CN107934544B - Automatic plate feeding equipment and using method thereof - Google Patents

Automatic plate feeding equipment and using method thereof Download PDF

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Publication number
CN107934544B
CN107934544B CN201711371446.5A CN201711371446A CN107934544B CN 107934544 B CN107934544 B CN 107934544B CN 201711371446 A CN201711371446 A CN 201711371446A CN 107934544 B CN107934544 B CN 107934544B
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lifting
plate
travelling
driven
vertical moving
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CN107934544A (en
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夏克周
吴金福
周浩
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Anhui Huaxia Machine Tool Manufacturing Co ltd
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Anhui Huaxia Machine Tool Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention discloses automatic plate feeding equipment and a using method thereof, and belongs to the field of plate conveying equipment. The equipment comprises a track, a travelling mechanism, a sucker device and a lifting device; the travelling mechanism is arranged on the track, and a beam component is arranged on the travelling mechanism; the lifting device comprises two vertical moving frames, two vertical fixing frames and a lifting driving mechanism, wherein the two vertical fixing frames are respectively fixed on two opposite sides of the beam component, and the two vertical moving frames are respectively connected with the two vertical fixing frames through a linear guide rail pair; the upper ends of the two vertical moving frames are connected through a bridging frame, and the lower ends of the two vertical moving frames are connected with a sucker device; the lifting driving mechanism drives the vertical moving frame to do lifting movement. The feeding equipment disclosed by the invention adopts a closed structure, so that the impact resistance of severe environments such as vibration, shaking and the like in the plate transportation process can be improved, the feeding equipment has better adaptability to the situation of sucking the gravity center deviation of the plate, the damage to a transmission part is reduced, and the service life of the equipment is prolonged.

Description

Automatic plate feeding equipment and using method thereof
Technical Field
The invention belongs to the field of plate conveying equipment, and particularly relates to automatic plate feeding equipment and a using method thereof.
Background
In the conventional processing processes such as press forming and cutting of a plate material by using a punch press or other processing machines, it is generally required to convey the plate material to the processing machines. At present, most of plate production lines or work sites requiring plate processing still adopt a more traditional method for carrying, for example, a crane is matched with a lifting hook to lift the plate, and an operator controls a crane remote controller to slowly carry the plate to a processing machine. The mode is mainly manual operation, has high labor intensity and low carrying efficiency, also has great potential safety hazard, and is difficult to carry for plates with larger areas and thinner thickness, and the quality of the plates is reduced due to the fact that the plates are easy to deform and the requirement of mass production on a flow line is hardly met.
In order to meet the requirements of high efficiency and high safety of plates, people design a sucker feeding device which mainly comprises a latticed sucker frame formed by welding channel steel, wherein a plurality of suckers are arranged on the lower side of the sucker frame and used for sucking up and putting down the plates, a supporting frame is arranged above the sucker frame and connected with a feeding mechanism of a machine tool, the device can be driven to integrally move, a workpiece to be processed on the sucker is moved to a processing position, four lifting cylinders are vertically arranged on the supporting frame, the lifting cylinders are arranged in a rectangular mode, and piston rods of the lifting cylinders are connected with the sucker frame. The device sucks up the plate material through the sucking disc, the plate material is conveyed to the position of the workbench by the feeding mechanism of the machine tool, the sucking disc loosens the plate material, and the machine tool processes the plate material. The defects are that: firstly, the device can not realize full-automatic feeding and discharging; secondly, the lifting air cylinder in the device needs to work synchronously, when slight unbalanced load occurs, the air cylinder can be blocked, the plate needs to be put down, and the processing speed is influenced.
For example, chinese patent application No.: 201510488270 6, publication date: patent document 2015, 11 month and 4 day discloses a device for automatically feeding, cutting, discharging and stacking plates, wherein a feeding device adopts a similar structural form. The feeding device comprises a feeding trolley, a feeding rack and a feeding hanger arranged above the feeding trolley; the feeding trolley comprises a linear guide rail arranged on the ground surface, a limit switch arranged at one end of the linear guide rail, a moving table arranged on the linear guide rail and capable of sliding along the linear guide rail, a baffle arranged on the moving table and a push-pull handle arranged on the moving table; the feeding hanger comprises a feeding longitudinal electric cylinder, a feeding transverse electric cylinder, a longitudinal pushing cylinder, a transverse pushing cylinder and a feeding vacuum chuck mechanism; the feeding longitudinal electric cylinder is arranged on the feeding transverse electric cylinder and can move transversely along with the transverse electric cylinder; the feeding vacuum chuck mechanism comprises a chuck frame I and a vacuum chuck I. The first sucker frame is fixedly connected with the longitudinal electric cylinder; the first vacuum sucker is fixedly connected to two ends of the sucker frame; the feeding longitudinal electric cylinder controls the feeding vacuum chuck mechanism to move up and down; the feeding transverse electric cylinder controls the feeding vacuum chuck mechanism to move back and forth above the feeding trolley and the feeding rack; the longitudinal propelling cylinder is fixedly connected to the first sucker frame, and the transverse propelling cylinder is fixedly connected to the lower end of the longitudinal propelling cylinder; the right end of the transverse propelling cylinder is fixedly provided with a propelling plate. In the scheme, the feeding device is relatively weak in structural strength, relatively poor in impact resistance and unbalanced load resistance and relatively short in service life.
