CN210527739U - Lifting type ceramic tile steering device - Google Patents
Lifting type ceramic tile steering device Download PDFInfo
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- CN210527739U CN210527739U CN201921152561.8U CN201921152561U CN210527739U CN 210527739 U CN210527739 U CN 210527739U CN 201921152561 U CN201921152561 U CN 201921152561U CN 210527739 U CN210527739 U CN 210527739U
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Abstract
The utility model provides an over-and-under type ceramic tile turns to device, include: a frame; the roller rods are arranged on the rack and used for conveying the ceramic tiles, and a plurality of supporting pieces used for bearing the ceramic tiles are arranged on each roller rod; the lifting tray is of a grid structure formed by a plurality of criss-cross frames, each frame is respectively positioned between the roller rods and between the supporting pieces and is lower than the upper surfaces of the supporting pieces when the tray descends, and the tray rotates after being lifted by the ejection support to drive the tiles to turn; the lifting driving unit drives the ejection support to lift; and a rotation driving unit that drives the tray to rotate. The utility model discloses can make big specification ceramic sheet brick turn to steadily, reduce the brick and split and improve the yield.
Description
Technical Field
The utility model relates to a ceramic tile transport technology especially relates to an over-and-under type ceramic tile turns to device.
Background
In the ceramic tile industry, the ceramic tiles are transported, turned, stacked and the like in the ceramic tile production of the ceramic tile factory through the production line, a large amount of manpower and material resources are needed, and the operation is relatively unstable.
At present, large-size ceramic thin plate bricks are more and more popular, the large-size ceramic thin plate bricks generally refer to ceramic plates with the thickness of less than or equal to 5.5mm and the area of more than 1.62 square meters, and with the development of the technology, the ceramic thin plates are thinner and have larger areas, even super ceramic plates with the area of about 5 square meters appear.
In a manufacturing process, tiles can be prepared only through a plurality of processes, and when the tiles are subjected to the plurality of processes, the conveyed tiles are often required to be turned by a turning device according to set limits of a production line. Such a deflector affects the wear rate and yield of the tiles, in particular large-format ceramic tiles.
For example, patent document 1 (application No. 201410338180.4, application date: 2014.07.16) discloses an automatic foamed ceramic cutting device, wherein a first steering mechanism and a second steering mechanism are both provided with a frame, the frame is provided with a roller and a belt mechanism, the frame is further provided with a lifting motor, the lifting motor is connected with one end of a lifting link mechanism, the other end of the lifting link mechanism is connected with the belt mechanism, the belt mechanism is driven by a belt mechanism motor, and the roller is driven by a roller motor.
In addition, patent document 2 (application No. 201610191399.5, application date: 2016.03.30) discloses a ceramic product clamping and steering conveying mechanism, which comprises a conveying frame and a clamping frame, wherein the conveying frame comprises two driving rollers, a conveying belt is tensioned on the two driving rollers, two ends of each driving roller are hinged on two transverse beams of the conveying frame, a driving motor is fixed on one transverse beam, and the driving motor drives the driving rollers to rotate; a connecting plate is fixed on a top plate of the clamping frame, a pushing cylinder is fixed on the connecting plate, a push rod of the pushing cylinder penetrates through the connecting plate and is fixed with a clamping plate, a blanking through groove is formed in the middle of the top plate of the clamping frame below the front portion of the clamping plate, the clamping frame comprises a top plate and two side plates, the top surfaces of the two side plates are fixed on the bottom surfaces of the two sides of the top plate, a plurality of vertical rails are fixed on the inner side walls of the upper portions of the two side plates, and guide blocks are fixed on a side connecting plate of; the ceramic product on the conveying belt can be automatically taken out and placed on the transverse conveying belt, and steering conveying is achieved.
However, the conventional techniques described in the above patent documents are not suitable for large-size ceramic tile sheets because the strength of the ceramic tile sheets is not high, and the tile is likely to crack during the turning process by using the above turning device, which reduces the yield.
SUMMERY OF THE UTILITY MODEL
In view of the above, the utility model aims to solve the technical problem that an over-and-under type ceramic tile turns to device is provided, can make big specification ceramic sheet brick turn to, reduce the brick and split and improve the yield steadily.
