CN104176498A - Device and method for automatic feeding and discharging of stone slabs - Google Patents
Device and method for automatic feeding and discharging of stone slabs Download PDFInfo
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- CN104176498A CN104176498A CN201410387320.7A CN201410387320A CN104176498A CN 104176498 A CN104176498 A CN 104176498A CN 201410387320 A CN201410387320 A CN 201410387320A CN 104176498 A CN104176498 A CN 104176498A
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- 239000004575 stone Substances 0.000 title claims abstract description 91
- 238000007599 discharging Methods 0.000 title abstract 2
- 241000252254 Catostomidae Species 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 19
- 238000010276 construction Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
Abstract
The invention discloses a device and a method for automatic feeding and discharging of stone slabs. The device comprises a structural support provided with both a horizontal moving mechanism and a vertical moving mechanism, wherein a plurality of roller beds arranged in parallel at intervals are arranged below the structural support and are used for conveying slabs; the horizontal moving mechanism moves horizontally along the structural support and moves longitudinally along longitudinal beams of the structural support under driving of a driving device; the vertical moving mechanism moves vertically relative to the roller beds, and is mounted on a transverse beam of the structural support; moreover, a lifting appliance device connected with the vertical moving mechanism is arranged at the bottom of the vertical moving mechanism. According to the invention, automatic grabbing of the stone slabs is realized by utilization of sucking disks, and application of sucking disk sponge ensures the situation that the sucking disks can still grab the stone slabs firmly under unevenness of surfaces of the stone slabs; horizontal movement of the stone slabs is realized by the horizontal moving mechanism, and vertical movement of the stone slabs is realized by the vertical moving mechanism; the stone slabs can be automatically adjusted to be in the right positions by a piece pushing mechanism.
Description
Technical field
The present invention relates to a kind of stone plate automatic loading and unloading device, belong to masonry slab processing technique field.
Background technology
Present many masonry slab processing enterprise, when material loading, lean on two workmans with joint efforts stone slab to be lifted to grinding machine stock shelf, then relies on manpower to adjust the position of stone slab on grinding machine stock shelf.During blanking, rely on equally manpower that the stone slab processing is carried off from grinding machine blanking rack.This not only makes capacity rating reduce, but also has improved enterprise cost.
Summary of the invention
The object of the present invention is to provide a kind of stone plate automatic loading/unloading method and apparatus, to solve field of stone processing loading and unloading, rely on the deficiency of manual operation, to enhance productivity, reduce production costs, improve the performance of enterprises.
For achieving the above object, the present invention adopts following technical scheme:
A kind of stone plate automatic loading and unloading device, comprise a supporting construction, comprise a supporting construction, below described supporting construction, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way, described supporting construction is provided with along the horizontal mobile mechanism of its parallel motion with respect to the vertical travel mechanism of roller-way perpendicular movement, and described horizontal mobile mechanism longitudinal beam along supporting construction under the driving of actuating device vertically moves and is fixedly connected with transverse beam with horizontal mobile mechanism; Described vertical travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device, and described hoisting device comprises a sucker, and described sucker is provided with sucker sponge.
Described supporting construction comprises column, longitudinal beam, transverse beam, and described pillar is provided with longitudinal beam coupled and that be parallel to each other, between two described longitudinal beams, is provided with coupled transverse beam.
Described horizontal mobile mechanism comprises the structure that two covers are the same, longitudinal beam of a set of structural correspondence; Every nested structure comprises a U-shaped plate, on four angles of described U-shaped plate, a roller is respectively installed, and described roller directly contacts with longitudinal beam, and roll on longitudinal beam; On the outer panel of U-shaped plate, fix a decelerating step motor, at the output shaft of decelerating step motor, install on a gear, described gear is meshed with the tooth bar being fixed on longitudinal beam.Decelerating step motor driven wheel rotates, and gear and tooth bar are intermeshing, realize the parallel motion of horizontal mobile mechanism on longitudinal beam.
Described two blocks of side plates, connect by described top board, form inverted U-shaped plate.
Described four rolling is enclosed within respectively on four rolling axle, and four rolling axle is all connected with side plate.