There are also devices for realizing the transverse and longitudinal transport of the panels by motor drive, for example, chinese patent application No.: 201420510905 9, publication date: patent literature of 2015, 2 and 4 days discloses a plate taking and feeding manipulator matched with a production line, which comprises a bracket, an up-and-down moving mechanism, a fixed connecting mechanism and a manipulator mechanism; the bracket consists of a cross beam and supporting legs; the up-down moving mechanism is arranged on the side surface of the cross beam through a fixed connecting mechanism and comprises a vertical motor, a vertical bracket, a vertical guide rail, a ball screw and a vertical sliding block; the vertical guide rail is arranged on the inner side of the vertical support; the manipulator mechanism comprises a first horizontal fixing plate, a plane frame and a plurality of suckers, wherein the plane frame is positioned below the up-down moving mechanism and is fixedly connected with the lower end of a guide rail of the up-down moving mechanism through the first horizontal fixing plate; the sucking disc is installed in the bottom surface of plane frame, through mounting and plane frame swing joint. The manipulator mechanism in the manipulator is fixed only through the up-down moving mechanism, the up-down moving mechanism is supported by the horizontal guide rail on the cross beam, the overall structural strength is relatively poor, when the gravity center of the sucking plate is slightly deviated by the sucking disc, the shake of the up-down moving mechanism is larger, and larger unbalanced load resistance is generated for each meshing gear and the guide rail sliding block, so that the shock resistance and the unbalanced load resistance of the manipulator are poor, and the service life of the manipulator is relatively short.
Disclosure of Invention
1. Problems to be solved
The invention provides automatic plate feeding equipment, and aims to solve the problems that the existing plate conveying equipment is relatively poor in impact resistance and unbalanced load resistance and relatively short in service life. The lifting device in the feeding equipment adopts a closed structure, so that the shock resistance of the sucking disc device in the severe environments such as vibration, shaking and the like in the process of transporting the plates can be greatly improved, the device has good adaptability to the situation of gravity center deviation of the sucked plates, the damage to the transmission parts can be greatly reduced, and the service life of the equipment is prolonged.
The invention also provides a using method of the automatic plate feeding equipment, which can conveniently and rapidly convey the plates to corresponding processing equipment, has the advantages of simple operation, high efficiency and high degree of automation, has lower technical requirements on operators and reduces the labor intensity.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
An automatic plate feeding device comprises a rail, a travelling mechanism, a sucker device and a lifting device; the travelling mechanism is arranged on the track, and a beam component is arranged on the travelling mechanism; the lifting device comprises two vertical moving frames, two vertical fixing frames and a lifting driving mechanism, wherein the two vertical fixing frames are respectively fixed on two opposite sides of the beam component, and the two vertical moving frames are respectively connected with the two vertical fixing frames through a linear guide rail pair; the upper ends of the two vertical moving frames are connected through a bridging frame, and the lower ends of the two vertical moving frames are connected with a sucker device; the lifting driving mechanism drives the vertical moving frame to do lifting movement.
As a further improvement, the vertical fixing frame comprises a slide block frame fixed on the cross beam part, and two pairs of slide blocks are arranged on the slide block frame; and the vertical moving frame is provided with two guide rails, and the two pairs of sliding blocks are respectively in sliding fit with the two guide rails.
As a further improvement, the upper ends of the slide blocks of the two vertical fixing frames are fixed on the cross beam part, and the lower ends of the slide blocks are connected through a supporting beam.
As a further improvement, the lifting driving mechanism comprises a motor frame, a lifting motor, a planetary reducer and two lifting shafts, wherein the motor frame, the lifting motor, the planetary reducer and the two lifting shafts are arranged on the cross beam part; the planetary reducer is arranged on the motor frame, the input end of the planetary reducer is connected with the lifting motor, the output end of the planetary reducer is respectively connected with one ends of two lifting shafts arranged on the motor frame through bearing blocks, and lifting gears are arranged at the other ends of the two lifting shafts; and racks meshed with the lifting gears on the two lifting shafts are arranged on the two vertical moving frames.
As a further improvement, the sucker device comprises a fixed frame, a sucker support beam and a sucker; the two vertical moving frames are connected with the fixed frame; the sucker support beams are multiple, are arranged at intervals in parallel along the length direction of the fixed frame, and are provided with multiple suckers.
