A kind of Novel full-automatic efficient ceramic tile package producing equipment
Technical field
The present invention relates to pack used equipment, more particularly refer to a kind of Novel full-automatic efficient ceramic tile package producing equipment.
Background technology
China is a Production of Ceramics big country, and is with a long history.There is magnificent Ceramics Culture in China, especially art ceramics is Sinitic wonderful work, the degree of automation that architectural pottery is produced is also quite ripe, enter into epoch of high mechanization automation from the manual epoch of pure machinery, satisfied the great demand to the architectural pottery product that China's town and country high speed development is brought with this.In addition, the in recent years rapid soaring survival and development to building ceramic enterprises of labor cost has brought great difficulty, for this reason, the scientific and technical personnel of corporate boss and industry are for the survival and development of enterprise and industry, make huge effort, made every effort to realize as much as possible the increasingly automated of equipment, reduced workman's labour intensity, the realization personnel's is minimized, therefore various manipulators are generally used at manufacturing line, for example, and packing section behind the stove of ceramic tile production line, by present situation, generally need to arrange about 20 people, if realize full-automation, adopt the fully-automatic packaging line, as long as 1-2 people just can move, productive costs then can significantly reduce.
For now, the architectural pottery automated packaging equipment of production that each enterprise researches and develops is all for large specification building tile, and namely 300 * 300 and the product of above specification.The research and development that reach the automated packaging equipment of special-shaped porcelain brick product below 300 * 300 are produced seldom, do not have in other words conj.or perhaps.The price of the tile product of reduced size specification own is just very low, and profit is thin, adds that labor cost is sharply soaring, so that very difficult than the production of small dimension tile product, enterprise is hard to carry on.There is shortcoming in used ceramic tile automated packaging equipment at present: the first, and so-called full automatic high efficiency ceramic tile packaging equipment is not fit to the automated packaging equipment of small dimension tile product all for large specification tile product; The second, manufacturing cost is higher, and price is very expensive; The 3rd, fault rate is high; The 4th, device structure is complicated, and is bulky, complex operation; The 5th, inefficiency can't be mated with the automated production of manufacturing line; The 6th, product variety is single, and is incompatible with the production of many specifications, many kinds, can't satisfy different consumer demands.
Summary of the invention
The shortcomings such as a kind of Novel full-automatic efficient ceramic tile package producing equipment provided by the invention, its purpose are to overcome existing ceramic tile packaging equipment complex structure, inefficiency, complicated operation, energy consumption is large, fault rate is high, volume is large, manufacturing cost is high.
The technical solution used in the present invention is as follows:
A kind of Novel full-automatic efficient ceramic tile package producing equipment, comprise ceramic tile successively transport platform behind the kiln of process, automatically track lining mechanism, split channel, enter brick conveying mechanism, folded brick mechanism, push away brick mechanism, connect brick mould turnover conveying mechanism, transport platform behind the described kiln, automatically track lining mechanism, enter brick conveying mechanism, folded brick mechanism, push away brick mechanism, connect brick mould turnover conveying mechanism and all be connected with a terminal control unit;
Transport platform comprises frame, is located at the feedway on the frame and drives the actuating device of feedway behind the described kiln, and this actuating device is connected with above-mentioned terminal control unit;
Described automatic track lining mechanism comprises the driving lever of being located at the feedway top at transport platform rear portion behind the kiln and the actuating device that drives driving lever, and this actuating device is connected with above-mentioned terminal control unit;
Described split channel is the transfer passage that input end is wide, mouth is narrow, and the input end of this transfer passage is corresponding to the mouth of automatic track lining mechanism, and the mouth of this transfer passage is corresponding to the input end that advances the brick conveying mechanism;
Describedly advance the brick conveying mechanism and comprise frame, be located at the actuating device that ceramic tile can be transported to the feedway of next mechanism on the frame and drive this feedway work, this actuating device is connected with above-mentioned terminal control unit;
Described folded brick mechanism comprises frame, be located in the frame and add up by continuously lower general who has surrendered's ceramic brick stacking and be transported to the folded brick device of next mechanism and drive the actuating device of this folded brick device work, this actuating device is connected with above-mentioned terminal control unit, and this folded brick mechanism upstream end is corresponding to the above-mentioned mouth that advances the brick feedway;
The described brick mechanism that pushes away comprises frame and is located at the actuating device that ceramic tile can be pushed the thrust unit in the chest in the frame and drive this thrust unit that this actuating device is connected with above-mentioned terminal control unit;
The described brick mould turnover conveying mechanism that connects comprises frame, is located at connecing the brick repaking mechanism and will install the suitcase feedway that the chest of ceramic tile is removed on the frame, one in the described two positions that connects brick mould turnover upset corresponding to the above-mentioned mouth that pushes away brick mechanism, and another is corresponding to the input end of suitcase feedway.
