CN103552703B - A kind of automatically getting installation and getting dress method for small tiles paster group - Google Patents
A kind of automatically getting installation and getting dress method for small tiles paster group Download PDFInfo
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- CN103552703B CN103552703B CN201310548261.2A CN201310548261A CN103552703B CN 103552703 B CN103552703 B CN 103552703B CN 201310548261 A CN201310548261 A CN 201310548261A CN 103552703 B CN103552703 B CN 103552703B
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Abstract
The present invention discloses a kind of automatically getting installation and getting dress method for small tiles paster group, and get installation and comprise bracing frame, case erector structure and draw frame machine, case erector structure is located at bracing frame side, and draw frame machine is located at above case erector structure; Draw frame machine is three axle robert structure, draw frame machine is connected with X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism.Getting dress method is, after draw frame machine draws small tiles paster group, carry out three-dimensional control, small tiles paster group is delivered to the empty van being positioned at certified products bagging area or non-certified products rest area by X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism.Apply the present invention to small tiles baling line, automatic Picking and the intelligent sorting of small tiles paster group can be realized, reduce manual operation, effectively improve its production efficiency and level of mechanization, quality is improved to small tiles manufacturing enterprise, the target that reduces costs is significant.
Description
Technical field
The present invention relates to small tiles packing technique field, particularly a kind of automatically getting installation and getting dress method for small tiles paster group.
Background technology
In small tiles production industry, the conveniently packaging of small tiles and paving, from kiln, small tiles out generally can through specific operation, namely first small tiles is fallen in small tiles paster group mould, then stick paper or the certain films of specific standard at the back side of small tiles, make polylith small tiles just form small tiles paster group, wherein, each small tiles becomes array to distribute, and has certain space between every block ceramic tile.
Small tiles is relative to quarry-tile, and the amount of having is large and feature that monolithic area is little.Traditional automatic packaging equipment generally proposes for quarry-tile, concerning inapplicable small tiles.For the packaging of small tiles, at present main or by manually carrying out capturing and the operation realization such as vanning.Its concrete operation method is: utilize and manually small tiles paster group taken out from mould, code becomes a neat pile, then is transported in ready empty carton, then carries out joint sealing packaging.There is following shortcoming in this method: production efficiency is low, and level of mechanization is poor, and cost of labor is high; Labor strength is large, and work efficiency is low; In addition, small tiles paster group is usually stacking neat not, is placed into carton difficulty large, thus needs the phenomenon of doing over again to happen occasionally.Due to the existence of above-mentioned shortcoming, make the bottleneck that the packaging process of small tiles becomes small tiles manufacturing enterprise raising quality, reduces costs.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide that a kind of production efficiency is higher, level of mechanization is also higher automatically gets installation for small tiles paster group.
Another object of the present invention is to provide a kind of by above-mentioned get that installation realizes automatically get dress method for small tiles paster group.
Technical scheme of the present invention is: a kind ofly automatically get installation for small tiles paster group, and comprise bracing frame, case erector structure and draw frame machine, case erector structure is located at bracing frame side, and draw frame machine is located at above case erector structure; Draw frame machine is three axle robert structure, draw frame machine is connected with X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism.
Described Z axis travel mechanism comprises Z axis motor, Z axis leading screw and Z axis slide block, and the output shaft of Z axis motor is connected with Z axis leading screw, and Z axis slide block is connected with Z axis threads of lead screw, and Z axis slide block both sides are respectively equipped with Z axis guide rail; Draw frame machine side is fixedly connected with Z axis slide block, and the support of Z axis leading screw is connected with X-axis travel mechanism.Its principle is: Z axis driven by motor Z axis screw turns, makes Z axis slide block move up and down along Z axis leading screw, thus drives draw frame machine to rise or decline; In this process, Z axis guide rail play the guiding role to moving up and down of Z axis slide block.
Described X-axis travel mechanism comprises X-axis motor, X-axis leading screw, X-axis slide block and crossbeam, the output shaft of X-axis motor is connected with X-axis leading screw, X-axis slide block is connected with X-axis threads of lead screw, X-axis leading screw is fixed on crossbeam, crossbeam two ends are connected with Y-axis moving mechanism respectively, and Z axis travel mechanism is connected with X-axis slide block.Its principle is: X-axis driven by motor X-axis screw turns, makes X-axis slide block move around on X-axis leading screw, thus drives Z axis travel mechanism and draw frame machine to carry out transverse shifting; In this process, crossbeam other constituent elements to X-axis travel mechanism plays a supportive role, also for coordinating Y-axis moving mechanism to use.
