CN115818089B - Steel drill storage and arrangement device and use method thereof - Google Patents
Steel drill storage and arrangement device and use method thereof Download PDFInfo
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- CN115818089B CN115818089B CN202211727406.0A CN202211727406A CN115818089B CN 115818089 B CN115818089 B CN 115818089B CN 202211727406 A CN202211727406 A CN 202211727406A CN 115818089 B CN115818089 B CN 115818089B
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Abstract
The invention discloses a steel drill rod storage and arrangement device and a use method thereof, and belongs to the technical field of autoclaved aerated concrete plate production equipment. The invention comprises a fixed storage unit, wherein the fixed storage unit comprises a walking frame, a plurality of steel rod placing frames are uniformly arranged in the walking frame at intervals along the width direction, gaps between two adjacent steel rod placing frames are steel rod storage channels, two ends of each steel rod storage channel extend to two ends of the walking frame in the length direction, a steel rod pushing unit is further arranged at the top of the walking frame, the steel rod pushing unit comprises a pushing piece for pushing steel rods, and the pushing piece is connected with a transverse walking driving piece and is driven by the transverse walking driving piece to do linear reciprocating motion along the length direction of the walking frame. Aiming at the problems in the prior art, the invention aims to provide the steel drill storing and arranging device which can automatically store and arrange the collected steel drill when the arrangement of the steel drill on the saddle is required to be changed, thereby meeting the automatic requirement on the production line and greatly improving the production efficiency.
Description
Technical Field
The invention belongs to the technical field of autoclaved aerated concrete plate production equipment, and particularly relates to a steel drill storing and finishing device and a using method thereof.
Background
Currently, in the autoclaved aerated concrete panel production process, a metal mesh sheet needs to be placed inside the aerated concrete as an internal keel structure. In the production process of the aerated sheet material, the plastic buckle is required to be fixed on the steel bars, the net piece is fixed on the plastic buckle, and the net piece is fixed in the die cavity through a plurality of steel bars and the saddle. At present, steel bars are collected from a saddle and then put into the steel bar frame, are generally placed and tidied manually, when the steel bars on the saddle are required to be changed, the steel bars are generally manually picked and tidied in a steel bar box, the efficiency is slower, and the steel bar storage and tidying device is required at present and can store and automatically tidy collected steel bars.
Disclosure of Invention
1. Technical problem to be solved by the invention
Aiming at the problems in the prior art, the invention aims to provide the steel drill storing and arranging device and the use method thereof, when the arrangement of the steel drill on the saddle is required to be changed, the collected steel drill can be automatically stored and arranged, the automatic requirement on a production line is met, and the production efficiency is greatly improved.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
The invention relates to a steel bar storage and arrangement device, which comprises a fixed storage unit, wherein the fixed storage unit comprises a walking frame, a plurality of steel bar placing frames are uniformly arranged in the walking frame at intervals along the width direction, gaps between two adjacent steel bar placing frames are steel bar storage channels, two ends of each steel bar storage channel extend to two ends of the walking frame in the length direction, a steel bar pushing unit is further arranged at the top of the walking frame, the steel bar pushing unit comprises a pushing piece for pushing steel bars, and the pushing piece is connected with a transverse walking driving piece and is driven by the transverse walking driving piece to do linear reciprocating motion along the length direction of the walking frame.
As a further improvement of the invention, the pushing piece comprises a movable cross beam extending along the width direction of the walking frame, one side of the movable cross beam is connected with the transverse walking driving piece, the movable cross beam is provided with a longitudinal walking driving piece, a shifting fork for pushing steel bars is arranged below the longitudinal walking driving piece, and the shifting fork is driven by the longitudinal walking driving piece to do linear reciprocating motion along the width direction of the walking frame.
As a further improvement of the invention, the shifting fork is connected with the lifting driving piece and is driven by the lifting driving piece to do linear reciprocating motion along the height direction of the walking frame.
As a further improvement of the invention, the invention further comprises a steel bar blocking unit, wherein the steel bar blocking unit is positioned at the steel bar outlet end of the fixed storage unit, the steel bar blocking unit comprises a baffle plate extending along the width direction of the walking frame, and the baffle plate is connected with a baffle plate lifting cylinder and is driven by the baffle plate lifting cylinder to do linear reciprocating motion along the height direction of the walking frame.
