CN210969356U - Turnover machine capable of automatically replacing bottom plate - Google Patents
Turnover machine capable of automatically replacing bottom plate Download PDFInfo
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- CN210969356U CN210969356U CN201921620128.2U CN201921620128U CN210969356U CN 210969356 U CN210969356 U CN 210969356U CN 201921620128 U CN201921620128 U CN 201921620128U CN 210969356 U CN210969356 U CN 210969356U
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- bottom plate
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- turnover
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Abstract
The utility model discloses a can replace upset machine of bottom plate automatically belongs to aerated concrete technical field. The utility model discloses a tipping arrangement can realize the automatic upset of bottom plate, need not to accomplish the bottom plate replacement on the upset machine with the help of other equipment, reduces the time that the upset machine waited for the replacement bottom plate, has promoted the work efficiency of upset workshop section. The equipment comprises a turnover main body, a beam frame, a big pulley and a small pulley. The big pulley comprises a big pulley roller, a big pulley motor, a positioning piece, a first connecting shaft and a big pulley frame; the jigger comprises a jigger roller, a jigger motor, a guide piece, a second connecting shaft and a jigger frame. The small pulley can convey the pouring bottom plate away from the turnover machine, so that the time for waiting for transferring and emptying the bottom plate is reduced; the big pulley can carry the steam-curing bottom plate to the turnover machine, and reduces the time for waiting for the steam-curing bottom plate crane to transfer the empty bottom plate, thereby compressing the work cycle of the turnover section and improving the productivity of the production line.
Description
Technical Field
The utility model relates to an aerated concrete upset technical field, more specifically say, relate to a can replace upset machine of bottom plate automatically.
Background
The autoclaved aerated concrete slab is a novel light porous green environment-friendly building material which takes cement, lime, silica sand and the like as main raw materials and is added with different quantities of steel bar meshes subjected to corrosion protection treatment according to the structural requirements. The autoclaved aerated concrete slab with porous crystals is produced through high-temperature high-pressure steam curing and reaction, has lower density than common cement materials, and has excellent performance of fire resistance, fire prevention, sound insulation, heat preservation and the like which are unparalleled.
In the production process of autoclaved aerated concrete plates, due to the requirement of whole-line process arrangement, in order to reduce the adhesive force between the semi-finished plate blanks after cutting, especially reduce the probability of blank breakage caused by breaking off finished products at the later stage when thin plates are produced by some aerated concrete production enterprises in the production process of the cutting section, the qualification rate of finished products is improved, the blanks can be cut and steamed vertically in the production process, namely the blank is 1200mm in the height direction and 600mm in the width direction (placed on a small pouring bottom plate), and the blank is 600mm in the height direction and 1200mm in the width direction (placed on a large steaming bottom plate) after being turned over. In order to turn over the blank, a crane is usually adopted to transfer and replace the bottom plate at present, so that the waiting time of the turnover machine is longer, the capacity of other equipment cannot be fully exerted, and the production efficiency of the whole production line is reduced.
According to the retrieval, Chinese patent number Z L201310628472.7, the application date is 2013, 11 and 28, the invention provides a finished product building block overturning platform which comprises a rotary supporting seat, a small overturning frame, a large overturning frame and a fixed support, wherein the large overturning frame and the small overturning frame are hinged with the rotary supporting seat, the large overturning frame is hinged with a piston rod of a hydraulic transmission mechanism of an overturning device, an oil cylinder of the hydraulic transmission mechanism of the overturning device is hinged with a ground foundation, the large overturning frame is hinged with an oil cylinder of the hydraulic transmission mechanism of the rotating device, and a piston rod of the hydraulic transmission mechanism of the rotating device is hinged with the small overturning frame.
Disclosure of Invention
1. Technical problem to be solved by the utility model
To upset body workshop section among the prior art scheme long consuming time, draw the problem of low production line efficiency, the utility model provides a but upset machine of automatic replacement bottom plate has optimized the technology of upset machine workshop section, reduces the latency of upset machine, has promoted the efficiency of whole line production process flow.
2. Technical scheme
In order to achieve the above purpose, the utility model provides a technical scheme does:
the utility model discloses a can replace upset machine of bottom plate automatically, including roof beam structure, upset main part, big coaster and jigger, the upset main part is installed on the roof beam structure, the upset main part be L type frame, connect by a trapezoidal connecting plate between the board of both sides, big coaster and jigger set up respectively on the board of the both sides of upset main part, the upset main part can drive big coaster and jigger and realize whole upset.
Furthermore, the beam frame is provided with a connecting column, and the lower end of the connecting column is hinged with the connecting plate; the middle section of the connecting column is provided with a telescopic piece, one end of the telescopic piece is hinged with the connecting column, and the other end of the telescopic piece is hinged with the connecting plate.