Described Y-axis moving mechanism comprises y-axis motor, Timing Belt drive shaft and Y-axis Timing Belt assembly, y-axis motor is located at the middle part of Timing Belt drive shaft, the output shaft of y-axis motor is connected with Timing Belt drive shaft, and Timing Belt drive shaft two ends arrange Y-axis Timing Belt assembly respectively;
Each Y-axis Timing Belt assembly comprises synchronous pulley and Timing Belt respectively, and Timing Belt drive shaft is connected with Timing Belt by synchronous pulley, and the crossbeam two ends in X-axis travel mechanism are fixedly connected with Timing Belt respectively;
Crossbeam two ends are also respectively equipped with Y-axis slide block, correspondingly outside each Timing Belt are provided with Y-axis guide rail, and Y-axis slide block is connected with Y-axis guide rail.Its principle is: y-axis motor drives Timing Belt drive shaft to rotate, Timing Belt drive shaft drives Timing Belt running by the synchronous pulley at its two ends, because the crossbeam two ends in X-axis travel mechanism are fixed with Timing Belt respectively, therefore the running of Timing Belt drives X-axis travel mechanism, Z axis travel mechanism and draw frame machine to vertically move; In this process, Y-axis slide block play the guiding role to vertically moving of crossbeam with coordinating of Y-axis guide rail.
The top of support frame as described above is the framed structure of rectangle, and two groups of Y-axis Timing Belt assemblies are located on two relative frames respectively, and each Y-axis guide rail and corresponding Timing Belt be arranged in parallel.
Described case erector structure comprises and struts cylinder, struts push rod, struts the axis of guide and opening frame, the side of opening frame is in " well " font, above opening frame, adapter plate is set, adapter plate is fixedly connected with bracing frame, strutting cylinder is located on adapter plate, the mouth strutting cylinder with strut push rod and be connected, strut bottom push rod and be fixedly connected with opening frame, opening frame both sides are connected with adapter plate respectively by strutting the axis of guide.Its principle is: the empty van for packing small tiles paster group enters after below case erector structure, strut cylinder action, move down by strutting push rod promotion opening frame, opening frame is fixed on dual-side corresponding to empty van along strutting the axis of guide dual-side be moved downward to bottom opening frame, now realizes fully being strutted by empty van and locating.
Described draw frame machine comprises shadoof and fixes corner bracket, sucker pack support and sucker, shadoof is fixed corner bracket side and is connected with Z axis travel mechanism, shadoof is fixed corner bracket opposite side and is connected with sucker pack support, and sucker pack support is in " work " font, and 4 ends of sucker pack support arrange sucker respectively.
As a kind of preferred version, described sucker pack support is provided with LOAD CELLS, and draw frame machine is by the external products detection system of LOAD CELLS.
The present invention is got installation realized a kind ofly automatically getting dress method for small tiles paster group by above-mentioned, comprises the following steps:
(1) when the empty van for packing small tiles paster group enters below case erector structure, empty van fully struts and locates by case erector structure; Being certified products bagging area below case erector structure, is non-certified products rest area on the downside of the bracing frame relative with case erector structure;
(2) draw frame machine moves to small tiles paster group place, and draws small tiles paster group, then small tiles paster group is delivered to the empty van being positioned at certified products bagging area or non-certified products rest area;
When draw frame machine moves, control the transverse shifting of draw frame machine in bracing frame plane by X-axis travel mechanism, control draw frame machine vertically moving in bracing frame plane by Y-axis moving mechanism, control draw frame machine by Z axis travel mechanism and rise or decline.
When draw frame machine also external products detection system time, in described step (2), after draw frame machine draws small tiles paster group, LOAD CELLS detects the weight of small tiles paster group, and the weight data obtained is sent to products detection system, detect whether small tiles paster group is certified products by products detection system; When testing result is certified products, draw frame machine moves to be delivered in the empty van of certified products bagging area by small tiles paster group; When testing result is non-certified products, draw frame machine moves delivers to non-certified products rest area by small tiles paster group.
