CN104176498B - A kind of stone plate automatic loading/unloading method - Google Patents
A kind of stone plate automatic loading/unloading method Download PDFInfo
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- CN104176498B CN104176498B CN201410387320.7A CN201410387320A CN104176498B CN 104176498 B CN104176498 B CN 104176498B CN 201410387320 A CN201410387320 A CN 201410387320A CN 104176498 B CN104176498 B CN 104176498B
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Abstract
The invention discloses a kind of stone plate automatic loading/unloading method, comprise supporting construction, below supporting construction, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way, supporting construction is provided with the horizontal mobile mechanism moving horizontally along it and the vertical travel mechanism moving both vertically with respect to roller-way, and horizontal mobile mechanism longitudinal beam along supporting construction under the driving of drive unit vertically moves; Vertically travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device. The present invention utilizes sucker to realize the automatic capturing of stone plate, and wherein the application of sucker sponge has ensured that sucker still can hold firmly stone slab in the irregular situation of stone surface; Utilizing horizontal mobile mechanism to realize stone plate moves horizontally; Utilize the vertical travel mechanism of hanging down to realize the vertical movement of stone plate; Utilize pushing mechanism that stone plate is adjusted to tram automatically.
Description
Technical field
The present invention relates to a kind of stone plate automatic loading and unloading device, belong to masonry slab processing technique field.
Background technology
Present many masonry slab processing enterprise, in the time of material loading, lean on two workmans with joint efforts stone slab to be lifted to grinding machine stock shelf, then relies on manpower to adjust the position of stone slab on grinding machine stock shelf. When blanking, rely on equally manpower that the stone slab processing is carried off from grinding machine blanking rack. This not only makes productivity ratio reduce, but also has improved entreprise cost.
Summary of the invention
The object of the present invention is to provide a kind of stone plate automatic loading/unloading method and apparatus, rely on the deficiency of manual operation to solve field of stone processing loading and unloading, to enhance productivity, reduce production costs, improve the performance of enterprises.
For achieving the above object, the present invention adopts following technical scheme:
A kind of stone plate automatic loading and unloading device, comprise a supporting construction, comprise a supporting construction, below described supporting construction, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way, described supporting construction is provided with the horizontal mobile mechanism moving horizontally along it and the vertical travel mechanism moving both vertically with respect to roller-way, and described horizontal mobile mechanism vertically moves and longitudinal beam is fixedly connected with transverse beam along the longitudinal beam of supporting construction under the driving of drive unit; Described vertical travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device, and described hoisting device comprises a sucker, and described sucker is provided with sucker sponge.
Described supporting construction comprises column, longitudinal beam, transverse beam, and described column is provided with longitudinal beam coupled and that be parallel to each other, is provided with coupled transverse beam between two longitudinal beams.
Described horizontal mobile mechanism comprises the structure that two covers are the same, the corresponding longitudinal beam of a nested structure; Every nested structure comprises a U-shaped plate, a roller of each installation on four angles of described U-shaped plate, and described roller directly contacts with longitudinal beam, and roll on longitudinal beam; On the outer panel of U-shaped plate, fix a decelerating step motor, install on a gear at the output shaft of decelerating step motor, described gear is meshed with the tooth bar being fixed on longitudinal beam. Decelerating step motor driven wheel rotates, and gear and tooth bar are intermeshing, realize horizontal mobile mechanism moving horizontally on longitudinal beam.
Described two blocks of side plates, connect by described top board, form inverted U-shaped plate.
Described four rolling is enclosed within respectively on four rolling axle, and four rolling axle is all connected with side plate.
Described vertical travel mechanism comprises cylinder arranging box, lift cylinder, guide pillar, guide pillar connecting plate, guide pillar slide block, guide pillar slide block connecting plate and piston joint pin; Described lift cylinder is fixedly mounted on cylinder arranging box, and lift cylinder piston rod is fixedly connected with piston rod joint pin, and piston rod joint pin is fixed on guide pillar connecting plate; On described guide pillar connecting plate, be fixed with two guide pillars, guide pillar coordinates with two pairs of guide pillar slide blocks, and guide pillar slide block is fixed on guide pillar slide block connecting plate, and guide pillar slide block connecting plate is fixed on cylinder arranging box lateral surface.
