CN114408274A - Separation and packaging device and method for autoclaved aerated concrete slabs - Google Patents
Separation and packaging device and method for autoclaved aerated concrete slabs Download PDFInfo
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- CN114408274A CN114408274A CN202111569762.XA CN202111569762A CN114408274A CN 114408274 A CN114408274 A CN 114408274A CN 202111569762 A CN202111569762 A CN 202111569762A CN 114408274 A CN114408274 A CN 114408274A
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- 238000000926 separation method Methods 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004806 packaging method and process Methods 0.000 title description 5
- 238000012856 packing Methods 0.000 claims abstract description 50
- 238000010276 construction Methods 0.000 abstract description 10
- 238000005520 cutting process Methods 0.000 description 17
- 238000003756 stirring Methods 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 230000014509 gene expression Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011456 concrete brick Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/02—Bundling bricks or other building blocks
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Abstract
The invention provides an autoclaved aerated concrete slab separating and packing device and a method, wherein the autoclaved aerated concrete slab separating and packing device is arranged at the downstream of a steam curing kettle and is used for splitting a steam cured autoclaved aerated concrete slab stack into more than two stacks, and the autoclaved aerated concrete slab stack comprises more than two autoclaved aerated concrete slabs; evaporate and press aerated concrete slab separation packing apparatus and include: a track; the separation trolley comprises a frame and two separation plates, and the two separation plates can be separated from each other in the horizontal direction towards two sides to separate the autoclaved aerated concrete plate stacks placed on the separation plates into more than two stacks. The autoclaved aerated concrete plate pile can be split into more than two piles through the two separating trolleys and then packaged, so that the size and the quality of the autoclaved aerated concrete plate pile can be effectively reduced, the autoclaved aerated concrete plate pile is more convenient to carry, and the construction efficiency is improved.
Description
Technical Field
The application relates to the technical field of autoclaved aerated concrete slabs, in particular to a separating and packing device and method for autoclaved aerated concrete slabs.
Background
The autoclaved aerated concrete slab is made of autoclaved aerated concrete, and the length of the autoclaved aerated concrete slab is larger than that of a common autoclaved aerated concrete building block. The autoclaved aerated concrete slab can be applied to partition walls, lintels and the like in buildings, and has the advantages of light weight, moderate strength, heat preservation, sound insulation, fire resistance, earthquake resistance and the like.
Because the length of the autoclaved aerated concrete slab is larger, the weight of the autoclaved aerated concrete slab is heavier than that of a common autoclaved aerated concrete block. In the prior art, the autoclaved aerated concrete slabs are all packed according to autoclaved aerated concrete slab piles during production, and a plurality of autoclaved aerated concrete slabs are uniformly distributed on each autoclaved aerated concrete slab pile in the width direction and the height direction, so that each packing unit is large in volume and mass. And the bearing of transportation elevator for the building is limited, and the autoclaved aerated concrete slab packaged by the existing mode can not be transported by the transportation elevator for the building, thereby influencing the construction efficiency of the building site.
Disclosure of Invention
In view of the above-mentioned problem, the application provides an evaporate and press aerated concrete slab separation packing apparatus for solve the technical problem that evaporate and press aerated concrete slab packing unit volume and quality are big, the transportation of being inconvenient.
In order to achieve the purpose, the inventor provides a separating and packing device for autoclaved aerated concrete slabs, which is arranged at the downstream of a steam curing kettle and used for splitting a steam cured autoclaved aerated concrete slab stack into more than two stacks, wherein the steam cured aerated concrete slab stack comprises more than two autoclaved aerated concrete slabs;
evaporate and press aerated concrete slab separation packing apparatus and include:
a track; the separation trolley comprises a frame and two separation plates, the two separation plates are horizontally arranged at the top of the frame and are connected with a driving device, and the driving device drives the two separation plates to be separated from each other in the horizontal direction towards two sides so as to separate the autoclaved aerated concrete plate piles placed on the separation plates into more than two piles.
In the technical scheme, the separating trolley is provided with two separating plates, the separating plates are connected with a driving device, and the driving device drives the two separating plates to be separated from each other in the horizontal direction towards two sides so as to separate the autoclaved aerated concrete plate stacks placed on the separating plates into more than two stacks. Therefore, the autoclaved aerated concrete plate pile can be split into more than two piles through the two separating trolleys and then packaged, so that the size and the quality of the autoclaved aerated concrete plate pile can be effectively reduced, the autoclaved aerated concrete plate pile is more convenient to carry, and the construction efficiency is improved.
In some embodiments, the two separating plates each include a main plate and an inner plate;
the inner side plate is arranged on the inner side of the main plate, the main plate of the inner side plate can be driven by the driving device to be separated towards two sides synchronously, and the relative position of the inner side plate and the main plate in the horizontal direction can be adjusted, so that the separation seams of the inner side plate and the autoclaved aerated concrete plate pile are aligned.