Feedway behind the described kiln in the transport platform comprises the conveying club be located on the frame and is connected sprocket wheel or gear with chain with the conveying club, described actuating device comprises drive motor and the retarder that is connected with drive motor, and this retarder is connected with rotor wheel by rotating shaft and drives carries club to rotate.
The described feedway that advances in the brick conveying mechanism comprises load-transfer device and is connected the rotor wheel of driving conveying belt with load-transfer device, the described actuating device that advances in the brick conveying mechanism comprises drive motor and the retarder that is connected with drive motor, and this retarder is connected with this rotor wheel by rotating shaft and drives this rotor wheel rotation.
The described load-transfer device that advances in the brick conveying mechanism is a plurality of, and evenly distributes around the rotor wheel interval, and the position of load-transfer device upside lower plane is provided with load-transfer device holder bar and load-transfer device holder bar crossbeam.
Folded brick device in the described folded brick mechanism comprises the folded brick sprocket shaft that folded brick bent plate chain, the sprocket wheel that is connected with folded brick bent plate chain are connected with sprocket wheel, and the actuating device in the described folded brick mechanism comprises that the drive sprocket that is connected with above-mentioned folded brick bent plate chain, the sprocket shaft that is connected with this drive sprocket, the retarder that is connected with this sprocket shaft reach the drive motor that is connected with this retarder.
The input end of described folded brick mechanism is provided with the optoelectronic induction counting machine, and this optoelectronic induction counting machine is connected with above-mentioned terminal control unit.
The described thrust unit that pushes away in the brick mechanism comprises corresponding to the slurcam of folded brick device below one side and with this slurcam perpendicular direction and corresponding to another slurcam of folded brick device below opposite side, described actuating device is to be connected and to drive cylinder, the oil cylinder of slurcam work or the drive motor that is connected with slurcam by retarder with above-mentioned slurcam respectively.
The described brick repaking mechanism that connects comprises the guide rail be located on the frame and the moveable trolley mechanism that moves along guide rail, is connected the actuating device with the sprocket wheel that drags chain and driving dolly with moveable trolley mechanism, this actuating device comprises drive motor and the retarder that is connected with drive motor, and this retarder is connected with sprocket wheel by rotating shaft; Described suitcase feedway comprises the conveying club be located on the frame, is connected the sprocket wheel with chain, the drive motor of drive sprocket rotation with carrying club, and this drive motor is connected with sprocket wheel by retarder.
Describedly advance the brick conveying mechanism and folded brick is inter-agency also is provided with into brick end bridging table, this bridging table comprises and advances the bracing frame that brick conveying mechanism mouth captives joint and be provided with base plate on the bracing frame, the base plate both sides are respectively equipped with bar hole, be fixed with blend stop in the bar hole, the blend stop top is fixed with pressing plate.
Describedly also be provided with automatic box sealing machine, automatic code spraying and automatic piler after connecing brick mould turnover conveying mechanism, this automatic box sealing machine, automatic code spraying and automatic piler all are connected with above-mentioned terminal control unit.
By the above-mentioned description of this invention as can be known, compare with existing technology, the invention has the advantages that:
1, since the present invention by kiln after transport platform, automatically track lining mechanism, split channel, enter brick conveying mechanism, folded brick mechanism, push away brick mechanism, connect brick mould turnover conveying mechanism, automatic box sealing machine, automatic code spraying, automatic piler etc., can realize with the automatic track lining shunting of the ceramic tile of kiln output, stacking, cartonning, mould turnover, suitcase carry, the automatically actions such as joint sealing, automatic code-spraying, automatic transporting stacking.This apparatus for production line is simple in structure, and is easy and simple to handle, while low cost of manufacture easy to maintenance, and low price not only can be used for the packing of large specification ceramic tile, also can be used for the packing than all size ceramic tiles such as small dimension ceramic tiles; Both applicable to the packing of online ceramic tile, also applicable to the packing of off-line ceramic tile, especially can be applicable to the automatic packing of different size ceramic tile on the same manufacturing line, its wide adaptability and strong, convenient and practical, efficient quick.
