CN210285872U - Horizontal high-efficient strip cigarette letter sorting equipment - Google Patents
Horizontal high-efficient strip cigarette letter sorting equipment Download PDFInfo
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- CN210285872U CN210285872U CN201921037450.2U CN201921037450U CN210285872U CN 210285872 U CN210285872 U CN 210285872U CN 201921037450 U CN201921037450 U CN 201921037450U CN 210285872 U CN210285872 U CN 210285872U
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Abstract
The utility model relates to a horizontal high-efficient strip cigarette letter sorting equipment, it includes: the cigarette pushing device comprises a first support frame, a conveying channel, a side pushing mechanism, a second support frame, a cigarette shifting bin and a cigarette shifting mechanism, wherein the conveying channel, the side pushing mechanism and the pushing mechanism are all arranged on the first support frame; the cigarette shifting bin and the cigarette shifting mechanism are both vertically arranged in the second support frame; the conveying channel is a first rectangular channel which is horizontally arranged, and the width and the height of the conveying channel are subject to the condition of accommodating 5-10 cigarette cartons in a stacked state; the side pushing mechanism is positioned on one side of the tail end of the conveying channel and can enable the cigarette carton group to laterally translate; the pushing mechanism can enable the cigarette carton group to move linearly to enter the cigarette shifting bin through the pushing piece; the cigarette shifting bin is used for caching cigarette cartons; the cigarette shifting mechanism is positioned at the bottom of the cigarette shifting bin and used for shifting out the cigarettes through the cigarette shifting strips. The utility model discloses can avoid a large amount of accumulations of strip cigarette on the conveyer belt, influence letter sorting continuity, technical problem with high costs, simple structure, work is high-efficient.
Description
Technical Field
The utility model belongs to the technical field of the tobacco delivery benefit goods letter sorting, in particular to horizontal high-efficient strip cigarette letter sorting equipment.
Background
In the cigarette production process, need sort the back packing with the cigarette according to different customer's demand, wherein cigarette sorting work generally all uses letter sorting equipment to sort.
At present, with the development of tobacco sorting technology, various cigarette sorting devices have been provided in China, and the existing horizontal tobacco distribution cigarette sorting device, such as "a horizontal cigarette sorting mechanism" of CN102785929B, comprises a sorting device, a main conveying belt, a pushing mechanism and a sorting bin, wherein the main conveying belt is used for conveying stacked cigarettes, the stacked cigarettes are generally 5 × 5 in a matrix shape, the stacked cigarettes are pushed into the sorting bin through the pushing mechanism, the sorting bin transversely distributes the stacked cigarettes out of the sorting bin layer by layer through the sorting device at the bottom, and the device has large conveying capacity.
However, the horizontal main conveyor belt and the pushing mechanism are both in the same straight line, so that once the main conveyor belt is transported quickly, a large amount of follow-up stacked cigarettes are easily stacked on the main conveyor belt, the stacked cigarettes stacked in large amount cannot be processed, the working continuity of the sorting machine is affected, the working efficiency is reduced, the stacking tends to occupy a large amount of production area, and the production cost is increased invisibly.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve above-mentioned technical problem and provide a horizontal high-efficient strip cigarette letter sorting equipment, it can avoid a large amount of accumulations of strip cigarette on the conveyer belt, influences the letter sorting continuity, technical problem with high costs, simple structure, the work is high-efficient.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
a horizontal high efficiency cigarette carton sorting apparatus comprising: the cigarette pushing device comprises a first support frame, a conveying channel, a side pushing mechanism, a second support frame, a cigarette shifting bin and a cigarette shifting mechanism, wherein the conveying channel, the side pushing mechanism and the pushing mechanism are fixedly arranged on the first support frame, the conveying channel, the side pushing mechanism and the pushing mechanism form a plurality of horizontal conveying lines, and the plurality of horizontal conveying lines are arranged on the first support frame in parallel; the cigarette shifting bin and the cigarette shifting mechanism are vertically and fixedly arranged in the second support frame and form a plurality of vertical conveying lines, and the plurality of vertical conveying lines are arranged in the second support frame in parallel;
the conveying channel is a first rectangular channel which is horizontally arranged, one end of the first rectangular channel is provided with an inlet, one end of the first rectangular channel is provided with a limiting plate, the width and the height of the first rectangular channel are based on 5-10 cigarette groups in a stacked state, the bottom surface of the first rectangular channel is provided with a conveying belt driven by a first power device, two sides of the conveying belt are respectively and fixedly provided with a first anti-falling baffle and a second anti-falling baffle, a pushing mechanism inlet for the cigarette to horizontally move into the pushing mechanism is reserved between the tail end of the first anti-falling baffle and the limiting plate, a mounting port for the side pushing mechanism to mount is reserved between the tail end of the second anti-falling baffle and the limiting plate, and the pushing mechanism inlet and the mounting port are arranged oppositely;
the side pushing mechanism comprises a side pushing piece, and the side pushing piece pushes the cigarette carton group into the pushing mechanism through a second power device;
the pushing mechanism comprises a conveying roller way and a pushing piece, the conveying roller way is parallel to the conveying belt, the conveying roller way and the pushing piece face the cigarette poking bin, and the pushing piece pushes the cigarette carton groups into the cigarette poking bin through a third power device;
the cigarette shifting bin is arranged at the tail end of the conveying roller way and is a second rectangular channel which is vertically arranged, a cigarette bin inlet is formed in one side of the top end of the second rectangular channel, which is connected with the conveying roller way, a cigarette bin outlet is formed in one side of the bottom end of the second rectangular channel, and an opening and closing mechanism for controlling the strip cigarette group to fall off is horizontally arranged between the cigarette bin inlet and the cigarette bin outlet;
and the cigarette shifting mechanism is fixedly installed at the bottom of the cigarette shifting bin and comprises a cigarette shifting piece, and the cigarette shifting piece shifts the cigarette carton out of the cigarette bin outlet through a fourth power device.