The method is characterized in that the separation plate is arranged on the inner side of the separation plate, and the separation plate is arranged on the inner side of the separation plate.
In the technical scheme, the separating plates respectively comprise a main plate and inner side plates, the relative positions of the inner side plates and the main plate in the horizontal direction are adjustable, and therefore before splitting, the position of the inner side plate of each separating plate can be adjusted firstly, the inner side edges of the two inner side plates are aligned with the separating seam of the autoclaved aerated concrete plate stack respectively, the autoclaved aerated concrete plate stack can be accurately controlled to be split into two stacks along the preset separating seam, and the autoclaved aerated concrete plates at the separating seam are prevented from being damaged due to poor support and falling.
In some embodiments, the inner side plate includes a horizontal adjustment device for adjusting the position of the inner side plate and the main plate in the horizontal direction;
the inner side plate further comprises a panel and a lifting air bag, wherein the lifting air bag is arranged at the bottom of the panel and used for reducing the height of the panel when the position of the inner side plate and the position of the main plate in the horizontal direction are adjusted, so that the panel is separated from the bottom of the autoclaved aerated concrete slab, and the lifting air bag is used for lifting the panel to support the autoclaved aerated concrete slab after the positions of the inner side plate and the main plate in the horizontal direction are adjusted.
Considering that the weight of the autoclaved aerated concrete slab is applied to the inner side plate, the resistance for adjusting the inner side plate is very large, and in order to adjust the relative position of the inner side plate and the main plate in the horizontal direction, in the technical scheme, the inner side plate further comprises a panel and a lifting air bag, when the lifting air bag is deflated and contracted, the panel is separated from the bottom of the autoclaved aerated concrete slab, and at the moment, the position of the inner side plate relative to the main plate in the horizontal direction can be conveniently adjusted through a horizontal adjusting device, so that the inner side edge of the inner side plate is aligned with the separation seam; and when the position of the inner side plate is adjusted, the lifting air bag is inflated to enable the panel to ascend and support the bottom of the autoclaved aerated concrete slab, so that the autoclaved aerated concrete slab stack can be accurately controlled to be split into two stacks along a preset separation seam.
In some embodiments, the lifting bladder is made of a high temperature resistant rubber.
In the technical scheme, the lifting air bag is made of high-temperature-resistant rubber, so that the service life of the lifting air bag is prolonged, and the lifting air bag is prevented from being aged in a high-temperature environment inside the steam-curing kettle.
In some embodiments, the horizontal adjustment device includes a side airbag disposed at a side of the inner panel close to the main panel, and the side airbag inflates to move the inner panel away from the main panel toward the middle.
In the technical scheme, one side of the side air bag is connected with the side face, close to the main board, of the inner side board, and the other side of the side air bag is connected with the side face of the main board, so that the position of the inner side board relative to the main board in the horizontal direction can be adjusted only through air inflation and deflation of the side air bag, and the control mode of the structure of the horizontal adjusting device is greatly simplified.
In some technical solutions, the driving device includes a cylinder, one end of the cylinder is connected to the frame, and the other end of the cylinder is connected to one of the separation plates.
In the technical scheme, the two separating plates are driven to move relatively by the air cylinder, the air cylinder provides enough driving force to drive the separating plates to drive the autoclaved aerated concrete slabs to be separated into two stacks, and the air cylinder is used for driving, so that the structure is simple, and the control is convenient.
In some technical schemes, the device further comprises a synchronizer, the synchronizer is connected with a high-pressure air source, and the air output ends of the synchronizer are respectively connected with the air cylinders of the two separation trolleys.
In the technical scheme, the two cylinders provide driving air sources through the synchronizer, and the cylinders can be accurately controlled to move synchronously, so that the two ends of the autoclaved aerated concrete plate stack are guaranteed to be split synchronously, and the autoclaved aerated concrete plates caused by asynchronous movement of the two ends of the autoclaved aerated concrete plate stack are prevented from falling.
In some technical solutions, the upper portion of the frame is provided with slide rails extending towards two sides, and the separation plate is slidably connected with the slide rails.
In the technical scheme, the separating plate is connected with the sliding rail in a sliding mode, so that the moving stability of the separating plate during splitting is ensured.
In some technical solutions, a guard plate is disposed on a surface of the separation plate, and the guard plate is detachably connected to the separation plate.
Considering that the guard plate is directly contacted with the autoclaved aerated concrete slab and is easy to wear, in the technical scheme, the guard plate is arranged on the surface of the separation plate and detachably connected with the separation plate, so that the guard plate is convenient to replace.
