below
It is provided with the alignment pin of pallet 7 for being fixed for the pallet 7 for loading goods so that scissor-type propulsive mechanism 201
When goods is promoted, pallet 7 is not involved in the motion of goods, remains stationary.
When needing to unload the goods loaded on fork 203, promoted by described scissor-type propulsive mechanism 201
Goods is unloaded, and described push pedal 202 is placed vertically.
Described scissor-type propulsive mechanism 201 is one group of parallelogram connection-rod being arranged symmetrically, when goods is promoted,
The described parallelogram connection-rod being arranged symmetrically realizes the propulsion that stroke amplifies step by step with the shape of scissors folding, this
So that propelling cylinder obtains larger advance with less stroke, it is simple and reliable for structure, push away fast fast, propelling resistance it is small,
Operate steadily, noiselessness.
The walking of multi-functional rail guided vehicle 2, lifting, push function, the transport, the heap that realize whole product of contracting for fixed output quotas be high,
With regard to bit function.
Described pallet sails roller machine 3 into and pallet rolls roller machine 5 away from and is telescopic roller conveyer.
Described pallet sails roller machine 3 into and transports the pallet 7 that loading bag is stamped by roller transfer function, and by stretching
Contracting function will load the top that the pallet 7 stamped of bag is put into described fork 203,
Described pallet rolls roller machine 5 away from by roller transmission mechanism conveying tray 7, and by cantilever telescoping mechanism
Accept the pallet 7 on described fork 203.
As shown in fig. 7, the bottom of described pallet 7 is made up of multiple transversely arranged no-power drums 701, two
Side is fixed with side plate 702, and the no-power drum 701 of the bottom of pallet 7 reduces multi-functional rail guided vehicle 2 and pushes
The propelling resistance of mechanism, reduces abrasion, increases the service life.
Present invention is mainly used for the flow type enterprise container automatic loading such as cement, feed, beverage.
Specific work process of the present invention is as follows：
1. container truck 6 reaches entrucking area, after the adjusted depth of parallelism with the length direction of automatic butt platform 1
Stop, after the transverse direction of automatic butt platform 1, lifting position adjustment, realize multi-functional rail guided vehicle 2 with container
Precisely contraposition；
2. multi-functional rail guided vehicle 2 drives to be sailed into after the position of roller machine 3 aligns with pallet and awaits orders；
3. pallet 7 is placed to pallet and sails on the outer end of roller machine 3, after the completion of robot palletizer stacking, pallet
Sail into roller machine 3 stretch out and by pallet 7 be transported to the top of multi-functional rail guided vehicle 2 wait fork (such as Fig. 1)；
4. multi-functional rail guided vehicle 2 sails container, boosted, push into after forking pallet 7 together with expansion rail
After realize automatic loading (such as Fig. 2)；
5. after the completion of the first pile entrucking, dolly is exited outside container case and rolls roller machine 5 away from pallet and aligns, and is put
Lower tray 7, pallet rolls the other end (such as Fig. 3) that roller machine 5 is retracted and pallet 7 is transported to this line away from；
6. pallet 7 comes back to pallet and sails on the initial position of roller machine 3 through pallet cross-line transplanter 4, carries out
The entrucking of the second bag；
7., per 36 bags of pile, 2 piles are stacked in container inner height direction, the pile of length direction heap 11, altogether 22 pile；
Dolly completes 22 times and comes and goes, and expansion rail completes 11 removals, completes entrucking (such as Fig. 8) within 64 minutes.
Claims (7)
1. a kind of container loading system of pallet line outer circulation, it is characterised in that including automatic butt platform (1),
Hinged track (8), multi-functional rail guided vehicle (2), pallet sail roller machine (3), pallet into and roll roller machine (5) away from
And pallet cross-line transplanter (4),
Described automatic butt platform (1) is upper and lower liftable, moveable automatic butt platform (1) in left and right,
Described hinged track (8) is slidably mounted on automatic butt platform (1) upper end, by rigid track and
Expansion rail is formed by connecting,
Described multi-functional rail guided vehicle (2) is slidably connected in hinged track (8),
Described pallet sails roller machine (3) into and pallet rolls roller machine (5) away from and is vertically set on automatic platform
Side, described pallet cross-line transplanter (4) is arranged on that pallet sails roller machine (3) into and pallet rolls roller machine away from
(5) between, half frame-shaped construction is constituted,
When using, container truck (6) reached and stop after being docked with automatic butt platform (1), and automatic butt is put down
Platform (1) adjusts position up and down, multi-functional rail guided vehicle (2) is aligned with packaging tank inlet, multi-functional to have
Rail dolly (2) traveling to fork that sail roller machine (3) into by pallet defeated to being sailed into pallet after roller machine (3) is aligned
That sends installs the pallet (7) that bag is stamped, and then, is sailed into container under the drive of expansion rail, realizes that bag is stamped
Automatic loading, then multi-functional rail guided vehicle (2) exit container and roll roller machine (5) away from pallet and align,
Pallet (7) is put to pallet to be rolled away from roller machine (5) and rolls roller machine (5) and the shifting of pallet cross-line away from through pallet
Cultivation machine (4) is delivered to pallet and sails on roller machine (3), realizes the circulation of pallet (7), then bag is stamped into stacking
Onto pallet (7), and repeat the above steps.
