CN109848751B - Feeding and discharging transfer system for metal plate cutting production line - Google Patents
Feeding and discharging transfer system for metal plate cutting production line Download PDFInfo
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- CN109848751B CN109848751B CN201910268527.5A CN201910268527A CN109848751B CN 109848751 B CN109848751 B CN 109848751B CN 201910268527 A CN201910268527 A CN 201910268527A CN 109848751 B CN109848751 B CN 109848751B
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- 238000007599 discharging Methods 0.000 title claims abstract description 83
- 238000012546 transfer Methods 0.000 title claims abstract description 41
- 238000005520 cutting process Methods 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 238000013519 translation Methods 0.000 claims description 118
- 239000000463 material Substances 0.000 claims description 83
- 238000001514 detection method Methods 0.000 claims description 10
- 241000252254 Catostomidae Species 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 238000012545 processing Methods 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000004907 flux Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention discloses a loading and unloading transfer system for a metal plate cutting production line, which belongs to the field of plate conveying devices and aims to solve the technical problems of safely, reliably and labor-saving transferring plates to a conveying roller way or unloading plates from the conveying roller way; the structure is used for transferring the plate to the plate conveying roller way or unloading the plate from the plate conveying roller way, and comprises the following components: the feeding and discharging trolley mainly comprises a trolley frame, a travelling mechanism arranged below the trolley frame and a travelling driving device arranged on the trolley frame, wherein the travelling driving device is in transmission connection with the travelling mechanism and is used for driving the trolley frame to be close to or far away from the plate conveying roller way through the travelling mechanism; the feeding and discharging sucker manipulator is arranged above the plate conveying roller way and is used for realizing the transfer of the plates between the feeding and discharging trolley and the plate conveying roller way; and the control unit is respectively connected with the walking driving device and the feeding and discharging sucker manipulator. The system can realize the transportation of the plates in a labor-saving, safe and reliable way.
Description
Technical Field
The invention relates to the field of plate conveying devices, in particular to a loading and unloading transfer system for a metal plate cutting production line.
Background
In the field of sheet processing, sheet cutting processing is a common work piece processing procedure, such as cutting of automotive girders. When the work piece is large in weight and large in number, the work piece is generally processed in a batch manner by a production line. Specifically, the plate to be cut needs to be transported to a cutting machine for cutting, a large number of plates after primary processing are obtained after cutting, and the plates after primary processing need to be transported to other processing equipment or to a warehouse for storage.
Based on the longer length of panel, generally need set up the transfer roller way in cutting machine department to bear and convey panel, based on above-mentioned cutting flow, need a go up unloading transfer system in order to realize carrying the panel to the transfer roller way or unloading the panel from the transfer roller way, and can be safe and reliable and use manpower sparingly's realization panel's transportation through transfer system.
Disclosure of Invention
The technical task of the invention is to provide a loading and unloading transfer system for a metal plate cutting production line, which aims at the defects, so as to solve the problem of how to safely, reliably and labor-saving transfer plates to a conveying roller way or discharge the plates from the conveying roller way.
The technical task of the invention is realized in the following way:
a material loading conveying system for panel cutting production line for transport panel to panel transfer roller way on or with panel lift off from panel transfer roller way, include: the feeding and discharging trolley mainly comprises a trolley frame, a travelling mechanism arranged below the trolley frame and a travelling driving device arranged on the trolley frame, wherein the travelling driving device is in transmission connection with the travelling mechanism and is used for driving the trolley frame to be close to or far away from the plate conveying roller way through the travelling mechanism; the feeding and discharging sucker manipulator is arranged above the plate conveying roller way and is used for realizing the transfer of the plates between the feeding and discharging trolley and the plate conveying roller way; and the control unit is respectively connected with the walking driving device and the feeding and discharging sucker manipulator.
The feeding and discharging transfer system is arranged at the plate conveying roller way and is used for discharging plates from the plate conveying roller way or transferring the plates onto the plate conveying roller way, and specifically, the feeding and discharging sucker manipulator is arranged above the plate conveying roller way and the feeding and discharging trolley is arranged at the plate conveying roller way. When the conveying roller way is a feeding conveying roller way, the feeding and discharging trolley is used as a feeding trolley, and the plate is transported to the feeding conveying roller way from the feeding and discharging trolley through the feeding and discharging sucker mechanical arm; conveying the plate to a cutting machine for cutting through a feeding conveying roller way, and conveying the cut plate to a discharging conveying roller way; when the conveying roller way is required to be a discharging conveying roller way, the feeding and discharging trolley is used as a discharging trolley, and the plate is transported to the feeding and discharging trolley from the discharging conveying roller way through the feeding and discharging sucker mechanical arm, so that the plate after cutting is dismounted.