As a further improvement of the invention, the invention further comprises a steel bar transition unit, the steel bar transition unit comprises a transition moving assembly, the transition moving assembly comprises a transition moving frame, a plurality of steel bar limiting frames are uniformly arranged in the transition moving frame at intervals along the width direction, gaps between two adjacent steel bar limiting frames are steel bar moving channels, and two ends of the steel bar moving channels extend to two ends of the transition moving frame in the length direction.
As a further improvement of the invention, the steel drill transition unit also comprises a transition walking driving piece, wherein the transition walking driving piece is connected with the bottom of the transition movable frame and drives the transition movable frame to do linear reciprocating motion along the width direction of the walking frame.
As a further improvement of the invention, the steel drill transition unit also comprises a pushing plate for pushing steel drill, wherein a transition lifting cylinder is arranged above the pushing plate and is driven by the transition lifting cylinder to do linear reciprocating motion along the height direction.
As a further improvement of the invention, a pushing cylinder is arranged on one side of the pushing plate far away from the fixed storage unit, and the pushing plate is driven by the pushing cylinder to do linear reciprocating motion along the length direction of the steel bar moving channel.
The invention relates to a use method of a drill steel storage and arrangement device, which comprises the following operation steps:
S1, when a row of steel drills are conveyed to the steel drill inlet end of a fixed storage unit, after the control module identifies an empty preset steel drill storage channel, a pushing piece on a steel drill pushing unit walks to the position of the outermost steel drill under the drive of a transverse walking driving piece;
S2, starting a lifting driving piece, driving a shifting fork to move downwards until the shifting fork is clamped with a row of steel bars, starting a longitudinal traveling driving piece, driving the shifting fork to push the row of steel bars to move longitudinally until the shifting fork is aligned with the position of a preset steel bar storage channel, starting a transverse traveling driving piece again, driving the shifting fork to push the row of steel bars to move towards the preset steel bar storage channel until the steel bars are pushed to the preset position, driving the shifting fork to move upwards to the highest point by the lifting driving piece, separating the shifting fork from the steel bars at the moment, and continuously pushing the next row of steel bars according to the process;
And S3, when a certain number of steel bars are needed in the rear-end working procedure, the steel bar pushing units push the steel bars into the steel bar moving channels of the steel bar transition units row by row.
As a further improvement of the invention, the specific operation steps in the step S3 are as follows:
s31, starting a transition lifting cylinder, driving a pushing plate to descend, retracting the pushing cylinder, and enabling the pushing plate to be in a low position;
S32, moving the steel bar transition unit under the action of the transition walking driving piece, and aligning a certain preset steel bar moving channel on the steel bar transition unit with a steel bar storage channel to be pushed on the fixed storage unit;
S33, moving the steel bar pushing unit to a steel bar storage channel to be pushed, starting a lifting driving piece, driving a shifting fork to move downwards until the shifting fork is clamped with the steel bar in the steel bar storage channel to be pushed, starting a longitudinal traveling driving piece, driving the shifting fork to push the steel bar in the steel bar storage channel to move longitudinally, pushing the steel bar in the steel bar storage channel into a preset steel bar moving channel until the steel bar is pushed to a pushing plate, returning the shifting fork to an initial position, and pushing the steel bars sequentially until all the steel bars required on a saddle seat are pushed into the steel bar moving channel of the steel bar transition unit;
s34, starting the transition lifting cylinder again to drive the pushing plate to ascend, enabling the pushing cylinder to extend out to push the pushing plate until the pushing plate is located at the front position, retracting the pushing cylinder again, and driving the pushing plate to push all steel bars required on the saddle seat to the next device.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the steel drill storing and sorting device, when the steel drill on the saddle is required to be changed for arrangement, collected steel drill can be automatically stored and sorted, the automatic requirement of a production line is met, and the production efficiency is greatly improved.
(2) According to the steel drill storage and arrangement device, the plurality of steel drill placing frames are uniformly arranged in the travelling frame at intervals along the width direction, gaps between two adjacent steel drill placing frames are steel drill storage channels, two ends of each steel drill storage channel extend to two ends of the travelling frame in the length direction, the steel drill storage channels are used for storing and moving steel drill, each steel drill storage channel is provided with corresponding numbers, so that the storage channels of steel drill and arrangement output of subsequent steel drill can be recorded conveniently, and automatic storage and automatic arrangement of steel drill are realized.