Described vertical travel mechanism comprises cylinder arranging box, lift cylinder, guide pillar, guide pillar connecting panel, guide pillar slide block, guide pillar slide block connecting panel and piston joint pin; Described lift cylinder is fixedly mounted on cylinder arranging box, and lift cylinder piston rod is fixedly connected with piston rod joint pin, and piston rod joint pin is fixed on guide pillar connecting panel; On described guide pillar connecting panel, be fixed with two guide pillars, guide pillar coordinates with two pairs of guide pillar slide blocks, and guide pillar slide block is fixed on guide pillar slide block connecting panel, and guide pillar slide block connecting panel is fixed on cylinder arranging box lateral surface.
Described hoisting device comprises suspender connecting panel, suspender beam, sucker; Described suspender connecting panel and guide pillar connecting panel are bolted to connection, and described suspender beam is connected on suspender connecting panel, and totally four, described sucker, is bolted on suspender beam.
Described sheet material placement platform and described roller-way placed side by side in ground appropriate position.
The hand push button and the automatic button that in the relative single upright column side of crossbeam, are provided with switch box, control motor and cylinder, described hand push button and automatic button are arranged on guidance panel.
The method of described stone plate automatic loading and unloading device, comprises material loading flow process and blanking flow process, and material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform, start decelerating step motor, the tooth bar that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, makes to be enclosed within the horizontal mobile mechanism parallel motion on longitudinal beam.In the time of directly over sucker arrival stone plate, stop decelerating step motor, start lift cylinder, lift cylinder 7 shrinks piston rods, and the vertical movable structure being fixed in transverse beam moves down along guide pillar slide block, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate; Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, stone plate is moved right to directly over roller-way, stop decelerating step motor, cylinder 7 shrinks piston rod, stone plate is moved down into roller-way and contacts, sucker stops absorption, and stone plate is placed on roller-way; Stone plate moves on grinding machine stock shelf with roller, and a side that is fixed on grinding machine stock shelf is provided with pushing mechanism, to guarantee that stone plate enters grinding machine with correct position, thereby completes material loading operation;
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way, now, starts cylinder, and cylinder stretches out piston rod, according to the vertical moving part being fixed on longitudinal beam, along guide pillar slide block, moves down, and makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate.Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, the tooth bar that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, the horizontal mobile mechanism parallel motion that makes to be enclosed within on longitudinal beam drives stone plate to be moved horizontally to the stone plate top of last blanking, stop decelerating step motor, cylinder stretches out piston rod, stone plate is moved down, when contacting with the stone plate of last blanking, sucker stops absorption, and stone plate is placed gently, completes blanking operation.
Described pushing mechanism comprises push jack cylinder, push jack cylinder supports frame, push jack wheel and pattern; Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, by metal sheet, is fixed on push jack cylinder piston rod.
The invention has the beneficial effects as follows:
1. utilize sucker to realize the automatic capturing of stone plate, wherein the application of sucker sponge has guaranteed that sucker still can hold firmly stone slab in the irregular situation of stone surface; Utilize horizontal mobile mechanism to realize stone plate parallel motion; Utilize the vertical travel mechanism of hanging down to realize the vertical movement of stone plate; Utilize pushing mechanism that stone plate is adjusted to tram automatically.
2. the switch box of whole equipment, action button are all in the relative single upright column side of side crossbeam, handled easily personnel operation and observation, be provided with manual automatic transfer switch, automatic button, each substep hand push button, scram button, prevent from automatically under operation, breaking down, breaking down also can manual operation, do not affect production, make to produce more efficient.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention;
Fig. 2 is the partial enlarged drawing I that Fig. 1 indicates part;
Fig. 3 is the partial enlarged drawing II that Fig. 1 indicates part;
Fig. 4 is the schematic diagram of pushing mechanism.
In figure, 1, sheet material placement platform, 2, guidance panel, 3, switch box, 4, longitudinal beam, 5, column, 6, transverse beam, 7, lift cylinder, 8, roller-way, 9, side plate, 10, roller, 12, tooth bar, 13, decelerating step motor, 14, guide pillar slide block, 15, guide pillar, 16, guide pillar slide block connecting panel, 17, cylinder arranging box, 18, suspender beam, 19, sucker, 20, guide pillar connecting panel, 21, cylinder piston pipe link, 22, suspender connecting panel, 24, pattern, 25 push jack cylinder supports framves, 26, push jack wheel, 27, push jack cylinder.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
As Figure 1-Figure 4, stone plate automatic loading and unloading device, comprises a supporting construction, and supporting construction comprises column 5, longitudinal beam 4, transverse beam 6, pillar 5 is provided with longitudinal beam 4 coupled and that be parallel to each other, is provided with coupled transverse beam 6 between two longitudinal beams 4.The hand push button and the automatic button that in the relative single upright column side of transverse beam 6, are provided with switch box 3, control motor and cylinder, hand push button and automatic button are arranged on guidance panel 2.