Preferably, the travelling mechanism comprises at least two groups of travelling wheel groups, and travelling wheels in each group of travelling wheel groups are coaxially and rotatably assembled below the trolley frame through a transmission shaft; the walking driving device comprises a walking driving motor and a chain wheel and chain transmission mechanism, and the walking driving motor is in transmission connection with one of the transmission shafts through the chain wheel and chain transmission mechanism.
In this preferred embodiment, the travel drive motor rotates the drive shaft via a sprocket and chain drive.
Preferably, the travelling mechanism further comprises travelling guide rails, the plurality of travelling guide rails are arranged at the mounting seat in parallel at intervals in a mode that the central axis of the travelling guide rails is perpendicular to the central axis of the conveying roller way, and each travelling guide rail can be used for travelling by travelling wheels.
In the preferred embodiment, the travelling wheels are provided for travelling through the travelling mechanism, so that the feeding trolley can conveniently travel linearly according to a preset travel, and the conveying efficiency is ensured.
Preferably, the two ends of each walking guide rail are respectively provided with buffer blocks.
In this preferred embodiment, limit switches are used to limit the travel of the trolley frame.
Preferably, the feeding and discharging sucker manipulator comprises a base, a mounting frame, a material frame, a beam, a lifting device, a translation device, a position detection switch and a plurality of electromagnetic suckers, wherein the mounting frame is arranged above a plate conveying roller way through the base, and the electromagnetic suckers are arranged below the beam; the translation device comprises a translation motor and a translation mechanism, the translation motor is arranged on the material frame and is in transmission connection with the translation mechanism, the material frame is arranged on the mounting frame through the translation mechanism, and the translation motor drives the material frame to horizontally move on the mounting frame through the translation mechanism; the lifting device comprises a lifting motor and a lifting mechanism, the lifting motor is arranged on the material frame and is in transmission connection with the lifting mechanism, the cross beam is arranged below the material frame through the lifting mechanism, and the lifting motor drives the cross beam to move up and down below the material frame through the lifting mechanism; the position detecting switch is used for detecting the position of the cross beam, and the position detecting switch, the lifting motor and the translation motor are all connected with the control unit.
In the preferred embodiment, the lifting device and the translation device are mutually independent, and the electromagnetic chuck can be respectively moved in the horizontal direction and the vertical direction so as to realize the transfer of the plate between the feeding and discharging trolley and the plate conveying roller way.
Preferably, the translation mechanism comprises a translation transmission shaft and a translation walking mechanism, the translation transmission shaft is rotatably arranged on the material rack in a mode that the axis of the translation transmission shaft is parallel to the axis of the cross beam at intervals, and the translation transmission shaft is in transmission connection with the translation motor; the translation running mechanism comprises two running gears and rack guide rails, the two rack guide rails are paved on the installation frame and are oppositely positioned at two ends of the translation transmission shaft, and each running gear is rotatably assembled at one end of the translation transmission shaft and meshed and connected with the rack guide rail positioned below the translation transmission shaft.
More preferably, the device further comprises two walking limiting mechanisms which mainly consist of sliding blocks and sliding rails, wherein the two walking limiting mechanisms are paved on the installation frame and are oppositely positioned at two ends of the translation transmission shaft, and each sliding block is arranged below one side end part of the material frame and is in sliding connection with the sliding rail positioned below the material frame.
Preferably, the lifting mechanism comprises a lifting transmission shaft and a lifting travelling mechanism, the lifting transmission shaft is rotatably arranged on the material rack in a mode that the axis of the lifting transmission shaft is parallel to the axial interval of the cross beam, and the lifting transmission shaft is in transmission connection with the lifting motor; the lifting travelling mechanism comprises two rack columns and gear boxes internally provided with gear sets, the two gear boxes are arranged on the material rack and are oppositely positioned at two ends of the lifting transmission shaft, each rack column vertically penetrates through the material rack and the corresponding gear box and is in running fit with the gear, and the bottom end of each rack column is connected with the cross beam; the two ends of the lifting transmission shaft horizontally penetrate through corresponding gear boxes and are matched with the gear transmission, and the lifting transmission shaft is matched with the gear boxes to drive the rack column to rotate up and down along with the rotating gears so as to realize lifting of the cross beam.
More preferably, the material sucking disc manipulator still includes: the bottom end of the translation drag chain is arranged on the mounting frame, the top end of the translation drag chain is connected with the material frame through the translation drag rod, and the translation drag chain translates along with the material frame; and one end of the lifting drag chain is connected with the material rack, the other end of the lifting drag chain is connected with the cross beam through the lifting drag rod, and the lifting drag chain is lifted along with the material rack.
In this preferred embodiment, the translating drag chain may move with the mounting frame as the electromagnetic chuck moves in the horizontal direction; when the electromagnetic chuck moves in the vertical direction, the lifting drag chain can move along with the cross beam in the vertical direction. The related cables in the conveying system can be arranged on the translation drag chain and the lifting drag chain, so that the conveying system is convenient to store.
