CN214824386U - Packaging equipment and packaging system - Google Patents
Packaging equipment and packaging system Download PDFInfo
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- CN214824386U CN214824386U CN202120316141.XU CN202120316141U CN214824386U CN 214824386 U CN214824386 U CN 214824386U CN 202120316141 U CN202120316141 U CN 202120316141U CN 214824386 U CN214824386 U CN 214824386U
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- film
- packaging
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- packing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
- B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/02—Bundling bricks or other building blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
- B65B35/405—Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Basic Packing Technique (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The utility model provides a baling equipment and packaging system. The packaging device includes: a support frame; a rotation module including a rotation guide, a rotation frame, and a first driving mechanism; the translation packaging module comprises a sliding installation part, a packaging head, a packaging chute and a second driving mechanism; twine the membrane module, it sets up to twine the membrane module on the slidable mounting portion, twine the membrane module and be used for outwards carrying the membrane, twine the membrane module and still dispose fixture and disconnected membrane mechanism, wherein, fixture is used for the free end of centre gripping film, disconnected membrane mechanism is used for cutting off the film. The functionality of the packaging equipment is enriched, so that the occupied area of a packaging system is reduced, and the operation cost is reduced.
Description
Technical Field
The utility model relates to a baling press technical field especially relates to a baling equipment and packaging system.
Background
At present, with the advance of the packaging industry technology, the automatic packaging technology is widely popularized and used. In the packing process of conventional goods, cross packing needs to be carried out, two packing devices need to be configured for staggered packing under a common condition, and meanwhile, after the packing is finished, film covering treatment needs to be carried out on the outside of the goods through a film covering device. And relevant equipment needs to be arranged along the conveying line in sequence, so that on one hand, the occupied area is large, and on the other hand, the overall cost of the equipment is high. Therefore, how to design a technology that the function is diversified in order to reduce equipment area and reduce running cost is the utility model aims to solve the technical problem.
Disclosure of Invention
The utility model provides a baling equipment and packaging system realizes richening baling equipment's functionality to reduce packaging system's area, and reduce the running cost low.
The utility model provides a baling equipment, a serial communication port, include:
a support frame;
the rotating module comprises a rotating guide part, a rotating frame and a first driving mechanism, the rotating guide part is arranged at the top of the supporting frame, the rotating frame is rotatably arranged on the rotating guide part, and the first driving mechanism is used for driving the rotating frame to rotate relative to the rotating guide part;
the translational packaging module comprises a sliding installation part, a packaging head, a packaging chute, a tape storage mechanism and a second driving mechanism, wherein the sliding installation part is slidably arranged on the rotating frame, the packaging head is arranged on the sliding installation part in a vertically movable manner, the packaging chute is arranged on the sliding installation part, the second driving mechanism is used for driving the sliding installation part to reciprocate relative to the rotating frame, and the tape storage mechanism is used for supplying a packaging tape to the packaging head;
twine the membrane module, it sets up to twine the membrane module on the slidable mounting portion, twine the membrane module and be used for outwards carrying the membrane, twine the membrane module and still dispose fixture and disconnected membrane mechanism, wherein, fixture is used for the free end of centre gripping film, disconnected membrane mechanism is used for cutting off the film.
The utility model also provides a packaging system, include:
the conveying equipment is used for conveying goods to be packaged;
a baling device disposed at the conveyor device and configured to bale the cargo on the conveyor device.
The utility model provides a pair of baling equipment and packaging system, through the mode of rotatory cooperation sideslip, satisfy the alternately requirement of packing of goods, at the packing in-process, treat that the goods of packing need not to remove, only need pass through rotation module drives translation packing module rotates and removes alright with the requirement of satisfying the alternately packing of goods surface vertical, like this, just need not to dispose two baling equipment, has reduced the running cost of enterprise on the one hand, and the rotatory translation baling equipment of on the other hand is compared in two equipment, and its area is littleer. In addition, after the cross packaging is finished, the film winding module can be used for winding the film on the surface of the goods, so that the functionality of the packaging equipment can be enriched.
Drawings
FIG. 1 is a schematic view of the packaging system of the present invention;
FIG. 2 is a second schematic view of the packaging system of the present invention;
FIG. 3 is one of the schematic structural diagrams of the packing apparatus of the present invention;
FIG. 4 is a second schematic structural view of the packaging apparatus of the present invention;
FIG. 5 is an enlarged view of a portion of area A of FIG. 4;
FIG. 6 is an enlarged partial view of the area B in FIG. 4;
FIG. 7 is a schematic structural view of a rotating module in the packing apparatus of the present invention;
FIG. 8 is an exploded view of the rotating module of the baling device according to the present invention;
FIG. 9 is a schematic structural view of a translation packaging module in the packaging device of the present invention;
fig. 10 is a third schematic structural view of the packaging apparatus of the present invention;
FIG. 11 is a fourth schematic structural view of the packaging apparatus of the present invention;
FIG. 12 is an enlarged partial view of region C of FIG. 11;
FIG. 13 is a sectional view taken along line D-D of FIG. 11;
FIG. 14 is an enlarged partial view of area E of FIG. 13;
FIG. 15 is a fifth schematic view of the packing apparatus of the present invention;
FIG. 16 is an enlarged partial view of the area G in FIG. 15;
FIG. 17 is an enlarged partial schematic view of region F of FIG. 15;
FIG. 18 is a sixth schematic view of the packing apparatus of the present invention;
FIG. 19 is a schematic view of the conveyor line;
FIG. 20 is an enlarged partial view of the area M in FIG. 19;
FIG. 21 is a partial assembly view of the conveyor line and trim mechanism;
FIG. 22 is a schematic view of the trim mechanism;
FIG. 23 is a schematic structural view of the carrier platform;
fig. 24 is a second schematic structural view of the carrier platform.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-24, the present invention provides a packaging system comprising: a conveying apparatus and a baling apparatus 500.
The conveying equipment can convey goods to be packaged, and convey the goods to be packaged to the packaging equipment 500 according to the planning requirement of the conveying line.
In addition, the baling device 500 includes: a support frame 1, a rotation module 2 and a translation packing module 3. The rotating module 2 comprises a rotating guide part 21, a rotating frame 22 and a first driving mechanism 23, wherein the rotating guide part 21 is arranged at the top of the supporting frame 1, the rotating frame 22 is rotatably arranged on the rotating guide part 21, and the first driving mechanism 23 is used for driving the rotating frame 22 to rotate relative to the rotating guide part 21; the translational packing module 3 comprises a sliding installation part 31, a packing head 32, a packing chute 33 and a second driving mechanism 34, wherein the sliding installation part 31 is slidably arranged on the rotating frame 22, the packing head 32 is arranged on the sliding installation part 31 in a way of moving up and down, the packing chute 33 is arranged on the sliding installation part 31, and the second driving mechanism 34 is used for driving the sliding installation part 31 to move back and forth relative to the rotating frame 22.
The conveying equipment is used for conveying the goods to be packaged to the packaging equipment, and then packaging the goods to be packaged through the packaging equipment.
In the actual use process, the packing head 32 is supplied with a packing belt for packing by an external packing material distributor, and the specific structural form of the packing head 32 can refer to the packing head of a conventional packing machine, which is not limited or described herein. Meanwhile, the packing chute 33 used in cooperation with the packing head 32 is used for transporting the packing tape output from the packing head 32, and during the packing process by tightening the packing head 32, the packing tape can be detached from the packing chute 33 and bound to the stacking surface of the bricks to be packed. Similarly, the specific structure of the packaging chute 33 can refer to the structure of the packaging chute in the conventional packaging machine, and is not limited or described herein.
