A kind of new automatic middle small dimension ceramic tile packaging line
Technical field
The present invention relates to pack equipment used, more particularly refer to a kind of new automatic middle small dimension ceramic tile packaging line.
Background technology
In recent years, China's town and country construction high speed development brings huge demand to the architectural pottery product, but labor cost is sharply soaring, brought great difficulty to again the survival and development of building ceramic enterprises, for this reason, the scientific and technical personnel of corporate boss and industry are for the survival and development of enterprise and industry, made huge effort, make every effort to realize as much as possible the increasingly automated of equipment, reduce workman's labour intensity, realize that personnel's is minimized, therefore various manipulators are generally used on manufacturing line, for example, packing section after the stove of ceramic tile production line, by current situation, generally need to arrange approximately 20 people, if realize full-automatic, adopt the fully-automatic packaging line, as long as 1-2 people just can move, productive costs can significantly reduce.
For now, the architectural pottery automated packaging equipment of production that each enterprise researches and develops is all for large specification building tile, and 300 * 300 and the product of above specification.Research and development production or the blank out of the automated packaging equipment of centering small dimension ceramic tile (below 300 * 300) and special-shaped porcelain brick product.Moreover there is complex structure in most of automated packaging equipments, fault rate is high, bulky and the shortcoming such as complex operation.
Summary of the invention
A kind of new automatic middle small dimension ceramic tile packaging line provided by the invention, its purpose is to fill up the blank of middle small dimension ceramic tile packaging equipment, overcome existing ceramic tile packaging equipment structure design undesirable, complex structure, fault rate is high, bulky and the shortcoming such as complex operation.
The technical solution used in the present invention is as follows:
A kind of new automatic middle small dimension ceramic tile packaging line, comprise ceramic tile initial delivery platform, unfired storing machine, reason brick machine, folded brick machine, unpack folding end turnover machine, back cover capsuling machine and the stacker of process successively, this initial delivery platform, unfired storing machine, reason brick machine, folded brick machine, unpack folding end turnover machine, back cover capsuling machine and stacker all are connected with a terminal control system.
Above-mentioned initial delivery platform comprises frames and is located at the ceramic tile feedway on frames.
Above-mentioned unfired storing machine comprises the unfired storing machine frame and is installed in the Lifting basket assembly on the unfired storing machine frame, this unfired storing machine frame is provided with the runout table for delivery of ceramic tile, described Lifting basket assembly is provided with and can stores up temporarily ceramic tile and upper and lower spaced apart a plurality of mounting tables on runout table, and the plurality of mounting table coordinates with runout table by the lifting drive that drives its lifting action.
Above-mentioned reason brick machine comprises reason brick underframe and is assemblied in reason brick load-transfer device, the floater guide block frame on reason brick underframe, and this floater guide block frame is placed in reason brick load-transfer device top, and forms and can only pass through the baffle orifice of one deck ceramic tile between the loading surface of its bottom and reason brick load-transfer device.
Above-mentioned folded brick machine comprises a brick mechanism and ceramic tile is transported to the horizontal pushing mechanism on the folding end turnover machine of unpacking, this brick mechanism comprises a brick frame, accepts the ceramic tile on reason brick load-transfer device loading surface and be located at the folded brick device of adding up by continuously lower general who has surrendered's ceramic brick stacking in a brick frame, also comprises the stack ceramic tile in folded brick device is pushed to the direct pushing machine structure on horizontal pushing mechanism.
At the bottom of above-mentioned unpacking folding turnover machine comprise the ceramic tile boxing mechanism and with the ceramic tile boxing mechanism supporting for draw box mechanism, this confession draw box mechanism comprises confession punch-out equipment frame, is installed in for confession case load-transfer device and carton placing frame on the punch-out equipment frame, this carton placing frame is positioned at for case load-transfer device top, and bottom it and between the loading surface of case load-transfer device, forming and can only pass through the porthole of a layer carton, described ceramic tile boxing mechanism comprises and being installed in on the punch-out equipment frame and for accepting the movable operating desk for case load-transfer device upper paper box, for pull open the carton side draw the side cylinder and for paper folding case bottom surface, under, left, the folding top device on the right, be folded down the limit device, folding left side device, folding the right device, described movable operating desk comprises turnover panel and the operation platen of mutual flexible connection, the described limit device that is folded down comprises the attaching parts that is folded down the limit cylinder and is connected and drives the turnover panel rotation with the mouth that is folded down the limit cylinder be installed in on the punch-out equipment frame, described ceramic tile boxing mechanism also comprises for pushing down the pressure spirit cylinder of turnover panel, for the pressure side cylinders of pushing down the carton side and the upset cylinder that promotes the movable operating desk upset.