Described hoisting device comprises suspender connecting plate, suspender beam, sucker; Described suspender connecting plate and guide pillar connecting plate are bolted to connection, and described suspender beam is connected on suspender connecting plate, and totally four, described sucker, is bolted on suspender beam.
Described sheet material placement platform and described roller-way placed side by side in ground appropriate position.
The hand push button and the automatic button that are provided with distribution box, control motor and cylinder in the relative single upright column side of crossbeam, described hand push button and automatic button are arranged on guidance panel.
The method of described stone plate automatic loading and unloading device, comprises material loading flow process and blanking flow process, and material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform, start decelerating step motor, be fixed on the gear of motor output shaft end and be fixed on tooth bar in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally. Directly over sucker arrival stone plate time, stop decelerating step motor, start lift cylinder, lift cylinder shrinks piston rod, and the vertical movable structure being fixed in transverse beam moves down along guide pillar slide block, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate; Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, stone plate is moved right to directly over roller-way, stop decelerating step motor, cylinder shrinks piston rod, stone plate is moved down into roller-way and contacts, sucker stops absorption, and stone plate is placed on roller-way; Stone plate moves on grinding machine stock shelf with roller, and a side that is fixed on grinding machine stock shelf is provided with pushing mechanism, to guarantee that stone plate enters grinding machine with correct position, thereby completes material loading operation;
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way, now, starts cylinder, and cylinder stretches out piston rod, moves down along guide pillar slide block according to the vertical moving part being fixed on longitudinal beam, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate. Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, be fixed on the gear of motor output shaft end and be fixed on tooth bar in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally the stone plate top that drives stone plate to be moved horizontally to last blanking, stop decelerating step motor, cylinder stretches out piston rod, stone plate is moved down, in the time contacting with the stone plate of last blanking, sucker stops absorption, and stone plate is placed gently, completes blanking operation.
Described pushing mechanism comprises push jack cylinder, push jack cylinder supports frame, push jack wheel and pattern; Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, is fixed on push jack cylinder piston rod by metallic plate.
The invention has the beneficial effects as follows:
1. utilize sucker to realize the automatic capturing of stone plate, wherein the application of sucker sponge has ensured that sucker still can hold firmly stone slab in the irregular situation of stone surface; Utilizing horizontal mobile mechanism to realize stone plate moves horizontally; Utilize the vertical travel mechanism of hanging down to realize the vertical movement of stone plate; Utilize pushing mechanism that stone plate is adjusted to tram automatically.
2. the distribution box of whole equipment, action button are all in the relative single upright column side of side crossbeam, handled easily personnel operation and observation, be provided with manual automatic transfer switch, automatic button, each substep hand push button, scram button, prevent from automatically under operation, breaking down, breaking down also can manual operation, do not affect production, make to produce more efficient.
Brief description of the drawings
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the partial enlarged drawing I that Fig. 1 indicates part;
Fig. 3 is the partial enlarged drawing II that Fig. 1 indicates part;
Fig. 4 is the schematic diagram of pushing mechanism.
In figure, 1, sheet material placement platform, 2, guidance panel, 3, distribution box, 4, longitudinal beam, 5, column, 6, transverse beam, 7, lift cylinder, 8, roller-way, 9, side plate, 10, roller, 11, gear, 12, tooth bar, 13, decelerating step motor, 14, guide pillar slide block, 15, guide pillar, 16, guide pillar slide block connecting plate, 17, cylinder arranging box, 18, suspender beam, 19, sucker, 20, guide pillar connecting plate, 21, cylinder piston connecting rod, 22, suspender connecting plate, 23, roller shaft, 24, pattern, 26, push jack wheel, 27, push jack cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As Figure 1-Figure 4, stone plate automatic loading and unloading device, comprises a supporting construction, and supporting construction comprises column 5, longitudinal beam 4, transverse beam 6, pillar 5 is provided with longitudinal beam 4 coupled and that be parallel to each other, is provided with coupled transverse beam 6 between two longitudinal beams 4. The hand push button and the automatic button that are provided with distribution box 3, control motor and cylinder in the relative single upright column side of transverse beam 6, hand push button and automatic button are arranged on guidance panel 2.