2. the container loading system of a kind of pallet line outer circulation according to claim 1, it is characterised in that
Described automatic butt platform (1) includes upper rectangle rack, lower rectangle rack and support connector, described upper rectangle
Frame is identical with lower rectangle rack, and is placed in parallel up and down, middle vertical with multiple support connectors being disposed vertically
Connection.
3. the container loading system of a kind of pallet line outer circulation according to claim 2, it is characterised in that
Described support connector includes left and right adjustment track (101), and underframe (102), upper frame (104), lifting are oriented to
Axle (103) and drive system,
Described underframe (102) is connected by toothed belt transmission pair (108) with left and right adjustment track (101),
The described lifting axis of guide (103) is provided with two, respectively positioned at the both sides of underframe (102), described liter
The drop axis of guide (103) is made up of the rod member for sliding up and down socket, and its one end is fixedly connected underframe (102), another
End is fixedly connected upper frame (104),
Described upper frame (104) is respectively provided on two sides with a directive wheel (105) being connected with hinged track (8),
The chute matched with the directive wheel (105) is provided with described hinged track (8),
Described drive system includes first reducing motors, hoist cylinder (107) and track driver element, described
First reducing motors be connected with described toothed belt transmission pair (108), driving automatic butt platform (1) is on a left side
Moved on right adjustment track (101), described hoist cylinder (107) is connected with upper frame (104), drive top
Frame (104) moves up and down along the lifting axis of guide (103), described track driver element include being connected with each other the
Two reducing motors (106) and the rack pinion pair being connected with hinged track (8), drive hinged track (8)
Extend and retract.
4. the container loading system of a kind of pallet line outer circulation according to claim 1, it is characterised in that
Described multi-functional rail guided vehicle (2) includes L-shaped car body and scissor-type propulsive mechanism (201), described
Scissor-type propulsive mechanism (201) is slidably connected on the upright arm of L-shaped car body up and down, scissor-type propulsion
Mechanism (201) is provided with the push pedal (202) for promoting bag to stamp, and push pedal (202) lower section is provided with the loading of horizontal positioned
The fork (203) stamped of bag, when need to stamp in the bag loaded on fork (203) unload when, by described push pedal
(202) promote bag to stamp to unload.
5. the container loading system of a kind of pallet line outer circulation according to claim 4, it is characterised in that
Described pallet sails roller machine (3) into and pallet rolls roller machine (5) away from and is telescopic roller conveyer.
6. the container loading system of a kind of pallet line outer circulation according to claim 1, it is characterised in that
The bottom of described pallet (7) is made up of multiple transversely arranged no-power drums (701), and both sides are fixed with side
Plate (702).
7. the container loading system of a kind of pallet line outer circulation according to claim 1, it is characterised in that
Described expansion rail bottom is provided with auxiliary support wheel.
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| CN201510915479.6A CN106865275B (en) | 2015-12-10 | 2015-12-10 | A kind of container loading system of pallet line outer circulation |
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| CN201510915479.6A CN106865275B (en) | 2015-12-10 | 2015-12-10 | A kind of container loading system of pallet line outer circulation |
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| CN110525308A (en) * | 2019-08-08 | 2019-12-03 | 淮安信息职业技术学院 | A kind of container loading control device based on applied mathematical model |
| CN110817451A (en) * | 2019-11-20 | 2020-02-21 | 南京冈尔信息技术有限公司 | Goods mobile device and container hacking machine |
| CN113060560A (en) * | 2021-05-10 | 2021-07-02 | 日照职业技术学院 | Automatic disinfection sign indicating number goods device in container |
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| CN110217618A (en) * | 2019-06-11 | 2019-09-10 | 三一汽车制造有限公司 | A kind of vanning device |
| CN110525308A (en) * | 2019-08-08 | 2019-12-03 | 淮安信息职业技术学院 | A kind of container loading control device based on applied mathematical model |
| CN110525308B (en) * | 2019-08-08 | 2020-08-18 | 淮安信息职业技术学院 | Container loading control device based on applied mathematical model |
| CN110817451A (en) * | 2019-11-20 | 2020-02-21 | 南京冈尔信息技术有限公司 | Goods mobile device and container hacking machine |
| CN110817451B (en) * | 2019-11-20 | 2020-05-15 | 南京冈尔信息技术有限公司 | Goods mobile device and container hacking machine |
| CN113060560A (en) * | 2021-05-10 | 2021-07-02 | 日照职业技术学院 | Automatic disinfection sign indicating number goods device in container |
| CN113060560B (en) * | 2021-05-10 | 2022-02-25 | 日照职业技术学院 | Automatic disinfection sign indicating number goods device in container |
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|---|---|
| CN106865275B (en) | 2019-04-05 |
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