The present invention, relative to prior art, has following beneficial effect:
Apply the present invention to small tiles baling line, automatic Picking and the intelligent sorting of small tiles paster group can be realized, reduce manual operation, effectively improve its production efficiency and level of mechanization, quality is improved to small tiles manufacturing enterprise, the target that reduces costs is significant.
Of the present inventionly get the draw frame machine of installation by arranging three axle robert constitutional formula, the three-dimensional being controlled draw frame machine by X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism is respectively moved, and directly small tiles paster group is delivered in wrapping empty van piecewise, thus effectively improve draw frame machine to the absorption accuracy rate of small tiles paster group, realize small tiles paster group synchronous, fast, material boxing under high reliability, it also avoid because of stacking irregular and need the phenomenon of doing over again.
The present invention, except being applied to the packaging of small tiles paster group, also can be applicable to the packaging of mosaic paster group or other flexible product, and its field of application is wider.
Accompanying drawing explanation
Fig. 1 is originally for the structural representation automatically getting installation of small tiles paster group.
Fig. 2 is the A direction orthographic projection view of Fig. 1.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1
The present embodiment is a kind of gets installation automatically for small tiles paster group, and as shown in Figure 1 or 2, comprise bracing frame 1, case erector structure and draw frame machine, case erector structure is located at bracing frame side, and draw frame machine is located at above case erector structure; Draw frame machine is three axle robert structure, draw frame machine is connected with X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism.
Wherein, Z axis travel mechanism comprises Z axis motor 2, Z axis leading screw 3 and Z axis slide block 4, and the output shaft of Z axis motor is connected with Z axis leading screw, and Z axis slide block is connected with Z axis threads of lead screw, and Z axis slide block both sides are respectively equipped with Z axis guide rail; Draw frame machine side is fixedly connected with Z axis slide block, and the support of Z axis leading screw is connected with X-axis travel mechanism.Its principle is: Z axis driven by motor Z axis screw turns, makes Z axis slide block move up and down along Z axis leading screw, thus drives draw frame machine to rise or decline; In this process, Z axis guide rail play the guiding role to moving up and down of Z axis slide block.
X-axis travel mechanism comprises X-axis motor 5, X-axis leading screw 6, X-axis slide block 7 and crossbeam 8, the output shaft of X-axis motor is connected with X-axis leading screw, X-axis slide block is connected with X-axis threads of lead screw, X-axis leading screw is fixed on crossbeam, crossbeam two ends are connected with Y-axis moving mechanism respectively, and Z axis travel mechanism is connected with X-axis slide block.Its principle is: X-axis driven by motor X-axis screw turns, makes X-axis slide block move around on X-axis leading screw, thus drives Z axis travel mechanism and draw frame machine to carry out transverse shifting; In this process, crossbeam other constituent elements to X-axis travel mechanism plays a supportive role, also for coordinating Y-axis moving mechanism to use.
Y-axis moving mechanism comprises y-axis motor 9, Timing Belt drive shaft 10 and Y-axis Timing Belt assembly, y-axis motor is located at the middle part of Timing Belt drive shaft, the output shaft of y-axis motor is connected with Timing Belt drive shaft, and Timing Belt drive shaft two ends arrange Y-axis Timing Belt assembly respectively;
Each Y-axis Timing Belt assembly comprises synchronous pulley 11 and Timing Belt 12 respectively, and Timing Belt drive shaft is connected with Timing Belt by synchronous pulley, and crossbeam 8 two ends in X-axis travel mechanism are fixedly connected with Timing Belt 12 respectively;
Crossbeam two ends are also respectively equipped with Y-axis slide block 13, correspondingly outside each Timing Belt are provided with Y-axis guide rail 14, and Y-axis slide block is connected with Y-axis guide rail.Its principle is: y-axis motor drives Timing Belt drive shaft to rotate, Timing Belt drive shaft drives Timing Belt running by the synchronous pulley at its two ends, because the crossbeam two ends in X-axis travel mechanism are fixed with Timing Belt respectively, therefore the running of Timing Belt drives X-axis travel mechanism, Z axis travel mechanism and draw frame machine to vertically move; In this process, Y-axis slide block play the guiding role to vertically moving of crossbeam with coordinating of Y-axis guide rail.