2, in the course of the work, can in time adjust according to the service condition of back equipment the circulation passage of ceramic tile, break down if there is equipment corresponding to certain bar passage and maybe need quit work, track lining mechanism will automatically close corresponding passage so, and ceramic tile is assigned to other passages, effectively ceramic tile to be packaged is assigned to other passages, to guarantee the normal operation of whole manufacturing line, be unlikely to cause whole production line all to stop to produce because certain link goes wrong, avoid causing great loss.
3, this equipment has been saved manpower widely, and a people can operate whole production line, has realized increasingly automatedly, has also reduced simultaneously productive costs.
Description of drawings
Fig. 1 is a kind of structural representation of Novel full-automatic efficient ceramic tile packaging line equipment;
Fig. 2 is the structural representation of folded brick mechanism;
Fig. 3 is the structural representation of A direction among Fig. 2;
Fig. 4 is into brick conveying mechanism structural representation;
Fig. 5 is the structural representation of B direction among Fig. 4;
Fig. 6 is the structural representation into brick end bridging table;
Fig. 7 is folded brick mechanism structure scheme drawing;
Fig. 8 pushes away brick mechanism structure scheme drawing;
Fig. 9 is the structural representation that connects the brick repaking mechanism;
Figure 10 is the structural representation of wheel clamping;
Figure 11 is the structural representation of moveable trolley mechanism;
Figure 12 is the structural representation of tension pulley mechanism;
Figure 13 is the structural representation of the actuating device of trolley body;
Figure 14 is the structural representation of suitcase feedway;
Figure 15 is the structural representation of club assembly;
Figure 16 is another structural representation of club assembly.
The specific embodiment
With reference to figure 1, Fig. 2, Fig. 3, a kind of Novel full-automatic efficient ceramic tile package producing equipment, comprise ceramic tile successively transport platform 1 behind the kiln of process, automatically track lining mechanism 2, split channel 3, advance brick conveying mechanism 4, advance brick end bridging table 5, folded brick mechanism 6, push away brick mechanism 7, connect brick mould turnover conveying mechanism 8, transport platform 1 behind the kiln, automatically track lining mechanism 2, enter brick conveying mechanism 4, folded brick mechanism 6, push away brick mechanism 7, connect brick mould turnover conveying mechanism 8 and all be connected with a terminal control unit;
Transport platform 1 comprises frame 10, is located at the feedway 11 on the frame 10 and drives the actuating device of feedway 11 behind the kiln, and this actuating device is connected with above-mentioned terminal control unit.
Automatically track lining mechanism 2 comprises the driving lever 21 of being located at the top of the feedway 11 at transport platform 1 rear portion behind the kiln and the actuating device that drives driving lever 21, and this actuating device is connected with above-mentioned terminal control unit;
Split channel 3 is the transfer passage that input end is wide, mouth is narrow, and the input end of this transfer passage is corresponding to the mouth of automatic track lining mechanism 2, and the mouth of this transfer passage is corresponding to the input end that advances brick conveying mechanism 4;
With reference to figure 1, Fig. 3, Fig. 4, Fig. 5, advance brick conveying mechanism 4 and comprise frame 40, be located at the actuating device 42 that ceramic tile can be transported to the feedway 41 of next mechanism on the frame 40 and drive these feedway 41 work, this actuating device 42 is connected with above-mentioned terminal control unit; Feedway 41 comprises a plurality of load-transfer devices 411 and is connected the rotor wheel 412 of driving conveying belt 411 with load-transfer device 411, load-transfer device 411 evenly distributes around rotor wheel 412 intervals, and load-transfer device 411 upside lower plane places are provided with load-transfer device holder bar 413 and load-transfer device holder bar crossbeam 414; Actuating device 42 comprises drive motor 421 and the retarder 422 that is connected with drive motor 421, this retarder 422 is connected with rotor wheel 412 by rotating shaft and drives rotor wheel 412 and rotates, and the below of advancing brick conveying mechanism 4 residing frames 40 is provided with support post 110 and is located at the base plate 111 of support post 110 below adjustable horizontals.
With reference to figure 3, Fig. 4, Fig. 5, Fig. 6, advance brick end bridging table 5, this bridging table 5 comprises the bracing frame 51 of captiveing joint with the mouth that advances brick conveying mechanism 4 and is provided with base plate 52 on the bracing frame 51, base plate 52 both sides are respectively equipped with bar hole 53, be fixed with blend stop 54 in the bar hole 53, blend stop 54 tops are fixed with pressing plate 55.