The utility model has the advantages that: through a large number of experimental researches, the inventor unexpectedly finds that the continuity of cigarette shifting work can be effectively maintained by adjusting the width of the conveying channel and matching with the side pushing mechanism and the pushing mechanism to push the cigarettes into the cigarette shifting bin at one time; simultaneously, this equipment is still through setting up the mode of many parallel horizontal transfer lines and many parallel vertical horizontal lines, and on the one hand its utilization ratio that improves the work place greatly, and on the other hand it has still increased the capacity of equipment, and sorting efficiency has showing the promotion.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
The side pushing mechanism further comprises a cross rod, a first vertical side rod and a second vertical side rod, the cross rod is positioned above the conveying channel and is vertical to the direction of the conveying channel, a first end of the first vertical side rod and a first end of the second vertical side rod are respectively and fixedly connected with two sides of the cross rod, a second end of the first vertical side rod is fixedly connected with one side edge of the upper end of the second supporting frame, and a second end of the second vertical side rod is fixedly connected with the other side edge of the upper end of the second supporting frame; the second power device is fixedly arranged on the lower surface of the cross rod and is fixedly connected with the side pushing piece through a connecting rod.
The beneficial effects of adopting above-mentioned further scheme are that second power device passes through the horizontal pole setting in transfer passage's top, are favorable to saving the space production space, improve production efficiency to improve equipment security.
Further, the side pushing piece is in a plate shape and has a height H1Length is L1The cigarette carton group is H2Length is L2H above1、H2、L1、L2Satisfies the relationship: h1≧H2，L1≧L2。
The beneficial effect who adopts above-mentioned further scheme is that this side pushes away the piece and can more accurately, more steadily impel the pusher entrance with the strip cigarette, strengthens the stability under the high-speed operating condition of equipment greatly.
Further, the pushing member is plate-shaped and has a height H3Width of D1The cigarette carton group is H2Width of D2H above2、H3、D1、D2Satisfies the relationship: h3≧H2，D1≦D2。
It will be appreciated that L is as defined above2、D2And H2All refer to the length, width and height of the cigarette group under the condition of overlapping 5-10 cigarettes.
The beneficial effect of adopting above-mentioned further scheme is that this propelling movement spare can improve space utilization under the circumstances of guaranteeing the effort, material cost is practiced thrift.
Furthermore, two sides of the conveying roller way are provided with baffle plates.
Furthermore, a sensor for detecting the position of the cigarette carton is arranged above the conveying roller way.
The beneficial effect who adopts above-mentioned further scheme is that can detect the position of strip cigarette fast through the sensor to the accurate work of push mechanism of being convenient for.
Further, the second power device and the third power device are both cylinders.
Further, the height of the cigarette poking bin is based on the condition of accommodating 20-30 cigarettes.
The beneficial effect who adopts above-mentioned further scheme is that the capacity of dialling the tobacco storehouse can be controlled through the height of adjusting group tobacco storehouse to be convenient for control group the speed of cigarette.