Below transverse beam 6, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way 8, supporting construction is provided with the horizontal mobile mechanism moving horizontally along it and the vertical travel mechanism moving both vertically with respect to roller-way, and horizontal mobile mechanism longitudinal beam along supporting construction under the driving of drive unit vertically moves; Vertically travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device.
Sheet material placement platform 1 and roller-way 8 placed side by side in ground appropriate position.
Horizontal mobile mechanism comprises the structure that two covers are the same, the corresponding longitudinal beam 4 of a nested structure; Every nested structure comprises a U-shaped plate, a roller 10 of each installation on four angles of U-shaped plate, and four rolling 10 is enclosed within respectively on four rolling axle, and four rolling axle is all connected with side plate; And roller 10 directly contacts with longitudinal beam, and roll on longitudinal beam; On the outer panel of U-shaped plate, fix a decelerating step motor, install on a gear at the output shaft of decelerating step motor 13, described gear 11 is meshed with the tooth bar 12 being fixed on longitudinal beam. Decelerating step motor driven wheel rotates, and gear 11 and tooth bar are intermeshing, realize horizontal mobile mechanism moving horizontally on longitudinal beam. Two blocks of side plates 9, connect by described top board, form inverted U-shaped plate.
Vertically travel mechanism comprises cylinder arranging box 17, lift cylinder 7, guide pillar 15, guide pillar connecting plate 20, guide pillar slide block 14, guide pillar slide block connecting plate 16 and piston joint pin; Described lift cylinder is fixedly mounted on cylinder arranging box, and lift cylinder piston rod is fixedly connected with piston rod joint pin, and piston rod joint pin is fixed on guide pillar connecting plate; On described guide pillar connecting plate, be fixed with two guide pillars, guide pillar coordinates with two pairs of guide pillar slide blocks, and guide pillar slide block 14 is fixed on guide pillar slide block connecting plate, and guide pillar slide block connecting plate is fixed on cylinder arranging box lateral surface.
Hoisting device comprises suspender connecting plate 22, suspender beam 18, sucker 19; Described suspender connecting plate and guide pillar connecting plate are bolted to connection, and described suspender beam is connected on suspender connecting plate, and totally four, described sucker, is bolted on suspender beam.
Concrete control procedure is as follows:
Material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform 1, start decelerating step motor 13, be fixed on the gear 11 of motor output shaft end and be fixed on tooth bar 12 in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally. Until sucker 19 arrive stone plate directly over time, stop decelerating step motor 13, start lift cylinder 7, lift cylinder 7 shrinks piston rod, the vertical movable structure (being guide pillar 15, guide pillar connecting plate 20, suspender beam 18) being fixed in transverse beam 6 moves down along guide pillar slide block 14, makes sucker 19 arrive stone plate surface. Sucker 19 is started working, and tightly adsorbs stone plate. Cylinder 7 piston rods shrink inwards, sucker 19 is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor 13, stone plate is moved right to directly over roller-way 8, stop decelerating step motor 13, cylinder 7 shrinks piston rod, stone plate is moved down into roller-way 8 and contacts, sucker 19 stops absorption, and stone plate is placed on roller-way 8. Stone plate moves on grinding machine stock shelf with roller, the push jack cylinder piston rod that is fixed on grinding machine stock shelf one side stretches out, and by the push jack wheel that is connected to piston rod end, stone plate is pushed on the pattern that is fixed on grinding machine stock shelf opposite side, to guarantee that stone plate enters grinding machine with correct position, thereby complete material loading operation.