Preferably, the position detecting switch comprises a lifting position detecting switch and a translation position detecting switch, wherein the lifting position detecting switch vertically penetrates through the cross beam, and the bottom end of the lifting position detecting switch penetrates out of the bottom surface of the cross beam; the translation position detection switch is arranged on the mounting frame; the control unit comprises a controller and a magnetic control circuit, the plurality of electromagnetic chucks are electrically connected with the controller through the magnetic control circuit, and the lifting motor, the translation motor and the position detection switch are electrically connected with the controller.
The loading and unloading transfer system for the metal plate cutting production line has the following advantages:
1. under the regulation and control of the control unit, the feeding and discharging trolley is matched with the feeding and discharging sucker manipulator, and the plates are automatically transported to the cutting machine, so that the labor is saved;
2. a travelling guide rail is paved at the mounting seat, the central axis of the travelling guide rail is vertical to the central axis of the feeding conveying roller way, and travelling wheels of the feeding and discharging trolley travel along the travelling guide rail when the feeding and discharging trolley reciprocates the feeding conveying roller way, so that the travelling track of the feeding and discharging trolley is limited, the offset in the travelling process of the feeding and discharging trolley can be prevented, and the working efficiency is improved;
4. in the feeding and discharging sucker manipulator, the lifting device and the translation device are matched to drive the cross beam to translate along the horizontal direction and lift in the vertical direction, so that the plate can be conveniently transported between the plate vehicle and the conveying roller way, the position adjustment range is wide, and the application range is wide;
5. in the feeding and discharging sucker manipulator, the translation motor, the lifting motor, the position detection switch and the electromagnetic sucker are connected with the control unit, so that the position of the electromagnetic sucker and the on-magnetic and off-magnetic of the electromagnetic sucker can be conveniently and accurately adjusted in time, and the transportation of the plates can be conveniently, safely, reliably and accurately realized;
6. in the feeding and discharging sucker manipulator, a translation motor acts on a translation travelling mechanism through a translation transmission shaft to realize the translation of a material rest communicated with a cross beam, and in the translation process, a travelling limiting mechanism consisting of a sliding block and a sliding rail can ensure that the material rest moves on a mounting frame, so that the material rest is prevented from falling off the mounting frame, the accuracy of a travelling track is ensured, and the working efficiency is improved;
7. in the feeding and discharging sucker manipulator, the translation motor is a double-output shaft motor, the translation motor is matched with two coaxially arranged translation transmission shafts to drive the translation travelling mechanism to work, and one translation motor and the two coaxially arranged translation transmission shafts meet the requirement of a beam moving range with a larger length and simultaneously save energy sources;
8. in the feeding and discharging sucker manipulator, the transmission gear set and the rack column form a lifting mechanism, and the lifting mechanism can be used as a travelling mechanism to drive the cross beam to lift or can be used as a limiting mechanism to limit the cross beam to stably move up and down below the material rack;
9. in the feeding and discharging sucker manipulator, the lifting motor is a double-output shaft motor, the lifting motor is matched with two lifting transmission shafts which are coaxially arranged to drive the lifting mechanism to work, and one lifting motor and the two coaxial lifting transmission shafts meet the driving requirements of a moving range with larger height and length and larger height, and meanwhile, energy sources are saved;
10. in the feeding and discharging sucker manipulator, in the process that the material rack translates along the direction of the installation frame, a translation drag chain in the translation drag chain mechanism moves along with the material rack, so that the storage and the movement of related cables are facilitated;
11. in the feeding and discharging sucker manipulator, in the process that the cross beam and the material rack move in the vertical direction, the lifting drag chain in the lifting drag chain mechanism moves along with the cross beam, so that the storage and the movement of related cables are facilitated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it will be apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a loading and unloading transfer system for a sheet metal cutting line according to an embodiment;
fig. 2 is a schematic diagram of a traveling structure of a loading and unloading trolley of a loading and unloading transfer system for a metal plate cutting production line;
FIG. 3 is a schematic diagram of a driving structure of a loading and unloading trolley of a loading and unloading transfer system for a sheet metal cutting production line according to an embodiment;
FIG. 4 is a schematic structural diagram of a loading and unloading sucker manipulator of a loading and unloading transfer system for a sheet metal cutting production line according to an embodiment;
FIG. 5 is an enlarged schematic view of a portion A of FIG. 4;
FIG. 6 is a partially enlarged schematic illustration of portion B of FIG. 4;
FIG. 7 is a control schematic block diagram of a loading and unloading transfer system for a sheet metal cutting production line according to an embodiment;
in the figure, 1, a base, 2, a cross beam, 3, a mounting rack, 4, a rack column, 5, a lifting pull rod, 6, a lifting motor, 7, a translation motor, 8, a lifting transmission shaft, 9, a translation transmission shaft, 10, a gear box, 11, a traveling gear, 12, a sliding block, 13, a sliding rail, 14, a rack guide rail, 15, a translation position detecting switch, 16, an electromagnetic chuck, 17, a translation pull chain, 18, a translation pull rod, 19, a lifting position detecting switch, 20, a material rack, 21, a magnetic control circuit, 22, a controller, 23, a traveling driving motor, 24, a plate conveying roller way, 25, a traveling guide rail, 26, a trolley frame, 27, a buffer block, 28, a transmission shaft, 29, a traveling wheel, 30, a driving sprocket, 31, a chain, 2601 and a mounting bracket.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific examples, so that those skilled in the art can better understand the invention and implement it, but the examples are not meant to limit the invention, and the technical features of the embodiments of the invention and the examples can be combined with each other without conflict.