Further, the opening and closing mechanism comprises a first air cylinder, a second air cylinder, a first electromagnetic valve, a second electromagnetic valve, a first clamp, a second clamp and a PLC (programmable logic controller), wherein the first air cylinder is connected with the first electromagnetic valve, the first air cylinder is fixedly installed on the second supporting frame, and the output end of the first air cylinder faces the inner side of the cigarette shifting bin and is fixedly connected with the first clamp; the second cylinder is connected with a second electromagnetic valve, is fixedly arranged on the second support frame and is symmetrical to the first cylinder, and the output end of the second cylinder faces the inner side of the cigarette shifting bin and is fixedly connected with a second clamp; the PLC controller respectively controls the output end of the first air cylinder and the output end of the second air cylinder to stretch and retract through the first electromagnetic valve and the second electromagnetic valve, so that the first clamp and the second clamp open or close a channel of the cigarette shifting bin.
The beneficial effect who adopts above-mentioned further scheme is that the mechanism that opens and shuts pass through the PLC controller can the effective control first cylinder the output with the output of second cylinder is flexible, makes first anchor clamps and second anchor clamps open or close the passageway of dialling the cigarette storehouse, simple structure, and control is accurate, has improved the work smoothness nature of equipment.
Further, the mechanism that opens and shuts still includes two light curtain sensors, and it sets up the quantity that the light that sends through the work end detects the strip cigarette on dialling the cigarette storehouse lateral wall symmetrically respectively, the signal output part and the PLC controller electric connection of light curtain sensor.
The beneficial effect who adopts above-mentioned further scheme is that the mechanism that opens and shuts can the quantity of short-term test strip cigarette through light curtain sensor to ensure group cigarette storehouse's buffer storage.
Furthermore, the quantity of mechanism that opens and shuts is 2 or 3, and is parallel to each other between the adjacent mechanism that opens and shuts, and the interval height is based on 5 strip cigarettes of holding.
The beneficial effect who adopts above-mentioned further scheme is through setting up a plurality of mechanisms that open and shut and can let and dial and form multilayer structure in the cigarette storehouse, and this multilayer structure can play better buffering effect, can make the strip cigarette fall with more steady gesture on the one hand, and on the other hand can reduce the impulsive force to the mechanism that opens and shuts, extension equipment life.
Further, the cigarette shifting mechanism comprises two bottom plates arranged at the bottom of the cigarette shifting bin, a gap is formed between the two bottom plates, and the gap extends towards the outlet of the cigarette bin; the fourth power device comprises a chain wheel, a chain arranged on the chain wheel and a power motor in transmission connection with the chain wheel; the lower end of the cigarette shifting piece is fixedly connected with the surface of the chain, and the other end of the cigarette shifting piece penetrates through the gap and moves around the bottom plate under the driving of the chain wheel.
The beneficial effect who adopts above-mentioned further scheme is that can dial out the strip cigarette fast through dialling cigarette mechanism, convenient operation, work is high-efficient.
Drawings
FIG. 1 is a schematic view of the assembly structure of the cigarette carton sorting device of the present invention;
FIG. 2 is a schematic structural view of the conveying passage of the present invention;
FIG. 3 is a schematic top view of the conveying passage of the present invention;
FIG. 4 is a schematic structural view of the side pushing mechanism of the present invention;
fig. 5 is a schematic structural view of the pushing mechanism of the present invention;
FIG. 6 is a schematic side view of the cigarette shifting bin of the present invention;
FIG. 7 is a schematic view of the top view of the cigarette pushing chamber of the present invention;
fig. 8 is a flow chart of the operation of the opening and closing mechanism of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
2. the device comprises a first support frame, 3, a second support frame, 4, a conveying channel, 5, a first rectangular channel, 6, an inlet, 8, a limiting plate, 10, a conveying belt, 12, a first anti-falling baffle, 14, a second anti-falling baffle, 16, a side pushing mechanism, 17, a side pushing piece, 18, a cross rod, 20, a first vertical side rod, 22, a second vertical side rod, 24, a pushing mechanism, 26, a conveying roller way, 28, a pushing piece, 30, a cigarette shifting bin, 31, a second rectangular channel, 32, a cigarette bin inlet, 34, a cigarette bin outlet, 36, a cigarette shifting mechanism, 42, a cigarette shifting piece, 43, a bottom plate, 50, an opening and closing mechanism, 54, a first air cylinder, 56, a second air cylinder, 58, a first electromagnetic valve, 60, a second electromagnetic valve, 62, a first clamp, 64, a second clamp, 66, a PLC (programmable logic controller), 78, a light curtain sensor, 80, an infrared sensor, 88, an air cylinder, 92, a chain wheel, 94, Chain, 96, power motor.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, unless otherwise specified, "a plurality" means two or more.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