Therefore, the utility model adopts the following technical scheme:
the utility model provides an over-and-under type ceramic tile turns to device, include:
a frame;
the roller rods are arranged on the rack and used for conveying the ceramic tiles, and a plurality of supporting pieces used for bearing the ceramic tiles are arranged on each roller rod;
the lifting tray is of a grid structure formed by a plurality of criss-cross frames, each frame is respectively positioned between the roller rods and between the supporting pieces and is lower than the upper surfaces of the supporting pieces when the tray descends, and the tray rotates after being lifted by the ejection support to drive the tiles to turn;
the lifting driving unit drives the ejection support to lift; and
and a rotation driving unit for driving the tray to rotate.
According to the utility model discloses, can realize turning to, reducing the brick with the help of this over-and-under type tray steadily and split and improve the yield, be particularly useful for big specification ceramic sheet brick. And the trays are lowered with their frames between the rollers and between the supports and below the upper surface of the supports, respectively, so as not to interfere with the tile conveying process.
The utility model discloses in, also can, the rotation driving unit include the rotation driving motor, with the reduction gear that the output shaft of rotation driving motor links to each other and with the decollator that the output shaft of reduction gear links to each other, the decollator with the tray links to each other and drives this tray rotation with axle pivoted form.
According to the utility model discloses, can realize the rotation of tray when the tray rises effectively.
The utility model discloses in, also can, the lift drive unit is including being used for the drive the cylinder that rises and descend of ejecting support.
According to the utility model discloses, can realize the lift of tray effectively.
The utility model discloses in, also can, the operation of roller is through hold-in range and roller driving motor control.
According to the utility model discloses, can control the operation of roller effectively.
The utility model discloses in, also can, still include and lie in with the direction of ceramic tile direction of delivery quadrature the roller stick both sides just are fixed in the side layer board of frame.
According to the utility model discloses, play the angle of pad effect, make the tray can keep having sufficient holding power at rotatory in-process, reduce the deflection of tray at rotatory in-process, further prevent that the ceramic tile from breaking.
Drawings
Fig. 1 is a schematic structural view of an elevating tile turning device according to an embodiment of the present invention;
FIG. 2 shows a top view of the elevating tile turning device of FIG. 1;
FIG. 3 is a view of FIG. 2 with the roller bar and the like removed;
FIG. 4 shows a side view of the elevating tile turning device of FIG. 1;
figure 5 shows a schematic view of the elevating tile steering device of figure 1 with the tray raised;
FIG. 6 shows a schematic view of a tile production line using the elevating tile turning device of FIG. 1;
fig. 7 is a circuit control diagram of the elevating tile turning device according to an embodiment of the present invention;
reference numerals:
1, a frame;
2, rolling a rod;
3, synchronous belt;
4, a roller driving motor;
5, a speed reducer;
6 air cylinders;
7, a tray;
71. 72 a frame;
8, a divider;
9 rotating the driving motor;
10, a speed reducer;
11 side supporting plates;
12 ejecting the bracket;
13 ejecting the support to fixedly connect the support;
14 ejecting the shaft;
15 eccentric wheel;
16 a rotating shaft;
17, supporting the workpiece.
Detailed Description
The present invention is further described below in conjunction with the following embodiments and the accompanying drawings, it being understood that the drawings and the following embodiments are illustrative of the present invention only and are not limiting.
In order to solve among the prior art to turn to the device and cause the brick to split easily, the yield reduces, is unfavorable for the problem that big specification ceramic sheet brick turned to, the utility model provides an over-and-under type ceramic tile turns to device, include: a frame; the roller rods are arranged on the rack and used for conveying the ceramic tiles, and a plurality of supporting pieces used for bearing the ceramic tiles are arranged on each roller rod; the lifting tray is of a grid structure formed by a plurality of criss-cross frames, each frame is respectively positioned between the roller rods and between the supporting pieces and is lower than the upper surfaces of the supporting pieces when the tray descends, and the tray rotates after being lifted by the ejection support to drive the tiles to turn; the lifting driving unit drives the ejection support to lift; and a rotation driving unit that drives the tray to rotate.