With reference to figure 1, Fig. 2, Fig. 7, folded brick mechanism 6 comprises frame 60, is located at and ceramic brick stacking can be added up and be transported to the folded brick device 61 of next mechanism by continuous decline in the frame 60 and drive the actuating device 62 that this folded brick device 61 is worked, this actuating device 62 is connected with above-mentioned terminal control unit, and the folded brick device 61 in the folded brick mechanism 6 comprises the folded brick sprocket shaft 613 that folded brick bent plate chain 611, the sprocket wheel 612 that is connected with folded brick bent plate chain 611 are connected with sprocket wheel 612; Actuating device 62 in the folded brick mechanism 6 comprises the drive sprocket 621 that is connected with folded brick bent plate chain 611, the sprocket shaft 622 that is connected with this drive sprocket 621, the retarder that is connected with this sprocket shaft 622 and the drive motor 623 that is connected with retarder; Also be provided with the compression sprocket wheel 631 that is connected with folded brick bent plate chain 611, the compression sprocket shaft 632 that is connected with compression sprocket wheel 631, compression sprocket wheel adjusting screw mandrel 633, screw 634, control hand wheel 635 in the folded brick mechanism 6.The input end of folded brick mechanism 6 is provided with optoelectronic induction counting machine 100, and this optoelectronic induction counting machine 100 is connected with above-mentioned terminal control unit.
With reference to figure 2, Fig. 8, push away brick mechanism 7 and comprise frame 70, be located at the actuating device 72 that ceramic tile can be pushed the thrust unit 71 in the chest in the frame 70 and drive this thrust unit 71, this actuating device 72 is connected with above-mentioned terminal control unit; Thrust unit 71 comprises corresponding to the slurcam 711 of folded brick mechanism 6 belows, one side and with these slurcam 711 perpendicular directions and corresponding to another slurcam 712 of folding brick mechanism 6 below opposite sides, actuating device 72 comprises the cylinder 721 that promotes slurcam 711 work and the cylinder 722 that promotes slurcam 712 work, in order to prevent that the skew landing occurs ceramic tile 101 in pushing away the brick process, slurcam 711 both sides are provided with guide groove 73, and the position corresponding with 001 case mouth of carton is provided with guide groove 74.
With reference to figure 1, Fig. 9, Figure 14, connect the suitcase feedway 82 that brick mould turnover conveying mechanism 8 comprises that the chest that connects brick repaking mechanism 81 and will install ceramic tile is removed, meet in the two positions of brick repaking mechanism 81 one corresponding to the above-mentioned mouth that pushes away brick mechanism 7, another is corresponding to the input end of this suitcase feedway 82.Connecing brick repaking mechanism 81 comprises frame 80, is located at guide rail 811 and the moveable trolley mechanism 812 that moves along guide rail 811 on the frame 80, is located at the tension pulley mechanism 813 on the frame 80, wheel clamping 814 and drive the actuating device 815 of moveable trolley mechanism 812, this actuating device 815 is connected with above-mentioned terminal control mechanism.Guide rail 811 is downward-sloping near the position of mouth, and mouth is corresponding to the input of suitcase feedway 82.
With reference to figure 9, Figure 10, wheel clamping 814 comprises compression sprocket wheel 8141, is loaded on bearing 8142 wherein, circlip for bore 8143, and spacer 8144 and pivot shaft 8145 and supporting seat 8146, supporting seat 8146 usefulness hex bolts 8147 are fixed on the frame 80.
With reference to figure 9, Figure 11, moveable trolley mechanism 812 comprises travelling car wheel 8121, square shaft 8122, is provided with pressing plate 8124 and the lock screw 8123 that prevents that trundle 8121 from coming off at the two ends of square shaft 8122; Needs for the ceramic tile that adapts to different size are provided with side baffle plate 8125 and back shield 8127 at dolly base plate 8126.
With reference to figure 9, Figure 12, tension pulley mechanism 813 comprises tension wheel 8131, bearing 8132, lock screw 8133 and pressing plate 8134, circlip for bore 8135, tension wheel shaft 8136 and is fixed on supporting seat 8137 on the frame 80.