(3) According to the steel drill storage and arrangement device, two steel drill pushing units are arranged, and can do linear reciprocating motion along the length direction of the travelling frame, and the steel drill pushing unit close to the steel drill inlet end of the fixed storage unit mainly acts to push steel drill reaching the steel drill inlet end of the fixed storage unit to a preset position in a preset steel drill storage channel; the drill rod pushing unit close to the drill rod outlet end of the fixed storage unit has the main effect of pushing the drill rod in the drill rod storage channel into the drill rod moving channel of the drill rod transition unit, and the two drill rod pushing units are mutually matched, so that the action continuity is ensured, and the working efficiency is effectively improved.
(4) According to the steel drill storing and arranging device, the steel drill blocking unit comprises the baffle plate extending along the width direction of the travelling frame, and the baffle plate is connected with the baffle plate lifting cylinder and is driven by the baffle plate lifting cylinder to do linear reciprocating motion along the height direction of the travelling frame. When the baffle is located the low level, can carry out certain spacing to the drill steel at the drill steel exit end and stop, avoid the drill steel in the fixed storage unit to directly follow the drill steel exit end roll-off.
(5) According to the steel bar storage and arrangement device, the number of the steel bar moving channels is half of that of the steel bar storage channels, the width of the steel bar moving channels is consistent with the interval of the smallest steel bar storage holes in the saddle, when steel bars are conveyed, the number of the steel bars stored in the steel bar transition units and the positions of the steel bars are consistent with the number and arrangement sequence of the steel bars required in the final saddle, namely the steel bar transition units can finish arrangement and arrangement of the steel bars, and when arrangement of the steel bars in the saddle is required to be changed, arrangement and arrangement of the steel bars can be finished only through the steel bar transition units, so that different use requirements are met.
Drawings
FIG. 1 is a schematic diagram of a steel drill storing and sorting device according to the present invention;
FIG. 2 is a schematic side view of a drill steel storing and sorting device according to the present invention;
FIG. 3 is a schematic top view of a drill steel storing and sorting device according to the present invention;
FIG. 4 is a schematic diagram of a front view of a fixed memory unit according to the present invention;
FIG. 5 is a schematic side view of a fixed storage unit according to the present invention;
FIG. 6 is a schematic diagram of a front view of a drill rod pushing unit according to the present invention;
FIG. 7 is a schematic side view of a drill rod pushing unit according to the present invention;
FIG. 8 is a schematic top view of a drill rod pushing unit according to the present invention;
FIG. 9 is a schematic diagram showing a front view of a drill rod pushing member according to the present invention;
FIG. 10 is a schematic side view of a drill rod pushing member according to the present invention;
FIG. 11 is a schematic side view of a drill steel blocking unit according to the present invention;
FIG. 12 is a schematic top view of a drill steel blocking unit according to the present invention;
FIG. 13 is a schematic diagram of a front view of a drill steel transition unit according to the present invention;
FIG. 14 is a schematic side view of a drill steel transition unit according to the present invention;
Fig. 15 is a schematic top view of a drill steel transition unit according to the present invention.
The reference numerals in the figures are:
100. A fixed storage unit; 101. a steel drill rod placing frame; 102. a drill steel storage channel; 110. a walking frame; 120. an upper connecting frame; 121. a transverse walking rack; 122. a transverse walking guide rail; 130. a lower connecting frame; 140. a fixing frame; 141. a transitional walking guide rail; 142. a transitional walking rack;
200. A steel drill pushing unit; 210. a lateral travel drive; 211. a transverse walking rotating shaft; 212. a transverse traveling gear; 213. a transverse walking slide block; 220. a longitudinal travel drive; 221. a longitudinal running gear; 222. a shifting fork; 223. a guide rod; 224. a longitudinally walking slide block; 230. a movable cross beam; 231. a longitudinal walking rack; 232. a longitudinal walking guide rail; 240. a lifting driving member;
300. A drill steel blocking unit; 310. a baffle; 311. a baffle lifting slide block; 320. a connecting beam; 330. a baffle lifting cylinder; 340. a column; 341. a baffle lifting guide rail;
400. A steel drill transition unit; 401. a steel drill limit frame; 402. a drill rod moving channel; 410. a transition lifting cylinder; 411. a connecting plate; 420. a pushing cylinder; 430. a transitional walking driving member; 431. a transitional walking gear; 440. a transitional walking slide block; 450. a pushing plate; 460. a transitional lifting sliding block; 470. a transitional lifting guide rail; 480. a transitional movement assembly; 500. and steel drill rod.