As a further improvement, the sucker support beam is sleeved with a slidable adjusting block, the sucker is connected with a connecting pipe, and the connecting pipe is detachably arranged on the adjusting block through a locking nut.
As a further improvement, a plurality of suckers on the plurality of sucker supporting beams form matrix distribution, the plurality of suckers on each sucker supporting beam are connected together through a plurality of bronchi, and each sucker is controlled to be opened and closed through a valve.
As a further improvement, the travelling mechanism comprises a travelling cross beam, two upright posts, a driving wheel assembly and a driven wheel assembly; the walking beam is supported and arranged on the track through the driving wheel assembly and the driven wheel assembly, the lower ends of the two upright posts are respectively connected with the two ends of the walking beam, and the upper ends of the two upright posts are connected with the beam component.
As a further improvement, the driving wheel assembly comprises a driving travelling wheel, a speed reducer and a travelling motor, wherein the driving travelling wheel is arranged below one end of a travelling cross beam through a driving wheel shaft, and a driven gear is arranged at one end of the driving wheel shaft; the walking motor is fixed on the walking beam and is connected with the input end of the speed reducer, and the output end of the speed reducer is provided with a driving gear meshed with the driven gear;
as a further improvement, the driven wheel assembly comprises a driven travelling wheel arranged at the other end of the travelling beam, the two opposite sides of the travelling beam are respectively fixed with a supporting plate with a clamping groove, the driven travelling wheel is arranged on a driven wheel shaft, and the two ends of the driven wheel shaft are clamped into the clamping grooves in the supporting plate and are fastened through shaft nuts.
The application method of the automatic plate feeding equipment comprises the following steps of:
(1) the travelling mechanism moves along the track to drive the sucker device to the upper part of the plate to be processed;
(2) the lifting driving mechanism works and drives the vertical moving frame to drive the sucker device to descend until the sucker device contacts with the plate to be processed;
(3) the sucking disc device works to reliably adsorb the plate to be processed;
(4) the lifting driving mechanism works and drives the vertical moving frame to drive the sucker device to ascend, and the plate to be processed is lifted;
(5) the travelling mechanism moves along the track, and stops moving when the plate to be processed is conveyed to the processing equipment;
(6) the lifting driving mechanism works and drives the vertical moving frame to drive the sucker device to descend, the plate to be processed is put down, and the sucker device loosens the plate to be processed, so that feeding of the plate to be processed is completed.
As a further improvement, the following preparation operations are carried out before the step (1): the position of the driven wheel shaft in the clamping groove of the supporting plate is adjusted through the shaft nut of the driven wheel assembly in the travelling mechanism, the equal heights of the two ends of the travelling cross beam are adjusted, and the two travelling cross beams are positioned on the same running plane.
As a further improvement, the action of the walking mechanism in the step (1) is as follows: the travelling motor is started, the driving travelling wheel is driven by the speed reducer to roll along the track, and the driven travelling wheel of the driven wheel assembly is driven to roll, so that the travelling mechanism moves along the track, and the sucking disc device is driven to the position above the plate to be processed;
the lifting driving mechanism in the step (2) has the following actions: the lifting motor is started, the two lifting shafts are driven to rotate through the planetary reducer, and the lifting shafts drive the lifting gears at the end parts of the lifting shafts to be meshed with racks on the vertical moving frame, so that the vertical moving frame is driven to drive the sucking disc device to descend until the sucking disc device contacts with a plate to be processed, and the sucking disc device is pressed.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) The automatic plate feeding equipment is different from the existing cantilever supporting structure for the sucker, a closed lifting device is adopted to support the sucker device, a rectangular closed frame is formed between two vertical moving frames and a bridging frame in the lifting device and the sucker device, the lifting device has stronger structural strength, two vertical fixing frames are fixed on two opposite sides of a beam part in the rectangular frame, and the two vertical fixing frames are in sliding fit with the two vertical moving frames, so that vibration, shaking, impact and the like in the feeding direction along a track can be effectively restrained and resisted, even the swinging force in a horizontal plane and the unbalanced load force caused by the lifting of the plate can be well overcome, adverse effects on the transmission of a lifting driving mechanism due to the factors can be reduced to a very low degree, the shock resistance and the unbalanced load resistance of the whole lifting device are greatly improved, and the service life of the equipment is effectively prolonged.
(2) According to the automatic plate feeding equipment, the vertical fixed frame and the vertical movable frame are in sliding fit with each other through the two pairs of sliding blocks and the double guide rails, so that the sliding support stability is high, and the impact resistance and the unbalanced load resistance of the whole lifting device are improved; simultaneously, the two vertical fixing frames, the cross beam component and the supporting beam connected with the lower ends of the two vertical fixing frames form a rectangular frame structure, so that the stability of the vertical fixing frames is further enhanced.
(3) The invention relates to automatic plate feeding equipment, which is suitable for the requirement of simultaneous lifting movement of two vertical moving frames.