And in the packing process, can satisfy the rotatory requirement of translation packing module 3 through rotatory module 2, and translation packing module 3 is by driving packing head 32 and packing chute 33 translation. And then can rotate around the brick heap of waiting to pack through translation packing module 3 in order to satisfy the packing requirement of two mutually perpendicular directions, simultaneously, translation packing module 3 can be piled up the removal along waiting to pack the brick and can be piled up in order to realize piling up at the brick and pack and form many packing area. The specific process is as follows: the brick pile to be packaged is transported to a packaging station formed by the support frame 1 through a conveyor line or a forklift, the rotating module 2 drives the translation packaging module 3 to move along a first direction (such as a length direction) of the brick pile to be packaged, and multiple packaging operations are completed on the brick pile at intervals of a set distance, so that a required number of packaging belts are bundled on the brick pile; then, the rotating module 2 drives the translational packing module 3 to rotate outside the brick pile, so that the translational packing module 3 rotates to a second direction (such as a width direction), and then the translational packing module 3 moves in the width direction, and the bundling requirement of a plurality of packing belts in the second direction is fulfilled.
In the packing process, the brick pile to be packed does not need to move, and the translation packing module 3 only needs to be driven to rotate and move through the rotating module 2, so that the requirement of vertical cross packing on the surface of the brick pile can be met, two packing devices do not need to be configured, the operation cost of an enterprise is reduced on the one hand, and the occupied area of the packing device is smaller compared with the two devices on the other hand.
In a preferred embodiment, in order to realize adaptive adjustment of the position and number of the packing belts, the sliding mounting part 31 is provided with a first detection component 301 for detecting the size of the brick pile to be packed. Specifically, the first detection member 301 is capable of detecting the size of a brick pile in which the size of the brick pile in the direction can be detected by the first detection member 301 moving along the slide mount 31 during the movement of the slide mount 31 along the brick pile; and then, packing according to a preset packing rule according to the specifically measured size. And the rule set for the number of packages stacked in a certain direction for different sizes of bricks is not limited and will not be described in detail herein.
Meanwhile, the bottom of the brick pile to be packaged is usually supported by a tray, and the packaging belt needs to penetrate through a forklift hole in the tray and avoid a cushion block at the bottom of the tray. In consideration of the influence of the pallet, the sliding mount 31 is further provided with a second detection member 302 for detecting the position of a forklift hole carrying the pallet to be packed, and specifically, during the movement of the sliding mount 31 along the brick pile, on the one hand, the first detection member 301 can detect the size of the brick pile itself, and on the other hand, the second detection member 302 can measure the pallet below the brick pile to determine the position of the forklift hole on the pallet. In this way, in the packing process, the packing position and the number of the packing belts are determined according to the whole size of the brick pile and the position of the forklift holes on the pallet, so that the self-adaptive packing operation is realized.
There are various forms for the representation entities of the first detection part 301 and the second detection part 302. For example: the first detection part 301 and the second detection part 302 can be implemented by using a photoelectric sensor, and the photoelectric sensor can detect whether a brick pile is blocked in front of the photoelectric sensor, so that the size parameter of the brick pile and the position of a forklift hole on a tray can be detected according to the switching signal of the photoelectric sensor and the moving displacement of the sliding mounting part 31 driven by the servo motor. Alternatively, the first detecting component 301 and the second detecting component 302 may use an image collector (such as a camera) to obtain the outer dimension of the brick pile and the positions of the forklift holes and the pads on the tray by using an image recognition technology, and a specific method related to image processing may refer to a conventional image processing technology, which is not limited or described herein.
In addition, for the conveying apparatus, it may include: a first conveying mechanism 600, wherein the first conveying mechanism 600 is used for conveying goods to be packed to the packing device. Specifically, in the field packing process, goods to be packed are conveyed to the packing device 500 via the first conveying mechanism 600, the goods are located in the space formed by the supporting frame 1 and below the translation packing module 3, and the translation packing module 3 can perform online packing processing on the goods on the first conveying mechanism 600.
As for the first conveying mechanism 600, as shown in fig. 2, it may employ a conventional conveying line, for example: chain conveyor lines or plate conveyor lines.
Preferably, in order to reduce the space occupied by the conveying line, as shown in fig. 1, the first conveying mechanism is an AGV trolley, and the AGV trolley is used for driving the goods to be packed to move to the packing equipment.
Specifically, the AGV dolly is then used for driving the goods of waiting to pack and moves to baling equipment 500 department, and wherein, the navigation moving mode of AGV dolly has the multiple, for example: the methods of electromagnetic navigation, laser navigation, visual navigation, and the like in the conventional technology can be adopted, and are not limited and described herein.
In addition, the first detection component 301 is used in cooperation with the AGV car to detect the arrival of the goods, so as to automatically start the operation of the packaging machine 500. Specifically, the first detecting component 301 detects that the AGV cart transports the goods to the packing device 500, and then triggers the translation packing module 3 to slide. First detection part 301 can detect on the one hand whether have the AGV dolly to carry the goods and remove to baling equipment 500 department, and on the other hand can also carry out the location of appearance to the goods on the AGV dolly through first detection part 301 to trigger translation baling module 3 to remove, carry out accurate location and packing.
In actual use, the AGV transports the load to one side of the wrapping apparatus 500 according to the planned route. At this time, the first detecting component 301 detects that the goods arrive, and triggers the translation packaging module 3 to slide, specifically: the detecting component 3 is used for triggering the second driving mechanism 34 to drive the sliding installation portion 31 to drive the packing head 32 to slide towards one side of the goods until the packing head 32 moves to the outer side of the goods after the detecting component 3 detects that the goods move to the packing device 500. After the packing head 32 moves to one side of the goods, the sliding mounting part 31 can be driven to slide reversely by the second driving mechanism 34, so that a plurality of packing belts can be formed on the goods according to the set interval.
Similarly, a wireless signal transmitter may be further disposed on the AGV, the first detection component 301 may also have a wireless signal receiver in addition to being configured to detect the shape, the wireless signal transmitter and the wireless signal receiver communicate with each other to trigger the packaging device 500 to operate, and the wireless communication mode may be direct communication, such as a bluetooth module or a WiFi module; or the two communicate indirectly, such as by using a GPRS module.
Further, the conveying apparatus further includes a second conveying mechanism 100; the second conveying mechanism 100 is used for conveying goods to be packed to the first conveying mechanism 600. Specifically, the goods at different stations can be conveyed to the packaging workshop in a centralized manner, and then the goods can be taken down from the second conveying mechanism 100 and placed on the first conveying mechanism 600 through a mechanical arm and other devices.
Still further, since the entire weight of the translational packing module 3 is heavy, in order to ensure that the translational packing module 3 can be stably and reliably supported by the rotating module 2 and driven to rotate, the rotating guide portion 21 includes a pivoting support 211, a fixed portion of the pivoting support is disposed at the top of the supporting frame 1, and the rotating frame 22 is disposed on a rotating portion of the pivoting support 211. Specifically, slewing bearing 211 has steady rotation performance and good bearing capacity, can bear the whole weight of translation packing module 3 through slewing bearing 211, like this, provides drive power through first actuating mechanism 23 and drives swivel mount 22 and rotate to satisfy translation packing module 3's rotation requirement.
Preferably, in order to further improve the rotational stability and the safety of use, the rotary guide 21 further includes an annular slide rail 212, the annular slide rail 212 surrounds the outside of the pivoting support 211 and is disposed on the top of the supporting frame 1, and the rotating frame 22 is further slidably disposed on the annular slide rail 212. The annular slide rail 212 is located at the periphery of the pivoting support 211 and is used for guiding the rotation of the rotating frame 22, and when the annular slide rail 212 guides the rotation of the rotating frame 22, the annular slide rail 212 can also play a role in assisting the bearing of the weight of the rotating frame 22, so that the improvement of the rotation stability and the use safety and reliability of the rotating frame 22 is facilitated. Wherein, the annular slide rail 212 is provided with an annular guide groove 2121, the rotating frame 22 is provided with a roller 220, and the roller 220 is located in the annular guide groove 2121 for rolling. Specifically, the rotary frame 22 meets the requirements of guiding sliding and bearing weight by configuring the rollers 220 to cooperate with the annular guide slots 2121 on the annular slide rails 212. Wherein, the annular slide rail 212 can be processed by steel members such as I-steel.