In order to solve the above technical problem, the present invention further provides another technical solution:
a separation and packing method for an autoclaved aerated concrete slab adopts the separation and packing device for the autoclaved aerated concrete slab in any one of the technical schemes;
the method for separating and packing the autoclaved aerated concrete slabs comprises the following steps:
rotating the whole cut autoclaved aerated concrete slab stack by 90 degrees to enable a plurality of autoclaved aerated concrete slabs to be stacked from the vertical direction to the horizontal direction;
transferring the integrally rotated autoclaved aerated concrete plate stack to a steam curing kettle for steam curing;
placing the autoclaved aerated concrete plate stack on more than two separating trolleys;
adjusting the middle parts of the two separation plates of the separation trolley to be aligned with a gap between the autoclaved aerated concrete plates;
controlling the separation plates on the two trolleys to be separated towards two sides along the horizontal direction, and moving the separation plates to split the autoclaved aerated concrete plate stack into more than two stacks;
and (4) packing the disassembled autoclaved aerated concrete plate stack into a bundle by using a packing machine.
Different from the prior art, the separation trolley is provided with two separation plates, the separation plates are connected with a driving device, and the driving device drives the two separation plates to be separated from each other towards two sides in the horizontal direction so as to separate the autoclaved aerated concrete plate stacks placed on the separation plates into more than two stacks. Therefore, the autoclaved aerated concrete plate pile can be split into more than two piles through the two separating trolleys and then packaged, so that the size and the quality of the autoclaved aerated concrete plate pile can be effectively reduced, the autoclaved aerated concrete plate pile is more convenient to carry, and the construction efficiency is improved.
In addition, in the technical scheme, the inner side plate further comprises a panel and a lifting air bag, when the lifting air bag is deflated and contracted, the panel is separated from the bottom of the autoclaved aerated concrete slab, and the position of the inner side plate relative to the main plate in the horizontal direction can be conveniently adjusted through the horizontal adjusting device, so that the inner side edge of the inner side plate is aligned to the separation seam; and when the position of the inner side plate is adjusted, the lifting air bag is inflated to enable the panel to ascend and support the bottom of the autoclaved aerated concrete slab, so that the autoclaved aerated concrete slab stack can be accurately controlled to be split into two stacks along a preset separation seam.
The above description of the present invention is only an overview of the technical solutions of the present application, and in order to make the technical solutions of the present application more clearly understood by those skilled in the art, the present invention may be further implemented according to the content described in the text and drawings of the present application, and in order to make the above objects, other objects, features, and advantages of the present application more easily understood, the following description is made in conjunction with the detailed description of the present application and the drawings.
Drawings
The drawings are only for purposes of illustrating the principles, implementations, applications, features, and effects of particular embodiments of the present application, as well as others related thereto, and are not to be construed as limiting the application.
In the drawings of the specification:
FIG. 1 is a schematic structural diagram of a loading device according to an embodiment of the present application;
FIG. 2 is a schematic view of a cutting device according to an embodiment of the present disclosure;
FIG. 3 is a schematic view of the whole autoclaved aerated concrete slab pile rotating 90 degrees according to the embodiment of the application;
FIG. 4 is a schematic view of the separating and packing apparatus of the present embodiment without an autoclaved aerated concrete slab;
FIG. 5 is a schematic view of the separating and packaging device after packaging in accordance with the present embodiment;
FIG. 6 is a schematic structural diagram of a separating and packing apparatus according to an embodiment of the present application;
FIG. 7 is a side view of a split packing apparatus according to an embodiment of the present application;
FIG. 8 is a schematic structural view of a plate separating device according to an embodiment of the present application;
FIG. 9 is a schematic view of the plate separating device according to the embodiment of the present application in a separated state;
FIG. 10 is a schematic structural view of another embodiment of a plate separating device according to the present application;
FIG. 11 is an end view of the plate splitting apparatus of FIG. 10;
FIG. 12 is a schematic view of the plate separating apparatus shown in FIG. 10 in a separated state;
fig. 13 is a partial enlarged view of a portion a in fig. 12;
fig. 14 is a partially enlarged view of a portion a in fig. 12 (side plate raised state);
the reference numerals referred to in the above figures are explained below:
1. a feeding device;
11. a material storage tank;
12. a mold;
2. a cutting device;
21. a first cutting mechanism;
22. a second cutting mechanism;
3. steaming and pressing an aerated concrete blank;
31. autoclaved aerated concrete slabs; 311. packing a belt;
5. steaming the kettle;
6. a separating and packaging device; 61. a track; 62. separating the trolley; 621. a roller; 622. a frame; 623. a separation plate; 6231. a drive device; 6221. a slide rail; 6232. a main board; 6233. an inner side plate; 62331. a panel; 62332. a lifting air bag;
Detailed Description
In order to explain in detail possible application scenarios, technical principles, practical embodiments, and the like of the present application, the following detailed description is given with reference to the accompanying drawings in conjunction with the listed embodiments. The embodiments described herein are merely for more clearly illustrating the technical solutions of the present application, and therefore, the embodiments are only used as examples, and the scope of the present application is not limited thereby.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or related to other embodiments specifically defined. In principle, in the present application, the technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution as long as there is no technical contradiction or conflict.