(4) According to the automatic plate feeding equipment, the suckers in the sucker device are distributed in a rectangular array, the coverage area is wide, a transverse displacement adjusting structure can be omitted, and the equipment structure is simplified; the positions of the suckers can be flexibly adjusted through the adjusting blocks, the height of the suckers in the vertical direction can be adjusted through the locking nuts, the suckers can be guaranteed to be positioned on the same horizontal plane, and the stable adsorption of the plates is guaranteed; meanwhile, each sucking disc is independently controlled by one valve, so that after a horizontal displacement adjusting structure is omitted, the requirement of plate adsorption at different sizes and different positions can be met.
(5) According to the automatic plate feeding equipment, the driving travelling wheel and the driven travelling wheel are adopted as the travelling mechanism, the fixed mounting mode is adopted as the driving travelling wheel, the movable mounting mode is adopted as the driven travelling wheel, and the height of the driven travelling wheel in the vertical direction can be adjusted by the position of the driven wheel shaft in the clamping groove of the supporting plate, so that the horizontal state of the travelling beam is adjusted, and the lifting device is ensured to drive the sucking disc device to lift along the vertical direction.
(6) The using method of the automatic plate feeding equipment can conveniently and rapidly convey the plates to corresponding processing equipment, is simple to operate, high in efficiency and automation degree, has low technical requirements on operators, and reduces the labor intensity. Drawings
FIG. 1 is a schematic perspective view of an automatic plate feeding apparatus according to the present invention;
FIG. 2 is a schematic diagram of a front view of the automatic feeding apparatus for sheet material according to the present invention;
FIG. 3 is a view showing the cooperation structure of the travelling mechanism and the track in the automatic plate feeding device of the present invention;
FIG. 4 is a view of the mounting structure of the active road wheel in the running gear of the present invention;
FIG. 5 is a view of the mounting structure of the driven road wheel in the running gear of the present invention;
FIG. 6 is a perspective view showing a suction cup device in the automatic plate feeding apparatus of the present invention;
FIG. 7 is a perspective view of a vertically movable frame of the lifting device of the present invention;
FIG. 8 is a perspective view of a vertical fixing frame of the lifting device of the present invention;
fig. 9 is a perspective view of the lifting drive mechanism in the lifting device of the present invention.
The reference numerals in the drawings are respectively:
100. a track;
200. a walking mechanism; 210. a walking beam; 220. a column; 230. a drive wheel assembly; 231. an active travelling wheel; 232. a driving wheel axle; 233. a drive gear; 234. a driven gear; 240. a driven wheel assembly; 241. a driven travelling wheel; 242. driven wheel axle; 243. a spindle nut; 244. a support plate; 250. a speed reducer; 260. a walking motor;
300. a cross member;
400, suction cup means; 410. a fixed frame; 411. a connecting beam; 412. a stiffening beam; 413. a first connection plate; 420. a sucker support beam; 430. an adjusting block; 440. a connecting pipe; 450. a lock nut; 460. a suction cup;
500. a lifting device; 510. a vertical moving frame; 511. a guide rail beam; 512. a guide rail; 513. a rack fixing plate; 514. a rack; 520. a bridging frame; 530. a vertical fixing frame; 531. a slider frame; 532. a slide block; 533. a second connecting plate; 534. a third connecting plate; 540. a lifting driving mechanism; 541. a motor frame; 542. a lifting motor; 543. a planetary reducer; 544. a bearing seat; 545. a lifting shaft; 546. a lifting gear; 550. a support beam.
Detailed Description
The invention is further described below in connection with specific embodiments and the accompanying drawings.
Example 1
As shown in fig. 1 and 2, the automatic plate feeding device of the present embodiment is mainly used in plate processing production, and is used for conveying plates to corresponding plate processing devices, such as a leveler, a plate shearing machine, etc., and mainly comprises four parts of a track 100, a travelling mechanism 200, a suction disc device 400 and a lifting device 500. The rails 100 are provided with two parallel rails for supporting the whole equipment to move along the length direction of the equipment, and a space between the two rails 100 is a working area in which a sheet material to be conveyed is placed; the two travelling mechanisms 200 are respectively supported and arranged on the two rails 100, and the two travelling mechanisms 200 are transversely connected through the beam part 300; the lifting device 500 is supportedly installed on the cross member 300, and the suction cup device 400 is connected to the lower portion thereof, so that the lifting device 500 can drive the suction cup device 400 to move up and down in the vertical direction, and the suction cup device 400 is used for sucking the plate. The automatic conveying of the plate is realized through the organic combination of four parts, and the mechanism of each part is described in detail below.
As shown in connection with fig. 1 and 3, running gear 200 includes a running beam 210, two uprights 220, a drive wheel assembly 230, and a driven wheel assembly 240. The walking beam 210 is supported and arranged on the track 100 through a driving wheel assembly 230 and a driven wheel assembly 240, the lower ends of the two upright posts 220 are respectively connected with two ends of the walking beam 210, and the upper ends of the two upright posts 220 are connected with a beam component 300.