With reference to figure 9, Figure 11, Figure 13, actuating device 815 comprises the fixed connecting plate 8151 that is fixed on the frame 80, be located at the retarder 8152 on the fixed connecting plate 8151, the drive motor 8153 that is connected with retarder 8152, retarder 8152 connects an output shaft 8156, output shaft 8156 is provided with pressing plate 8155 and lock screw 8154, output shaft 8156 connects a sprocket wheel 8157, be connected with chain on the sprocket wheel 8157, the two ends of chain be fixedly connected on square shaft 8122 below moveable trolley mechanism 812 base plates 8126 the side on, above-mentioned drive motor 8153 is connected with above-mentioned terminal control unit.
With reference to figure 9, Figure 14, suitcase feedway 82 comprises frame 829, be fixed on tension pulley mechanism 821 on the frame 829, compress chain-wheel mechanism 827, chain is played holder bar 823, holder bar supporting seat 824, club assembly 822, the sprocket wheel guard shield 825 of picking-up effect, drags the actuating device 828 that chain and club assembly 822 rotate.This actuating device 828 is connected with above-mentioned terminal control unit.Tension pulley mechanism 821, wheel clamping 827 and driver train 828 respectively with meet the idler sprocket mechanism 813 in the brick repaking mechanism 81 and compress chain-wheel mechanism 814 and actuating device 815 identical, do not do introduction at this.The input end of suitcase feedway 82 is inclined upwardly, and corresponding to the mouth that connects brick repaking mechanism 81.
Club assembly 822 comprises two kinds of structures, with reference to Figure 14, Figure 15, comprise support spindle nose 8221, the bearing 8222, the driving chain wheel 8224 that is connected with bearing 8222, lock screw 8223, the club 8225 that are connected with support spindle nose 8221 of being located on the frame 829 and carry rod cylinder 8226.
With reference to Figure 14, Figure 16.The another kind of structure of club assembly 822 comprises the support spindle nose 8221 ' of being located on the frame 829, the bearing 8222 ' that is connected with support spindle nose 8221 ', driving chain wheel 8224 ', lock screw 8223 ', the club 8225 ' that is connected with bearing 8222 '.
With reference to figure 1, Figure 14, also be provided with automatic box sealing machine 101, automatic code spraying 102 and automatic piler 103 behind the suitcase feedway 82, this moving cartoning sealing machine 101, automatic code spraying 102 and automatic piler 103 all are connected with above-mentioned terminal control unit.
The working process of above-mentioned a kind of Novel full-automatic efficient ceramic tile packaging line equipment is as follows: referring to figs. 1 to Figure 16.Ceramic tile 002 with kiln output, be delivered to track lining mechanism 2 places by transport platform behind the kiln 1, in time adjusted the circulation passage of ceramic tile 002 according to the service condition of back equipment by track lining mechanism 2, break down if there is equipment corresponding to certain bar passage and maybe need quit work, track lining mechanism 2 will automatically close corresponding passage so, and ceramic tile is assigned to other passages, ceramic tile enters on the load-transfer device 411 of brick conveying mechanism 4 through split channel 3, load-transfer device 411 is under the drive of drive motor 421, ceramic tile 002 is delivered to into brick bridging table 5 ajusts, under the drive of load-transfer device 211, the ceramic tile of back promotes, the ceramic tile that is on the brick bridging table 5 is entered in the folded brick mechanism 6, delivered to one by one on the support plate of chain 611 inboards of folding brick mechanism by the ceramic tile behind optoelectronic induction counting machine 100 countings, orderliness gathers into folds regularly, every process is advanced a slice ceramic tile of brick end bridging table 5 and is counted once by optoelectronic induction counting machine 100, chain 611 thickness of a slice ceramic tile 002 that just descended before this, stay locational space to it, because the quantity of ceramic tile 002 that will be stacking can be set, when the quantity of stacking ceramic tile 002 reaches setting value, optoelectronic induction counting machine 100 also stops counting, and with counting value returns, preparation enters the next round counting, and folded brick mechanism continues to descend.At this moment, pushing away brick mechanism 7 pushes the ceramic tile 002 of folding and prepares in the carton to be installed 001, carton 001 is after receiving ceramic tile, under the drive of moveable trolley mechanism 812, the carton 001 that installs ceramic tile is transferred to suitcase feedway 82, and then is transferred to automatic box sealing machine 101 automatic joint sealings, automatic code spraying 102 automatic code-sprayings, by automatic piler 103 automatic pilings, then finish the packaging process of whole ceramic tile this moment at last.
Above-mentioned only is the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.