Unless defined otherwise, technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the use of relational terms herein is intended only to describe particular embodiments and is not intended to limit the present application.
In the description of the present application, the term "and/or" is a expression for describing a logical relationship between objects, meaning that three relationships may exist, for example a and/or B, meaning: there are three cases of A, B, and both A and B. In addition, the character "/" herein generally indicates that the former and latter associated objects are in a logical relationship of "or".
In this application, terms such as "first" and "second" are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Without further limitation, in this application, the use of "including," "comprising," "having," or other similar expressions in phrases and expressions of "including," "comprising," or "having," is intended to cover a non-exclusive inclusion, and such expressions do not exclude the presence of additional elements in a process, method, or article that includes the recited elements, such that a process, method, or article that includes a list of elements may include not only those elements but also other elements not expressly listed or inherent to such process, method, or article.
As is understood in the examination of the guidelines, the terms "greater than", "less than", "more than" and the like in this application are to be understood as excluding the number; the expressions "above", "below", "within" and the like are understood to include the present numbers. In addition, in the description of the embodiments of the present application, "a plurality" means two or more (including two), and expressions related to "a plurality" similar thereto are also understood, for example, "a plurality of groups", "a plurality of times", and the like, unless specifically defined otherwise.
In the description of the embodiments of the present application, spatially relative expressions such as "central," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used, and the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the specific embodiments or drawings and are only for convenience of describing the specific embodiments of the present application or for the convenience of the reader, and do not indicate or imply that the device or component in question must have a specific position, a specific orientation, or be constructed or operated in a specific orientation and therefore should not be construed as limiting the embodiments of the present application.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," "secured," and "disposed" used in the description of the embodiments of the present application are to be construed broadly. For example, the connection can be a fixed connection, a detachable connection, or an integrated arrangement; it can be a mechanical connection, an electrical connection, or a communication connection; they may be directly connected or indirectly connected through an intermediate; which may be communication within two elements or an interaction of two elements. Specific meanings of the above terms in the embodiments of the present application can be understood by those skilled in the art to which the present application pertains in accordance with specific situations.
Referring to fig. 1 to 14, the present embodiment provides an apparatus and a method for separating and packing autoclaved aerated concrete slabs. As shown in fig. 1, the system for producing the autoclaved aerated concrete slabs is used, and the autoclaved aerated concrete slabs are produced by the system and then packed into packing units by an autoclaved aerated concrete slab separation packing device.
Referring to fig. 1 and 2, the autoclaved aerated concrete slab production system comprises a feeding device 1, a cutting device 2 and a steam curing kettle 5. The feeding device 1 comprises a rack, a stirring tank and more than two material storage tanks 11 arranged on the rack; the storage tanks 11 are provided with a plurality of storage tanks, and are respectively used for storing different raw materials such as sand, cement, lime and the like required by producing autoclaved aerated concrete. The storage tanks 11 can convey materials to the storage tanks through a vacuum device or a conveyor belt, the bottom of each storage tank 11 is communicated with the stirring tank, and the storage tanks 11 can supply different materials to the stirring tank. The stirring tank is used for manufacturing autoclaved aerated concrete slurry, and a stirring main shaft is arranged in the stirring tank and can be used for stirring different raw materials such as sand, cement, lime, water and the like in the stirring main shaft into slurry. The autoclaved aerated concrete slurry formed after stirring can be poured into the autoclaved aerated concrete blank mold 12, and the autoclaved aerated concrete slurry is statically cured in the mold 12 for 1-2 hours, so that the formed autoclaved aerated concrete slurry is foamed and molded, and the autoclaved aerated concrete blank 3 is obtained.
After the autoclaved aerated concrete blank is obtained, the autoclaved aerated concrete blank can be demoulded from the mould 12 to a transfer trolley for bearing the autoclaved aerated concrete blank through a demoulding travelling crane, and the transfer trolley drives the autoclaved aerated concrete blank 3 to move for cutting, steam curing and final split charging.
As shown in fig. 2, the cutting device 2 is used for cutting the autoclaved aerated concrete blank 3, and cutting the autoclaved aerated concrete blank 3 into a plurality of autoclaved aerated concrete slabs 31 with plate-shaped structures. The length of the autoclaved aerated concrete slab 31 can be 3-5 meters, and the width is 50-100 centimeters.
As shown in fig. 2, in order to cut the autoclaved aerated concrete blank 3, the cutting device includes a first cutting mechanism 21 and a second cutting mechanism 22, the first cutting mechanism 21 is located at the front end of the second cutting mechanism 22, the autoclaved aerated concrete blank 3 is firstly horizontally cut along the length direction of the autoclaved aerated concrete blank 3 by the first cutting mechanism 21, and then enters the second cutting mechanism 22 to be vertically cut along the height direction of the autoclaved aerated concrete blank 3.