Still further, for the rotating frame 22, the translational packing module 3 is carried thereon, and the requirement of sliding the translational packing module 3 can be satisfied. To this end, the rotating frame 22 may include two cross beams 221 and at least one reinforcing beam 222, the reinforcing beam 222 being connected between the two cross beams 221; each beam 221 is provided with a guide rail 2211, and the slide mounting portion 31 is slidably provided on the guide rail 2211. Specifically, the reinforcing beam 222 is connected between the two cross beams 221 by welding, the reinforcing beam 222 may be connected to the rotating portion of the slewing bearing 211 by bolting, and the rollers 220 are mounted at the end portions of the cross beams 221 so that the cross beams 221 are lapped on the endless slide rail 212. The cross beam 221 is further provided with a guide rail 2211, and the sliding of the sliding installation part 31 in the translational packing module 3 is guided by the guide rail 2211, so as to ensure smooth sliding of the sliding installation part 31. The top of the sliding installation portion 31 is provided with two oppositely arranged installation brackets 311, the installation brackets 311 are provided with sliders 312, and the sliders 312 are slidably arranged on the corresponding guide rails 2211.
Further, in order to meet the installation requirements of the packaging chute 33, both ends of the sliding installation part 31 are provided with downwardly extending connection brackets 313, and the packaging chute 33 includes two side belt slots 331 and two bottom belt slots 332, the side belt slots 331 are distributed on both sides of the packaging head 32 and are oppositely arranged, and the side belt slots 331 are vertically arranged on the corresponding side connection brackets 313. Wherein the lower end of at least one side strap slot 331 is provided with a transversely disposed bottom strap slot 332. Specifically, the entire sliding mounting portion 31 is of a frame structure, the corresponding connecting brackets 313 are disposed on two sides of the sliding mounting portion 31, and the connecting brackets 313 extend downward from the top of the sliding mounting portion 31, so that the requirement of longitudinal installation of the side belt grooves 331 can be met, and the bottom belt grooves 332 are transversely installed at the bottom of the connecting brackets 313. In actual use, the bottom belt grooves 332 may be respectively disposed at the bottoms of the side belt grooves 331, so that the bottom belt grooves 332 at the two sides move in opposite directions when packaging; alternatively, bottom strap slot 332 is disposed at the bottom of one side strap slot 331, and only one side bottom strap slot 332 is moved during packaging. Finally, a complete loop-like path co-strapping band feed is made up of the strapping head 32, side strap chute 331 and bottom strap chute 332.
The following description will be given taking an example in which two bottom grooves 332 are provided. As for the conveying path of the packing belt, the packing belt is supplied from the external packing material dispenser to the packing head 32, the packing head 32 conveys the packing belt to the side belt pocket 331 on one side thereof first, the packing belt output from the packing head 32 is conveyed via the side belt pocket 331 on one side and the bottom belt pocket 332 below the one side, then, enters the bottom belt pocket 332 below the other side and upwardly enters the side belt pocket 331 on the corresponding side, and finally, the packing belt is returned to the packing head 32. The conveying mode of the packing belt is similar to that of the packing belt in a conventional packer, and is not limited and described herein.
Wherein, in order to position the packed brick pile in the packing process, a positioning assembly 35 is further disposed on the connecting bracket 313, the positioning assembly 35 comprises a first telescopic mechanism 351 and a pressing part 352, the first telescopic mechanism 351 is transversely disposed on the connecting bracket 313, the pressing part 352 is disposed on a moving part of the first telescopic mechanism 351, and the pressing part 352 is located at one side of the side belt slot 331. Specifically, when a brick pile is packed, the brick pile is located between two connecting supports 313, and then the first telescopic mechanisms 351 on two sides act to enable the pressing part 352 to abut against the side of the brick pile, so that the packing and positioning of the brick pile are realized. The first telescopic mechanism 351 may be a cylinder, an electric push rod, or an oil cylinder.
In addition, in order to avoid the bottom strap channel 332 from hitting a pad on the bottom tray of a brick pile during the rotation and movement of the translational packing module 3, a telescopic structural design is adopted for the bottom strap channel 332, specifically: the bottom of the connecting bracket 313 is provided with a second telescopic mechanism 36 which is transversely arranged, and a bottom belt groove 332 is arranged on a moving part of the second telescopic mechanism 36; after the second telescoping mechanism 36 has extended the bottom strap channel 332, the two bottom strap channels 332 are butted together and the bottom strap channel 332 is joined with the corresponding side strap channel 331. Specifically, the second telescoping mechanism 36 can move the bottom belt groove 332, so that the two oppositely disposed bottom belt grooves 332 move in opposite directions. When the packaging is needed, the second telescoping mechanism 36 drives the bottom belt groove 332 to extend and move towards the inner side of the connecting bracket 313, and finally, the two bottom belt grooves 332 are butted together; meanwhile, the bottom belt groove 332 and the side belt groove 331 on the corresponding side are also connected together. When the translational packing module 3 needs to be rotated, the second telescoping mechanism 36 drives the bottom belt groove 332 to retract, so that the bottom belt groove 332 retracts to the inner side of the connecting support 313, and thus, during the rotation of the translational packing module 3, the connecting support 313 rotates around the outer side of the brick pile, and at the same time, the bottom belt groove 332 does not touch the brick pile. In order to satisfy the design of the second telescopic mechanism 36 with a small size and a compact device, the second telescopic mechanism 36 preferably employs a rodless cylinder, so that the overall size of the device can be minimized.
In the packing head 32, according to different requirements of brick stacking heights, in the packing process, a third telescopic mechanism 37 and a lifting platform 38 are further arranged on the sliding mounting portion 31, the third telescopic mechanism 37 is vertically arranged on the sliding mounting portion 31, the lifting platform 38 is arranged on a moving portion of the third telescopic mechanism 37, and the packing head 32 is arranged on the lifting platform 38. In particular, the third telescopic mechanism 37 can drive the lifting platform 38 to ascend and descend so as to meet the packing requirements of brick stacks with different height sizes. Correspondingly, in order to enable the lifting platform 38 to be lifted smoothly, the lifting platform 38 is provided with a guide rod 39 and a sliding sleeve 391 arranged on the sliding installation portion 31.
Of these, for the first driving mechanism 23 and the second driving mechanism 34, a motor is generally used to provide the driving force, and in order to improve the accuracy of controlling the movement and rotation, a servo motor is preferably used to improve the accuracy. For example: the motor of the first driving mechanism 23 is provided with a gear, and the rotating portion of the slewing bearing 211 is provided with a ring gear, and the gear is meshed with the ring gear to realize the rotation of the rotating frame 22. Similarly, a gear is disposed on the motor of the second driving mechanism 34, and a rack 2212 is disposed on the beam 221, and the gear engages with the rack 2212 to move the sliding mounting portion 31.
The mode of the transmission connection of the output power of the motor can be a mode of adding a speed reducer on a rotating shaft of the motor, and is not limited and described herein.
The utility model also provides an above-mentioned packaging system's packing method specifically includes: a brick pile to be packed is conveyed below the support frame 1, the translational packing module 3 is moved in a first direction to complete a plurality of packing operations on the brick pile, and then the translational packing module 3 is rotated by 90 degrees and moved in a second direction to complete a plurality of packing operations on the brick pile.
The method specifically comprises the following steps: during actual use, the brick pile to be packed is conveyed to the packing station of the packing device 500 by the conveying device. And (3) carrying out the packing operation in the first direction by moving the translation packing module 3, and after the processing is finished, rotating the translation packing module 3 and continuously moving the translation packing module 3 so as to carry out the packing operation in the second direction.