Furthermore, the big pulley comprises a big pulley roller, a big pulley motor, a positioning piece, a first connecting shaft and a big pulley frame; a plurality of first connecting shafts are arranged along the length direction of the big pulley rack, and big pulley rollers are arranged at two ends of each first connecting shaft; a big pulley motor is arranged on one or more first connecting shafts; the positioning pieces are arranged at two ends of the big pulley frame.
Furthermore, the jigger comprises a jigger roller, a jigger motor, a guide piece, a second connecting shaft and a jigger frame; a plurality of second connecting shafts are arranged along the length direction of the jigger frame, and jigger rollers are arranged at two ends of each second connecting shaft; a jigger motor is arranged on one or more second connecting shafts; a plurality of guides are provided along the length of the trolley frame.
Furthermore, the steam-curing bottom plate and the big pulley are fixed by a locking component; the locking assembly comprises a base, a fixing pin, a pressing rod and a pressing plate; the base is arranged on the big pulley, one end of the pressing rod is hinged with the base and is fixed through a fixing pin, and the other end of the pressing rod is connected with the pressing plate; the pouring bottom plate and the small pulley are also fixed by the locking assembly.
Furthermore, a limiting part is arranged below the turnover main body and limits the rotation angle of the turnover main body.
3. Advantageous effects
Adopt the technical scheme provided by the utility model, compare with existing well-known technique, have following beneficial effect:
(1) the utility model discloses a can replace upset machine of bottom plate automatically, it is long to use other equipment such as loop wheel machine to carry out the bottom plate replacement required time in view of current technology, and it sets up big coaster and L type upset main part on upset machine to set up the action wheel and drive the bottom plate from the driving wheel, with the automatic transportation who realizes the bottom plate, and set up the extensible member, help upset, thereby reduce the time that upset machine waits for the replacement bottom plate, promoted the work efficiency of upset workshop section.
(2) The utility model discloses a can replace upset machine of bottom plate automatically, in order to prevent that pouring bottom plate and steam-cured bottom plate from dropping from the coaster when overturning, it has set up the locking Assembly on the upset machine, utilize the fixed pin of locking Assembly, compress tightly pole and pressure strip to fix the bottom plate on the coaster, make it can not drop in the overturning process; and meanwhile, a limiting part is arranged below the turnover main body, so that the turnover angle is prevented from being too large.
Drawings
FIG. 1 is a front view of the turnover machine of the present invention;
FIG. 2 is a side view of the turnover machine of the present invention;
FIG. 3 is a top view of the turnover machine of the present invention;
fig. 4 is an assembly schematic view of the locking assembly of the present invention;
FIG. 5 is a front view of the big pulley of the present invention;
FIG. 6 is a side view of the big block of the present invention;
FIG. 7 is a top view of the big pulley of the present invention;
FIG. 8 is a front view of the jigger of the present invention;
FIG. 9 is a side view of the jigger of the present invention;
FIG. 10 is a top view of the jigger of the present invention;
the reference numerals in the schematic drawings illustrate:
1. a beam frame; 2. turning over the main body; 3. a big pulley; 31. steaming the bottom plate; 32. a big pulley roller; 33. a big pulley motor; 34. a positioning member; 35. a first connecting shaft; 36. a big pulley frame;
4. a jigger; 41. pouring a bottom plate; 42. a trolley roller; 43. a sled motor; 44. a guide member; 45. a second connecting shaft; 46. a trolley frame;
5. connecting columns; 6. a telescoping member; 7. a limiting member; 8. a connecting plate;
9. a locking assembly; 91. a base; 92. a fixing pin; 93. a hold down bar; 94. and a pressing plate.
Detailed Description
For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
Example 1
With reference to fig. 1, the turnover machine capable of automatically replacing a bottom plate of the embodiment comprises a beam frame 1, a turnover main body 2, a big pulley 3 and a small pulley 4, wherein the turnover main body 2 is installed on the beam frame 1, the turnover main body 2 is an L-shaped frame, two side plates are connected through a trapezoidal connecting plate 8, the big pulley 3 and the small pulley 4 are respectively arranged on the two side plates of the turnover main body 2, the two pulleys are mutually perpendicular, when in turnover, a concrete blank can be stably turned over from a pouring bottom plate 41 to a steam-cured floor, and the turnover main body 2 can drive the big pulley 3 and the small pulley 4 to realize integral turnover.