As shown in fig. 3, rotating the whole of the cut autoclaved aerated concrete slab stack by 90 degrees to change the stacking of the plurality of autoclaved aerated concrete slabs from the vertical direction to the horizontal direction; and cutting the autoclaved aerated concrete blank 3, and feeding the cut autoclaved aerated concrete blank into a steam curing kettle 5 for high-pressure steam curing to cure the autoclaved aerated concrete bricks of the autoclaved aerated concrete slab. The steam curing temperature in the steam curing kettle 5 can be about 200 ℃, the steam curing time can be 6-8 hours, and the strength of the autoclaved aerated concrete slab can be greatly improved after the steam curing. Rotating the whole cut autoclaved aerated concrete plate stack by 90 degrees to enable a plurality of autoclaved aerated concrete plates to be converted from vertical direction stacking to horizontal direction stacking, and then transferring to a steam curing kettle for steam curing; after the autoclaved aerated concrete plate stacks rotate integrally, the autoclaved aerated concrete plates cannot be tightly pressed together due to gravity, so that high-temperature and high-pressure steam in the steam curing kettle can more easily enter between the adjacent autoclaved aerated concrete plates, and the autoclaved aerated concrete plates are cured more thoroughly and are more energy-saving.
After the autoclaved aerated concrete slab 31 is steamed, the autoclaved aerated concrete slab stack can be split into more than two stacks by the autoclaved aerated concrete slab separating and packing device 6, and packing is carried out by a packing machine respectively.
It should be noted that, in the prior art, the autoclaved aerated concrete slabs 31 are all packed according to autoclaved aerated concrete slab piles during production, and a plurality of autoclaved aerated concrete slabs are distributed on each autoclaved aerated concrete slab pile in the width direction and the height direction, so that the volume and the mass of each packing unit are large. And the bearing of transportation elevator for the building is limited, and the autoclaved aerated concrete slab packaged by the existing mode can not be transported by the transportation elevator for the building, thereby influencing the construction efficiency of the building site.
The technical problems that the packing unit of the autoclaved aerated concrete slab is large in volume and mass and inconvenient to transport are solved. As shown in fig. 3 to 7, in one embodiment, an autoclaved aerated concrete plate separating and packing device 6 is provided downstream of a steam curing kettle 5, and is used for separating a stack of autoclaved aerated concrete plates 31 after steam curing into two or more stacks, and each stack of autoclaved aerated concrete plates 31 includes two or more autoclaved aerated concrete plates 31.
As shown in fig. 4, the autoclaved aerated concrete slab separation and packing apparatus 6 includes: a rail 61; and two separation carts 62. The separation trolley 62 is movably arranged on the rail 61, and the separation trolley 62 comprises a frame 622 and two separation plates 623. The four corners of the frame 622 are respectively provided with rollers 621, and the rollers are movably disposed on the rail 61. The two separating plates 623 are horizontally arranged at the top of the frame 622, the separating plates 623 are connected with a driving device 6231, and the driving device 6231 drives the two separating plates 623 to be separated from each other in the horizontal direction towards two sides so as to separate the autoclaved aerated concrete plate stacks placed on the separating plates 623 into more than two stacks. As shown in FIG. 5, the direction indicated by the arrow X is the disassembling direction of the autoclaved aerated concrete slab pile. After the autoclaved aerated concrete plate stacks are stacked, the two ends of each disassembled autoclaved aerated concrete plate stack can be respectively wrapped with wrapping belts 311 through a wrapping machine.
As shown in fig. 8 and 9, in the above embodiment, the separation cart 62 is provided with two separation plates 623, the separation plates 623 are connected to the driving device 6231, and the driving device 6231 drives the two separation plates 623 to be separated from each other in the horizontal direction to separate the autoclaved aerated concrete plate pile placed on the separation plates 623 into two or more piles. Therefore, the autoclaved aerated concrete plate pile can be split into more than two piles by the two separating trolleys 62 and then packaged, so that the volume and the quality of the autoclaved aerated concrete plate pile can be effectively reduced, the autoclaved aerated concrete plate pile is more convenient to carry, and the construction efficiency is improved.
In use, the two separation trolleys 62 can be fixedly connected by a connecting rod, so that the two separation trolleys 62 are fixed in distance and synchronously move on the track 61. When the separation trolley is used for the autoclaved aerated concrete slabs 31 with different lengths, the connecting rods with different lengths can be replaced according to the lengths of the autoclaved aerated concrete slabs 31, so that the distance between the two separation trolleys 62 is matched with the length of the autoclaved aerated concrete slabs 31. The two separation trolleys 62 are fixedly connected by a connecting rod and can be used as transfer trolleys in the autoclaved aerated concrete slab production system.