The specific packaging operation comprises the following steps:
And 2, calculating the bundling number and the bundling position of the bundling belt in the first direction according to the measured information of the length and the size of the brick pile to be bundled in the first direction. After the translational packing module 3 slides from one end of the slide rail to the other end in the step 1 and measurement is completed, a certain number of packing belts are packed at the periphery of the brick pile at a certain interval according to the size of the brick pile in the first direction and by combining a preset packing rule.
And 3, moving the translation packaging module in the reverse direction along the first direction, and bundling a packaging belt at the packaging position calculated on the brick pile to be packaged. In particular, the translational packing module 3 is driven to move in reverse to pack a brick pile in a first direction.
And 4, the rotating module 2 drives the translational packing module 3 to rotate 90 degrees at the outer side of the brick pile to be packed, and the translational packing module 3 moves along the second direction and measures the length dimension of the brick pile to be packed in the second direction. After the packing operation in the first direction is completed, the translation packing module 3 needs to be rotated, so that the translation packing module 3 rotates to the second direction to perform the cross packing processing. After the translational packing module 3 completes the packing operation in the first direction, it moves to one end of the slide rail to avoid the stack of bricks, and then rotates 90 degrees.
And 5, calculating the bundling number and the bundling position of the bundling belt in the second direction according to the measured length size information in the second direction. When the packing is performed in the second direction, after the dimension in the second direction of the brick pile is measured through the step 4, the packing position and the number of times of packing in the second direction are calculated again.
And 6, moving the translation packaging module in the reverse direction along the second direction, and bundling a packaging belt at the packaging position calculated on the brick pile to be packaged.
Further, in the packaging process, considering the influence of a brick stack bottom tray, the step 1 further includes: and in the process that the translational packing module 3 moves along the first direction, detecting the position of a forklift hole at the bottom of the brick pile to be packed along the first direction. Specifically, the second detecting component 302 detects the position of the forklift hole in the first direction of the tray, and then when calculating the packing position, the cushion block of the tray is avoided to be opened, so that the packing belt penetrates through the forklift hole to be packed. Correspondingly, the step 2 further comprises: and calculating the bundling number and the bundling position of the bundling belt in the first direction according to the measured information of the length and the size of the brick piles to be bundled in the first direction and the position information of the forklift holes.
Likewise, in the process of packing a brick pile in the second direction, the step 4 further includes: in the process that the translation packaging module 3 moves along the second direction, detecting the position of a forklift hole in the second direction of the tray at the bottom of the brick pile to be packaged; the step 5 further comprises: and calculating the bundling number and the bundling position of the packaging belt in the second direction according to the measured information of the length and the size of the brick piles to be packaged in the second direction and the position information of the forklift holes.
Based on above-mentioned technical scheme, it is optional in the utility model discloses in another embodiment, in order to realize the function integration design, after the packing of brick is stamped, realize stamping the surface to the brick and wrap up in the membrane and handle, then as shown in fig. 10, then be provided with on one of them linking bridge 313 and twine membrane module 4, it is used for outwards carrying the film and twines the film on the brick of waiting to pack to twine the membrane module. In the actual use process, after the brick stack is packaged by the translation packaging module 3; by utilizing the sliding mounting part 31 to rotate along with the rotating module 2, the film is conveyed outwards through the film winding module 4 in the rotating process of the sliding mounting part 31, so that the film can be wound on the packaged brick pile, and further, the automatic film winding operation is realized. Wrap membrane module 4 and utilize the rotation function of slidable mounting portion 31 to realize automatic membrane of twining for the function of equipment is diversified, and the degree of integrating is higher, reduces the purchase quantity of equipment in the factory, more is favorable to reducing the area of equipment. The expression entity of the film winding module 4 can adopt equipment in the conventional technology, such as: chinese patent No. 2004100353283 discloses a film dispenser for use in a packaging machine for wrapping a plastic film web around an object, however, other devices capable of feeding the film outward may be adopted by those skilled in the art according to actual needs, and no limitation or detail description is given herein.
In order to wrap films for brick piles with different heights, the connecting support 313 is further provided with a lifting mechanism 41, and the lifting mechanism 41 can drive the film winding module 4 to move up and down, so that the film wrapping requirements of the brick piles with different heights are met. Correspondingly, during the film wrapping process of the brick pile, the bottom is also provided with a clamping mechanism 42 for clamping the end of the film, the clamping mechanism 42 clamps the free end of the film, and then the film can be tightly wrapped on the surface of the brick pile during the rotation process of the film wrapping module 4. Similarly, in order to realize automatic film cutting, a film cutting mechanism 43 is provided, and after the film is wound, the film is automatically cut by the film cutting mechanism 43.
As shown in fig. 11 to 17, for the film winding module 4, the film winding module includes a first sub-film module 44, the first sub-film module 44 is configured with a vertically arranged first winding shaft 441, and the film is wound on the first winding shaft 441; the first sub-film module 44 is provided on the elevating portion of the elevating mechanism. Specifically, the film on the first reel 441 can perform a coating treatment of the outer peripheral wall of the packaged goods. While in use, the rotating frame rotates, and the film on the first reel 441 is wound on the goods to complete the film winding process.
In order to improve the quality of the film winding and meet the requirement of automatic film winding, the clamping mechanism comprises a first clamp assembly 421 and a second clamp assembly 422 which are vertically arranged, and the first clamp assembly 421 is positioned above the second clamp assembly 422; first gripper assembly 421 comprises a first telescoping member 4211 and a first jaw 4212, first jaw 4212 being disposed on first telescoping member 4211, second gripper assembly 422 comprises a second telescoping member 4221 and a second jaw 4222, second jaw 4222 being disposed on second telescoping member 4221; the first clamp assembly 421 is disposed on the connecting bracket and the second telescoping member 4221 is stationary relative to the support frame.
Specifically, in the initial state of the first sub-film module 44, the free end of the film on the first sub-film module 44 is clamped by the first clamping jaw 4212. After the goods are packaged, when only a film needs to be wound on the outer circumference of the goods, the second telescopic component 4221 drives the second clamping jaw 4222 to move upwards and is clamped by the second clamping jaw 4222, and meanwhile, the first clamping jaw 4212 is loosened and begins to ascend to return to the basic position under the power action of the first telescopic component 4211. Then, the second expansion member 4221 drives the second clamping jaw 4222 to lower the clamped film to the basic position, and at this time, the film winding operation can be performed. In the film winding process, the rotary frame rotates, after the film output from the first sub-film module 44 winds around the goods for one circle, the film wound on the surface of the goods forms an overlapping area, and at this time, the second clamping jaw 4222 is opened. In the rotating process of the rotating frame, the film is continuously wound outside the goods, and the first sub-film module 44 is driven to ascend through the lifting mechanism 41, so that the film is wound on the whole side wall of the goods, and the film winding operation of the goods is completed. Here, for the second clamp assembly 422, the second telescopic member 4221 may be directly fixedly installed on the ground, or the second telescopic member 4221 may be installed on the support frame through a bracket.
Further, in order to better grip the tail end of the film and break the film after the film winding is finished, the first gripper assembly 421 further includes a pressing roller 4213, and the pressing roller 4213 is arranged side by side with the first gripping jaw 4212 and is disposed on the first telescopic member 4211. Specifically, after the goods are wrapped with the film, the first telescopic member 4211 drives the pressing roller 4213 and the first clamping jaw 4212 to move downwards together, the pressing roller 4213 presses the upper edge of the film and moves downwards continuously along with the pressing roller 4213, so that the film between the first reel 441 and the goods is integrated into a bundle, and then the bundle of film is clamped by closing the first clamping jaw 4212. The film between the first reel 441 and the goods can be cut by the film cutting mechanism.
Wherein, to the expression entity of disconnected membrane mechanism can have multiform, for the improvement degree of integrating to reduce the equipment volume, disconnected membrane mechanism 43 sets up on the linking bridge, disconnected membrane mechanism includes carriage 431, electric heating wire 432 and third telescoping component 433, but carriage 431 lateral sliding sets up on the linking bridge, electric heating wire 432 vertically set up on carriage 431, and third telescoping component 433 sets up between linking bridge and the carriage 431. Specifically, when the membrane needs to be broken, the electric heating wire 432 is electrified for heating, and the carriage 431 is driven to move by the third telescopic component 433, so that the electric heating wire 432 is close to the membrane bundle, and the membrane bundle is hot-broken by the electric heating wire 432 to complete the membrane breaking treatment.