Detailed Description
For a further understanding of the present invention, the present invention will be described in detail with reference to the drawings.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The invention is further described below with reference to examples.
Example 1
1-15, A drill steel storage finishing device of this embodiment, including fixed storage unit 100, fixed storage unit 100 includes walking frame 110, evenly be provided with a plurality of drill steel cradles 101 along width direction interval in the walking frame 110, the clearance between two adjacent drill steel cradles 101 is drill steel storage channel 102, just the both ends of drill steel storage channel 102 extend to walking frame 110's length direction both ends, drill steel storage channel 102 is used for the storage and the removal of drill steel 500, and every drill steel storage channel 102 all has corresponding serial number, the storage channel of the record drill steel 500 of being convenient for and the finishing output of follow-up drill steel 500 realize automatic storage and the automatic finishing of drill steel 500. Specifically, in this embodiment, two sides of the top of the walking frame 110 in the width direction are both provided with an upper connecting frame 120, two ends of the upper connecting frame 120 extend to two ends of the walking frame 110 in the length direction, the tops of the upper connecting frames 120 on the two sides are both provided with a transverse walking rack 121 extending along the length direction of the walking frame 110, and the side surfaces of the upper connecting frame 120 are also provided with a transverse walking guide rail 122 extending along the length direction of the walking frame 110. In this embodiment, the two sides of the bottom of the walking frame 110 in the width direction are both provided with the lower connecting frame 130, and the two ends of the two sides of the lower connecting frame 130 in the length direction are connected with the fixing frame 140, the fixing frame 140 extends along the width direction of the walking frame 110, the fixing frame 140 near one side of the steel rod transition unit 400 is provided with the transition walking guide rail 141 and the transition walking rack 142, and the transition walking guide rail 141 and the transition walking rack 142 extend along the length direction of the fixing frame 140 (i.e. the width direction of the walking frame 110).
As shown in fig. 3, the top of the walking frame 110 in this embodiment is further provided with a drill rod pushing unit 200, where the drill rod pushing unit 200 includes a pushing member for pushing the drill rod 500, and the pushing member is connected to the transverse walking driving member 210, and is driven by the transverse walking driving member 210 to make a linear reciprocating motion along the length direction of the walking frame 110. Specifically, the transverse traveling driving member 210 in this embodiment includes a transverse traveling driving motor and transverse traveling rotating shafts 211 connected to two ends of the transverse traveling driving motor, one end of the transverse traveling rotating shaft 211 far away from the transverse traveling driving motor is provided with transverse traveling gears 212, the transverse traveling gears 212 are meshed with the transverse traveling racks 121, the transverse traveling driving motor drives the transverse traveling gears 212 to rotate along the length direction of the transverse traveling racks 121, and drives the pushing member to reciprocate along the length direction of the traveling frame 110 in a transverse straight line, so that the transverse movement of the pushing member is realized, and the steel drill 500 can be pushed transversely.
The pushing member in this embodiment includes a movable beam 230 extending along the width direction of the walking frame 110, two ends of the movable beam 230 are provided with lateral walking sliders 213, and the lateral walking sliders 213 are matched with the lateral walking guide rails 122 and move on the lateral walking guide rails 122. One side of the movable beam 230 is connected to the transverse traveling driving unit 210, that is, the movable beam 230 is driven by the transverse traveling driving unit 210 to make a linear reciprocating motion along the length direction of the traveling frame 110. In this embodiment, the moving beam 230 is provided with a longitudinal travel driving member 220, and a shift fork 222 for pushing the drill rod 500 is disposed below the longitudinal travel driving member 220, specifically, in this embodiment, the shift fork 222 is disposed at the bottom of the longitudinal travel driving member 220 through a guide rod 223, and the shift fork 222 is driven by the longitudinal travel driving member 220 to make a longitudinal linear reciprocating motion along the width direction of the travelling frame 110 (i.e., the length direction of the moving beam 230), so as to implement the longitudinal movement of the shift fork 222, and further, perform the longitudinal pushing on the drill rod 500, and implement the feeding of the drill rod 500 into the designated drill rod storage channel 102.