As shown in fig. 10, 11 and 12, in some embodiments, two of the separation plates 623 each include a main plate 6232 and an inner side plate 6233; the inner side plate 6233 is arranged on the inner side of the main plate 6232, the main plate 6232 of the inner side plate 6233 can be driven by the driving device 6231 to be synchronously separated towards two sides, and the relative positions of the inner side plate 6233 and the main plate 6232 in the horizontal direction can be adjusted, so that the inner side plate 6233 is aligned with the separation seam of the autoclaved aerated concrete plate pile. That is, the inner side panel 6233 can be adjusted in position relative to the main panel 6232 in the direction of arrow X in fig. 10 so that the inner side edge of the inner side panel 6233 is aligned with the separation slit.
The situation that when the autoclaved aerated concrete plate stack is detached, the inner side of the separation plate 623 is not aligned with the preset separation seam easily occurs, so that the autoclaved aerated concrete plate stack is not detached according to the preset separation seam, and the autoclaved aerated concrete plates on two sides of the separation seam cannot be supported by the separation plate 623 and fall off is considered.
In the above embodiment, the separating plates 623 respectively include the main plate 6232 and the inner side plate 6233, and the relative positions of the inner side plate 6233 and the main plate 6232 in the horizontal direction are adjustable, so before the separation, the position of the inner side plate 6233 of each separating plate 623 can be adjusted, and the inner side edges of the two inner side plates 6233 are respectively aligned with the separation seam of the autoclaved aerated concrete plate stack, so that the separation of the autoclaved aerated concrete plate stack into two stacks along the predetermined separation seam can be accurately controlled, and the autoclaved aerated concrete plate at the separation seam is prevented from being damaged due to the falling of the autoclaved aerated concrete plate due to poor support. The driving device 6231 is not limited to the air cylinder, and in other embodiments, the driving device 6231 may be a hydraulic driving device such as a hydraulic cylinder or an electric driving device such as a motor.
As shown in fig. 12, 13 and 14, in some embodiments, the inner side plate 6233 includes a horizontal adjustment device for adjusting the position of the inner side plate 6233 and the main plate 6232 in a horizontal direction (i.e., the direction indicated by arrow X in fig. 13); the inner side plate 6233 further comprises a panel 62331 and a lifting airbag 62332, wherein the lifting airbag 62332 is disposed at the bottom of the panel 62331, and is used for lowering the height of the panel 62331 when the inner side plate 6233 is adjusted to be horizontally aligned with the main plate 6232, separating the panel 62331 from the bottom of the autoclaved aerated concrete slab, and raising the panel 62331 to support the autoclaved aerated concrete slab when the inner side plate 6233 and the main plate 6232 are adjusted to be horizontally aligned. The direction in which the lift bladder 62332 is raised and lowered is indicated by the arrow Z in fig. 13.
Considering that the weight of the autoclaved aerated concrete slab is applied to the inner side plate 6233, the resistance for adjusting the inner side plate 6233 is large, and in order to facilitate the adjustment of the relative position of the inner side plate 6233 and the main plate 6232 in the horizontal direction, in the above embodiment, the inner side plate 6233 further comprises the panel 62331 and the lifting air bag 62332, when the lifting air bag 62332 is deflated and contracted, the panel 62331 is separated from the bottom of the autoclaved aerated concrete slab, and at the moment, the position of the inner side plate 6233 in the horizontal direction relative to the main plate 6232 can be conveniently adjusted through the horizontal adjusting device, so that the inner side edge of the inner side plate 6233 is aligned with the separation seam; when the position of the inner side plate 6233 is adjusted, the lifting air bag 62332 is inflated to lift the panel 62331 to support the bottom of the autoclaved aerated concrete slab, so that the autoclaved aerated concrete slab stack can be accurately controlled to be split into two stacks along a preset separation seam.
In some embodiments, the lift bladder 62332 is made of high temperature resistant rubber.
In the above embodiment, the lifting air bag 62332 is made of high temperature resistant rubber to prolong its service life and prevent it from aging in the high temperature environment inside the steam-curing kettle.
In some embodiments, the leveling device includes side airbags disposed on the side of the inner side panel 6233 proximate to the main panel 6232 that inflate to move the inner side panel 6233 medially away from the main panel 6232.
In the above embodiment, since one side of the side airbag is connected to the side surface of the inner panel 6233 close to the main plate 6232 and the other side of the side airbag is connected to the side surface of the main plate 6232, the position of the inner panel 6233 in the horizontal direction with respect to the main plate 6232 can be adjusted only by inflating and deflating the side airbag, and the control method of the structure of the horizontal adjustment device is greatly simplified.
In some embodiments, the driving device 6231 includes a cylinder, one end of which is connected to the frame 622, and the other end of which is connected to one of the separating plates 623.