After the film is cut off, the film is still suspended outside and is connected to the goods, so that the film can be completely attached to the goods. The baling apparatus further includes an air injection assembly 45, the air injection assembly 45 having air injection holes 451, the air injection holes 451 for injecting air toward the film output from the first sub-film module 44. Specifically, after the film is cut, the air injection assembly 45 injects air toward the film hung on the goods through the air injection holes 451, makes the end of the film attached to the surface of the goods by using the air current, and ensures that the film is completely wound around the goods by using the adhesive force generated between the films. Among them, as for the air injection assembly 45, it is a practical matter to drill the air injection holes 451 on the surface of the steel pipe, and the air pump delivers air into the steel pipe to inject air from the air injection holes 451.
Still further, in order to meet the requirement of the cargo top film covering, the film covering module comprises a second sub-film module 46, the second sub-film module 46 is provided with a second winding shaft 461 arranged transversely, and the second winding shaft 461 is wound with a film; the clamping mechanism comprises a transversely arranged third clamp assembly 423, the second clamp assembly 422 comprises a third jaw 4231 and a connecting frame 4232, the third jaw 4231 is arranged on the connecting frame 4232; a first sliding seat 3131 capable of sliding up and down is arranged on the connecting support, a connecting frame 4232 is arranged between the two first sliding seats, the connecting frame 4232 is arranged on the connecting frame, and a third clamping jaw 4231 is used for clamping a film wound on the second reel 461; the second reel 461 is rotatably disposed at one end of the rotating frame, a cutter 223 capable of moving up and down is disposed on the rotating frame, and the cutter 223 is used for cutting off the film output from the second reel 461.
Specifically, in the actual use process, after the cross-bundling of the goods is completed, during film covering, the film covering process is performed on the top of the goods, and at this time, the sliding mounting portion 31 drives the third clamping jaw 4231 to be close to the second reel 461 and clamps the film through the third clamping jaw 4231. Then, the slide mount portion is slid reversely to pull out and cover the film on the second spool 461 above the goods. Finally, the first sliding seat 3131 is driven by a power unit (cylinder, oil cylinder, etc.) to move downward to cover the top surface of the cargo.
In order to better meet the requirement of the top film, two sides of the rotating frame are respectively provided with a second sliding seat 224 capable of sliding up and down, a first clamping component 225 arranged up and down is arranged between the two second sliding seats 224, and the two first clamping components 225 form a first clamping space for clamping the film output by the second reel 461; the supporting frame 1 or the rotating frame 22 is also provided with upper and lower second clamping parts 47, and the two second clamping parts form a second clamping space for clamping the film output by the second reel;
a knife rest 2231 capable of moving up and down is further arranged on the supporting frame or the rotating frame, the cutting knife is arranged on the knife rest 2231, the knife rest 2231 is arranged between the first clamping component and the second clamping component, and the second sliding seat is arranged between the first sliding seat and the knife rest.
Specifically, during the process that the film on the second reel 461 is clamped by the third clamping jaw 4231, and the third clamping jaw 4231 moves along with the connecting bracket 313, the film is pulled out through the space between the second clamping part 47 and the first clamping part 225. After the film is drawn, the two first pinching members 225 approach each other and pinch the film, and at the same time, the two second pinching members 47 approach each other and pinch the film, and then the knife holder 2231 slides to bring the cutter 223 to cut off the film between the second pinching members 47 and the first pinching members 225. In this way, the severed film is located between third jaw 4231 and first clamp member 225. The first sliding seat 3131 and the second sliding seat 224 move downward, so that the film can cover the top of the goods more accurately and reliably.
For the driving movement of the cutting knife 223, the sliding seat and other components, a conventional driving manner such as an air cylinder and an electric push rod can be adopted, and no limitation and repeated description is provided herein. Meanwhile, the telescopic parts can be conventional driving parts such as a linear motor, an air cylinder, an electric push rod and the like, and are not limited and described herein. For the first clamping member 225, its representation entity can be realized by using a clamping plate, etc., which is not limited and described herein.
In addition, there may be various mounting manners for the mounting position of the second sub-membrane module 46, such as: as shown in fig. 15, the second reel 461 of the second sub-film module 46 is mounted on the rotating frame 22, and correspondingly, the second clamping member 47 and the tool post 2231 are also provided on the rotating frame 22. Alternatively, the second reel 461 of the second sub-film module 46 is mounted on the support frame 1, and correspondingly, the second clamping member 47 and the tool post 2231 are also provided on the support frame 1.
Alternatively, as shown in fig. 18, the second sub-film module 46 is disposed at the bottom of the support frame 1, the guide roller 463 is disposed at the corresponding side of the support frame 1, and the second clamping member 47 and the tool rest 2231 are disposed at the upper portion of the support frame 1. Specifically, during use, the guide roll 463 is placed at the bottom of the support frame 1, and the film is guided by the guide roll 463 to be stretched to the position of the second clamping member 47 and clamped by the second clamping member 47. When the film coating treatment is required to be performed on the top of the goods, the connecting support 313 drives the third clamping jaw 4231 to move towards the direction of the second clamping part 47, and after the third clamping jaw 4231 clamps the film clamped by the second clamping part 47, the connecting support 313 drives the third clamping jaw 4231 to move reversely so as to pull out the film.
Wherein, facilitate the operator to install the second sub-membrane module 46, for the second reel 461, the bottom is configured with two supporting rollers 462, for the second reel 461 wound with membrane, the weight is heavier, the second reel 461 is placed between the two supporting rollers 462, on one hand, the second reel 461 can be effectively supported, on the other hand, in the process of pulling membrane, the second reel 461 can smoothly rotate between the two supporting rollers 462, so as to ensure that the membrane can be smoothly pulled out.
In addition, as for the second clamping member 47 and the tool rest 2231 provided at the top, a slidable hanger 471 may be provided at the top of the support frame 1, the hanger 471 may be slidable on the support frame 1, and the second clamping member 47 and the tool rest 2231 may be attached to the hanger 471. Meanwhile, the top of the supporting frame 1 is further provided with a fourth telescopic mechanism 472, and the fourth telescopic mechanism 472 can drive the hanging frame 471 to reciprocate. Thus, in the actual use process, when the third clamping jaw 4231 needs to clamp the film and pull the film out, the fourth telescoping mechanism 472 drives the hanger 471 to be close to the third clamping jaw 4231, so that the moving distance of the sliding installation part 31 can be reduced more effectively. In the rotating process of the rotating frame 22, the fourth telescoping mechanism 472 drives the hanging frame 471 to move to one side of the supporting frame 1, so as to avoid the interference influence of the hanging frame 471 on the connecting bracket 313 rotating along with the rotating frame 22, and ensure the stable operation of the device.
In a preferred embodiment, in order to supply a packing belt to the packing head 32, the translation packing module further includes a belt storage mechanism 321, and the belt storage mechanism 321 is configured to supply the packing belt to the packing head; the tape storage mechanism 321 comprises an installation seat 3211 and a tape reel 3212, the installation seat 3211 is disposed on the sliding installation portion, the tape reel 3212 is rotatably disposed on the installation seat 3211, and a packing tape is wound on the tape reel 3212.
Specifically, the strapping head 32 will follow the rotation of the turret and will also follow the movement of the slidable mounting portion during actual use. The tape storage mechanism 321 is mounted on the sliding mounting portion, so that the tape storage mechanism 321 can rotate and move together with the packing head 32, and the packing tape on the tape spool 3212 can be smoothly and reliably fed into the packing head 32.