Above-mentioned back cover capsuling machine comprises frame and be installed in the back cover capping apparatus on frame, and this back cover capping apparatus is connected with above-mentioned terminal control system.
The transport trolley that above-mentioned stacker comprises the piling frame, is installed in the mobile head on the piling frame and coordinates with mobile head, this transport trolley is positioned at mobile head below.
Further, described ceramic tile feedway comprises a plurality of tapering clubs of helical speed reduction gear gas-distributing motor and arranged, the plurality of tapering club is in transmission connection by the mouth of a drive assembly and helical speed reduction gear gas-distributing motor, and the plurality of tapering club is arranged to be and curved shape and be arranged on frames.
Further, described Lifting basket assembly comprises the hanging basket support and is assemblied in actively the basket on the hanging basket support, described lifting drive comprises lifting drive motor and lifting drive assembly, this basket is in transmission connection by lifting drive assembly and lifting drive motor, and this basket comprises two vertical edge bars and is erected on the described a plurality of mounting tables between two vertical edge bars.
Further, described reason brick load-transfer device comprises preposition load-transfer device arranged in front and rear and rearmounted load-transfer device, this preposition load-transfer device is provided with spaced apart a plurality of brick projection that draws, and the plurality of height that draws the brick projection all is less than the height of baffle orifice, described floater guide block frame is placed in preposition load-transfer device top, the delivery speed of this preposition load-transfer device is greater than the delivery speed of rearmounted load-transfer device, and the width of the loading surface of preposition load-transfer device is greater than the width of the loading surface of rearmounted load-transfer device.
Further, described some brick mechanism also comprises lift adjustment motor and lifting drive assembly, described folded brick device can be connected with the lift adjustment motor-driven by this lifting drive assembly with adjusting up and down, should comprise folded brick frame and the front apron and the rear fixed plate that are installed in folded brick arch both sides by folded brick device, be equipped with the optoelectronic induction counting machine on this rear fixed plate.
Further, the placing direction of described direct pushing machine structure and horizontal pushing mechanism is mutually vertical, and it includes fixed mount, pushing motor, be installed on fixed mount and, for promoting the push rod of ceramic tile, this push rod is in transmission connection by a connection piece and pushing motor.
Further, the described case load-transfer device that supplies is provided with spaced apart a plurality of bar shaped projection, and the height of the plurality of bar shaped projection all is less than the height of porthole, the described bottom of side cylinder of drawing is fixed in obliquely on the punch-out equipment frame, the indentation, there that its upper piston rod can contact at the carton bottom surface slides up and down and coordinates with a sidewall of movable operating desk, described folding top device, folding left side device, folding the right device are the flanging cylinder, and are positioned at the four correspondences outsides, limit of pulling open carton bottom surface behind side.
Further, also comprise for accepting the transition club platform of movable operating desk upper paper box, this transition club platform is at the back cover capsuling machine and unpack between folding end turnover machine, and is connected with terminal control system.
Further, also comprise the strapper of being tied up technique to the carton after the back cover capping, this strapper, between back cover capsuling machine and stacker, and is connected with terminal control system.
Known by the above-mentioned description of this invention, with existing technology, compare, the invention has the advantages that:
1, the present invention is by initial delivery platform, unfired storing machine, reason brick machine, folded brick machine, unpack folding end turnover machine, back cover capsuling machine and stacker etc., can realize by ceramic tile carry, the action such as temporary, reason brick, stacking, vanning, mould turnover, joint sealing packing automatically, automatic piling transport.This manufacturing line structure improvement, degree of automation is high, and failure rate is low is easy and simple to handle, while low cost of manufacture easy to maintenance, low price, the packing of small dimension ceramic tile in being applicable to, it is practical, and efficient quick is convenient to promote the use of widely.