The driving wheel assembly 230 and the driven wheel assembly 240 are used as power elements and are generally realized in a form of motor-driven rollers, but in the device, the two walking beams 210 are required to have a walking route on the same horizontal plane, so that the lifting device 500 can be ensured to drive the sucker device 400 to move in the vertical direction, and when the sucker device 400 contacts a plate, the sucker 460 of the sucker device 400 is uniformly contacted with the surface of the plate, and the adsorption stability is ensured; therefore, the fixed mechanism of the driving wheel assembly 230 is adopted in the present embodiment, and the driven wheel assembly 240 adopts an adjustable structure, so that the height of both ends of the single walking beam 210 can be adjusted, and the two walking beams 210 can be adjusted to be substantially on the same plane. Specifically, as shown in connection with fig. 3 and 4, the driving wheel assembly 230 includes a driving traveling wheel 231, a speed reducer 250, and a traveling motor 260, the driving traveling wheel 231 is installed below one end of the traveling beam 210 through a driving wheel axle 232, and one end of the driving wheel axle 232 is provided with a driven gear 234; the walking motor 260 is fixed on the walking beam 210, and is connected to an input end of the speed reducer 250, and an output end of the speed reducer 250 is provided with a driving gear 233 engaged with the driven gear 234. As shown in fig. 5, the driven wheel assembly 240 includes driven wheel 241 disposed at the other end of the walking beam 210, support plates 244 with clamping grooves are respectively fixed at opposite sides of the walking beam 210, the driven wheel 241 is mounted on the driven wheel shaft 242, both ends of the driven wheel shaft 242 are clamped into the clamping grooves on the support plates 244, and both ends of the driven wheel shaft 242 are fastened by shaft nuts 243. Therefore, the height of the driven travelling wheel 241 in the vertical direction can be adjusted by the position of the driven wheel axle 242 in the clamping groove of the supporting plate 244, so as to adjust the horizontal state of the travelling beam 210, and ensure that the lifting device 500 can drive the sucker device 400 to lift in the vertical direction.
The beam member 300 is a frame structure formed by welding a plurality of tubes, such as rectangular steel tubes, and comprises a pair of parallel supporting beams and two bridging beams, wherein the two bridging beams are respectively and vertically arranged at two ends of the pair of supporting beams, and the connection between the beam member 300 and the travelling mechanism 200 is realized by respectively connecting the two ends of the bridging beams with the upper ends of two upright posts 220 of the same travelling mechanism 200.
The design point of the core of the invention is that the lifting device 500 is designed in the structure, the adjustment of the conveying direction is generally bidirectional, namely, the horizontal and vertical directions in the existing design, the structure is relatively complex, and mainly because the vertical movement of the plate lifting device is controlled to basically adopt a cantilever structure, the support stability is poor, the impact resistance and the unbalanced load viewing capability are weak, the plate lifting device can be moved to the gravity center of the plate to lift the plate by adding the horizontal movement structure, the adverse effect on equipment is reduced, but the effect of the mode is relatively small, the equipment structure is more complex, the error is larger, and the control difficulty is higher. In this way, the inventor has long-term practice and grope and summarize, changed the action form of the plate lifting device, abandoned the adjustment in the horizontal direction, and until the lifting device 500 is adopted to carry out vertical lifting movement, greatly improved the capability of overcoming the impact resistance and the unbalanced load resistance of the equipment, and no need to find the position of the gravity center of the plate, and the operation is simpler and more convenient.
The specific structure of the lifting device 500 used in this embodiment is shown in fig. 1, 7, 8 and 9, and mainly includes two vertical moving frames 510, two vertical fixing frames 530 and a lifting driving mechanism 540, where the two vertical fixing frames 530 are respectively fixed on two opposite sides of the beam member 300, the two vertical moving frames 510 are respectively connected with the two vertical fixing frames 530 through linear guide rail pairs, and the lifting driving mechanism 540 drives the vertical moving frames 510 to perform lifting motion.
Specifically, in the present embodiment, the two vertical fixing frames 530 include the slider frame 531 fixed on the beam member 300, two pairs of sliders 532 are installed at four corners on one side of the slider frame 531, a pair of second connection plates 533 and a pair of third connection plates 534 are installed at four corners on the other side, the vertical fixing frames 530 are fixed on the outer side of the supporting beam of the beam member 300 through the pair of second connection plates 533, and the two vertical fixing frames 530 are respectively connected to the third connection plates 534 through two ends of one supporting beam 550 for supporting and fixing, so that a rectangular frame structure is formed between the two vertical fixing frames 530 and the beam member 300 and the supporting beam 550, with good supporting stability, and improved impact resistance. The vertical moving frame 510 includes a guide rail beam 511, two pairs of sliding blocks 532 of two vertical fixing frames 530 provided with two parallel guide rails 512 on the guide rail beam 511 are respectively in sliding fit with the two guide rails 512 of the two vertical moving frames 510, and the sliding support stability is strong by adopting the sliding fit form of the two pairs of sliding blocks 532 and the double guide rails, and is beneficial to enhancing the impact resistance and the unbalanced load resistance of the whole lifting device 500. Meanwhile, the upper ends of the two vertically moving frames 510 are connected by the bridge frame 520, and the lower ends thereof are connected to the suction cup device 400.