The following is a further explanation of the present invention with reference to the accompanying drawings 1 to 8:
in a first mode
A horizontal high efficiency cigarette carton sorting apparatus, incorporating figures 1 to 8, comprising: the cigarette pushing device comprises a first support frame 2, a conveying channel 4, a side pushing mechanism 16, a pushing mechanism 24, a second support frame 3, a cigarette shifting bin 30 and a cigarette shifting mechanism 36, wherein as shown in fig. 1, the conveying channel 4, the side pushing mechanism 16 and the pushing mechanism 24 are all fixedly mounted on the first support frame 2, the conveying channel 4, the side pushing mechanism 16 and the pushing mechanism 24 form a plurality of horizontal conveying lines, and the plurality of horizontal conveying lines are parallelly arranged on the first support frame 2; the cigarette shifting bin 30 and the cigarette shifting mechanism 36 are vertically and fixedly installed in the second support frame 3, and form a plurality of vertical conveying lines which are arranged in parallel in the second support frame 3;
as shown in fig. 2 and 3, the conveying channel 4 is a first rectangular channel 5 arranged horizontally, one end of the first rectangular channel 5 is provided with an inlet 6, and the other end is provided with a limiting plate 8, the width and the height of the inlet are based on accommodating 5-10 cigarette groups in a stacked state, the bottom surface of the first rectangular channel 5 is provided with a conveying belt 10 driven by a first power device, two sides of the conveying belt 10 are respectively and fixedly provided with a first anti-falling baffle 12 and a second anti-falling baffle 14, a pushing mechanism inlet for the cigarette to horizontally move into a pushing mechanism 24 is reserved between the tail end of the first anti-falling baffle 12 and the limiting plate 8, a mounting port for mounting a side pushing mechanism 16 is reserved between the tail end of the second anti-falling baffle 14 and the limiting plate 8, and the pushing mechanism inlet is arranged opposite to the mounting port;
the side pushing mechanism 16 comprises a side pushing piece 17, and the side pushing piece 17 pushes the cigarette carton group into the pushing mechanism 24 through a second power device;
the pushing mechanism 24 comprises a conveying roller way 26 and a pushing piece 28, the conveying roller way 26 is parallel to the conveying belt 10, the conveying roller way 26 and the pushing piece 28 face the cigarette poking bin 30, and the pushing piece 28 pushes the cigarette carton groups into the cigarette poking bin 30 through a third power device;
the cigarette shifting bin 30 is arranged at the tail end of the conveying roller way 26 and is a second rectangular channel 31 which is vertically arranged, one side of the top end of the second rectangular channel 31, which is connected with the conveying roller way 26, is provided with a cigarette bin inlet 32, one side of the bottom end of the second rectangular channel 31 is provided with a cigarette bin outlet 34, and an opening and closing mechanism 50 for controlling the strip cigarette group to fall is horizontally arranged between the cigarette bin inlet 32 and the cigarette bin outlet 34;
the cigarette shifting mechanism 36 is fixedly installed at the bottom of the cigarette shifting bin 30 and comprises a cigarette shifting piece 42, and the cigarette shifting piece 42 shifts the cigarette carton out of the cigarette bin outlet 34 through a fourth power device.
This mode can avoid a large amount of cigarette to pile up on the conveyer belt, influences the letter sorting continuity, technical problem with high costs, simple structure, and work is high-efficient.
In the method, the continuity of the cigarette shifting work can be effectively maintained by adjusting the width of the conveying channel 4 and matching with the side pushing mechanism 16 and the pushing mechanism 24 to push the strip cigarettes into the cigarette shifting bin 30 at one time; simultaneously, this equipment is still through setting up the mode of many parallel horizontal transfer lines and many parallel vertical horizontal lines, and on the one hand its utilization ratio that improves the work place greatly, and on the other hand it has still increased the capacity of equipment, and sorting efficiency has showing the promotion.
It is understood that the first power device and the conveyor belt 10 are matched to form a set of equipment, namely a set of conveyor belt 10; the second and third power means may be directly a commercially available air cylinder 88. Of course, the first power means typically includes an electric motor (motor), a gear reducer, a motor sprocket 92, a drive chain 94, a drive pulley sprocket 92, a drive pulley, a driven pulley, a bend pulley, a tension bracket, a power box, a chain guard, and the like, which are mounted in a manner understood by those skilled in the art.