Preferably, in order to balance the weight, the belt storage mechanism 321 is mounted on one of the connecting brackets, and the other connecting bracket is provided with the lifting mechanism to mount the first sub-membrane module 44.
The first direction and the second direction described in the above embodiments may be the first direction in the longitudinal direction of the cargo and the second direction in the width direction of the cargo, which is not limited herein.
Second embodiment, as shown in fig. 2 and fig. 11 to 16, based on the first embodiment, when stacking stacked goods such as bricks is to be packed, a plurality of bricks need to be arranged, ordered and stacked by the second conveying mechanism 100, and the stacked bricks form the goods to be packed and are stacked by the first conveying mechanism 500. Therefore, in order to automatically and orderly process the bricks in the process of conveying the bricks, a plurality of circularly movable pushing components 1-1 can be configured on the second conveying mechanism 100, a pushing space for pushing a brick row is formed between two adjacent pushing components 1-1, and the pushing components 1-1 are also used for continuously pushing the brick row for a set distance after the brick row leaves the tail end of the second conveying mechanism 100.
Correspondingly, the packaging system further comprises:
the carrying platform 300 is arranged at the tail end of the second conveying mechanism 100 and used for receiving the brick rows sequentially output by the second conveying mechanism 100 and forming a brick layer;
the grabbing and stacking mechanism 400 is used for grabbing the bricks on the carrying platform 300 to stack to form brick stacks;
in actual use, the operator places the brick in the push space formed between the two push members 1-1. And in the cyclic movement process of the pushing component 1-1, the pushing component 1-1 can push the bricks in the pushing space to move forwards and simultaneously enable the end parts of the bricks to be flush, so that the plurality of bricks are automatically and orderly processed in the brick conveying process.
Meanwhile, the length of the pushing part 1-1 is fixed, so that the number of bricks in the pushing space can be limited. Like this, operating personnel alright with countless count, only need according to the length that the propelling movement space was injectd place the brick of sufficient volume can, make things convenient for operating personnel field operation to the phenomenon that the brick was put or was put more to the reduction appears and takes place.
Bricks are pushed to move by the pushing component 1-1 on the second conveying mechanism 100 and are finally pushed to the carrying platform 300 by the pushing component 1-1, and when the quantity of rows of bricks on the carrying platform 300 reaches a set requirement, the bricks are grabbed by the grabbing and stacking mechanism 400 and then stacked; then, the brick stack formed by the grabbing and stacking mechanism 400 is conveyed in the direction of the packing device 500 by the first conveying mechanism 600; finally, the brick pile is packed by the packing apparatus 500 to complete the packing operation.
In one embodiment of the present application, in order to enable bricks moved onto carrier platform 300 to be placed in order in the front-back and left-right directions, the brick stacking and packaging system further includes: the trim mechanism 200.
The tidying mechanism 200 comprises a pushing assembly, a transition table top 2-1 and two first guide parts 2-5, wherein the two first guide parts 2-5 are oppositely arranged and arranged on the transition table top 2-1; the pushing assembly comprises a telescopic cylinder 2-2, a lifting cylinder 2-3 and a push plate 2-4, the telescopic cylinder 2-2 is transversely arranged along the length direction of the first guide part 2-5, the lifting cylinder 2-3 is longitudinally arranged on a telescopic part of the telescopic cylinder 2-2, the push plate 2-4 is longitudinally arranged on a lifting part of the lifting cylinder 2-3, the push plate 2-4 is used for sliding between the two first guide parts 2-5, and the transition table top 2-1 is positioned between the carrying platform 300 and the second conveying mechanism 100.
Specifically, in actual use, the second conveying mechanism 100 moves the bricks onto the transition table 2-1 by the pushing member 1-1, and each row of bricks can be guided by the first guiding members 2-5 on both sides to align both sides. In this way, after a number of rows of bricks have been pushed onto the transition table 2-1 via the pushing member 1-1, on the one hand the pushing member 1-1 will align the ends of the same row of bricks, and on the other hand the first guide member 2-5 will enable the two sides of the rows of bricks to be flush, so that when palletizing, the rows of bricks of the same layer will be more flush. And when the number of the brick rows on the transition table top 2-1 reaches the set number, the brick rows on the transition table top 2-1 are pushed to the carrying platform 300 through the pushing assembly. When the brick row on the transition table top 2-1 needs to be pushed, the lifting cylinder 2-3 drives the push plate 2-4 to move downwards, so that the push plate 2-4 is located between the two guide parts, and then the telescopic cylinder 2-2 drives the push plate 2-4 to move, so that the brick row is pushed to the carrying platform 300.
And in order to smoothly enter the space formed between the two first guide members 2-5 for the brick row pushed by the pushing member 1-1, a bell mouth is formed between the ends of the two first guide members 2-5 facing the second conveying mechanism 100. Thus, the brick row can smoothly enter between the two first guide parts 2-5 through the bell mouth guide, so that the two side parts of the brick row are leveled through the first guide parts 2-5.
The tidying mechanism 200 further comprises a mounting rack 2-7, the mounting rack 2-7 is arranged on the telescopic portion of the telescopic cylinder 2-2, a plurality of lifting cylinders 2-3 are arranged on the mounting rack 2-7, and a push plate 2-4 is arranged on each lifting cylinder 2-3. Specifically, a plurality of lifting cylinders 2-3 can be configured on the telescopic cylinder 2-2 through mounting frames 2-7, and a push plate 2-4 is correspondingly configured on each lifting cylinder 2-3, so that pushing operation can be performed on brick rows of different specifications.
In order to align the rows of bricks more effectively, the transition table 2-1 is also provided with a clamping assembly for driving the two first guide members 2-5 to move relative to each other. The clamping assembly comprises two first clamping cylinders 2-6 which are oppositely arranged, the first clamping cylinders 2-6 are arranged on the transition table board, and the first guide parts 2-5 are arranged on piston rods of the corresponding first clamping cylinders 2-6. Specifically, after the brick rows with the set number of rows are placed on the transition table top, the corresponding first guide parts 2-5 are driven to move by the first clamping cylinders 2-6, so that the brick rows are clamped between the two first guide parts 2-5, and thus the brick rows can be squeezed in an aligned manner on the left side and the right side. The rows of bricks are in a relatively neat state in the circumferential direction by the mutual matching of the pushing part 1-1 and the first guiding part 2-5, and then are pushed onto the carrying platform 300 in a neat posture by the pushing plate 2-4. Likewise, in order to realize a row of extruded bricks, for two first guides, one of them is fixed directly on the transition table 2-1, while the other is movable, in particular: the clamping assembly comprises a second clamping cylinder, the second clamping cylinder is arranged on one side of the transition table board, a first guide component 2-5 is arranged on a piston rod of the second clamping cylinder, and the other first guide component 2-5 is fixedly arranged on the transition table board 2-1.
In one embodiment of the present application, for the second conveying mechanism 100, it further includes:
a frame 1-2;
the circulating conveying component 1-4 is arranged on the rack 1-2 and used for circulating operation on the rack 1-2;
wherein a plurality of pushing members 1-1 are arranged side by side on the endless conveying member 1-4.
Specifically, the frame 1-2 is used as a supporting structure for installing the endless conveying members 1-4, wherein the endless conveying members 1-4 can move circularly, and the entity of the endless conveying members 1-4 can be two parallel endless chains, or the entity of the endless conveying members 1-4 can be two parallel endless steel wires, or the entity of the endless conveying members 1-4 can be a conveying belt. Taking the circular conveying component 1-4 as an endless chain as an example, the frame 1-2 is correspondingly provided with a chain wheel for installing the endless chain, and a motor is also arranged for driving the chain wheel to rotate. And a plurality of pushing members 1-1 are arranged side by side and connected between two endless chains.