Therefore, unlike the existing lifting device for the plate, that is, the lifting device 400 adopts the cantilever supporting structure, the embodiment adopts the closed lifting device 500 to support the lifting device 400, the rectangular closed frame is formed between the two vertical moving frames 510 and the bridging frame 520 in the lifting device 500 and the lifting device 400, which has stronger structural strength, the two vertical fixed frames 530 are fixed on two opposite sides of the beam part 300 in the rectangular frame, the two vertical fixed frames 530 are in sliding fit with the two vertical moving frames 510, so that vibration, shaking, impact and the like in the feeding direction along the track 100 can be effectively restrained and resisted, even the swinging force in the horizontal plane and the unbalanced load force during lifting of the plate can be well overcome, the adverse effects of these factors on the transmission of the lifting driving mechanism 540 can be reduced to a very low degree, the impact resistance and the unbalanced load resistance of the whole lifting device 500 can be greatly improved, the service life of the device is effectively prolonged, the horizontal moving mechanism is omitted, the lifting center of gravity is simplified, and the whole lifting device is not required to be used for searching for the transmission structure, and the operation is simpler.
Although the use of two vertically movable frames 510 and two vertically fixed frames 530 in combination improves the impact resistance of the system, it is desirable to have good synchronization between them, which would otherwise occur in the event of lift jams or jamming. For this purpose, as shown in fig. 9, the lift driving mechanism 540 includes a motor frame 541, a lift motor 542, a planetary reducer 543, and two lift shafts 545 provided on the cross member 300. The planetary reducer 543 is disposed in the middle position of the motor frame 541, and has an input end connected to the lifting motor 542, and two opposite output ends respectively connected to one ends of two lifting shafts 545 mounted on the motor frame 541 via bearing blocks 544, and lifting gears 546 are mounted at the other ends of the two lifting shafts 545; the two vertical moving frames 510 are provided with racks 514 meshed with the lifting gears 546 on the two lifting shafts 545, and the lifting gears 546 and the racks 514 are driven by helical meshing, and the two pairs of helical meshing directions on two sides are opposite, so that the meshing driving performance is good, the component force in the horizontal direction can be counteracted, and only the driving force in the vertical direction is used. In the structure, one lifting motor 542 is adopted to drive two lifting shafts 545 simultaneously through a planetary reducer 543, so that lifting gears 546 on the lifting shafts 545 are meshed with racks 514 on the vertical moving frames 510 for transmission, synchronous movement of the two vertical moving frames 510 is realized, the situation of movement blockage or blockage is avoided, and the stability of lifting operation is ensured; and the two vertically movable frames 510 are mounted so that the engagement of the lift gear 546 with the rack 514 is substantially unaffected by shock and impact.
The suction cup device 400 also selects to use the suction cup 460 to adsorb the plate in the prior art, but according to the characteristics of the lifting device 500 of the present apparatus, the arrangement structure of the suction cup 460 is optimally designed. As shown in fig. 6, the suction cup device 400 includes a fixed frame 410, a suction cup support beam 420, and a suction cup 460. The fixed frame 410 comprises two parallel long beams, the two parallel long beams are connected through a plurality of connecting beams 411, the connecting beams 411 are in equidistant steps along the length direction of the long beams, and the connecting beams 411 are connected through a reinforcing beam 412 parallel to the long beams, so that the structural strength of the whole fixed frame 410 is higher, and the hoisting requirement of heavy plates is met; and two pairs of first connection plates 413 are provided on the connection beam 411, and the suction cup device 400 is connected to the lower end of the guide rail beam 511 of the vertical moving frame 510 in the elevation device 500 through the first connection plates 413.