With reference to fig. 2, the beam frame 1 is provided with a connecting column 5, and the lower end of the connecting column 5 is hinged with a connecting plate 8; the middle section of spliced pole 5 is provided with extensible member 6, and this extensible member 6 is telescopic cylinder, and its one end is articulated with spliced pole 5, and the other end also articulates with connecting plate 8. When the main body 2 needs to be turned, the connecting column 5 moves to one side, and the telescopic piece 6 contracts to drive the horizontal side of the main body 2 to be turned to be vertical. The lower part of the turnover main body 2 is also provided with a limiting part 7, and the limiting part 7 limits the rotation angle of the turnover main body 2 and prevents the turnover main body from being overlarge. Simultaneously, the telescopic piece 6 is set to be a telescopic cylinder, so that the labor is saved, and the turnover machine can automatically run.
Referring to fig. 5, 6 and 7, the block 3 includes a block roller 32, a block motor 33, a positioning member 34, a first connecting shaft 35 and a block frame 36. A plurality of first connecting shafts 35 are arranged along the length direction of the big pulley frame 36, and two ends of each first connecting shaft 35 are provided with big pulley rollers 32; a sledge motor 33 may be arranged on one or more of the first connection shafts 35, in particular in this embodiment the sledge motor 33 is arranged on two of the first connection shafts 35. The large pulley rollers 32 disposed on either side of these connecting shafts are referred to as drive wheels, and the remainder as driven wheels. The positioning pieces 34 are arranged at two ends of the big pulley frame 36, so that the positioning of the bottom plate is facilitated, and the accurate conveying position of the bottom plate is ensured.
Referring to fig. 8, 9 and 10, the trolley 4 includes a trolley roller 42, a trolley motor 43, a guide 44, a second connecting shaft 45 and a trolley frame 46. A plurality of second connecting shafts 45 are arranged along the length direction of the jigger frame 46, and jigger rollers 42 are arranged at two ends of each second connecting shaft 45; a trolley motor 43 may be provided on one or more of the second connecting shafts 45, and in particular in this embodiment, a trolley motor 43 is provided on two of the second connecting shafts 45. The trolleys rollers 42, which are arranged on either side of these connecting shafts, are called driving wheels, the rest being called driven wheels. The plurality of guide members 44 are provided in pairs on both sides of the trolley frame 46 along the length direction of the trolley frame 46, and guide the base plate during the base plate conveying process, thereby ensuring the positional accuracy of the base plate 4 to be conveyed.
Referring to fig. 3, in the turnover machine capable of automatically replacing the bottom plate of the present embodiment, the steam curing bottom plate 31 is conveyed by the big pulley 3, the driving wheel drives the steam curing bottom plate 31 to move on the big pulley roller 32, and the positioning member 34 positions the steam curing bottom plate. The casting bed 41 is transported by the trolley 4. The driving wheel drives the pouring bottom plate 41 to move on the trolley roller 42, and the guide piece 44 ensures the accurate position of the pouring bottom plate.
Referring to fig. 4, the steam-curing soleplate 31 is fixed by the locking assembly 9. The locking assembly 9 comprises a base 91, a fixed pin 92, a pressing rod 93 and a pressing plate 94; the base 91 is installed on the big pulley 3, one end of the pressing rod 93 is hinged with the base 91 and fixed through the fixing pin 92, the other end of the pressing rod 93 is connected with the pressing plate 94, and the pressing plate 94 is fixed on the side edge of the steam-curing bottom plate 31 through the screw. The casting bed 41 and the trolley 4 are also secured by the locking assembly 9. The bottom plate and the pulley are fixed together by the locking assembly 9, so that the falling problem of the bottom plate in the overturning process is effectively prevented.
The operation process of the turnover machine capable of automatically replacing the bottom plate is as follows: the semi-finished product stacking crane firstly places the pouring bottom plate 41 and the blank on the jigger 4, and then turns over the main body 2 for 90 degrees under the action of the connecting column 5 and the telescopic piece 6, so that the blank is flatly placed on the steam-curing bottom plate 31. Subsequently, the block 3 is moved a distance away from the jigger 4 to separate the billet from the casting bed 41, and the bottom skin removing device is lowered to remove the bottom skin. After the steam-cured bottom plate 31 and the green body are lifted and transported to the stacking station by the steam-cured bottom plate crane, the steam-cured bottom plate 31 is driven by the driving wheel of the big pulley 3 and is transported to the turnover machine. Then the turnover main body 2 is reversely and integrally turned for 90 degrees, and the driving wheel of the small pulley 4 drives the pouring bottom plate 41 to convey the pouring bottom plate to the lower turnover machine. The process is then repeated.
The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.