The longitudinal traveling driving member 220 in this embodiment includes a longitudinal traveling driving motor disposed on the movable beam 230 and a longitudinal traveling gear 221 connected to the longitudinal traveling driving motor, a longitudinal traveling rack 231 is disposed on the top of the movable beam 230 along the length direction, the longitudinal traveling gear 221 is meshed with the longitudinal traveling rack 231, and the longitudinal traveling gear 221 rotates and travels on the longitudinal traveling rack 231. The moving beam 230 is further provided with a longitudinal traveling rail 232 extending along the length direction, the longitudinal traveling driving member 220 further includes a longitudinal traveling slide block 224 matched with the longitudinal traveling rail 232, the longitudinal traveling slide block 224 slides on the longitudinal traveling rail 232 and drives the lower shifting fork 222 to longitudinally move, so as to ensure the stability of the longitudinal movement and the longitudinal pushing of the steel rod 500. In this embodiment, the shift fork 222 is connected to the lifting driving member 240, and is driven by the lifting driving member 240 to make a linear reciprocating motion along the height direction of the walking frame 110, so as to implement position adjustment of the shift fork 222 in the height direction, and use the device more flexibly.
In this embodiment, two drill rod pushing units 200 are provided, and both the two drill rod pushing units 200 can make linear back and forth movement along the length direction of the travelling frame 110, and the drill rod pushing unit 200 near the drill rod inlet end of the fixed storage unit 100 mainly acts to push the drill rod 500 reaching the drill rod inlet end of the fixed storage unit 100 to a preset position in the preset drill rod storage channel 102; the drill rod pushing unit 200 close to the drill rod outlet end of the fixed storage unit 100 mainly has the effect of pushing the drill rod 500 in the drill rod storage channel 102 into the drill rod moving channel 402 of the drill rod transition unit 400, and the two drill rod pushing units 200 are mutually matched, so that the action continuity is ensured, and the working efficiency is effectively improved.
Referring to fig. 11 and 12, the embodiment further includes a drill steel blocking unit 300, where the drill steel blocking unit 300 is located at the drill steel outlet end of the fixed storage unit 100, the direction indicated by the arrow in fig. 3 is the moving direction of the drill steel 500, the left side of the fixed storage unit 100 is the drill steel inlet end, and the right side of the fixed storage unit 100 is the drill steel outlet end. The drill rod blocking unit 300 includes a baffle 310 extending along the width direction of the traveling frame 110, and the baffle 310 is connected to a baffle lifting cylinder 330 and is driven by the baffle lifting cylinder 330 to reciprocate in a straight line along the height direction of the traveling frame 110. When the baffle 310 is located at a low position, a certain limit blocking can be performed on the steel drill 500 at the steel drill outlet end, so that the steel drill 500 in the fixed storage unit 100 is prevented from directly sliding out from the steel drill outlet end. Specifically, the drill steel blocking unit 300 in this embodiment includes upright posts 340 symmetrically disposed at two sides of the drill steel outlet end of the fixed storage unit 100, the upright posts 340 vertically extend, and the top of the upright posts 340 at two sides is connected with a connecting beam 320. Be provided with the baffle lift guide 341 that extends along the direction of height on the stand 340, the baffle 310 is last to be provided with the baffle lift slider 311 that cooperatees with the corresponding position of baffle lift guide 341, just the length direction both ends of baffle 310 all are provided with baffle lift cylinder 330, and baffle lift cylinder 330 drive baffle 310 removes along the direction of height, realizes the regulation of baffle 310 direction of height position, when needs are carried out the drill steel 500 that stores in fixed storage unit 100 to next equipment, only need through baffle lift cylinder 330 with baffle 310 raise can.
Referring to fig. 13-15, this embodiment further includes a steel rod transition unit 400, the steel rod transition unit 400 includes a transition moving assembly 480, the transition moving assembly 480 includes a transition moving frame, a plurality of steel rod limiting frames 401 are uniformly spaced along a width direction in the transition moving frame, gaps between two adjacent steel rod limiting frames 401 are steel rod moving channels 402, two ends of the steel rod moving channels 402 extend to two ends of the length direction of the transition moving frame, the number of the steel rod moving channels 402 is half of the number of steel rod storage channels 102, and the width of the steel rod moving channels 402 is consistent with the interval of the minimum storage steel rod holes in the saddle frame, when steel rods 500 are transmitted, the number of steel rods 500 stored in the steel rod transition unit 400 and the position of the steel rods 500 are consistent with the number and arrangement sequence of the steel rods 500 required in the final saddle frame, namely, when the arrangement of the steel rods 500 on the saddle frame is required to be changed, the arrangement of the steel rods 500 can be completed through the steel rod transition unit 400, and different demands of arrangement can be met.