The embodiment of the invention provides a loading and unloading transfer system for a metal plate cutting production line, which is used for solving the technical problem of how to provide a plate conveying system with high accuracy, safety, reliability and labor saving.
Examples:
the invention relates to a loading and unloading transfer system for a metal plate cutting production line, which comprises a loading and unloading trolley, a loading and unloading sucker manipulator and a control unit. Under the regulation and control of the control unit, the plate is transported to the plate conveying roller way 24 from the feeding and discharging trolley through the feeding and discharging sucker mechanical arm, or the plate is transported to the feeding and discharging trolley from the plate conveying roller way 24.
The feeding and discharging device mainly comprises a trolley frame 26, a traveling mechanism arranged below the trolley frame 26 and a traveling driving device arranged on the trolley frame 26. The bogie frame 26 is a common scooter bracket, in this embodiment, the upper end of the bogie frame 26 is a box-shaped frame and is used for carrying plates, the lower end of the bogie frame 26 is a mounting bracket 2601, a travelling mechanism and a travelling driving device are arranged on the mounting bracket 2601, the travelling mechanism comprises two groups of travelling wheel groups, three travelling wheels 29 in each group of travelling wheel groups are coaxially and rotatably assembled below the bogie frame 26 through a transmission shaft 28, the travelling driving device comprises a travelling driving motor 23 and a chain wheel and chain transmission mechanism consisting of a driving chain wheel 30, a driven chain wheel and a chain 30, the travelling driving motor 23 is arranged on the bogie frame 26, the driving chain wheel 30 is rotatably arranged on an output shaft of the travelling driving motor 23, the driven chain wheel is rotatably arranged on one transmission shaft 28, and the driving chain wheel 30 and the driven chain wheel are in transmission connection through the chain 30. The traveling driving motor 23 is matched with a chain wheel and chain transmission mechanism to drive the traveling wheel set to travel, so that the trolley frame 26 can reciprocate, and the plate is conveniently transported to the feeding conveying roller way.
The travelling wheels 29 in each travelling wheel set in this embodiment may be coaxially arranged by a transmission shaft 28, or after a plurality of transmission shafts 28 are coaxially arranged by a coupling, the coaxial transmission arrangement of the travelling wheels 29 in the travelling wheel set is realized by the plurality of transmission shafts 28. Specifically, the method can be set according to actual requirements.
The feeding and discharging sucker manipulator comprises a base 1, a mounting frame 3, a material frame 20, a cross beam 2, a lifting device, a translation device, a position detection switch and eight electromagnetic suckers 16. The eight electromagnetic chucks 16 are provided on the bottom surface of the cross beam 2.
The base 1 is a plurality of parallel struts which are distributed on the same side of the sheet material conveying roller way 24 along a straight line, and the bottom end surface area of the struts is larger than the top end surface area.
The mounting bracket 3 is the frame that the transversal square of personally submitting that constitutes by two left and right sides relative mullions and two front and back relative horizontal frames, and one of them horizontal frame of mounting bracket 3 is fixed on the top surface of base 1, and one of them other horizontal frame of mounting bracket 3 extends to the outside of the top surface of base 1, and the unloading platform truck of being convenient for is parked in base 1 department and is located the below of mounting bracket 3.
The translation device comprises a translation motor 7 and a translation mechanism, wherein the translation motor 7 is arranged at the middle end part of the material frame 20 and is a double-output-shaft motor; the translation mechanism comprises a translation transmission shaft 9 and a translation travelling mechanism, each output end of the translation motor 7 is in transmission connection with one translation transmission shaft 9, the two translation transmission shafts 9 are coaxially arranged, and each translation transmission shaft 9 is rotatably arranged on the material rack 20 in a mode that the axis of the translation transmission shaft is parallel to the axis of the cross beam 2 at intervals; the translational motor 7 cooperates with the two translational transmission shafts 9 to drive the material rack 20 to translate on the mounting frame 3 through the translational travelling mechanism.