Below transverse beam 6, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way 8, supporting construction is provided with along the horizontal mobile mechanism of its parallel motion with respect to the vertical travel mechanism of roller-way perpendicular movement, and horizontal mobile mechanism longitudinal beam along supporting construction under the driving of actuating device vertically moves; Vertically travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device.
Sheet material placement platform 1 and roller-way 8 placed side by side in ground appropriate position.
Horizontal mobile mechanism comprises the structure that two covers are the same, longitudinal beam 4 of a set of structural correspondence; Every nested structure comprises a U-shaped plate, on four angles of U-shaped plate, a roller 10 is respectively installed, and four rolling 10 is enclosed within respectively on four rolling axle, and four rolling axle 13 is all connected with side plate; And roller 10 directly contacts with longitudinal beam, and roll on longitudinal beam; On the outer panel of U-shaped plate, fix a decelerating step motor, at the output shaft of decelerating step motor 13, install on a gear, described gear is meshed with the tooth bar 12 being fixed on longitudinal beam.Decelerating step motor driven wheel rotates, and gear and tooth bar are intermeshing, realize the parallel motion of horizontal mobile mechanism on longitudinal beam.Two blocks of side plates 9, connect by described top board, form inverted U-shaped plate.
Vertically travel mechanism comprises cylinder arranging box 17, lift cylinder 7, guide pillar 15, guide pillar connecting panel 20, guide pillar slide block 14, guide pillar slide block connecting panel 16 and piston joint pin; Described lift cylinder is fixedly mounted on cylinder arranging box, and lift cylinder piston rod is fixedly connected with piston rod joint pin, and piston rod joint pin is fixed on guide pillar connecting panel; On described guide pillar connecting panel, be fixed with two guide pillars, guide pillar coordinates with two pairs of guide pillar slide blocks, and guide pillar slide block 14 is fixed on guide pillar slide block connecting panel, and guide pillar slide block connecting panel is fixed on cylinder arranging box lateral surface.
Hoisting device comprises suspender connecting panel 22, suspender beam 18, sucker 19; Described suspender connecting panel and guide pillar connecting panel are bolted to connection, and described suspender beam is connected on suspender connecting panel, and totally four, described sucker, is bolted on suspender beam.
Concrete control process is as follows:
Material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform 1, start decelerating step motor 13, the tooth bar 12 that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, makes to be enclosed within the horizontal mobile mechanism parallel motion on longitudinal beam.In the time of directly over sucker 19 arrival stone plates, stop decelerating step motor 13, start lift cylinder 7, lift cylinder 7 shrinks piston rod, the vertical movable structure (being guide pillar 15, guide pillar connecting panel 20, suspender beam 18) being fixed in transverse beam 6 moves down along guide pillar slide block 14, makes sucker 19 arrive stone plate surface.Sucker 19 is started working, and tightly adsorbs stone plate.Cylinder 7 piston rods shrink inwards, sucker 19 is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor 13, stone plate is moved right to directly over roller-way 8, stop decelerating step motor 13, cylinder 7 shrinks piston rod, stone plate is moved down into roller-way 8 and contacts, sucker 19 stops absorption, and stone plate is placed on roller-way 8.Stone plate moves on grinding machine stock shelf with roller, the push jack cylinder piston rod that is fixed on grinding machine stock shelf one side stretches out, and by being connected to the push jack wheel of piston rod end, stone plate is pushed on the pattern that is fixed on grinding machine stock shelf opposite side, to guarantee that stone plate enters grinding machine with correct position, thereby complete material loading operation.
Pushing mechanism comprises push jack cylinder 27, push jack cylinder supports frame 25, push jack wheel 26, pattern 24.Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, by metal sheet, is fixed on push jack cylinder piston rod.