2, in the course of the work, the design of unfired storing machine, improved the reliability of whole manufacturing line running, when the postorder link breaks down, unfired storing machine can be kept in ceramic tile, and whole manufacturing line is played to buffer action, after the trouble shooting of postorder link, ceramic tile in unfired storing machine is sent in the order link again, has avoided whole manufacturing line outage to carry out trouble-shooting, has improved the work efficiency of whole manufacturing line.
3, the structure design of this folding end turnover machine of unpacking is ingenious, automatically send case, automatically unpack, automatically at the bottom of bellows, the automatic mounting ceramic tile and automatically mould turnover the step such as send, accomplish without any letup, reliability is strong, degree of automation is high.
4, the equipment of this manufacturing line links all is controlled by terminal control system, has saved so widely manpower, and a people can operate whole production line, has realized increasingly automatedly, has also reduced productive costs simultaneously.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the schematic diagram of the initial delivery platform in the present invention.
Fig. 3 is the structural representation of A direction in Fig. 2.
Fig. 4 is the schematic diagram of unfired storing machine in the present invention.
Fig. 5 is the structural representation of B direction in Fig. 4.
Fig. 6 is the structural representation of reason brick machine in the present invention.
Fig. 7 is the structural representation of mid point brick of the present invention mechanism.
Fig. 8 is the schematic diagram of another angle of Fig. 7.
Fig. 9 is the schematic diagram of direct pushing machine structure in the present invention.
Figure 10 unpacks in the present invention to roll over the schematic diagram of end turnover machine.
Figure 11 is the schematic diagram of ceramic tile boxing mechanism in the present invention.
Figure 12 is the schematic diagram of stacker in the present invention.
The specific embodiment
Referring to figs. 1 to Figure 12.A kind of new automatic middle small dimension ceramic tile packaging line comprises ceramic tile initial delivery platform 1, unfired storing machine 2, reason brick machine 3, folded brick machine 4, unpack folding end turnover machine 5, transition club platform 6, back cover capsuling machine 7, strapper 8 and the stacker 9 of process successively, and this initial delivery platform 1, unfired storing machine 2, reason brick machine 3, folded brick machine 4, unpack folding end turnover machine 5, transition club platform 6, back cover capsuling machine 7, strapper 8 and stacker 9 all are connected with a terminal control system.
With reference to figure 1, Fig. 2 and Fig. 3.Above-mentioned initial delivery platform 1 comprises frames 10 and is located at the ceramic tile feedway on frames 10, this ceramic tile feedway comprises a plurality of tapering clubs 12 of helical speed reduction gear gas-distributing motor 11 and arranged, the plurality of tapering club 12 is in transmission connection by a drive assembly 13 and the mouth of helical speed reduction gear gas-distributing motor 11, and the plurality of tapering club 12 is arranged to be and curved shape and be arranged on frames 10.The plurality of tapering club 12 is arranged and is the design that curves shape, and in disorder ceramic tile carries its direction to be adjusted through a plurality of tapering clubs, makes and becomes uniform sequential output.
With reference to figure 1, Fig. 4 and Fig. 5.Above-mentioned unfired storing machine 2 comprises unfired storing machine frame 20 and is installed in the Lifting basket assembly 21 on unfired storing machine frame 20, this unfired storing machine frame 20 is provided with the runout table 22 for delivery of ceramic tile, described Lifting basket assembly 21 is provided with and can stores up temporarily ceramic tile and upper and lower spaced apart a plurality of mounting tables 210 on runout table 22, and the plurality of mounting table 210 coordinates with runout table 22 by the lifting drive that drives its lifting action.Described Lifting basket assembly 21 comprises hanging basket support 211 and is assemblied in actively the basket on hanging basket support 211, described lifting drive comprises lifting drive motor 23 and lifting drive assembly 24, this basket is in transmission connection by lifting drive assembly 24 and lifting drive motor 23, and this basket comprises two vertical edge bars 212 and is erected on the described a plurality of mounting tables 210 between two vertical edge bars 212.