Wherein, translation running gear includes walking gear 11 and rack guide 14, and above-mentioned translation running gear is two altogether, and two rack guide 14 are laid on the installing frame and are located the both ends of translation transmission shaft relatively, and every walking gear 11 all rotatable assembly is at the one end of translation transmission shaft 9 and with be located the rack guide 14 meshing connection of its below, translation motor 7 and translation transmission shaft 9 cooperation are through driving walking gear 11 along rack guide 14 walking in order to realize the translation of work or material rest 20.
The lifting device comprises a lifting motor 6 and a lifting mechanism, wherein the lifting motor 6 is arranged at the middle end part of the material rack 20 and is a double-output-end motor; the lifting mechanism comprises lifting transmission shafts 8 and lifting travelling mechanisms, each output end of the lifting motor 6 is in transmission connection with one lifting transmission shaft 8, the two lifting transmission shafts 8 are coaxially arranged, and each lifting transmission shaft 8 is rotatably arranged on the material rack 20 in a mode that the axis of the lifting transmission shaft is parallel to the axis of the cross beam 2 at intervals; the lifting motor 6 is matched with the two lifting transmission shafts 8 to drive the cross beam 2 to move up and down below the material rack 20 through the lifting travelling mechanism.
The lifting travelling mechanism comprises two rack columns 4 and gear boxes 10 with gear sets arranged therein, the two gear boxes 10 are arranged on the material rack 20 and are positioned at two ends of the lifting transmission shaft 8 relatively, each rack column 4 vertically penetrates through the material rack 20 and the corresponding gear box 10 and is in running fit with the gear, and the bottom end of each rack column 4 is connected with the cross beam 2; the two ends of the lifting transmission shaft 8 horizontally penetrate through corresponding gear boxes and are matched with the gear transmission, and the lifting transmission shaft 8 is matched with the gear boxes to drive the rack column 4 to rotate up and down along with the rotating gears so as to realize lifting of the cross beam 2.
Gear train cooperation in the gear box, gear train include driving gear, driven gear and a plurality of drive gear, and the driving gear cover is established in the outside of lift transmission shaft 8 and is rotated with lift transmission shaft 8, and driven gear cover is established in the periphery of rack post 4 and is rotated with rack post 4 and cooperate, and a plurality of drive gear transmission are connected between driving gear and driven gear, and the function of realization is: the lifting transmission shaft 8 rotates to drive the driving gear to rotate, the driving gear drives the driven gear to rotate through a plurality of transmission gears, and the driven gear rotates to drive the rack column 4 to rotate up and down, so that lifting of the cross beam 2 is realized.
The position detecting switch comprises a lifting position detecting switch 19 and a translation position detecting switch 15, wherein the lifting position detecting switch 19 is vertically arranged on the cross beam 2 in a penetrating way, the bottom end of the lifting position detecting switch 19 penetrates out of the bottom surface of the cross beam 2, the lifting position detecting switch 19 is used for detecting the position of the cross beam 2 in the vertical direction, and the bottom end of the lifting position detecting switch penetrates out of the cross beam 2, so that excessive movement of the bottom surface of the cross beam 2 is avoided; the translation position detecting switch 15 is arranged on the mounting frame 3 and is positioned at the end part of the mounting frame 3 and is used for detecting the position of the material frame 20 in the translation direction so as to obtain the position of the cross beam 2 in the horizontal direction.
The control unit comprises a controller 22 and a magnetic force control circuit 21, the eight electromagnetic chucks 16 are electrically connected with the controller 22 through the magnetic force control circuit, and the controller 22 controls the adsorption force of the electromagnetic chucks 16 through the magnetic force control circuit so as to realize adsorption and release of the steel plate.
The walking driving motor 23, the lifting motor 6, the translation motor 7, the lifting position detecting switch 19 and the translation position detecting switch 15 are all electrically connected with the controller 22.
The embodiment is used for feeding and discharging transfer system of sheet metal cutting production line, can be as material loading transfer system or unloading transfer system, and when as material loading transfer system, this feeding and discharging transfer system sets up in panel pay-off conveying roll table department, and work flow is:
p1, the feeding trolley and the discharging trolley serve as a feeding trolley to carry the plates to travel to a plate feeding conveying roller way, and travel is stopped under the control of the control unit;
p2, the feeding and discharging sucker manipulator is used as a feeding sucker manipulator, horizontally moves above the feeding and discharging trolley through a translation device of the feeding sucker manipulator, and then descends to a certain distance above the feeding and discharging trolley through a lifting device of the feeding and discharging trolley, so that the electromagnetic sucker is positioned at a preset position above the plate;
p3, electrifying the electromagnetic chuck through the control unit, and adsorbing the plate by the feeding chuck manipulator through the adsorption force of the electromagnetic chuck;
p4, lifting the plate through a lifting device, and enabling the plate to be higher than the plate feeding and conveying roller way, translating the plate to the position above the plate feeding and conveying roller way through a translation device, and enabling the plate to be located at a preset position on the plate feeding and conveying roller way under the cooperation of the lifting device and the translation device;
p5, cutting off the electromagnetic chuck through the control unit, and releasing the plate onto the roller way:
and P6, after the work is finished, returning the electromagnetic chuck to the initial position under the cooperation of the translation device and the lifting device.