In the above embodiment, the two separating plates 623 are driven to move relatively by the air cylinder, the air cylinder provides enough driving force to drive the separating plates 623 to drive the autoclaved aerated concrete slabs to be separated into two stacks, and the air cylinder is used for driving, so that the structure is simple, and the control is convenient.
In some embodiments, the device further comprises a synchronizer, wherein the synchronizer is connected with a high-pressure gas source, and the gas output ends of the synchronizer are respectively connected with the cylinders of the two separation trolleys 62.
In the above embodiment, the two cylinders provide the driving air source through the synchronizer, and the synchronous motion of the cylinders can be accurately controlled, so that the synchronous splitting of the two ends of the autoclaved aerated concrete plate stack is ensured, and the autoclaved aerated concrete plate falling caused by the asynchronous motion of the two ends of the autoclaved aerated concrete plate stack is avoided.
In some embodiments, the upper portion of the frame 622 is provided with a sliding rail 6221 extending in two lateral directions, and the separating plate 623 is slidably connected to the sliding rail 6221.
In the above embodiment, the separation plate 623 is slidably connected to the slide rail 6221, so that the stability of the movement of the separation plate 623 during detachment is ensured.
In some embodiments, the surface of the separating plate 623 is provided with a guard plate, and the guard plate is detachably connected to the separating plate 623.
In the above embodiment, the surface of the separation plate 623 is provided with a guard plate, and the guard plate is detachably connected to the separation plate 623, so that the guard plate can be conveniently replaced, considering that the guard plate is directly contacted with the autoclaved aerated concrete slab and is easily worn.
In an embodiment, a separation and packing method of the autoclaved aerated concrete slab is further provided, and the separation and packing method of the autoclaved aerated concrete slab adopts the separation and packing device 6 of the autoclaved aerated concrete slab in any one of the above embodiments.
The method for separating and packing the autoclaved aerated concrete slabs comprises the following steps:
rotating the whole cut autoclaved aerated concrete slab stack by 90 degrees to enable a plurality of autoclaved aerated concrete slabs to be stacked from the vertical direction to the horizontal direction;
transferring the integrally rotated autoclaved aerated concrete plate stack to a steam curing kettle for steam curing;
placing the autoclaved aerated concrete plate stack on two separation trolleys 62;
adjusting the middle parts of more than two separating plates 623 of the separating trolley 62 to be aligned with the separating seam of the autoclaved aerated concrete plate stack;
the separation plates 623 on the two trolleys are controlled to be separated towards two sides along the horizontal direction, and the separation plates 623 move to split the autoclaved aerated concrete plate stack into more than two stacks;
and (4) packing the disassembled autoclaved aerated concrete plate stack into a bundle by using a packing machine.
In some embodiments, more than two packed stacks of autoclaved aerated concrete panels may be repacked to form a larger stack of autoclaved aerated concrete panels for ease of shipping. And the packing belt of the large autoclaved aerated concrete plate pile can be detached to form more than two smaller autoclaved aerated concrete plate piles at the construction site, so that the detached small autoclaved aerated concrete plate pile can enter construction positions with limited bearing weight or volume, such as construction transportation ladders, scaffolds and the like.
In the embodiment, the whole cut autoclaved aerated concrete plate stack is rotated by 90 degrees, so that a plurality of autoclaved aerated concrete plates are converted from being stacked in the vertical direction to being stacked in the horizontal direction, and then transferred to a steam curing kettle for steam curing; after the autoclaved aerated concrete plate stacks rotate integrally, the autoclaved aerated concrete plates cannot be tightly pressed together due to gravity, so that high-temperature and high-pressure steam in the steam curing kettle can more easily enter between the adjacent autoclaved aerated concrete plates, and the autoclaved aerated concrete plates are cured more thoroughly and are more energy-saving. And the autoclaved aerated concrete plate stacks after being steamed are placed on more than two separating trolleys for stacking, two separating plates 623 are arranged on the separating trolley 62, the separating plates 623 are connected with a driving device 6231, and the driving device 6231 drives the two separating plates 623 to be separated towards two sides in the horizontal direction so as to split the autoclaved aerated concrete plate stacks placed on the separating plates 623 into more than two stacks. Therefore, the autoclaved aerated concrete plate pile can be split into more than two piles by the two separating trolleys 62 and then packaged, so that the volume and the quality of the autoclaved aerated concrete plate pile can be effectively reduced, the autoclaved aerated concrete plate pile is more convenient to carry, and the construction efficiency is improved.
Moreover, in the above embodiment, the inner side plate 6233 further comprises the panel 62331 and the lifting airbag 62332, when the lifting airbag 62332 is deflated and contracted, the panel 62331 is separated from the bottom of the autoclaved aerated concrete slab, and the position of the inner side plate 6233 in the horizontal direction relative to the main plate 6232 can be conveniently adjusted by the horizontal adjusting device, so that the inner side edge of the inner side plate 6233 is aligned with the separation seam; when the position of the inner side plate 6233 is adjusted, the lifting air bag 62332 is inflated to lift the panel 62331 to support the bottom of the autoclaved aerated concrete slab, so that the autoclaved aerated concrete slab stack can be accurately controlled to be split into two stacks along a preset separation seam.