In order to save space and improve production efficiency, as shown in fig. 4, the side pushing mechanism 16 further includes a cross bar 18, a first vertical side bar 20 and a second vertical side bar 22, the cross bar 18 is located above the conveying channel 4 and is perpendicular to the direction of the conveying channel 4, a first end of the first vertical side bar 20 and a first end of the second vertical side bar 20 are respectively fixedly connected with two sides of the cross bar 18, a second end of the first vertical side bar 20 is fixedly connected with one side edge of the upper end of the second supporting frame 3, and a second end of the second vertical side bar 22 is fixedly connected with the other side edge of the upper end of the second supporting frame 3; the second power device is fixedly arranged on the lower surface of the cross rod 18 and is fixedly connected with the side pushing piece 17 through a connecting rod. By arranging the cross bar 18 above the conveyor channel 4, the safety of the device can also be improved. Preferably, the lower surface of the cross bar 18 is further provided with an infrared sensor 80 for detecting the position of the cigarette carton unit, and specifically, the infrared sensor 80 can be an infrared measurement grating sensor of shenzhen santeke technologies ltd.
The shape of the side pusher 17 is various, and it may be a circle, an ellipse or a polygon, and the side pusher 17 in this embodiment has a rectangular plate shape. In order to push the cigarette into the inlet of the pushing mechanism more accurately and smoothly, the height of the side pushing piece 17 is H1Length is L1The cigarette carton group is H2Length is L2H above1、H2、L1、L2Satisfies the relationship: h1≧H2，L1≧L2Thus greatly increasingThe stability of the equipment in a high-speed working state is enhanced.
The material of the side push 17 may be an elastic or rigid material, such as metal, plastic, stainless steel, etc., but preferably a rigid material, which facilitates the transmission of forces.
In order to further increase the space utilization, the pushing member 28 is plate-shaped and has a height H, as shown in fig. 53Width of D1The cigarette carton group is H2Width of D2H above2、H3、D1、D2Satisfies the relationship: h3≧H2，D1≦D2. In this way, the pusher 28 not only ensures the force, but also saves material costs.
It will be appreciated that the pusher 28 may have a variety of shapes, including circular, elliptical, or polygonal, and in this embodiment the pusher 28 is rectangular plate-like. The material of the pusher 28 may be an elastic or stiff material, such as metal, plastic, stainless steel, etc., but preferably a stiff material, which facilitates the transmission of force.
In order to ensure that the cigarette carton units move on the roller conveyor 26 stably and the posture is not deformed as much as possible, as shown in fig. 5, baffles are provided on both sides of the roller conveyor 26. It should be noted that the baffle is arranged in a manner that can be understood by those skilled in the art, and is not shown in the drawings. In addition, the rollgang 26 may be driven by a power device or may have no power, and neither of the methods affects the movement of the cigarette carton unit, and the rollgang 26 in this embodiment is the rollgang 26 without any power. Preferably, a light curtain sensor 78 for detecting the position of the cigarette carton is arranged above the roller conveyor 26, specifically, an infrared sensor 80 may be arranged on the above-mentioned baffle, or on the cross bar 18 in the lateral pushing mechanism 16, and the fixing mode and position thereof are arranged in a manner that can be understood by those skilled in the art, and in this mode, an infrared measurement grating sensor that can be obtained by shenzhen santech co.
In order to control the speed of cigarette plucking, the height of the cigarette plucking bin 30 is controlled to accommodate 20-30 cigarettes. The volume of the cigarette poking bin 30 can be controlled by adjusting the height of the cigarette poking bin 30.
In order to more accurately control the falling of the cigarette carton, as shown in fig. 6 and 7, the opening and closing mechanism 50 includes a first air cylinder 54, a second air cylinder 56, a first electromagnetic valve 58, a second electromagnetic valve 60, a first clamp 62, a second clamp 64, and a PLC controller 66, wherein the first air cylinder 54 is connected with the first electromagnetic valve 58, the first air cylinder is fixedly installed on the second support frame 3, and the output end of the first air cylinder faces the inner side of the cigarette poking bin 30 and is fixedly connected with the first clamp 62; the second cylinder 56 is connected with a second electromagnetic valve 60, is fixedly installed on the second support frame 3 and is symmetrical to the first cylinder 54, and the output end of the second cylinder faces the inner side of the cigarette shifting bin 30 and is fixedly connected with a second clamp 64; the PLC 66 controls the output end of the first air cylinder 54 and the output end of the second air cylinder 56 to extend and retract through the first electromagnetic valve 58 and the second electromagnetic valve 60 respectively, so that the first clamp 62 and the second clamp 64 open or close the channel of the cigarette poking bin 30.