With reference to figure 1, Fig. 6 and Fig. 7.Above-mentioned reason brick machine 3 comprises reason brick underframe 30 and is assemblied in floater guide block frame 31, the reason brick load-transfer device on reason brick underframe 30, described reason brick load-transfer device comprises preposition load-transfer device 32 arranged in front and rear and rearmounted load-transfer device 33, described floater guide block frame 31 is placed in preposition load-transfer device 32 tops, and forms and can only pass through the baffle orifice 34 of one deck ceramic tile between the loading surface of its bottom and preposition load-transfer device 32.Described preposition load-transfer device 32 is provided with spaced apart a plurality of brick projection 320 that draws, and the plurality of height that draws brick projection 320 all is less than the height of baffle orifice 34, the delivery speed of this preposition load-transfer device 32 is greater than the delivery speed of rearmounted load-transfer device 33, and the width of its loading surface is greater than the width of the loading surface of rearmounted load-transfer device 33.This preposition load-transfer device 32 is promptly taken one deck ceramic tile out of at every turn, ceramic tile is slowly exported through rearmounted load-transfer device 33 again, adopt the forward and backward conveying ceramic tile of putting load-transfer device 32,33 friction speeds, one fast one slow conveying, make the ceramic tile regular state inlet point brick mechanism 40 no longer overlaped that becomes.
With reference to figure 1, Fig. 7, Fig. 8 and Fig. 9.Above-mentioned folded brick machine 4 comprises a brick mechanism 40 and ceramic tile is transported to the horizontal pushing mechanism 41 on the folding end turnover machine 5 of unpacking, this brick mechanism 40 comprises a brick frame 400, lift adjustment motor 401, lifting drive assembly 402 and accepts the ceramic tile on rearmounted load-transfer device 33 loading surfaces and be located at the folded brick device of adding up by continuously lower general who has surrendered's ceramic brick stacking in a brick frame 400, and folded brick machine 4 also comprises that the stack ceramic tile interior folded brick device push the direct pushing machine structure 42 on horizontal pushing mechanism to.Described folded brick device can be in transmission connection with lift adjustment motor 401 by this lifting drive assembly 402 with adjusting up and down, should comprise folded brick frame 403 and the front apron 404 and the rear fixed plate 405 that are installed in folded brick frame 403 both sides, top by folded brick device, on this rear fixed plate 405, be equipped with optoelectronic induction counting machine 406.The placing direction of described direct pushing machine structure 42 and horizontal pushing mechanism 41 is mutually vertical, it includes fixed mount 420, pushing motor 421, is installed on fixed mount 420 and the push rod 422 for promoting ceramic tile, and this push rod 422 is in transmission connection by a connection piece 423 and pushing motor 421.
With reference to figure 1 and Figure 10.At the bottom of above-mentioned unpacking folding turnover machine 5 comprise ceramic tile boxing mechanism 50 and with ceramic tile boxing mechanism 50 supporting for draw box mechanism 51, this confession draw box mechanism 51 comprises for punch-out equipment frame 510, be installed in confession case load-transfer device 511 and carton placing frame 512 on confession punch-out equipment frame 510, this carton placing frame 512 is positioned at for case load-transfer device 511 tops, and bottom it and between the loading surface of case load-transfer device 511, forming and can only pass through the porthole 513 of a layer carton, this confession case load-transfer device 511 is provided with spaced apart a plurality of bar shaped projection 514, and the height of the plurality of bar shaped projection 514 all is less than the height of porthole 513.
With reference to figure 1, Figure 10 and Figure 11.Described ceramic tile boxing mechanism 50 comprises and being installed in on punch-out equipment frame 510 and for accepting the movable operating desk 500 for case load-transfer device 511 upper paper box, for pull open the carton side draw side cylinder 501 and for paper folding case bottom surface, under, left, the folding top device 502 on the right, be folded down limit device 503, folding left side device 504, folding the right device 505, described movable operating desk 500 comprises turnover panel 506 and the operation platen 507 of mutual flexible connection, the described limit device 503 that is folded down comprises the attaching parts 5031 that is folded down limit cylinder 5030 and is connected and drives turnover panel 506 rotations with the mouth that is folded down limit cylinder 5030 be installed in on punch-out equipment frame 510, described ceramic tile boxing mechanism 50 also comprises for pushing down the pressure spirit cylinder 508 of turnover panel 506, turn over for pressure side cylinders 509 and the promotion movable operating desk 500 of pushing down the carton side upset cylinder 52 turn 90 degrees.The described bottom of side cylinder 501 of drawing is fixed in obliquely on punch-out equipment frame 510, the indentation, there that its upper piston rod 5010 can contact at the carton bottom surface slides up and down and coordinates with a sidewall of movable operating desk 500, described folding top device 502, folding left side device 504, folding the right device 505 are the flanging cylinder, and are positioned at the four correspondences outsides, limit, carton bottom surface of pulling open behind side.