Finally, it should be noted that, although the above embodiments have been described in the text and drawings of the present application, the scope of the patent protection of the present application is not limited thereby. All technical solutions which are generated by replacing or modifying the equivalent structure or the equivalent flow according to the contents described in the text and the drawings of the present application, and which are directly or indirectly implemented in other related technical fields, are included in the scope of protection of the present application.
Claims (10)
1. The separating and packing device for the autoclaved aerated concrete slabs is characterized by being arranged at the downstream of a steam curing kettle and used for splitting a steam cured autoclaved aerated concrete slab stack into more than two stacks, wherein the steam cured autoclaved aerated concrete slab stack comprises more than two autoclaved aerated concrete slabs;
evaporate and press aerated concrete slab separation packing apparatus and include:
a track; and
the separation trolley comprises a frame and two separation plates, the separation plates are horizontally arranged at the top of the frame and are connected with a driving device, and the driving device drives the two separation plates to be separated from each other in the horizontal direction to two sides so as to be placed on the separation plates, and the autoclaved aerated concrete plate stacks are split into more than two stacks.
2. The autoclaved aerated concrete panel separation and baling apparatus of claim 1 wherein two of said separator plates each comprise a main plate and an inner side plate;
the inner side plate is arranged on the inner side of the main plate, the main plate of the inner side plate can be driven by the driving device to be separated towards two sides synchronously, and the relative position of the inner side plate and the main plate in the horizontal direction can be adjusted, so that the separation seams of the inner side plate and the autoclaved aerated concrete plate pile are aligned.
3. The autoclaved aerated concrete panel separation and packing apparatus of claim 2, wherein the inner side panels include horizontal adjustment means for adjusting the position of the inner side panels and the main panel in the horizontal direction;
the inner side plate further comprises a panel and a lifting air bag, wherein the lifting air bag is arranged at the bottom of the panel and used for reducing the height of the panel when the position of the inner side plate and the position of the main plate in the horizontal direction are adjusted, so that the panel is separated from the bottom of the autoclaved aerated concrete slab, and the lifting air bag is used for lifting the panel to support the autoclaved aerated concrete slab after the positions of the inner side plate and the main plate in the horizontal direction are adjusted.
4. The autoclaved aerated concrete panel separation and packing apparatus of claim 3, wherein the lifting air bags are made of high temperature resistant rubber.
5. The autoclaved aerated concrete panel separation and packing apparatus of claim 3, wherein the leveling device comprises side airbags disposed on the side of the inner side panel near the main panel, which when inflated move the inner side panel away from the main panel toward the middle.
6. The autoclaved aerated concrete panel separation and packing apparatus according to claim 1 wherein the drive means comprises a cylinder, one end of the cylinder is connected to the frame and the other end of the cylinder is connected to one of the separation panels.
7. The autoclaved aerated concrete panel separation and packing apparatus according to claim 6, further comprising a synchronizer, wherein the synchronizer is connected to a high pressure gas source, and a gas output end of the synchronizer is connected to the cylinders of the two separation trolleys, respectively.
8. The autoclaved aerated concrete panel separation and packing apparatus according to claim 1, wherein the upper portion of the frame is provided with slide rails extending in both side directions, and the separation plate is slidably connected to the slide rails.
9. The autoclaved aerated concrete panel separation and packing apparatus of claim 1 wherein the surface of the separation panel is provided with a guard plate, the guard plate being detachably connected to the separation panel.
10. A separation and packing method for autoclaved aerated concrete slabs is characterized in that the separation and packing method for autoclaved aerated concrete slabs adopts the separation and packing device for autoclaved aerated concrete slabs according to any one of claims 1 to 9;
the method for separating and packing the autoclaved aerated concrete slabs comprises the following steps:
rotating the whole cut autoclaved aerated concrete slab stack by 90 degrees to enable a plurality of autoclaved aerated concrete slabs to be stacked from the vertical direction to the horizontal direction;
transferring the integrally rotated autoclaved aerated concrete plate stack to a steam curing kettle for steam curing;
placing the autoclaved aerated concrete plate stack on more than two separating trolleys;
adjusting the middle parts of the two separation plates of the separation trolley to be aligned with a gap between the autoclaved aerated concrete plates;
controlling the separation plates on the two trolleys to be separated towards two sides along the horizontal direction, and moving the separation plates to split the autoclaved aerated concrete plate stack into more than two stacks;
and (4) packing the disassembled autoclaved aerated concrete plate stack into a bundle by using a packing machine.
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