In addition, the opening and closing mechanism 50 further includes two light curtain sensors 78, which are respectively symmetrically disposed on the side walls of the cigarette poking bin 30 and detect the number of cigarettes through the light emitted from the working end, and the signal output ends of the light curtain sensors 78 are electrically connected with the PLC controller 66. In this way, the opening and closing mechanism 50 can quickly detect the number of cigarette cartons through the light curtain sensor 78, thereby ensuring the buffer amount of the cigarette poking bin 30. Preferably, the cigarette poking mechanism 36 further includes two light curtain sensors 78, which are symmetrically disposed on the two bottom plates 43 respectively and detect the number of cigarettes through the light emitted from the working end, and the signal output end of the light curtain sensor 78 is electrically connected to the PLC controller 66. In this way, the PLC 66 can fully control the number of the entire cigarette poking chambers 30, and help control the operation of the side pushing mechanism 16 and the pushing mechanism 24. In this embodiment, the light curtain sensor 78 can be an infrared light curtain sensor 78 of ESPE-EPW series, shenzhen, jenxing technologies ltd.
The operating principle of the opening and closing mechanism 50 is as follows: the first clamp 62 can do horizontal reciprocating motion, the motion distance and the motion rhythm of the first clamp are completed by the first electromagnetic valve 58 controlling the first air cylinder 54, and the control signal is transmitted by the PLC; the second clamp 64 can do horizontal reciprocating motion, the motion distance and the motion rhythm of the second clamp are completed by the second electromagnetic valve 60 controlling the second cylinder 56, and the control signal is transmitted by the PLC; the light curtain sensors 78 on the two bottom plates 43 of the cigarette poking mechanism 36 can detect the number of cigarette cartons and transmit signals to the PLC, according to feedback signals of the light curtain sensors 78 on the bottom plates 43, the PLC respectively controls the first electromagnetic valve 58 and the second electromagnetic valve 60 to enable the first air cylinder 54 and the second air cylinder 56 to act, the first clamp 62 and the second clamp 64 are driven to open and close by the action, after the light curtain sensors 78 on the opening and closing mechanism 50 detect that all the cigarette cartons fall down, the signals are transmitted to the PLC, according to the feedback signals of the light curtain sensors 78 on the opening and closing mechanism 50, the PLC respectively controls the first electromagnetic valve 58 and the second electromagnetic valve 60 to enable the first air cylinder 54 and the second air cylinder 56 to act, and the action drives the first clamp 62 and the second clamp 64 to close to complete a cycle.
In order to make the cigarette fall in a more stable posture, as shown in fig. 1, the number of the opening and closing mechanisms 50 is 2 or 3, the adjacent opening and closing mechanisms 50 are parallel to each other, and the spacing height is based on 5 cigarettes. Through setting up a plurality of mechanisms 50 that open and shut and can let and dial and form multilayer structure in the tobacco storehouse 30, this multilayer structure can play better buffering effect, and it can also reduce the impulsive force to mechanism 50 that opens and shuts, extension equipment life. In this embodiment, the number of the opening and closing mechanisms 50 is 2.
It will be appreciated that the fourth power means is versatile and that the present mode provides an alternative: the cigarette shifting mechanism 36 comprises two bottom plates 43 arranged at the bottom of the cigarette shifting bin 30, a gap is formed between the two bottom plates 43, and the gap extends towards the direction of the cigarette bin outlet 34; the fourth power device comprises a chain wheel 92, a chain 94 arranged on the chain wheel 92, and a power motor 96 in transmission connection with the chain wheel 92; the lower end of the smoke-poking piece 42 is fixedly connected with the surface of the chain 94, and the other end thereof passes through the gap and moves around the bottom plate 43 under the drive of the chain wheel 92. It should be noted that the number of the chains 94 and the chain wheels 92 may be plural, so as to drive the cigarette-pushing member 42 to push the cigarette.