Pushing mechanism comprises push jack cylinder 27, push jack cylinder supports frame 25, push jack wheel 26, pattern 24. Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, is fixed on push jack cylinder piston rod by metallic plate.
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way 8, now, start cylinder 7, cylinder 7 stretches out piston rod, move down along guide pillar slide block 14 according to the vertical moving part (being guide pillar 15, guide pillar connecting plate 20, suspender beam 18) being fixed on longitudinal beam 6, make sucker 19 arrive stone plate surface. sucker 19 is started working, and tightly adsorbs stone plate. cylinder 7 piston rods shrink inwards, sucker 19 is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor 13, be fixed on the gear 11 of motor output shaft end and be fixed on tooth bar 12 in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally stone plate (being positioned on the sheet material placement platform 1) top that drives stone plate to be moved horizontally to last blanking, stop decelerating step motor 13, cylinder 7 stretches out piston rod, stone plate is moved down, in the time contacting with the stone plate of last blanking, sucker 19 stops absorption, stone plate is placed gently, complete blanking operation.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendments that creative work can make or distortion still in protection scope of the present invention.
Claims (2)
1. a stone plate automatic loading/unloading method, it is characterized in that, the device adopting comprises a supporting construction, below described supporting construction, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way, described supporting construction is provided with the horizontal mobile mechanism moving horizontally along it and the vertical travel mechanism moving both vertically with respect to roller-way, and described horizontal mobile mechanism vertically moves and longitudinal beam is fixedly connected with transverse beam along the longitudinal beam of supporting construction under the driving of drive unit; Described vertical travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device, and described hoisting device comprises a sucker, and described sucker is provided with sucker sponge;
Method comprises material loading flow process and blanking flow process, and material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform, start decelerating step motor, be fixed on the gear of motor output shaft end and be fixed on tooth bar in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally; Directly over sucker arrival stone plate time, stop decelerating step motor, start lift cylinder, lift cylinder shrinks piston rod, and the vertical movable structure being fixed in transverse beam moves down along guide pillar slide block, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate; Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, stone plate is moved right to directly over roller-way, stop decelerating step motor, cylinder shrinks piston rod, stone plate is moved down into roller-way and contacts, sucker stops absorption, and stone plate is placed on roller-way; Stone plate moves on grinding machine stock shelf with roller, and a side that is fixed on grinding machine stock shelf is provided with pushing mechanism, to guarantee that stone plate enters grinding machine with correct position, thereby completes material loading operation;
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way, now, starts lift cylinder, and lift cylinder stretches out piston rod, moves down along guide pillar slide block according to the vertical moving part being fixed on longitudinal beam, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate; Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, be fixed on the gear of motor output shaft end and be fixed on tooth bar in transverse beam intermeshing, the horizontal mobile mechanism that makes to be enclosed within on longitudinal beam moves horizontally the stone plate top that drives stone plate to be moved horizontally to last blanking, stop decelerating step motor, cylinder stretches out piston rod, stone plate is moved down, in the time contacting with the stone plate of last blanking, sucker stops absorption, and stone plate is placed gently, completes blanking operation.
2. method as claimed in claim 1, is characterized in that, described pushing mechanism comprises push jack cylinder, push jack cylinder supports frame, push jack wheel and pattern; Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, is fixed on push jack cylinder piston rod by metallic plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410387320.7A CN104176498B (en) | 2014-08-07 | 2014-08-07 | A kind of stone plate automatic loading/unloading method |
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| CN201410387320.7A CN104176498B (en) | 2014-08-07 | 2014-08-07 | A kind of stone plate automatic loading/unloading method |
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| CN104176498A CN104176498A (en) | 2014-12-03 |
| CN104176498B true CN104176498B (en) | 2016-05-25 |
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Effective date of registration: 20210508 Granted publication date: 20160525 |