The sucking disc supporting beams 420 are provided with a plurality of sucking discs 460, are arranged at intervals in parallel along the length direction of the fixed frame 410, are arranged on each sucking disc supporting beam 420 to form matrix distribution, can be used for carrying out multipoint adsorption on the surface of the plate, can also ensure that the plate is kept flat relatively in the conveying process without bending under the condition of ensuring the adsorption force, and is particularly suitable for lifting thinner plates. Also in this embodiment, the chuck support beam 420 is sleeved with a slidable adjusting block 430, the position of which can be locked by a bolt lock, the chuck 460 is connected with the connecting pipe 440, and the connecting pipe 440 is detachably mounted on the adjusting block 430 by a locking nut 450; meanwhile, a plurality of suckers 460 on each sucker support beam 420 are connected together through a plurality of bronchi, and each sucker 460 is independently controlled to be opened and closed through a valve. Therefore, the suction cups 460 in the suction cup device 400 are distributed in a rectangular array, the coverage area is wide, the requirement of omitting a transverse displacement adjusting structure can be met, and the equipment structure is simplified; the positions of the suckers 460 can be flexibly adjusted through the adjusting blocks 430, and the height of the suckers 460 in the vertical direction can be adjusted through the locking nuts 450, so that the suckers 460 can be positioned on the same horizontal plane, and the stable adsorption of the plates is ensured; meanwhile, each sucker 460 is independently controlled by one valve, so that the requirement of plate adsorption in different sizes and different positions can be met after a horizontal displacement adjusting structure is omitted.
Example 2
The method for using the automatic plate feeding device according to the embodiment adopts the device in embodiment 1 to convey the plate material to a corresponding processing device, such as a plate shearing machine, and the specific operation steps of the method are described below.
The application method of the automatic plate feeding equipment comprises the following steps of:
(1) early preparation: the position of the driven wheel shaft 242 in the clamping groove of the supporting plate 244 is adjusted through the shaft nut 243 of the driven wheel assembly 240 in the travelling mechanism 200, the equal heights of the two ends of the travelling cross beam 210 are adjusted, and the two travelling cross beams 210 are positioned on the same running plane; meanwhile, the positions of the suckers 460 are finely adjusted through the locking nuts 450 in the sucker device 400, so that the suckers 460 are positioned on the same plane, and the suckers 460 can be ensured to uniformly contact the surface of the plate to be processed;
(2) the travelling mechanism 200 acts, namely the travelling motor 260 is started, the driving travelling wheel 231 is driven to roll along the track 100 through the speed reducer 250, and the driven travelling wheel 241 of the driven wheel assembly 240 is driven to roll, so that the travelling mechanism 200 moves along the track 100, and the sucking disc device 400 is driven to be above the plate to be processed;
(3) the lifting driving mechanism 540 works, namely the lifting motor 542 is started, the two lifting shafts 545 are driven to rotate by the planetary reducer 543, the lifting shafts 545 drive the lifting gears 546 at the end parts of the lifting shafts to be meshed with the racks 514 on the vertical moving frame 510, so that the vertical moving frame 510 is driven to drive the sucker device 400 to descend until the sucker device 400 contacts with a plate to be processed and is pressed;
(4) the sucker device 400 works, namely negative pressure is generated in a pipeline connected with the sucker 460, so that the sucker 460 can reliably suck the board to be processed;
(5) the lifting driving mechanism 540 works, the lifting motor 542 reverses to drive the vertical moving frame 510 to drive the sucker device 400 to ascend, and the plate to be processed is lifted;
(6) the travelling mechanism 200 moves along the track 100, and stops moving when the plate to be processed is conveyed to processing equipment;
(7) the lifting driving mechanism 540 works again, drives the vertical moving frame 510 to drive the sucker device 400 to descend, puts down the plate to be processed, releases the negative pressure in the sucker 460, and releases the plate to be processed by the sucker device 400, so that feeding of the plate to be processed is completed.
And repeating the operation to continuously convey the plates, so as to realize the streamline operation of the production line.
Therefore, the using method of the automatic plate feeding equipment can conveniently and rapidly convey plates to corresponding processing equipment, is simple to operate, high in efficiency and high in automation degree, has low technical requirements on operators, and reduces the labor intensity.
The examples of the present invention are merely for describing the preferred embodiments of the present invention, and are not intended to limit the spirit and scope of the present invention, and those skilled in the art should make various changes and modifications to the technical solution of the present invention without departing from the spirit of the present invention.

Claims (8)

1. An automatic plate feeding device comprises a rail (100), a travelling mechanism (200) and a sucker device (400); the travelling mechanism (200) is arranged on the track (100), and the travelling mechanism (200) is provided with a cross beam component (300), and is characterized in that: also comprises a lifting device (500);
the lifting device (500) comprises two vertical moving frames (510), two vertical fixing frames (530) and a lifting driving mechanism (540), wherein the two vertical fixing frames (530) are respectively fixed on two opposite sides of the beam component (300), and the two vertical moving frames (510) are respectively connected with the two vertical fixing frames (530) through linear guide rail pairs; the upper ends of the two vertical moving frames (510) are connected through a bridging frame (520), and the lower ends of the two vertical moving frames are connected with a sucker device (400); the lifting driving mechanism (540) drives the vertical moving frame (510) to do lifting movement;
the travelling mechanism (200) comprises a travelling cross beam (210), two upright posts (220), a driving wheel assembly (230) and a driven wheel assembly (240); the walking beam (210) is supported and arranged on the track (100) through a driving wheel assembly (230) and a driven wheel assembly (240), the lower ends of the two upright posts (220) are respectively connected with the two ends of the walking beam (210), and the upper ends of the two upright posts (220) are connected with the beam component (300);
the lifting driving mechanism (540) comprises a motor frame (541), a lifting motor (542), a planetary reducer (543) and two lifting shafts (545) which are arranged on the cross beam component (300); the planetary reducer (543) is arranged on the motor frame (541), the input end of the planetary reducer is connected with the lifting motor (542), the output end of the planetary reducer is respectively connected with one ends of two lifting shafts (545) arranged on the motor frame (541) through bearing blocks (544), and lifting gears (546) are arranged at the other ends of the two lifting shafts (545); the two vertical moving frames (510) are provided with racks (514) which are meshed with lifting gears (546) on the two lifting shafts (545).