The working principle is as follows:
firstly, a replenishing trolley conveys 5 cigarette groups in a superposed state to an inlet 6 of a conveying channel 4, the cigarette groups are conveyed to the position of a limiting plate 8 under the driving of a belt, a rear side pushing piece 17 generates acting force on one side of the cigarette groups through an air cylinder 88 and pushes the cigarette groups to the inlet of a pushing mechanism, and when the cigarette groups are completely pushed to a conveying roller way 26 in a pushing mechanism 24, a pushing piece 28 generates acting force on the rear side of the cigarette groups through the air cylinder 88 and pushes the cigarette groups to a cigarette bin inlet 32; the lower part of the cigarette bin inlet 32 is provided with an opening and closing mechanism 50, the opening and closing mechanism 50 can control the strip cigarette group to fall on the cigarette shifting mechanism 36 positioned at the bottom of the cigarette bin 30, and when the strip cigarette group falls on the cigarette shifting mechanism 36, the cigarette shifting piece 42 shifts the strip cigarettes out of the cigarette bin outlet 34 one by one through the chain 94.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. The utility model provides a horizontal high-efficient strip cigarette letter sorting equipment which characterized in that, it includes: the cigarette pushing device comprises a first support frame (2), a conveying channel (4), a side pushing mechanism (16), a pushing mechanism (24), a second support frame (3), a cigarette shifting bin (30) and a cigarette shifting mechanism (36), wherein the conveying channel (4), the side pushing mechanism (16) and the pushing mechanism (24) are fixedly mounted on the first support frame (2), the conveying channel, the side pushing mechanism and the pushing mechanism (24) form a plurality of horizontal conveying lines, and the horizontal conveying lines are arranged on the first support frame (2) in parallel; the cigarette shifting bin (30) and the cigarette shifting mechanism (36) are vertically and fixedly arranged in the second support frame (3) and form a plurality of vertical conveying lines, and the plurality of vertical conveying lines are arranged in the second support frame (3) in parallel;
the conveying channel (4) is a first rectangular channel (5) which is horizontally arranged, one end of the first rectangular channel (5) is provided with an inlet (6), one end of the first rectangular channel is provided with a limiting plate (8), the width and the height of the first rectangular channel are based on 5-10 cigarette groups in a stacked state, the bottom surface of the first rectangular channel (5) is provided with a conveying belt (10) driven by a first power device, two sides of the conveying belt (10) are respectively and fixedly provided with a first anti-falling baffle (12) and a second anti-falling baffle (14), a pushing mechanism inlet for enabling a cigarette to horizontally move into a pushing mechanism (24) is reserved between the tail end of the first anti-falling baffle (12) and the limiting plate (8), an installation port for installing a side pushing mechanism (16) is reserved between the tail end of the second anti-falling baffle (14) and the limiting plate (8), and the pushing mechanism inlet is arranged opposite to the installation port;
the side pushing mechanism (16) comprises a side pushing piece (17), and the side pushing piece (17) pushes the cigarette carton group into the pushing mechanism (24) through a second power device;
the pushing mechanism (24) comprises a conveying roller way (26) and a pushing piece (28), the conveying roller way (26) is parallel to the conveying belt (10), the conveying roller way (26) and the pushing piece (28) face the cigarette poking bin (30), and the pushing piece (28) pushes the cigarette carton groups into the cigarette poking bin (30) through a third power device;
the cigarette shifting bin (30) is arranged at the tail end of the conveying roller way (26) and is a second rectangular channel (31) which is vertically arranged, a cigarette bin inlet (32) is formed in one side, connected with the conveying roller way (26), of the top end of the second rectangular channel (31), a cigarette bin outlet (34) is formed in one side of the bottom end of the second rectangular channel (31), and an opening and closing mechanism (50) for controlling the strip cigarette group to fall is horizontally arranged between the cigarette bin inlet (32) and the cigarette bin outlet (34);
the cigarette shifting mechanism (36) is fixedly arranged at the bottom of the cigarette shifting bin (30) and comprises a cigarette shifting piece (42), and the cigarette shifting piece (42) shifts the cigarettes out of the cigarette bin outlet (34) through a fourth power device.
2. The horizontal efficient cigarette carton sorting equipment according to claim 1, characterized in that the side pushing mechanism (16) further comprises a cross bar (18), a first vertical side bar (20) and a second vertical side bar (22), the cross bar (18) is positioned above the conveying channel (4) and is perpendicular to the direction of the conveying channel (4), a first end of the first vertical side bar (20) and a first end of the second vertical side bar (22) are respectively and fixedly connected with two sides of the cross bar (18), a second end of the first vertical side bar (20) is fixedly connected with one side edge of the upper end of the second support frame (3), and a second end of the second vertical side bar (22) is fixedly connected with the other side edge of the upper end of the second support frame (3); the second power device is fixedly arranged on the lower surface of the cross rod (18) and is fixedly connected with the side pushing piece (17) through a connecting rod.
3. Horizontal high-efficiency cigarette carton sorting equipment according to claim 1 or 2, characterized in that the side push piece (17) is plate-shaped and has a height H1Length is L1The cigarette carton group is H2Length is L2H above1、H2、L1、L2Satisfies the relationship: h1≧H2，L1≧L2。
4. Horizontal high-efficiency cigarette carton sorting equipment according to claim 1 or 2, characterized in that the pushing member (28) is plate-shaped and has a height H3Width of D1The cigarette carton group is H2Width of D2H above2、H3、D1、D2Satisfies the relationship: h3≧H2，D1≦D2。
5. The horizontal high-efficiency cigarette carton sorting device according to claim 1 or 2, characterized in that an infrared sensor (80) for detecting the position of the cigarette carton is arranged above the conveying roller way (26).