Claims (6)
1. A turnover machine capable of automatically replacing a bottom plate comprises a beam frame (1) and a turnover main body (2), wherein the turnover main body (2) is installed on the beam frame (1), and is characterized by further comprising a big pulley (3) and a small pulley (4), the turnover main body (2) is an L-shaped frame, two side plates are connected through a trapezoidal connecting plate (8), the big pulley (3) and the small pulley (4) are respectively arranged on the two side plates of the turnover main body (2), and the turnover main body (2) can drive the big pulley (3) and the small pulley (4) to realize integral turnover.
2. The turnover machine capable of automatically replacing a bottom plate according to claim 1, wherein: the beam frame (1) is provided with a connecting column (5), and the lower end of the connecting column (5) is hinged with a connecting plate (8); the middle section of the connecting column (5) is provided with a telescopic piece (6), one end of the telescopic piece (6) is hinged with the connecting column (5), and the other end of the telescopic piece is hinged with the connecting plate (8).
3. A tilter capable of automatically replacing a floor as claimed in claim 1 or 2, wherein: the big pulley (3) comprises a big pulley roller (32), a big pulley motor (33), a positioning piece (34), a first connecting shaft (35) and a big pulley frame (36); a plurality of first connecting shafts (35) are arranged along the length direction of the big pulley rack (36), and big pulley rollers (32) are arranged at two ends of each first connecting shaft (35); a big pulley motor (33) is arranged on one or more first connecting shafts (35); the positioning pieces (34) are arranged at two ends of the big pulley frame (36).
4. The turnover machine capable of automatically replacing a bottom plate according to claim 3, wherein: the small pulley (4) comprises a small pulley roller (42), a small pulley motor (43), a guide piece (44), a second connecting shaft (45) and a small pulley frame (46); a plurality of second connecting shafts (45) are arranged along the length direction of the jigger frame (46), and jigger rollers (42) are arranged at two ends of each second connecting shaft (45); a trolley motor (43) is arranged on one or more second connecting shafts (45); a plurality of guide members (44) are provided along the length of the trolley frame (46).
5. The turnover machine capable of automatically replacing a bottom plate as claimed in claim 4, wherein: the steam-curing bottom plate (31) and the big pulley (3) are fixed by a locking component (9); the locking assembly (9) comprises a base (91), a fixing pin (92), a pressing rod (93) and a pressing plate (94); the base (91) is installed on the big pulley (3), one end of the pressing rod (93) is hinged with the base (91) and fixed through a fixing pin (92), and the other end of the pressing rod (93) is connected with a pressing plate (94); the casting bottom plate (41) and the small pulley (4) are also fixed by the locking component (9).
6. The turnover machine capable of automatically replacing a bottom plate as claimed in claim 5, wherein: a limiting part (7) is arranged below the overturning main body (2), and the limiting part (7) limits the rotating angle of the overturning main body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921620128.2U CN210969356U (en) | 2019-09-25 | 2019-09-25 | Turnover machine capable of automatically replacing bottom plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921620128.2U CN210969356U (en) | 2019-09-25 | 2019-09-25 | Turnover machine capable of automatically replacing bottom plate |
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| Publication Number | Publication Date |
|---|---|
| CN210969356U true CN210969356U (en) | 2020-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921620128.2U Active CN210969356U (en) | 2019-09-25 | 2019-09-25 | Turnover machine capable of automatically replacing bottom plate |
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| CN (1) | CN210969356U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114161561A (en) * | 2021-11-25 | 2022-03-11 | 江苏润鼎智能装备科技有限公司 | Aerial fixed edge cleaner |
| CN114851396A (en) * | 2022-04-29 | 2022-08-05 | 安徽科达机电股份有限公司 | Integrated wallboard manufacturing system and process |
-
2019
- 2019-09-25 CN CN201921620128.2U patent/CN210969356U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114161561A (en) * | 2021-11-25 | 2022-03-11 | 江苏润鼎智能装备科技有限公司 | Aerial fixed edge cleaner |
| CN114851396A (en) * | 2022-04-29 | 2022-08-05 | 安徽科达机电股份有限公司 | Integrated wallboard manufacturing system and process |
| CN114851396B (en) * | 2022-04-29 | 2024-01-05 | 安徽科达机电股份有限公司 | Integrated wallboard manufacturing system and process |
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Address after: 243000 no.2887, south section of Tianmen Avenue, Ma'anshan economic and Technological Development Zone, Ma'anshan City, Anhui Province Patentee after: Anhui Keda electromechanical Co.,Ltd. Address before: 243000 no.2887, south section of Tianmen Avenue, Ma'anshan economic and Technological Development Zone, Ma'anshan City, Anhui Province Patentee before: ANHUI KEDA INDUSTRIAL Co.,Ltd. |