And for the pushing member 1-1, it can follow the endless chain to move circularly to push the brick row forward. The representing entity can be a push plate or a push rod. Taking the push rod as an example, in order to conveniently install the push rod between the two endless chains, the push component 1-1 further comprises two support frames 1-6, the push rod is arranged between the two support frames 1-6, and the support frames 1-6 are arranged on the circulating conveying component 1-4. Specifically, the support frames 1-6 are integrally in an inverted T-shaped structure, and the push rod is arranged between the two support frames 1-6 far away from the annular chain in a hanging manner. The push rod of unsettled arrangement can satisfy the promotion requirement of brick row on the one hand in the height, and on the other hand can continue to exert thrust so that the reliable removal of brick row reaches next station through the push rod to the brick row after the brick row leaves second conveying mechanism 100, and then improves the continuity of operation. Preferably, in order to reduce the friction between the brick row and the push rod, the push rod is sleeved with a rotatable roller 1-5. Specifically, for the brick row separated from the second conveying mechanism 100, the push rod will continuously move downwards along with the endless chain, and the friction generated by the brick row is relieved by the rollers 1-5, so that the use reliability is improved.
In order to meet the conveying requirements of bricks with different specifications and sizes and improve the universality, adjusting plates 1-7 which can move relatively are respectively arranged on the edges of two sides of the rack 1-2; two adjacent pushing members 1-1 form the pushing space between two regulating plates. In the actual use process, when bricks with different specifications and sizes are conveyed, the length of a pushing space formed between the two pushing components 1-1 can be limited by adjusting the distance between the two adjusting plates, so that different conveying requirements can be met.
Furthermore, the machine frame 1-2 is also provided with a wear-resisting plate 1-8, and the wear-resisting plate 1-8 is used for supporting bricks in the pushing space. In particular, the brick row pushed by the pushing component 1-1 can fall on the wear-resistant plate 1-8 for support, and in actual use, the brick row pushed by the pushing component 1-1 slides on the wear-resistant plate 1-8, and the wear-resistant plate 1-8 supports the brick row at the bottom. Alternatively, several rollers (not shown) arranged side by side for supporting the bricks in the pushing space may be provided on the frame 1-2. Or the rack 1-2 is further provided with a conveying belt, the conveying belt is used for supporting the bricks in the pushing space, the conveying belt supports the brick row, and the linear speed of the conveying belt cannot be higher than that of the pushing component 1-1, so that the pushing component 1-1 can apply pushing force to the brick row.
Further, since the direction of feeding the bricks is generally on one side of the second conveyor 100 for the convenience of the operator to place the bricks, the second conveyor 100 may include two endless conveyor members 1 to 4 arranged side by side, wherein the length of one endless conveyor member 1 to 4 is greater than that of the other endless conveyor member 1 to 4. One end parts of the two circulating conveying components 1-4 are flush, and the other end parts form a vacant space, so that one operator can stand at the vacant space to place bricks in the pushing space of the longer circulating conveying component 1-4, and the other operator can stand at the side of the shorter circulating conveying component 1-4 to correspondingly place bricks, and operation of a plurality of operators is facilitated.
In a preferred embodiment, for the brick stack needing to be carried by a forklift after stacking, corresponding forklift holes are reserved in the stacking process, and for this reason, a smaller number of bricks need to be placed at intervals of a certain number of pushing spaces in the process of placing the bricks in the pushing spaces so as to form the forklift holes in stacking. In order to enable an operator to accurately place a small number of bricks in a specified pushing space, a plurality of indicator lamps 1-9 are further arranged on the rack 1-2, and the indicator lamps 1-9 are used for lighting and prompting the specified pushing space. Specifically, a plurality of indicator lamps 1-9 can be arranged at intervals along the conveying direction of the brick row, and in actual use, for the pushing space where a small number of bricks need to be placed, the indicator lamps 1-9 are alternately lighted, so that the pushing space moving along is used for indicating the position, the condition that operators can accurately place the bricks is ensured, and the stacking quality is improved.
Specifically, the method comprises the following steps: taking the example that the brick pile formed by stacking comprises a brick layers, each brick layer comprises b rows of brick rows, each row of brick rows comprises m or n bricks, wherein m > n. The brick row placing and conveying method comprises the following steps: for the brick rows conveyed by the conveying line, n bricks are placed in each row in b rows of brick rows in one layer of brick layers for forming forklift holes; and placing m bricks in each row of the b rows of brick rows in the rest layers of brick layers; and after the a layers of brick layers are stacked to form brick stacks, forklift holes are formed in the corresponding brick layers for placing n bricks in each row.
During the process of placing the row b brick rows in the layer of brick layer forming the forklift holes, the lamps indicate that the lamps are alternatively lightened along the conveying direction along with the conveying steps of the conveying line, namely during the conveying process of the row b brick rows in the layer of brick layer forming the forklift holes, the lamps arranged in the conveying direction of the conveying line are lightened one by one to indicate along with the brick rows when the brick rows at the forefront row move forward; and when the last row of bricks is far away from the indicator lamp at the corresponding position, the indicator lamp at the corresponding position is powered off. Like this, alright in order to ensure b row brick row conveying process in the one deck brick layer that is arranged in forming the fork truck hole to have the light instruction of following, and then satisfy the requirement of the accurate sign indicating of operating personnel. And for the distribution of the indicator lamps, the indicator lamps are at least arranged at the front half part of the conveying line so as to meet the indication requirement of the brick placing station.
In one embodiment of the present application, the carrier platform 300 comprises:
a stent (not labeled);
the fixed table top 3-1 is arranged on the rack 1-2, and the fixed table top 3-1 is arranged on the rack 1-2;
two movable table tops 3-2, the two movable table tops 3-2 can be arranged on the frame 1-2 in a relatively sliding way, and the fixed table top 3-1 is positioned between the two movable table tops 3-2. Specifically, if the multirow brick row that is not pile up neatly fork truck porose layer moves to carrying platform 300 on, then snatch through snatching pile up neatly mechanism 400 and carry out the pile up neatly can. After the rows of bricks on the hole layer of the forklift truck are moved to the carrying platform 300, two moving table tops are controlled to be far away from the fixed table top 3-1 so as to pull open the dimension of the forklift truck holes, and then the grabbing and stacking mechanism 400 grabs and stacks the bricks in the pulled-open posture to form corresponding forklift truck holes.
The carrier platform 300 comprises driving means for driving the two moving tables 3-2 to slide in relation to each other. The driving part comprises a first air cylinder 3-7 and a synchronous connecting rod assembly 3-8, the synchronous connecting rod assembly 3-8 comprises a first connecting rod and two second connecting rods, the second connecting rods are hinged to the corresponding end parts of the first connecting rods, the middle parts of the first connecting rods are hinged to the bottom of the fixed table board 3-1, the second connecting rods are hinged to the moving table board 3-2 on the corresponding side, and the first air cylinders 3-7 are hinged between the first connecting rods and the support. Specifically, the first air cylinder 3-7 can synchronously drive the movable table top 3-2 to be close to or far from the fixed table top 3-1 through the synchronous connecting rod component 3-8. In order to ensure that the movable table top 3-2 can slide smoothly, a sliding rail (not labeled) may be further disposed on the bracket, and the movable table top 3-2 may be slidably disposed on the sliding rail.
Preferably, to realign the rows of bricks, the loading platform 300 further comprises: two second guiding parts 3-4, the two second guiding parts 3-4 are oppositely arranged, and the second guiding parts 3-4 are positioned at the corresponding side of the moving table top 3-2. The carrier platform 300 further comprises: two second cylinders 3-3, on which second guide members 3-4 are provided. Specifically, when the rows of bricks on the non-palletizing forklift orifice layer move to the loading platform 300, the rows of bricks are squeezed and aligned by the second guide parts 3-4, so that the rows of bricks are kept in an orderly state when the grabbing and palletizing mechanism 400 grabs the rows of bricks. Correspondingly, a first baffle is arranged at the tail end of the fixed table top 3-1, a second baffle is arranged at the tail end of the movable platform, and the baffle at the tail end plays a role in leveling the brick rows.