In the working process, the working conditions of the feeding and discharging sucker manipulator are as follows:
(1) Under the control of the controller 22, the translational motor 7 and the translational mechanism cooperate to drive the material rack 20 to move on the mounting frame 3, after the material rack moves to the upper part of the feeding and discharging trolley, the translational position detecting switch 15 triggers and sends related instructions to the controller 22, under the control of the controller 22, the translational motor 7 stops operating, and then the material rack 20 and the cross beam 2 are positioned above the feeding and discharging trolley;
(2) Under the control of the controller 22, the lifting motor 6 and the lifting mechanism are matched to drive the cross beam 2 to move downwards, after the cross beam 2 moves to a preset position above the feeding and discharging trolley, the lifting position detecting switch 19 triggers and sends related instructions to the controller 22, under the control of the controller 22, the lifting motor 6 stops operating, and then the cross beam 2 is positioned at the preset position of the feeding and discharging trolley;
(3) Under the control of the controller 22, the electromagnetic chuck 16 is electrified and magnetized to have adsorption force, and the plate is adsorbed by the electromagnetic chuck 16;
(4) Under the control of the controller 22, the lifting motor 6 and the lifting mechanism are matched to drive the cross beam 2 to move upwards, after the cross beam moves to a preset position above the upper and lower material trolleys, the lifting position detecting switch 19 triggers and sends related instructions to the controller 22, and under the control of the controller 22, the lifting motor 6 stops operating;
(5) Under the control of the controller 22, the translational motor 7 and the translational mechanism are matched to drive the material frame 20 to move on the mounting frame 3, the material frame 20 is positioned above the plate feeding and conveying roller way after being returned, the translational position detecting switch 15 is triggered and sends related instructions to the controller 22, under the control of the controller 22, the translational motor 7 stops operating, and then the material frame and the cross beam 2 are positioned at the preset position of the plate feeding and conveying roller way;
(6) Under the control of the controller 22, the magnetic flux of the electromagnetic chuck 16 is cut off, so that the electromagnetic chuck 16 releases steel, and the plate is transported to the plate feeding and conveying roller way from the feeding and discharging trolley.
When being used as a discharging transfer system, the feeding transfer system is arranged at a plate discharging conveying roller way, and the working flow is as follows:
p1, taking the feeding and discharging trolley as a discharging trolley to be parked at a discharging conveying roller way;
p2, the feeding and discharging sucker manipulator is used as a discharging sucker manipulator and is moved to a preset position above the plate discharging conveying roller way through a lifting device and a translation device of the feeding and discharging sucker manipulator;
p3, electrifying the electromagnetic chuck through the control unit, and enabling the feeding and discharging chuck manipulator to adsorb the plate through the adsorption force of the electromagnetic chuck;
p4, under the cooperation of the lifting device and the translation device, the plate is positioned at a preset position on the plate discharging conveying roller way;
p5, cutting off the electromagnetic chuck through the control unit, and releasing the plate onto the plate discharging conveying roller way:
and P6, after the work is finished, returning the electromagnetic chuck to the initial position under the cooperation of the translation device and the lifting device.
In the working process, the working conditions of the feeding and discharging sucker manipulator are as follows:
(1) Under the control of the controller 22, the translational motor 7 and the translational mechanism cooperate to drive the material rack 20 to move on the mounting frame 3, after the material rack moves to the upper part of the sheet material discharging conveying roller way, the translational position detecting switch 15 triggers and sends related instructions to the controller 22, under the control of the controller 22, the translational motor 7 stops operating, and then the material rack 20 and the cross beam 2 are positioned above the discharging conveying roller way;
(2) Under the control of the controller 22, the lifting motor 6 and the lifting mechanism are matched to drive the cross beam 2 to move downwards, after the cross beam 2 moves to a preset position above the plate discharging conveying roller way, the lifting position detecting switch 19 triggers and sends related instructions to the controller 22, under the control of the controller 22, the lifting motor 6 stops operating, and then the cross beam 2 is positioned at the preset position of the loading and unloading trolley;
(3) Under the control of the controller 22, the electromagnetic chuck 16 is electrified and magnetized to have adsorption force, and the plate is adsorbed by the electromagnetic chuck 16;
(4) Under the control of the controller 22, the translational motor 7 and the translational mechanism are matched to drive the material frame 20 to move on the mounting frame 3, the material frame 20 moves above the upper and lower material feeding trolleys, the translational position detecting switch 15 is triggered and sends related instructions to the controller 22, under the control of the controller 22, the translational motor 7 stops operating, and then the material frame and the cross beam 2 are positioned at the preset position of the plate feeding conveying roller way;
(5) Under the control of the controller 22, the lifting motor 6 and the lifting mechanism are matched to drive the cross beam 2 to move upwards, after the cross beam moves to a preset position above the upper and lower material trolleys, the lifting position detecting switch 19 triggers and sends related instructions to the controller 22, and under the control of the controller 22, the lifting motor 6 stops operating;
(6) Under the control of the controller 22, the magnetic flux of the electromagnetic chuck 16 is cut off, so that the electromagnetic chuck 16 releases steel, and the plate is transported to the feeding and discharging trolley from the plate discharging roller way.