The steel bar transition unit 400 in this embodiment further includes a transition travel driving member 430, where the transition travel driving member 430 is connected to the bottom of the transition movement frame and drives the transition movement frame to make a linear reciprocating motion along the width direction of the travel frame 110. Specifically, the transitional walking driving member 430 in the present embodiment includes a transitional walking gear 431, and the transitional walking gear 431 is meshed with the transitional walking rack 142 and rotates on the transitional walking gear 431. The transition moving frame bottom is provided with transition walking slide block 440 with transition walking guide 141 corresponding position, transition walking slide block 440 slides on transition walking guide 141 to drive drill rod transition unit 400 along longitudinal movement, can realize the alignment adjustment between drill rod moving channel 402 and the drill rod storage channel 102, and then accomplish the arrangement ordering to drill rod 500, guarantee that the drill rod 500 of sending satisfies the user demand.
The steel rod transition unit 400 in this embodiment further includes a pushing plate 450 for pushing the steel rod 500, where a transition lifting cylinder 410 is disposed above the pushing plate 450, and is driven by the transition lifting cylinder 410 to make a straight reciprocating motion along the height direction. Specifically, in this embodiment, the transition lifting cylinder 410 is connected to the pushing plate 450 through the connecting plate 411, two ends of the connecting plate 411 are provided with transition lifting sliding blocks 460, a transition lifting guide rail 470 extending along the height direction is disposed at a position on the transition moving assembly 480 corresponding to the transition lifting sliding blocks 460, and the transition lifting sliding blocks 460 slide on the transition lifting guide rail 470 and drive the connecting plate 411 and the pushing plate 450 below to move along the height direction, so as to realize adjustment of the position of the pushing plate 450 in the height direction. In this embodiment, a pushing cylinder 420 is further disposed on a side of the pushing plate 450 away from the fixed storage unit 100, the pushing plate 450 is driven by the pushing cylinder 420 to make a linear reciprocating motion along the length direction of the drill steel moving channel 402, and the drill steel 500 in the drill steel moving channel 402 is pushed into the next device by the pushing plate 450. Meanwhile, when the pushing plate 450 is positioned at the low position of the rear side of the output end, the pushing plate 450 can play a role in blocking the steel rod 500, the steel rod 500 is prevented from sliding out of the steel rod moving channel 402 directly, when the steel rod 500 needs to be pushed to the next device, the pushing plate 450 is lifted to the high position, the pushing plate 450 is pushed to the front side of the input end and then descends to the low position again, at the moment, the pushing plate 450 is in contact with the steel rod 500, the pushing plate 450 is positioned at the outermost side of the steel rod 500, the pushing cylinder 420 is started again, the steel rod 500 in the steel rod moving channel 402 can be pushed to the next device, and the transmission of the steel rod 500 is completed. Adopt the drill steel storage finishing device of this embodiment, when needs change on the saddle drill steel 500 and arrange, can deposit and arrange the order automatically to the drill steel 500 that collects, satisfy the automatic demand on the production line, improved production efficiency greatly.
The application method of the drill steel storage and arrangement device comprises the following operation steps:
S1, when a row of steel drills 500 are conveyed to the steel drill inlet end of the fixed storage unit 100, the control module judges and identifies an empty preset steel drill storage channel 102 through a vision and special algorithm, and a pushing piece on the steel drill pushing unit 200 walks to the position of the outermost steel drill 500 under the drive of the transverse walking driving piece 210;
S2, starting the lifting driving piece 240, driving the shifting fork 222 to move downwards, starting the longitudinal traveling driving piece 220 until the shifting fork 222 is clamped with a row of steel bars 500, driving the shifting fork 222 to push the row of steel bars 500 to move longitudinally until the shifting fork is aligned with the position of the preset steel bar storage channel 102, starting the transverse traveling driving piece 210 again, driving the shifting fork 222 to push the row of steel bars 500 to move towards the preset steel bar storage channel 102 until the steel bars 500 are pushed to the preset position, driving the shifting fork 222 to move upwards to the highest point by the lifting driving piece 240, separating the shifting fork 222 from the steel bars 500, and continuously pushing the next row of steel bars 500 according to the flow. When the number of prestored steel wires 500 in a certain preset steel wire storage channel 102 is large, and a row of steel wires 500 cannot be pushed into the preset steel wire storage channel 102 at one time, after the preset steel wire storage channel 102 is full of steel wires 500, the rest steel wires 500 can be moved to the next steel wire storage channel 102 to continue pushing, and the like until the certain steel wire storage channel 102 is full.