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way 8, now, start cylinder 7, cylinder 7 stretches out piston rod, according to the vertical moving part (being guide pillar 15, guide pillar connecting panel 20, suspender beam 18) being fixed on longitudinal beam 6, along guide pillar slide block 14, move down, make sucker 19 arrive stone plate surface.Sucker 19 is started working, and tightly adsorbs stone plate.Cylinder 7 piston rods shrink inwards, sucker 19 is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor 13, the tooth bar 12 that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, the horizontal mobile mechanism parallel motion that makes to be enclosed within on longitudinal beam drives stone plate to be moved horizontally to stone plate (being positioned on the sheet material placement platform 1) top of last blanking, stop decelerating step motor 13, cylinder 7 stretches out piston rod, stone plate is moved down, when contacting with the stone plate of last blanking, sucker 19 stops absorption, stone plate is placed gently, complete blanking operation.
Although above-mentioned, by reference to the accompanying drawings the specific embodiment of the present invention is described; but be not limiting the scope of the invention; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection scope of the present invention.
Claims (9)
1. the device for stone plate automatic loading/unloading, it is characterized in that: comprise a supporting construction, below described supporting construction, be provided with for transmitting the some of sheet material and be parallel to each other and spaced roller-way, described supporting construction is provided with along the horizontal mobile mechanism of its parallel motion with respect to the vertical travel mechanism of roller-way perpendicular movement, and described horizontal mobile mechanism longitudinal beam along supporting construction under the driving of actuating device vertically moves and is fixedly connected with transverse beam with horizontal mobile mechanism; Described vertical travel mechanism is arranged in the transverse beam of supporting construction; And the bottom in vertical travel mechanism is provided with coupled hoisting device, and described hoisting device comprises a sucker, and described sucker is provided with sucker sponge.
2. the device of stone plate automatic loading/unloading as claimed in claim 1, it is characterized in that: described supporting construction comprises column, longitudinal beam, transverse beam, described pillar is provided with longitudinal beam coupled and that be parallel to each other, between two described longitudinal beams, is provided with coupled transverse beam.
3. the device of stone plate automatic loading/unloading as claimed in claim 1, is characterized in that: described horizontal mobile mechanism comprises the structure that two covers are the same, longitudinal beam of a set of structural correspondence; Every nested structure comprises a U-shaped plate, on four angles of described U-shaped plate, a roller is respectively installed, and described roller directly contacts with longitudinal beam, and roll on longitudinal beam; On the outer panel of U-shaped plate, fix a decelerating step motor, at the output shaft of decelerating step motor, install on a gear, described gear is meshed with the tooth bar being fixed on longitudinal beam; Decelerating step motor driven wheel rotates, and gear and tooth bar are intermeshing, realize the parallel motion of horizontal mobile mechanism on longitudinal beam.
4. the device of stone plate automatic loading/unloading as claimed in claim 3, it is characterized in that: described four rolling is enclosed within respectively on four rolling axle, and four rolling axle is all connected with side plate.
5. the device of stone plate automatic loading/unloading as claimed in claim 1, is characterized in that: described vertical travel mechanism comprises cylinder arranging box, lift cylinder, guide pillar, guide pillar connecting panel, guide pillar slide block, guide pillar slide block connecting panel and piston joint pin; Described lift cylinder is fixedly mounted on cylinder arranging box, and lift cylinder piston rod is fixedly connected with piston rod joint pin, and piston rod joint pin is fixed on guide pillar connecting panel; On described guide pillar connecting panel, be fixed with two guide pillars, guide pillar coordinates with two pairs of guide pillar slide blocks, and guide pillar slide block is fixed on guide pillar slide block connecting panel, and guide pillar slide block connecting panel is fixed on cylinder arranging box lateral surface.
6. the device of stone plate automatic loading/unloading as claimed in claim 1, is characterized in that: described hoisting device comprises suspender connecting panel, suspender beam and sucker; Described suspender connecting panel and guide pillar connecting panel are bolted to connection, and described suspender beam is connected on suspender connecting panel, and totally four, described sucker, is bolted on suspender beam.
7. the device of stone plate automatic loading/unloading as claimed in claim 1, it is characterized in that: in the relative single upright column side of crossbeam, be provided with hand push button and the automatic button of switch box, control motor and cylinder, described hand push button and automatic button are arranged on guidance panel.