With reference to figure 1 and Figure 12.Above-mentioned back cover capsuling machine 7 comprises frame 70 and is installed in the back cover capping apparatus 71 on frame 70, and this back cover capping apparatus 71 is connected with above-mentioned terminal control system.Described transition club platform 6 is for accepting movable operating desk 500 upper paper box, and it is between back cover capsuling machine 7 and unpacking folding end turnover machine 5.Described strapper 8 is tied up technique for the carton to after the back cover capping, and it is between back cover capsuling machine 7 and stacker 9.The transport trolley 92 that above-mentioned stacker 9 comprises piling frame 90, is installed in the mobile head 91 on piling frame 90 and coordinates with mobile head 91, this transport trolley 92 is positioned at mobile head 91 belows.This back cover capping apparatus 71 and strapper 8 carry out the back cover capping and tie up technique carton respectively is prior art, is not described in detail in this its technological principle.
Referring to figs. 1 to Figure 12.The working process of above-mentioned manufacturing line comprises the steps:
Send brick: the conveying by ceramic tile through initial delivery platform 1, while being delivered to unfired storing machine 2, when if now the postorder link breaks down, the unfired storing machine action, lifting drive motor 23 on it drives basket and rises, a plurality of mounting tables 210 lift successively runout table 22 and carry the corresponding ceramic tile of coming, make initial delivery platform 1 carry the ceramic tile of coming to be kept in, after the eliminating of postorder link fault, lifting drive motor 23 drives basket and descends, a plurality of mounting tables 210 maintain an equal level and put down corresponding ceramic tile with runout table 22 successively, make runout table 22 drive ceramic tile and carry famous dictum brick machine 3.
The reason brick: ceramic tile is piled up in floater guide block frame 31, due to the design of baffle orifice 34, makes preposition load-transfer device 32 promptly take one deck ceramic tile out of at every turn, and ceramic tile slowly is delivered to a brick mechanism 40 through rearmounted load-transfer device 33 again.
The note brick: the ceramic tile after optoelectronic induction counting machine 406 countings is delivered in folded brick frame 403 one by one, orderliness gathers into folds regularly, because the quantity of wanting stacking ceramic tile can be set, when the quantity of stacking ceramic tile reaches setting value, the optoelectronic induction counting machine also stops counting, and, by counting value returns, prepare to enter the next round counting, at this moment the push rod on direct pushing machine structure 42 422 is pushed into the ceramic tile of folding on horizontal pushing mechanism 41.
For/vanning: drive a layer carton for case load-transfer device 511 and be delivered on movable operating desk 500, then start and draw side cylinder 501, the indentation, there that makes its piston rod 5010 contact at the carton bottom surface is pulled open carton, restart and be folded down limit cylinder 5030, turnover panel 506 is turned over and turn 90 degrees the base that folding is lived the carton bottom surface, restart folding top device 502, folding left side device 504, folding the right device 505 is respectively to the top of carton bottom surface, the left side and the right are turned up, and then start pressure spirit cylinder 508 and press side cylinders 509, it is pressed surely bottom surface and the side of carton respectively, at this moment horizontal pushing mechanism 41 push rods 422 are pushed into the ceramic tile of folding on it in carton, and then startup upset cylinder 52, whole movable operating desk 500 is turned over and turn 90 degrees, carton is entered on transition club platform 6 smoothly.
Follow-up: transition club platform 6 is delivered to back cover capsuling machine 7 the carton of folding ceramic tile is housed, after 71 pairs of cartons of the back cover capping apparatus on it carry out back cover capping processing, deliver to 8 pairs of cartons of strapper and tied up processing, after tying up processing, mobile head 91 on stacker 9 carton of slinging moves to the enterprising windrow of transport trolley 92 buttress, finally by transport trolley 92, automatically exported, the packaging process of whole ceramic tile completes.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.