And S3, when a certain number of steel bars 500 are needed in the rear end process, the steel bar pushing unit 200 pushes the steel bars 500 into the steel bar moving channel 402 of the steel bar transition unit 400 row by row. The specific operation steps in the step S3 are as follows:
S31, starting a transition lifting cylinder 410 to drive a pushing plate 450 to descend, retracting the pushing cylinder 420, wherein the pushing plate 450 is positioned at a low position, and the pushing plate 450 is positioned at the rear side of the output end of the steel rod transition unit 400, so that a certain limiting and blocking effect can be achieved on the steel rod 500 in the steel rod transition unit 400, and the steel rod 500 is effectively prevented from sliding out;
S32, moving the steel rod transition unit 400 under the action of the transition walking driving piece 430, and aligning a certain preset steel rod moving channel 402 on the steel rod transition unit 400 with the steel rod storage channel 102 to be pushed on the fixed storage unit 100;
S33, the steel bar pushing unit 200 moves to the position of the steel bar storage channel 102 to be pushed, the lifting driving piece 240 is started, the shifting fork 222 is driven to move downwards until the shifting fork 222 is clamped with the steel bar 500 in the steel bar storage channel 102 to be pushed, the longitudinal traveling driving piece 220 is started, the shifting fork 222 is driven to push the steel bar 500 in the steel bar storage channel 102 to move longitudinally, the steel bar 500 in the steel bar storage channel 102 is pushed into the preset steel bar moving channel 402 until the steel bar 500 is pushed to the pushing plate 450, the shifting fork 222 returns to the initial position and is sequentially pushed until all the steel bar 500 required on the saddle seat is pushed into the steel bar moving channel 402 of the steel bar transition unit 400;
S34, starting the transition lifting cylinder 410 again to drive the pushing plate 450 to ascend, enabling the pushing cylinder 420 to extend to push the pushing plate 450 until the pushing plate 450 is positioned at the front position, enabling the pushing cylinder 420 to retract again, and driving the pushing plate 450 to push all steel bars 500 required on the saddle to the next device.
The examples of the present invention are merely for describing the preferred embodiments of the present invention, and are not intended to limit the spirit and scope of the present invention, and those skilled in the art should make various changes and modifications to the technical solution of the present invention without departing from the spirit of the present invention.
Claims (9)
1. A drill steel storing and arranging device is characterized in that: the novel steel bar storage rack comprises a fixed storage unit (100), wherein the fixed storage unit (100) comprises a walking rack (110), a plurality of steel bar placing racks (101) are uniformly arranged in the walking rack (110) at intervals along the width direction, gaps between two adjacent steel bar placing racks (101) are steel bar storage channels (102), two ends of each steel bar storage channel (102) extend to two ends of the walking rack (110) in the length direction, a steel bar pushing unit (200) is further arranged at the top of the walking rack (110), the steel bar pushing unit (200) comprises a pushing piece used for pushing steel bars (500), the pushing piece is connected with a transverse walking driving piece (210) and moves linearly back and forth along the length direction of the walking rack (110) under the driving of the transverse walking driving piece (210);
The pushing part comprises a movable cross beam (230) extending along the width direction of the walking frame (110), one side of the movable cross beam (230) is connected with a transverse walking driving part (210), a longitudinal walking driving part (220) is arranged on the movable cross beam (230), a shifting fork (222) for pushing a steel drill rod (500) is arranged below the longitudinal walking driving part (220), and the shifting fork (222) is driven by the longitudinal walking driving part (220) to do linear reciprocating motion along the width direction of the walking frame (110).
2. A drill steel storage and finishing device as claimed in claim 1, wherein: the shifting fork (222) is connected with the lifting driving piece (240) and is driven by the lifting driving piece (240) to do linear reciprocating motion along the height direction of the walking frame (110).
3. A drill steel storage and finishing device as claimed in claim 2, wherein: still include drill steel blocking unit (300), drill steel blocking unit (300) are located the drill steel exit end of fixed storage unit (100), drill steel blocking unit (300) are including baffle (310) along walking frame (110) width direction extension, baffle (310) link to each other with baffle lift cylinder (330), and follow under the drive of baffle lift cylinder (330) the direction of height of walking frame (110) is straight line reciprocating motion.