According to the utility model discloses, when the ceramic tile was carried to being located latticed tray top, the operation of stopping the roller stick, made the rising back jack-up ceramic tile that drives the tray that rises of ejecting support through the lift drive unit this moment, it is rotatory through rotation drive unit drive tray afterwards to drive the ceramic tile and turn to. After the turning is finished, the lifting drive unit enables the ejection support to descend, the tray descends along with the ejection support, the frames of the tray are respectively positioned between the roller rods and between the supporting pieces and are lower than the upper surfaces of the supporting pieces, the ceramic tiles are placed on the supporting pieces on the roller rods again, then the roller rods continue to operate to convey the ceramic tiles, and the tray cannot interfere with the operation of the roller rods. Therefore, the lifting tray can stably realize the steering of the ceramic tiles, reduce the cracking of the tiles and improve the yield, and is particularly suitable for large-size ceramic thin plate tiles.
Specifically, fig. 1 to 7 show an embodiment of the lifting type tile steering device of the present invention. As shown in fig. 1 to 7, the elevating tile turning device of the present embodiment includes a frame 1 and a roller 2 provided on the frame for conveying tiles. The frame 1 may be a square tube, and in the present embodiment, may be, for example, an 80 × 40 × 3 square tube. The roller 2 may be a steel rod, for example, may have a dimension of Φ 55 · Φ 100 and a length of 3250mm, but the present invention is not limited thereto, and may be changed according to the size of the tile to be conveyed. As also shown in fig. 2 and 4, a plurality of supports 17 can also be distributed on each roller bar 2 for carrying the tiles. The support 17 may be, for example, a nylon rod to provide a cushioning effect to help prevent cracking of the tiles. The running of the roller bar 2 can be controlled by a timing belt 3 and a roller bar driving motor 4. For example, an H200 synchronous belt may be employed. The roller bar drive motor 4 can be, for example, RV63,20+0.75KW, 3 sets. Specifically, the output of the roller driving motor 4 drives the synchronous belt 3 to run via the speed reducer 5 so as to drive the roller 2 to run.
As shown in fig. 2 and 3, the tray 7 has a grid structure including a plurality of frames 71 and 72 which are staggered in a crisscross manner. The tray 7 is sized to match the dimensions of the rollers 2 and the supports 17 so that, when lowered, the frames 71, 72 are respectively positioned between the rollers 2 and between the supports 17 and below the upper surface of the supports 17, so as not to interfere with the operation of the rollers during the transport of the tiles. Specifically, in the present embodiment, after the tray 7 is lowered, the lateral frame 71 of the tray 7 shown in fig. 2 is located between the supports 17 above the roller bars, while the longitudinal frame 72 of the tray 7 is located between the roller bars 2, and the upper surface of the tray 7 is lower than the upper surface of the supports 17. Therefore, when the tray 7 descends, the frames do not affect the rotation of the roller rod.
The tray 7 can be lifted and lowered by driving the eject bracket 12 by a lifting and lowering driving unit, which in the present embodiment may include a cylinder 6 for driving the lift and lowering of the eject bracket 12. Specifically, as shown in fig. 1, the cylinder 6 drives the eccentric wheel 15 to rotate through the link mechanism, so that the horizontal movement is converted into a vertical movement, and the ejector shaft 14 is driven to move, thereby driving the ejection bracket fixing frame 13 fixedly connected with the cylinder to move, and driving the ejection bracket 12 connected with the cylinder to ascend, and further driving the tray 7 to ascend.
After the tray 7 is lifted, the tray 7 can be driven to rotate by the rotation driving unit to drive the tiles on the tray 6 to turn. In the present embodiment, the rotation driving unit may include a rotation driving motor 9, a speed reducer 10 connected to an output shaft of the rotation driving motor 9, and a divider 8 connected to an output shaft of the speed reducer 10. The variable frequency speed regulation can be carried out. The divider 8 is connected to the tray 7 and rotates the tray 7 in a shaft-rotating manner, for example, the divider 8 can drive the rotating shaft 16 of the tray 7 to rotate so as to rotate the tray 7. Specifically, the divider 8 is fixedly connected with the tray 7, and the divider 8, the speed reducer 10 and the rotary driving motor 9 can move together with the ejection support fixing and connecting frame 13.
As shown in fig. 2 and 3, the present embodiment further includes side pallets 11 fixed to the frame and positioned on both sides of the roll bar in a direction orthogonal to the tile conveying direction. The side supporting plate 11 is fixed on the rack and does not lift along with the tray 7, and the side supporting plate 11 mainly plays a role of a cushion angle, so that the tray can keep enough supporting force in the rotating process, the deformation of the tray in the rotating process is reduced, and the ceramic tiles are further prevented from being broken.