As a further improvement of the present embodiment, to ensure that the feeding trolley walks according to the preset track, the travelling mechanism is further correspondingly provided with three travelling rails 25, and the three travelling rails 25 are arranged at the plate conveying roller way 24 in parallel at intervals in a manner that the axis of the travelling rails is perpendicular to the central axis of the conveying roller way, and each travelling rail 25 can be used for travelling by the travelling wheel 29.
Meanwhile, buffer blocks 27 are respectively arranged at two ends of the walking guide rail 25, and the speed of the feeding trolley can be slowed down through the buffer blocks 27 so as to slowly stop walking.
As a further improvement of this embodiment, in the process of translating the material rack 20 on the mounting frame 3 through the translating mechanism, shake may occur, so that the material rack 20 falls from the mounting frame 3, in order to avoid the above problem, a traveling limiting mechanism composed of two sliding blocks 12 and sliding rails 13 is further provided, the two traveling limiting mechanisms are two, the two sliding rails 13 are paved on the mounting frame and are located on two sides of the translating transmission shaft 9 relatively, each sliding block 12 is disposed below one side end of the material rack 20 and is in sliding connection with the sliding rail 13 located below the one side end, and the sliding blocks 12 and the sliding rails 13 are matched to limit the material rack 20 to translate on the mounting frame 3.
In practical applications, to avoid the material rack 20 falling from the mounting frame 3, guard plates may be mounted on the outer ends of the two mullions of the mounting frame 3.
As a further improvement of the present embodiment, in view of the fact that the controller 22, the position detecting switch, the lifting motor 6, the translation motor 7 and the cables between the eight electromagnetic chucks 16 move along with the movement of the cross beam 2 during the movement of the cross beam 2, for facilitating the storage of the cables, the device further comprises a translation drag chain 17, the bottom end of the translation drag chain 17 is arranged on the mounting frame 3, the top end of the translation drag chain 17 is connected with the material frame 20 through the translation drag rod 18, and the translation drag chain 17 translates along with the material frame 20. Meanwhile, the lifting device also comprises a lifting drag chain, one end of the lifting drag chain is connected with the material frame 20, the other end of the lifting drag chain is connected with the cross beam 2 through the lifting drag rod 5, and the lifting drag chain is lifted along with the material frame 20. The cable is arranged on the drag chain, so that the cable can move along with the drag chain in the moving process of the cross beam 2, and the cable is convenient to store.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (6)
1. A go up unloading transfer system for sheet metal cutting production line, its characterized in that is used for transporting panel to the panel transfer roller way or lift off panel from the panel transfer roller way, includes:
the feeding and discharging trolley mainly comprises a trolley frame, a travelling mechanism arranged below the trolley frame and a travelling driving device arranged on the trolley frame, wherein the travelling driving device is in transmission connection with the travelling mechanism and is used for driving the trolley frame to be close to or far away from the plate conveying roller way through the travelling mechanism;
the feeding and discharging sucker manipulator is arranged above the plate conveying roller way and is used for realizing the transfer of the plates between the feeding and discharging trolley and the plate conveying roller way;
the control unit is respectively connected with the walking driving device and the feeding and discharging sucker manipulator;
the two slide rails are paved on the installation frame and are oppositely positioned at two ends of the translation transmission shaft, and each slide block is arranged below one side end part of the material frame and is in sliding connection with the slide rail positioned below the material frame
The feeding and discharging sucker manipulator comprises a base, a mounting frame, a material frame, a beam, a lifting device, a translation device, a position detection switch and a plurality of electromagnetic suckers, wherein the mounting frame is arranged above a plate conveying roller way through the base, and the electromagnetic suckers are arranged below the beam;
the translation device comprises a translation motor and a translation mechanism, the translation motor is arranged on the material frame and is in transmission connection with the translation mechanism, the material frame is arranged on the mounting frame through the translation mechanism, and the translation motor drives the material frame to horizontally move on the mounting frame through the translation mechanism;
the lifting device comprises a lifting motor and a lifting mechanism, the lifting motor is arranged on the material frame and is in transmission connection with the lifting mechanism, the cross beam is arranged below the material frame through the lifting mechanism, and the lifting motor drives the cross beam to move up and down below the material frame through the lifting mechanism;
the position detection switch is used for detecting the position of the cross beam, and the position detection switch, the lifting motor and the translation motor are all connected with the control unit;