In order to meet the purpose that the movable table top 3-2 can be far away from the fixed table top 3-1, the carrying platform 300 further comprises a lifting assembly 3-5, wherein the lifting assembly 3-5 comprises a third air cylinder and a lifting frame, the third air cylinder is vertically arranged, the lifting frame is arranged on the third air cylinder and is positioned below the fixed table top 3-1 and the movable table top 3-2, and the second air cylinder 3-3 is arranged at the corresponding end part of the lifting frame. Specifically, after the rows of bricks on the hole layer of the stacking forklift are moved to the carrying platform 300, the lifting assembly 3-5 drives the second guide part 3-4 and the second cylinder 3-3 to move downwards so as to leave a space for the moving table-board 3-2 to move outwards.
Claims (8)
1. A baling device, comprising:
a support frame;
the rotating module comprises a rotating guide part, a rotating frame and a first driving mechanism, the rotating guide part is arranged at the top of the supporting frame, the rotating frame is rotatably arranged on the rotating guide part, and the first driving mechanism is used for driving the rotating frame to rotate relative to the rotating guide part;
the translational packaging module comprises a sliding installation part, a packaging head, a packaging chute, a tape storage mechanism and a second driving mechanism, wherein the sliding installation part is slidably arranged on the rotating frame, the packaging head is arranged on the sliding installation part in a vertically movable manner, the packaging chute is arranged on the sliding installation part, the second driving mechanism is used for driving the sliding installation part to reciprocate relative to the rotating frame, and the tape storage mechanism is used for supplying a packaging tape to the packaging head;
twine the membrane module, it sets up to twine the membrane module on the slidable mounting portion, twine the membrane module and be used for outwards carrying the membrane, twine the membrane module and still dispose fixture and disconnected membrane mechanism, wherein, fixture is used for the free end of centre gripping film, disconnected membrane mechanism is used for cutting off the film.
2. The baling device of claim 1, wherein said ribbon storage mechanism includes a mounting seat and a reel, said mounting seat being disposed on said slide mount, said reel being rotatably disposed on said mounting seat, said reel having a strapping band wound thereon.
3. The baling device of claim 2, wherein said film-winding module includes a first sub-film module configured with a vertically arranged first spool on which the film is wound; the two ends of the sliding installation part are provided with connecting supports extending downwards, one of the connecting supports is provided with a lifting mechanism, the other connecting support is provided with the installation seat, and the first sub-membrane module is arranged on the lifting part of the lifting mechanism.
4. The baling device of claim 3, wherein said clamping mechanism includes a first clamp assembly and a second clamp assembly arranged vertically, said first clamp assembly being located above said second clamp assembly; the first clamp assembly comprises a first telescopic part and a first clamping jaw, the first clamping jaw is arranged on the first telescopic part, the second clamp assembly comprises a second telescopic part and a second clamping jaw, the second clamping jaw is arranged on the second telescopic part, and the first clamp assembly is arranged on the connecting support.
5. The baling device of claim 1, wherein said film-winding module includes a second sub-film module configured with a second spool disposed transversely, said second spool having film wound thereon;
the clamping mechanism comprises a third clamp assembly arranged transversely, the third clamp assembly comprises a third clamping jaw, and the third clamping jaw is arranged on the sliding installation part and used for clamping the film wound on the second reel.
6. The baling device of claim 5, wherein said third clamp assembly includes an attachment frame, said third jaw being disposed on said attachment frame;
the both sides of slidable mounting portion are provided with gliding first sliding seat from top to bottom, two be provided with between the first sliding seat connect the frame, the rotatable setting of second spool is in a tip of swivel mount, be provided with the cutter that can reciprocate on the swivel mount, the cutter is used for cutting off the membrane of second spool output.
7. The baling device of claim 6, wherein two sides of said supporting frame or said rotating frame are respectively provided with a second sliding seat capable of sliding up and down, a first clamping member arranged up and down is provided between the two second sliding seats, and the two first clamping members form a first clamping space for clamping the film output by said second reel; the supporting frame or the rotating frame is further provided with second clamping parts which are arranged up and down, the two second clamping parts form a second clamping space for clamping the film output by the second reel, the supporting frame or the rotating frame is further provided with a tool rest capable of moving up and down, the cutter is arranged on the tool rest, the tool rest is arranged between the first clamping part and the second clamping part, and the second sliding seat is arranged between the first sliding seat and the tool rest.
8. A packaging system, comprising:
the conveying equipment is used for conveying goods to be packaged;
a baling device employing the baling device of any one of claims 1-7, disposed at the conveyor device and configured to bale the cargo on the conveyor device.
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CN202010900297 | 2020-08-31 | ||
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CN202010953434.9A Withdrawn CN112224513A (en) | 2020-08-31 | 2020-09-11 | Brick stacking and packaging system and brick row placing and conveying method |
CN202021982401.9U Active CN214002199U (en) | 2020-08-31 | 2020-09-11 | Brick stacking conveying line and brick stacking packaging system |
CN202021981439.4U Active CN214002198U (en) | 2020-08-31 | 2020-09-11 | Brick stacking and packaging system |
CN202210362385.0A Active CN114802921B (en) | 2020-08-31 | 2020-09-11 | Packing system for stacking bricks |
CN202011305914.0A Active CN112265677B (en) | 2020-08-31 | 2020-11-19 | Packaging system and brick stacking method |
CN202120316141.XU Active CN214824386U (en) | 2020-08-31 | 2021-02-04 | Packaging equipment and packaging system |
CN202110152763.8A Withdrawn CN112722389A (en) | 2020-08-31 | 2021-02-04 | Packaging device, packaging system and using method thereof |
CN202111006820.8A Active CN113772164B (en) | 2020-08-31 | 2021-08-30 | Packaging system and method of use |
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CN202010953434.9A Withdrawn CN112224513A (en) | 2020-08-31 | 2020-09-11 | Brick stacking and packaging system and brick row placing and conveying method |
CN202021982401.9U Active CN214002199U (en) | 2020-08-31 | 2020-09-11 | Brick stacking conveying line and brick stacking packaging system |
CN202021981439.4U Active CN214002198U (en) | 2020-08-31 | 2020-09-11 | Brick stacking and packaging system |
CN202210362385.0A Active CN114802921B (en) | 2020-08-31 | 2020-09-11 | Packing system for stacking bricks |
CN202011305914.0A Active CN112265677B (en) | 2020-08-31 | 2020-11-19 | Packaging system and brick stacking method |
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- 2020-09-11 CN CN202010953434.9A patent/CN112224513A/en not_active Withdrawn
- 2020-09-11 CN CN202021982401.9U patent/CN214002199U/en active Active
- 2020-09-11 CN CN202021981439.4U patent/CN214002198U/en active Active
- 2020-09-11 CN CN202210362385.0A patent/CN114802921B/en active Active
- 2020-11-19 CN CN202011305914.0A patent/CN112265677B/en active Active
-
2021
- 2021-02-04 CN CN202120316141.XU patent/CN214824386U/en active Active
- 2021-02-04 CN CN202110152763.8A patent/CN112722389A/en not_active Withdrawn
- 2021-08-30 CN CN202111006820.8A patent/CN113772164B/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114435655A (en) * | 2022-01-26 | 2022-05-06 | 宿州市鑫磊新型建材有限公司 | Baked brick packing apparatus |
CN114435655B (en) * | 2022-01-26 | 2024-04-16 | 宿州市鑫磊新型建材有限公司 | Sintered brick packing device |
Also Published As
Publication number | Publication date |
---|---|
CN214002198U (en) | 2021-08-20 |
CN113772164A (en) | 2021-12-10 |
CN112224513A (en) | 2021-01-15 |
CN112265677B (en) | 2023-06-20 |
CN114802921A (en) | 2022-07-29 |
CN214002199U (en) | 2021-08-20 |
CN112722389A (en) | 2021-04-30 |
CN112265677A (en) | 2021-01-26 |
CN114802921B (en) | 2024-03-08 |
CN113772164B (en) | 2023-12-22 |
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