As shown in fig. 7, the units of the elevating tile turning device can be controlled by a control unit, which can be, for example, a programmable controller connected to each unit. In the present embodiment, the position of the tile can also be recognized by the position detection means, such as an electric eye. Specifically, when judging that the ceramic tile is conveyed to the upper side of the tray through the roller rod, the controller controls the roller rod driving motor to stop the operation of the roller rod, the controller controls the lifting driving unit to enable the tray to ascend to jack up the ceramic tile at the moment, and then the controller controls the rotating driving unit to drive the tray to rotate, so that the ceramic tile ascending along with the tray is driven to turn. After the turning is finished, the controller controls the lifting driving unit to enable the tray to descend, at the moment, frames of the tray are respectively located between the roller rods and between the supporting pieces and are lower than the upper surfaces of the supporting pieces, the ceramic tiles are placed on the supporting pieces on the roller rods again, and then the controller controls the roller rod driving motor to continue the operation of the roller rods, so that the turning process is finished.
The utility model discloses an over-and-under type ceramic tile turns to the process that the device is applicable in ceramic tile production line arbitrary needs to realize the ceramic tile and turn to. For example, as shown in fig. 6, the elevating tile deflecting device may be disposed between the green brick storage and the kiln so as to deflect the green bricks prior to entering the kiln. Particularly, the lifting type tile steering device can automatically control whether to steer according to requirements, such as the specification of tiles, and the like, so that the tiles with different specifications can be conveyed on the same conveying line, for example, the tiles with the specification of 800mm can be directly erected into a kiln without steering, and the tiles with the specification of 1200mm 2400mm can be steered by the lifting type tile steering device and then transversely moved into the kiln. In an embodiment, for the big brick of 1200mm 2400mm, the frequency of use of the above-mentioned over-and-under type tile turns to the device can be 2-2.4 times per minute, but the utility model discloses be not limited to this, can change as required.
The above embodiments are only used for further explanation of the present invention, and should not be interpreted as a limitation of the protection scope of the present invention, and the modifications and adjustments made by those skilled in the art according to the above contents of the present invention are all included in the protection scope of the present invention.
Claims (5)
1. An elevating tile turning device, comprising:
a frame;
the roller rods are arranged on the rack and used for conveying the ceramic tiles, and a plurality of supporting pieces used for bearing the ceramic tiles are arranged on each roller rod;
the lifting tray is of a grid structure formed by a plurality of criss-cross frames, each frame is respectively positioned between the roller rods and between the supporting pieces and is lower than the upper surfaces of the supporting pieces when the tray descends, and the tray rotates after being lifted by the ejection support to drive the tiles to turn;
the lifting driving unit drives the ejection support to lift; and
and a rotation driving unit for driving the tray to rotate.
2. The elevating tile turning device according to claim 1, wherein the rotation driving unit includes a rotation driving motor, a reducer connected to an output shaft of the rotation driving motor, and a divider connected to an output shaft of the reducer, the divider being connected to the tray and rotating the tray in a shaft-rotating manner.
3. The elevating tile turning device according to claim 1, wherein the elevating drive unit comprises a cylinder for driving the raising and lowering of the ejecting bracket.
4. The elevating tile turning device according to claim 1, wherein the operation of the roller is controlled by a timing belt and a roller driving motor.
5. The elevating tile turning device according to claim 1, further comprising side pallets located at both sides of the roller bar in a direction orthogonal to a tile conveying direction and fixed to the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921152561.8U CN210527739U (en) | 2019-07-22 | 2019-07-22 | Lifting type ceramic tile steering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921152561.8U CN210527739U (en) | 2019-07-22 | 2019-07-22 | Lifting type ceramic tile steering device |
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| Publication Number | Publication Date |
|---|---|
| CN210527739U true CN210527739U (en) | 2020-05-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921152561.8U Active CN210527739U (en) | 2019-07-22 | 2019-07-22 | Lifting type ceramic tile steering device |
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| Country | Link |
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| CN (1) | CN210527739U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282396A (en) * | 2019-07-22 | 2019-09-27 | 蒙娜丽莎集团股份有限公司 | Lift ceramic tile transfer |
-
2019
- 2019-07-22 CN CN201921152561.8U patent/CN210527739U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282396A (en) * | 2019-07-22 | 2019-09-27 | 蒙娜丽莎集团股份有限公司 | Lift ceramic tile transfer |
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