The top of bracing frame 1 is the framed structure of rectangle, and two groups of Y-axis Timing Belt assemblies are located on two relative frames respectively, and each Y-axis guide rail and corresponding Timing Belt be arranged in parallel.
Case erector structure comprises and struts cylinder 15, struts push rod 16, struts the axis of guide 17 and opening frame 18, the side of opening frame is in " well " font, adapter plate 19 is set above opening frame, adapter plate is fixedly connected with bracing frame, strutting cylinder is located on adapter plate, the mouth strutting cylinder with strut push rod and be connected, strut bottom push rod and be fixedly connected with opening frame, opening frame both sides are connected with adapter plate respectively by strutting the axis of guide.Its principle is: the empty van for packing small tiles paster group enters after below case erector structure, strut cylinder action, move down by strutting push rod promotion opening frame, opening frame is fixed on dual-side corresponding to empty van along strutting the axis of guide dual-side be moved downward to bottom opening frame, now realizes fully being strutted by empty van and locating.
Draw frame machine comprises shadoof and fixes corner bracket 20, sucker pack support 21 and sucker 22, shadoof is fixed corner bracket side and is connected with Z axis travel mechanism, shadoof is fixed corner bracket opposite side and is connected with sucker pack support, and sucker pack support is in " work " font, and 4 ends of sucker pack support arrange sucker respectively.
The present embodiment is got installation realized a kind ofly automatically getting dress method for small tiles paster group by above-mentioned, comprises the following steps:
(1) when the empty van for packing small tiles paster group enters below case erector structure, empty van fully struts and locates by case erector structure; Being certified products bagging area below case erector structure, is non-certified products rest area on the downside of the bracing frame relative with case erector structure;
(2) draw frame machine moves to small tiles paster group place, and draw small tiles paster group, then small tiles paster group is delivered to the empty van being positioned at certified products bagging area or non-certified products rest area (whether be acceptable product for small tiles paster group, determine by manual detection);
When draw frame machine moves, control the transverse shifting of draw frame machine in bracing frame plane by X-axis travel mechanism, control draw frame machine vertically moving in bracing frame plane by Y-axis moving mechanism, control draw frame machine by Z axis travel mechanism and rise or decline.
Embodiment 2
The present embodiment is a kind of gets installation automatically for small tiles paster group, and compared with embodiment 1, its difference is, sucker pack support is provided with LOAD CELLS, and draw frame machine is by the external products detection system of LOAD CELLS.
The present embodiment is got installation realized a kind ofly automatically getting dress method for small tiles paster group by above-mentioned, comprises the following steps:
(1) when the empty van for packing small tiles paster group enters below case erector structure, empty van fully struts and locates by case erector structure; Being certified products bagging area below case erector structure, is non-certified products rest area on the downside of the bracing frame relative with case erector structure;
(2) draw frame machine moves to small tiles paster group place, and draws small tiles paster group;
After draw frame machine draws small tiles paster group, LOAD CELLS detects the weight of small tiles paster group, and the weight data obtained is sent to products detection system, detects whether small tiles paster group is certified products by products detection system; When testing result is certified products, draw frame machine moves to be delivered in the empty van of certified products bagging area by small tiles paster group; When testing result is non-certified products, draw frame machine moves delivers to non-certified products rest area by small tiles paster group;
When draw frame machine moves, control the transverse shifting of draw frame machine in bracing frame plane by X-axis travel mechanism, control draw frame machine vertically moving in bracing frame plane by Y-axis moving mechanism, control draw frame machine by Z axis travel mechanism and rise or decline.
As mentioned above, just can realize the present invention preferably, above-described embodiment is only preferred embodiment of the present invention, is not used for limiting practical range of the present invention; Namely all equalizations done according to content of the present invention change and modify, all by the claims in the present invention scope required for protection is contained.