2. A panel autoloading device according to claim 1, characterized in that: the vertical fixing frame (530) comprises a slide block frame (531) fixed on the beam component (300), and two pairs of slide blocks (532) are arranged on the slide block frame (531); two guide rails (512) are arranged on the vertical moving frame (510), and two pairs of sliding blocks (532) are respectively in sliding fit with the two guide rails (512).
3. A panel autoloading device according to claim 2, characterized in that: the upper ends of the slide blocks (531) of the two vertical fixing frames (530) are fixed on the cross beam component (300), and the lower ends of the slide blocks are connected through a supporting beam (550).
4. A panel autoloading device according to claim 1, characterized in that: the driving wheel assembly (230) comprises a driving travelling wheel (231), a speed reducer (250) and a travelling motor (260), wherein the driving travelling wheel (231) is arranged below one end of the travelling beam (210) through a driving wheel shaft (232), and a driven gear (234) is arranged at one end of the driving wheel shaft (232); the walking motor (260) is fixed on the walking beam (210), is connected with the input end of the speed reducer (250), and the output end of the speed reducer (250) is provided with a driving gear (233) meshed with the driven gear (234).
5. A panel autoloading device according to claim 1, characterized in that: the driven wheel assembly (240) comprises a driven travelling wheel (241) arranged at the other end of the travelling beam (210), support plates (244) with clamping grooves are respectively fixed on the two opposite sides of the travelling beam (210), the driven travelling wheel (241) is arranged on a driven wheel shaft (242), and two ends of the driven wheel shaft (242) are clamped into the clamping grooves on the support plates (244) and are fastened through shaft nuts (243).
6. A method of using the automatic sheet feeding apparatus of claim 1, the step of transporting the sheet using the automatic sheet feeding apparatus comprising:
(1) the travelling mechanism (200) moves along the rail (100) to drive the sucker device (400) to the upper part of the plate to be processed;
(2) the lifting driving mechanism (540) works and drives the vertical moving frame (510) to drive the sucker device (400) to descend until the sucker device (400) is contacted with the plate to be processed;
(3) the sucker device (400) works to reliably adsorb the plate to be processed;
(4) the lifting driving mechanism (540) works and drives the vertical moving frame (510) to drive the sucker device (400) to ascend, and the plate to be processed is lifted;
(5) the travelling mechanism (200) moves along the rail (100), and stops moving when the plate to be processed is conveyed to processing equipment;
(6) the lifting driving mechanism (540) works to drive the vertical moving frame (510) to drive the sucker device (400) to descend, the plate to be processed is put down, and the sucker device (400) loosens the plate to be processed, so that feeding of the plate to be processed is completed.
7. The method for using a plate automatic feeding device according to claim 6, wherein: the following preparation operations are carried out before the step (1): the position of the driven wheel shaft (242) in the clamping groove of the supporting plate (244) is adjusted through the shaft nut (243) of the driven wheel assembly (240) in the travelling mechanism (200), the equal heights of the two ends of the travelling cross beam (210) are adjusted, and the two travelling cross beams (210) are positioned on the same running plane.
8. The method for using a plate automatic feeding device according to claim 7, wherein: the action of the travelling mechanism (200) in the step (1) is as follows: the walking motor (260) is started, the driving walking wheel (231) is driven to roll along the track (100) through the speed reducer (250), and the driven walking wheel (241) of the driven wheel assembly (240) is driven to roll, so that the walking mechanism (200) moves along the track (100), and the sucker device (400) is driven to the position above the plate to be processed;
the lifting driving mechanism (540) in the step (2) has the following actions: the lifting motor (542) is started, the two lifting shafts (545) are driven to rotate through the planetary reducer (543), the lifting shafts (545) drive the lifting gears (546) at the end parts of the lifting shafts to be meshed with the racks (514) on the vertical moving frame (510), and accordingly the vertical moving frame (510) is driven to drive the sucker device (400) to descend until the sucker device (400) is in contact with a plate to be processed and is pressed.
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