4. A drill steel storage and finishing device according to any one of claims 1-3, characterized in that: still include drill steel transition unit (400), drill steel transition unit (400) are including transition removal subassembly (480), transition removal subassembly (480) are including the transition and are removed the frame, evenly spaced along width direction in the transition removes the frame and are provided with a plurality of drill steel spacing (401), and the clearance between two adjacent drill steel spacing (401) is drill steel removal passageway (402), just the both ends of drill steel removal passageway (402) extend to the length direction both ends of transition removal frame.
5. A drill steel storage and finishing device as claimed in claim 4, wherein: the steel drill transition unit (400) further comprises a transition walking driving piece (430), wherein the transition walking driving piece (430) is connected with the bottom of the transition movable frame and drives the transition movable frame to do linear reciprocating motion along the width direction of the walking frame (110).
6. A drill steel storage and finishing device as claimed in claim 5, wherein: the steel rod transition unit (400) further comprises a pushing plate (450) for pushing the steel rods (500), and a transition lifting cylinder (410) is arranged above the pushing plate (450) and is driven by the transition lifting cylinder (410) to do linear reciprocating motion along the height direction.
7. A drill steel storage and finishing device as claimed in claim 6, wherein: one side of the pushing plate (450) far away from the fixed storage unit (100) is further provided with a pushing cylinder (420), and the pushing plate (450) is driven by the pushing cylinder (420) to do linear reciprocating motion along the length direction of the steel drill moving channel (402).
8. A method of using a drill steel storage and finishing device according to claim 7, the method is characterized in that: the method comprises the following operation steps:
S1, when a row of steel drills (500) are conveyed to the steel drill inlet end of a fixed storage unit (100), after a control module identifies an empty preset steel drill storage channel (102), a pushing piece on a steel drill pushing unit (200) walks to the position of the outermost steel drill (500) under the drive of a transverse walking driving piece (210);
S2, starting a lifting driving piece (240), driving a shifting fork (222) to move downwards, starting a longitudinal traveling driving piece (220) after the shifting fork (222) is clamped with a row of steel bars (500), driving the shifting fork (222) to push the row of steel bars (500) to move longitudinally until the shifting fork is aligned with the position of a preset steel bar storage channel (102), starting a transverse traveling driving piece (210) again, driving the shifting fork (222) to push the row of steel bars (500) to move into the preset steel bar storage channel (102), and driving the shifting fork (222) to move upwards to the highest point after the steel bars (500) are pushed to the preset position by the lifting driving piece (240), wherein the shifting fork (222) is separated from the steel bars (500), and continuing to push the next row of steel bars (500) according to the process;
And S3, when a certain number of steel bars (500) are needed in the rear-end working procedure, the steel bar pushing unit (200) pushes the steel bars (500) into the steel bar moving channel (402) of the steel bar transition unit (400) row by row.
9. A method of using a drill steel storage and finishing device according to claim 8, the method is characterized in that: the specific operation steps in the step S3 are as follows:
s31, starting a transition lifting cylinder (410), driving a pushing plate (450) to descend, retracting the pushing cylinder (420), and enabling the pushing plate (450) to be in a low position;
s32, moving the steel bar transition unit (400) under the action of the transition walking driving piece (430), and aligning a certain preset steel bar moving channel (402) on the steel bar transition unit (400) with a steel bar storage channel (102) to be pushed on the fixed storage unit (100);
S33, moving the steel rod pushing unit (200) to the position of a steel rod storage channel (102) to be pushed, starting a lifting driving piece (240), driving a shifting fork (222) to move downwards until the shifting fork (222) is clamped with a steel rod (500) in the steel rod storage channel (102) to be pushed, starting a longitudinal traveling driving piece (220), driving the shifting fork (222) to push the steel rod (500) in the steel rod storage channel (102) to move longitudinally, pushing the steel rod (500) in the steel rod storage channel (102) into a preset steel rod moving channel (402) until the steel rod (500) is pushed to a pushing plate (450), returning the shifting fork (222) to an initial position, and sequentially pushing until all the steel rods (500) required on a saddle seat are pushed into the steel rod moving channel (402) of the steel rod transition unit (400);
S34, starting the transition lifting cylinder (410) again to drive the pushing plate (450) to ascend, and enabling the pushing cylinder (420) to extend to push the pushing plate (450) until the pushing plate (450) is positioned at the front position, enabling the pushing cylinder (420) to retract again, and driving the pushing plate (450) to push all steel bars (500) required on the saddle to the next device.
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