6. The horizontal high-efficiency cigarette carton sorting device according to claim 1 or 2, characterized in that the height of the cigarette poking bin (30) is based on 20-30 cigarette cartons.
7. The horizontal type high-efficiency cigarette carton sorting equipment according to claim 1 or 2, wherein the opening and closing mechanism (50) comprises a first air cylinder (54), a second air cylinder (56), a first electromagnetic valve (58), a second electromagnetic valve (60), a first clamp (62), a second clamp (64) and a PLC (programmable logic controller) (66), the first air cylinder (54) is connected with the first electromagnetic valve (58), the first air cylinder is fixedly installed on the second support frame (3), and the output end of the first air cylinder faces the inner side of the cigarette shifting bin (30) and is fixedly connected with the first clamp (62); the second cylinder (56) is connected with a second electromagnetic valve (60), is fixedly arranged on the second support frame (3) and is symmetrical to the first cylinder (54), and the output end of the second cylinder faces the inner side of the cigarette shifting bin (30) and is fixedly connected with a second clamp (64); the PLC (66) respectively controls the output end of the first air cylinder (54) and the output end of the second air cylinder (56) to stretch and retract through the first electromagnetic valve (58) and the second electromagnetic valve (60), so that the first clamp (62) and the second clamp (64) open or close the channel of the cigarette shifting bin (30).
8. The horizontal type efficient cigarette carton sorting equipment according to claim 7, wherein the opening and closing mechanism (50) further comprises two light curtain sensors (78) which are respectively and symmetrically arranged on the side wall of the cigarette shifting bin (30) and detect the number of cigarettes through light rays emitted from a working end, and signal output ends of the light curtain sensors (78) are electrically connected with the PLC (66).
9. The horizontal type high-efficiency cigarette carton sorting equipment according to claim 1 or 2, characterized in that the number of the opening and closing mechanisms (50) is 2 or 3, the adjacent opening and closing mechanisms (50) are parallel to each other, and the spacing height is based on 5 cigarettes.
10. The horizontal high-efficiency cigarette carton sorting device according to claim 1 or 2, characterized in that the cigarette shifting mechanism (36) comprises two bottom plates (43) arranged at the bottom of the cigarette shifting bin (30), a gap is arranged between the two bottom plates (43), and the gap extends towards the outlet (34) of the cigarette bin; the fourth power device comprises a chain wheel (92), a chain (94) arranged on the chain wheel (92) and a power motor (96) in transmission connection with the chain wheel (92); the lower end of the cigarette shifting piece (42) is fixedly connected with the surface of the chain (94), and the other end of the cigarette shifting piece passes through the gap and moves around the bottom plate (43) under the driving of the chain wheel (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037450.2U CN210285872U (en) | 2019-07-02 | 2019-07-02 | Horizontal high-efficient strip cigarette letter sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037450.2U CN210285872U (en) | 2019-07-02 | 2019-07-02 | Horizontal high-efficient strip cigarette letter sorting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210285872U true CN210285872U (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921037450.2U Expired - Fee Related CN210285872U (en) | 2019-07-02 | 2019-07-02 | Horizontal high-efficient strip cigarette letter sorting equipment |
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| CN (1) | CN210285872U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802908A (en) * | 2021-09-30 | 2022-07-29 | 红云红河烟草(集团)有限责任公司 | Tobacco bale high altitude conveying equipment |
| CN115447838A (en) * | 2021-06-09 | 2022-12-09 | 南京大树智能科技股份有限公司 | Tray unloading machine and double-layer cigarette packet unloading method thereof |
| CN115818089A (en) * | 2022-12-30 | 2023-03-21 | 安徽科达机电股份有限公司 | Steel chisel storage and arrangement device and use method thereof |
-
2019
- 2019-07-02 CN CN201921037450.2U patent/CN210285872U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115447838A (en) * | 2021-06-09 | 2022-12-09 | 南京大树智能科技股份有限公司 | Tray unloading machine and double-layer cigarette packet unloading method thereof |
| CN114802908A (en) * | 2021-09-30 | 2022-07-29 | 红云红河烟草(集团)有限责任公司 | Tobacco bale high altitude conveying equipment |
| CN114802908B (en) * | 2021-09-30 | 2024-05-24 | 红云红河烟草(集团)有限责任公司 | High-altitude tobacco bale conveying equipment |
| CN115818089A (en) * | 2022-12-30 | 2023-03-21 | 安徽科达机电股份有限公司 | Steel chisel storage and arrangement device and use method thereof |
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