8. for a method for stone plate automatic loading/unloading, it is characterized in that, comprise material loading flow process and blanking flow process, material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of sheet material placement platform, start decelerating step motor, the tooth bar that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, makes to be enclosed within the horizontal mobile mechanism parallel motion on longitudinal beam; In the time of directly over sucker arrival stone plate, stop decelerating step motor, start lift cylinder, lift cylinder 7 shrinks piston rods, and the vertical movable structure being fixed in transverse beam moves down along guide pillar slide block, makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate; Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, stone plate is moved right to directly over roller-way, stop decelerating step motor, cylinder 7 shrinks piston rod, stone plate is moved down into roller-way and contacts, sucker stops absorption, and stone plate is placed on roller-way; Stone plate moves on grinding machine stock shelf with roller, and a side that is fixed on grinding machine stock shelf is provided with pushing mechanism, to guarantee that stone plate enters grinding machine with correct position, thereby completes material loading operation;
Blanking flow process is as follows:
The stone plate processing has been transferred on roller-way, now, starts cylinder, and cylinder stretches out piston rod, according to the vertical moving part being fixed on longitudinal beam, along guide pillar slide block, moves down, and makes sucker arrive stone plate surface; Sucker is started working, and tightly adsorbs stone plate;
Cylinder piston rod shrinks inwards, sucker is adsorbing the stone plate certain altitude that moves up, then start decelerating step motor, the tooth bar that is fixed on the gear of motor output shaft end and is fixed in transverse beam is intermeshing, the horizontal mobile mechanism parallel motion that makes to be enclosed within on longitudinal beam drives stone plate to be moved horizontally to the stone plate top of last blanking, stop decelerating step motor, cylinder stretches out piston rod, stone plate is moved down, when contacting with the stone plate of last blanking, sucker stops absorption, and stone plate is placed gently, completes blanking operation.
9. the method for stone plate automatic loading/unloading as claimed in claim 8, is characterized in that, described pushing mechanism comprises push jack cylinder, push jack cylinder supports frame, push jack wheel and pattern; Described push jack cylinder is fixed on push jack cylinder supports frame, and described pattern and described push jack cylinder supports frame are separately fixed at the both sides of grinding machine stock shelf, and described push jack wheel has two, by metal sheet, is fixed on push jack cylinder piston rod.
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| CN201410387320.7A CN104176498B (en) | 2014-08-07 | 2014-08-07 | A kind of stone plate automatic loading/unloading method |
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| CN201410387320.7A CN104176498B (en) | 2014-08-07 | 2014-08-07 | A kind of stone plate automatic loading/unloading method |
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| CN104441261A (en) * | 2014-12-10 | 2015-03-25 | 曾华东 | Automatic stone unloader |
| CN104668844A (en) * | 2015-03-12 | 2015-06-03 | 苏州市吴中区木渎华利模具加工店 | Finished product discharge mechanism of plug welding machine |
| CN104891225A (en) * | 2015-05-25 | 2015-09-09 | 威海百圣源机械制造技术服务有限公司 | Automatic single plate feeding machine |
| CN105108962A (en) * | 2015-09-07 | 2015-12-02 | 山东莱州金声隆节能建材科技有限公司 | Production line and production method for composite heat-insulation decorative board |
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| CN104441261A (en) * | 2014-12-10 | 2015-03-25 | 曾华东 | Automatic stone unloader |
| CN104668844A (en) * | 2015-03-12 | 2015-06-03 | 苏州市吴中区木渎华利模具加工店 | Finished product discharge mechanism of plug welding machine |
| CN104891225A (en) * | 2015-05-25 | 2015-09-09 | 威海百圣源机械制造技术服务有限公司 | Automatic single plate feeding machine |
| CN104891225B (en) * | 2015-05-25 | 2018-01-02 | 威海百圣源机械制造技术服务有限公司 | Veneer enters trigger automatically |
| CN105108962A (en) * | 2015-09-07 | 2015-12-02 | 山东莱州金声隆节能建材科技有限公司 | Production line and production method for composite heat-insulation decorative board |
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| CN105523345A (en) * | 2015-11-11 | 2016-04-27 | 广东华凯科技股份有限公司 | Rectifying and transporting system |
| CN106395375B (en) * | 2016-09-18 | 2019-05-28 | 南京航空航天大学 | A kind of novel assistant feeding device for veneer reeling machine |
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