Claims (8)
1. automatically get an installation for small tiles paster group, it is characterized in that, comprise bracing frame, case erector structure and draw frame machine, case erector structure is located at bracing frame side, and draw frame machine is located at above case erector structure; Draw frame machine is three axle robert structure, draw frame machine is connected with X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism; Described X-axis travel mechanism comprises X-axis motor, X-axis leading screw, X-axis slide block and crossbeam, the output shaft of X-axis motor is connected with X-axis leading screw, X-axis slide block is connected with X-axis threads of lead screw, X-axis leading screw is fixed on crossbeam, crossbeam two ends are connected with Y-axis moving mechanism respectively, and Z axis travel mechanism is connected with X-axis slide block;
Described Y-axis moving mechanism comprises y-axis motor, Timing Belt drive shaft and Y-axis Timing Belt assembly, y-axis motor is located at the middle part of Timing Belt drive shaft, the output shaft of y-axis motor is connected with Timing Belt drive shaft, and Timing Belt drive shaft two ends arrange Y-axis Timing Belt assembly respectively;
Each Y-axis Timing Belt assembly comprises synchronous pulley and Timing Belt respectively, and Timing Belt drive shaft is connected with Timing Belt by synchronous pulley, and the crossbeam two ends in X-axis travel mechanism are fixedly connected with Timing Belt respectively;
Crossbeam two ends are also respectively equipped with Y-axis slide block, correspondingly outside each Timing Belt are provided with Y-axis guide rail, and Y-axis slide block is connected with Y-axis guide rail.
2. a kind ofly according to claim 1 automatically get installation for small tiles paster group, it is characterized in that, described Z axis travel mechanism comprises Z axis motor, Z axis leading screw and Z axis slide block, the output shaft of Z axis motor is connected with Z axis leading screw, Z axis slide block is connected with Z axis threads of lead screw, and Z axis slide block both sides are respectively equipped with Z axis guide rail; The side of draw frame machine is fixedly connected with Z axis slide block, and the support of Z axis leading screw is connected with X-axis travel mechanism.
3. a kind ofly according to claim 1 automatically get installation for small tiles paster group, it is characterized in that, the top of support frame as described above is the framed structure of rectangle, and two groups of Y-axis Timing Belt assemblies are located on two relative frames respectively, and each Y-axis guide rail and corresponding Timing Belt be arranged in parallel.
4. a kind ofly according to claim 1 automatically get installation for small tiles paster group, it is characterized in that, described case erector structure comprises and struts cylinder, struts push rod, struts the axis of guide and opening frame, the side of opening frame is in " well " font, above opening frame, adapter plate is set, adapter plate is fixedly connected with bracing frame, strutting cylinder is located on adapter plate, the mouth strutting cylinder with strut push rod and be connected, strut bottom push rod and be fixedly connected with opening frame, opening frame both sides are connected with adapter plate respectively by strutting the axis of guide.
5. a kind ofly according to claim 1 automatically get installation for small tiles paster group, it is characterized in that, described draw frame machine comprises shadoof and fixes corner bracket, sucker pack support and sucker, shadoof is fixed corner bracket side and is connected with Z axis travel mechanism, shadoof is fixed corner bracket opposite side and is connected with sucker pack support, sucker pack support is in " work " font, and 4 ends of sucker pack support arrange sucker respectively.
6. a kind ofly according to claim 5 automatically get installation for small tiles paster group, it is characterized in that, described sucker pack support is provided with LOAD CELLS, and draw frame machine is by the external products detection system of LOAD CELLS.
7. according to any one of claim 1 ~ 6, getting installation realize a kind ofly automatically getting dress method for small tiles paster group, it is characterized in that, comprise the following steps:
(1) when the empty van for packing small tiles paster group enters below case erector structure, empty van fully struts and locates by case erector structure; Being certified products bagging area below case erector structure, is non-certified products rest area on the downside of the bracing frame relative with case erector structure;
(2) draw frame machine moves to small tiles paster group place, and draws small tiles paster group, then small tiles paster group is delivered to the empty van being positioned at certified products bagging area or non-certified products rest area;
When draw frame machine moves, control the transverse shifting of draw frame machine in bracing frame plane by X-axis travel mechanism, control draw frame machine vertically moving in bracing frame plane by Y-axis moving mechanism, control draw frame machine by Z axis travel mechanism and rise or decline.
8. a kind ofly according to claim 7 automatically get dress method for small tiles paster group, it is characterized in that, in described step (2), after draw frame machine draws small tiles paster group, LOAD CELLS detects the weight of small tiles paster group, and the weight data obtained is sent to products detection system, detect whether small tiles paster group is certified products by products detection system; When testing result is certified products, draw frame machine moves to be delivered in the empty van of certified products bagging area by small tiles paster group; When testing result is non-certified products, draw frame machine moves delivers to non-certified products rest area by small tiles paster group.
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