the translation mechanism comprises a translation transmission shaft and a translation walking mechanism, the translation transmission shaft is rotatably arranged on the material rack in a mode that the axis of the translation transmission shaft is parallel to the axis of the cross beam at intervals, and the translation transmission shaft is in transmission connection with the translation motor;
the translation travelling mechanism comprises two travelling gears and rack guide rails, the two rack guide rails are paved on the installation frame and are oppositely positioned at two ends of the translation transmission shaft, and each travelling gear is rotatably assembled at one end of the translation transmission shaft and is meshed and connected with the rack guide rail positioned below the translation transmission shaft;
the lifting mechanism comprises a lifting transmission shaft and a lifting travelling mechanism, the lifting transmission shaft is rotatably arranged on the material rack in a parallel mode with the axial interval of the axis of the lifting transmission shaft and the axial interval of the cross beam, and the lifting transmission shaft is in transmission connection with the lifting motor;
the lifting travelling mechanism comprises two rack columns and gear boxes internally provided with gear sets, the two gear boxes are arranged on the material rack and are oppositely positioned at two ends of the lifting transmission shaft, each rack column vertically penetrates through the material rack and the corresponding gear box and is in running fit with the gear, and the bottom end of each rack column is connected with the cross beam; the two ends of the lifting transmission shaft horizontally penetrate through corresponding gear boxes and are matched with the gear transmission, and the lifting transmission shaft is matched with the gear boxes to drive the rack column to rotate up and down along with the rotating gears so as to realize lifting of the cross beam.
2. The feeding and discharging transfer system for the metal plate cutting production line according to claim 1, wherein the traveling mechanism comprises at least two traveling wheel groups, and traveling wheels in each traveling wheel group are coaxially and rotatably assembled below the trolley frame through a transmission shaft;
the walking driving device comprises a walking driving motor and a chain wheel and chain transmission mechanism, and the walking driving motor is in transmission connection with one of the transmission shafts through the chain wheel and chain transmission mechanism.
3. The loading and unloading transfer system for a sheet metal cutting production line according to claim 2, further comprising traveling rails, wherein the plurality of traveling rails are arranged at the sheet metal conveying roller way in parallel at intervals in a manner that the axis is perpendicular to the central axis of the sheet metal conveying roller way, and each traveling rail is capable of being used for traveling by a traveling wheel.
4. A loading and unloading transfer system for a sheet metal cutting production line according to claim 3, wherein each of the traveling guide rails is provided with a buffer block at both ends thereof.
5. The loading and unloading transfer system for a sheet metal cutting line of claim 1, wherein the loading chuck manipulator further comprises:
the bottom end of the translation drag chain is arranged on the mounting frame, the top end of the translation drag chain is connected with the material frame through the translation drag rod, and the translation drag chain translates along with the material frame;
and one end of the lifting drag chain is connected with the material rack, the other end of the lifting drag chain is connected with the cross beam through the lifting drag rod, and the lifting drag chain is lifted along with the material rack.
6. The feeding and discharging transfer system for the metal plate cutting production line according to claim 1, wherein the position detecting switch comprises a lifting position detecting switch and a translation position detecting switch, the lifting position detecting switch is vertically arranged on the cross beam in a penetrating way, and the bottom end of the lifting position detecting switch penetrates out of the bottom surface of the cross beam; the translation position detection switch is arranged on the mounting frame;
the control unit comprises a controller and a magnetic control circuit, the plurality of electromagnetic chucks are electrically connected with the controller through the magnetic control circuit, and the lifting motor, the translation motor and the position detection switch are electrically connected with the controller.
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| CN201910268527.5A CN109848751B (en) | 2019-04-04 | 2019-04-04 | Feeding and discharging transfer system for metal plate cutting production line |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110153607B (en) * | 2019-06-10 | 2020-10-09 | 杭州富阳和翔模具有限公司 | Automatic cutting device for steel plate |
| CN110385702B (en) * | 2019-07-23 | 2024-01-26 | 唐山学院 | Door beam type metallurgical saw blade automatic overturning manipulator |
| CN110615281A (en) * | 2019-09-27 | 2019-12-27 | 深圳市乔本金刚石刀具有限公司 | Automatic unloader that goes up of metal cutting |
| CN113734942B (en) * | 2021-07-29 | 2023-11-14 | 天津工程机械研究院有限公司 | Working method of special equipment for loading and unloading sectional materials |
| CN113857580A (en) * | 2021-09-08 | 2021-12-31 | 谢定 | Steel structure cutting unloading device for constructional engineering |
| CN114212444A (en) * | 2021-11-22 | 2022-03-22 | 重庆市德统家居有限公司 | Panel cutting mobile device |
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